SE5560F [NXP]

Switched-mode power supply control circuit; 开关电源的控制电路
SE5560F
型号: SE5560F
厂家: NXP    NXP
描述:

Switched-mode power supply control circuit
开关电源的控制电路

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文件: 总16页 (文件大小:243K)
中文:  中文翻译
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Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
DESCRIPTION  
PIN CONFIGURATION  
The NE/SE5560 is a control circuit for use in switched-mode power  
supplies. This single monolithic chip incorporates all the control and  
housekeeping (protection) functions required in switched-mode  
power supplies, including an internal temperature-compensated  
reference source, internal Zener references, sawtooth generator,  
pulse-width modulator, output stage and various protection circuits.  
D, F, N Packages  
1
2
3
4
5
6
7
8
V
16  
15  
14  
13  
12  
11  
10  
9
FEEDFORWARD  
OUTPUT (COLL)  
OUTPUT (EMIT)  
CC  
V
Z
FEEDBACK  
GAIN  
DEMAG: OVERVOLTAGE  
GND  
MODULATOR  
FEATURES  
Stabilized power supply  
CURRENT LIMITING  
REMOTE ON/OFF  
DUTY CYCLE CONTROL  
R
T
Temperature-compensated reference source  
Sawtooth generator  
EXTERNAL SYNC  
C
T
SL00360  
Pulse-width modulator  
Figure 1. Pin Configuration  
Remote on/off switching  
Current limiting  
Low supply voltage protection  
Loop fault protection  
Demagnetization/overvoltage protection  
Maximum duty cycle clamp  
Feed-forward control  
External synchronization  
ORDERING INFORMATION  
DESCRIPTION  
TEMPERATURE RANGE  
ORDER CODE  
NE5560N  
DWG #  
SOT38-4  
SOT162-1  
SOT38-4  
0582B  
16-Pin Plastic Dual In-Line Package (DIP)  
16-Pin Plastic Small Outline Large (SOL) Package  
16-Pin Plastic Dual In-Line Package (DIP)  
16-Pin Cerdip Dual In-Line Package (CERDIP)  
0 to 70°C  
0°C to 70°C  
NE5560D  
-55°C to 125°C  
-55°C to 125°C  
SE5560N  
SE5560F  
ABSOLUTE MAXIMUM RATINGS  
SYMBOL  
PARAMETER  
RATING  
UNIT  
1
Supply  
V
Voltage-forced mode  
Current-fed mode  
+18  
30  
V
CC  
I
mA  
CC  
Output transistor (at 20-30V max)  
Output current  
I
40  
mA  
V
OUT  
Collector voltage (Pin 15)  
Max. emitter voltage (Pin 14)  
Operating ambient temperature range  
SE5560  
V
+1.4V  
CC  
+5  
V
T
A
-55 to +125  
0 to 70  
°C  
°C  
°C  
NE5560  
T
Storage temperature range  
-65 to +150  
STG  
NOTES:  
1. Does not include current for timing resistors or capacitors.  
1
1994 Aug 31  
853-0125 13721  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
BLOCK DIAGRAM  
FEED  
EXTERNAL  
DEMAGNETIZATION  
R
C
FORWARD  
SYNC INPUT  
T
7
T
8
OVER-VOLTAGE PROTECTION  
9
16  
13  
0.6V  
+
SAWTOOTH  
GENERATOR  
REFERENCE  
VOLTAGE  
V
CC  
0.48V  
0.6V  
+
PULSE WIDTH  
MODULATOR  
FEEDBACK  
VOLTAGE  
3
4
15  
14  
+
GAIN ADJUST  
S
R
OUTPUTS  
LATCH  
Q
5
8
MODULATOR  
INPUT  
+
+
CUTY CYCLE  
CONTROL  
+
0.6V  
Q
1
100  
R
S
START  
STOP  
1kΩ  
0.6V  
0.48V  
+
11  
CURRENT  
LIMITING  
OC  
1
2
STABILIZED  
SUPPLY  
V
Z
+
0.6V  
+
1
10  
12  
REMOTE  
ON/OFF  
V
CC  
NOTE:  
1. See Voltage/Current fed supply characteristic curve.  
SL00361  
Figure 2. Block Diagram  
2
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
DC ELECTRICAL CHARACTERISTICS  
T =25°C, V =12V, unless otherwise specified.  
A
CC  
SE5560  
Typ  
NE5560  
SYMBOL  
Reference sections  
PARAMETER  
TEST CONDITIONS  
UNIT  
Min  
Max  
Min  
Typ  
Max  
V
REF  
Internal reference voltage  
25°C  
3.69  
3.65  
3.72  
3.81  
3.85  
3.57  
3.53  
3.72  
3.95  
4.00  
V
V
Over temperature  
Temperature coefficient of V  
Internal Zener reference  
-100  
8.4  
-100  
8.4  
ppm/°C  
V
REF  
V
Z
I =-7mA  
L
7.8  
8.8  
7.8  
8.8  
Temperature coefficient of V  
200  
200  
ppm/°C  
Z
Oscillator section  
Frequency range  
Over temperature  
50  
0
100k  
98  
50  
0
100k  
98  
Hz  
%
Initial accuracy oscillator  
Duty cycle range  
R=5k  
5
5
f =20kHz  
O
%
Modulator  
Voltage at Pin 5=2V Over  
temperature  
Modulation input current  
0.2  
0.2  
20  
20  
0.2  
0.2  
20  
20  
µA  
µA  
Housekeeping function  
Pin 6, input current  
At 2V  
I
IN‘  
Over temperature  
For 50% max duty cycle  
Pin 6, duty cycle limit control  
% of duty  
cycle  
15kHz to 50kHz/41% of V  
40  
8
50  
9.0  
600  
60  
40  
8
50  
9.0  
600  
60  
Z
Pin 1, low supply voltage  
protection thresholds  
10.5  
720  
10.5  
720  
V
Pin 3, feedback loop protection trip  
threshold  
400  
400  
mV  
At 2V  
Pin 3, pull-up current  
-7  
-15  
-35  
-7  
-15  
-35  
µA  
Pin 13,  
demagnetization/over-voltage  
protection trip on threshold  
Over temperature  
470  
600  
720  
470  
600  
720  
mV  
At 0.25V  
25°C  
I
IN  
Pin 13, input current  
-0.6  
40  
-10  
-20  
-0.6  
40  
-10  
-20  
µA  
Over temperature  
Pin 16, feed-forward duty cycle  
control  
% original  
duty cycle  
Voltage at Pin 16=2V  
30  
50  
30  
50  
Z
At 16V, V =18V  
CC  
*Pin 16, feed-forward input current  
25°C  
0.2  
5
0.2  
5
µA  
µA  
Over temperature  
10  
10  
External synchronization  
Pin 9 Off  
On  
0
2
0.8  
0
2
0.8  
V
V
V
Z
V
Z
Sink current  
Voltage at Pin 9=0V, 25°C  
-65  
-85  
-100  
-125  
-65  
-85  
-125  
-125  
µA  
µA  
Over temperature  
Remote  
Pin 10 Off  
On  
0
2
0.8  
0
2
0.8  
V
V
V
Z
V
Z
At 0V  
25°C  
Sink current  
-100  
-125  
-125  
-125  
µA  
µA  
Over temperature  
3
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
DC ELECTRICAL CHARACTERISTICS (Continued)  
SE5560  
Typ  
NE5560  
SYMBOL  
PARAMETER  
TEST CONDITIONS  
UNIT  
Min  
Max  
Min  
Typ  
Max  
Current limiting  
I
IN  
Pin 11 Input current  
Voltage at  
-2  
-20  
-2  
-20  
µA  
Pin 11=250mV  
25°C  
Over temperature  
Inhibit delay time for 20%  
-40  
0.8  
-40  
0.8  
µA  
µs  
Single pulse inhibit delay  
0.7  
0.7  
overdrive at 40mA I  
OUT  
OC2  
Trip Levels: Shut down, slow start,  
low level  
0.500 0.600 0.700 0.500 0.600 0.700  
V
OC1  
Current limit, high level  
0.400 0.480 0.560 0.400 0.560 0.500  
0.750 0.800 0.850 0.750 0.800 0.850  
V
V
OC  
Low Level in terms of high level,  
OC  
2
Error amplifier  
V
V
Output voltage swing  
Output voltage swing  
Open-loop gain  
6.2  
9.5  
0.7  
6.2  
9.5  
0.7  
V
V
OH  
OL  
54  
60  
3
54  
60  
3
dB  
R
Feedback resistor  
10k  
10k  
F
BW  
Small-signal bandwidth  
MHz  
Output stage  
V
(SAT) I =40mA  
0.5  
0.5  
V
mA  
V
CE  
C
Output current (Pin 15)  
40  
5
40  
5
Max. emitter voltage (Pin 14)  
6
6
1
Supply voltage/current  
I
Supply current  
I =0, voltage-forced,  
Z
CC  
V
=12V, 25°C  
10  
15  
23  
30  
10  
15  
24  
30  
mA  
mA  
V
CC  
Over temp.  
V
V
Supply voltage  
Supply voltage  
I
I
=10mA current-fed  
=30mA current-fed  
20  
20  
19  
20  
CC  
CC  
V
CC  
CC  
NOTES:  
1. Does not include current for timing resistors or capacitors.  
4
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
MAXIMUM PIN VOLTAGES  
NE5560  
Pin No  
Function  
Maximum Voltage  
1
2
V
V
See Note 1  
Do not force (8.4V)  
CC  
Z
3
Feedback  
Gain  
V
Z
4
5
Modulator  
Duty Cycle Control  
V
V
Z
6
Z
7
R
T
C
T
Current force mode  
8
9
External Sync  
V
V
V
Z
10  
11  
12  
13  
14  
15  
16  
Remote On/Off  
Current Limiting  
GND  
Z
CC  
GND  
Demagnetization/Overvoltage  
Output (Emit)  
V
V
V
V
CC  
Z
Output (Collector)  
Feed-forward  
+2V  
BE  
CC  
CC  
NOTES:  
1. When voltage-forced, maximum is 18V; when current-fed, maximum is 30mA. See voltage-/current-fed supply characteristic curve.  
TYPICAL PERFORMANCE CHARACTERISTICS  
Error Amplifier  
Open-Loop Phase  
Open-Loop Gain  
0
–30  
60  
50  
40  
30  
20  
10  
0
–60  
–90  
–120  
–150  
–180  
1k  
10k  
100k  
1M  
10M  
1k  
10k  
100k  
1M  
10M  
FREQUENCY (Hz)  
FREQUENCY (Hz)  
SL00362  
Figure 3. Typical Performance Characteristics  
5
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
TYPICAL PERFORMANCE CHARACTERISTICS (Continued)  
Soft-Start Min. Duty Cycle vs R + R  
Graph for Determining δ  
1
2
MAX  
δ (%)  
δ MAX (%)  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
80  
70  
60  
50  
40  
30  
20  
10  
δ
90%  
MAX  
2
R
R
1
2
δ
70%  
MAX  
DUTY  
CYCLE  
CONTROL  
6
δ
50%  
30%  
MAX  
12  
δ
MAX  
R
2
R + R  
1 2  
()  
3
4
10  
R
* R  
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1  
10  
2
3
4
5
6
7
8 9  
2
1
2
NE5560  
Voltage-/Current-Fed  
Supply Characteristics  
Current-Fed Dropping Resistor  
Power Derating Curve  
mA  
1.0  
VS  
20  
10  
0
SE  
R
VCC  
NE  
V
* V  
CC  
50  
24  
V
1
CC  
S
R
+
VCC  
(10 20mA)  
GND  
12  
SEE DC ELECTRICAL  
CHARACTERISTICS  
FOR CURRENT FED  
V
RANGE  
CC  
V
10  
20  
CC  
30  
0
–60°C  
25°C 70°C  
125°C  
V
T
A
OPERATING CURVE  
Regulation vs Error  
Amp Closed Gain  
Transfer Curve of Pulse-Width  
Modular Duty Cycle vs Input Voltage  
V /V  
(%)  
O
REF  
δ (%)  
7
6
5
4
R
f
+ 20  
4
R
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
S
R
1
3
R
S
+
3
2
R
f
V
(3.72V)  
REF  
+ 100  
+ 500  
R
S
1
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
R
f
R
S
0.3  
0.2  
0.1  
δ
0
V
4,5,6 (V)  
1
2
3
4
5
6
10  
20  
30  
40  
50  
60  
70  
80  
90  
SL00363  
Figure 4. Typical Performance Characteristics  
6
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
TYPICAL PERFORMANCE CHARACTERISTICS (Continued)  
Typical Frequency Plot vs R and  
T
C
T
f(kHz)  
δ
1000  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
100  
R=5kΩ  
R=10kΩ  
R=20kΩ  
90  
80  
70  
60  
50  
40  
30  
20  
R=40kΩ  
10  
9
8
7
6
5
4
3
2
1
V
16  
V
1
1.5  
2
2.5  
Z
CnF)  
2
2.5  
3
3.5  
4
4.5  
SL00364  
Figure 5. Typical Performance Characteristics  
An output transistor of which both the collector (Pin 15) and the  
emitter (Pin 14) are externally available. This allows for normal  
or inverse output pulses.  
THEORY OF OPERATION  
The following functions are incorporated:  
A temperature-compensated reference source.  
A power supply that can be either voltage- or current-driven  
(Pins 1 and 12). The internally-generated stabilized output  
voltage VZ is connected to Pin 2.  
An error amplifier with Pin 3 as input. The output is connected  
to Pin 4 so that the gain is adjustable with external resistors.  
A sawtooth generator with a TTL-compatible synchronization  
A special function is the so-called feed-forward at Pin 16. The  
amplitude of the sawtooth generator is modulated in such a way  
that the duty cycle becomes inversely proportional to the  
voltage on this pin: δ ~ 1/V16.  
input (Pins 7, 8, 9).  
A pulse-width modulator with a duty cycle range from 0 to 95%.  
The PWM has two additional inputs:  
Loop fault protection circuits assure that the duty cycle is  
reduced to zero or a low value for open- or short-circuited  
feedback loops.  
Pin 6 can be used for a precise setting of δ  
MAX  
Pin 5 gives a direct access to the modulator, allowing for real  
constant-current operation:  
A gate at the output of the PWM provides a simple dynamic  
current limit.  
Stabilized Power Supply (Pins 1, 2, 12)  
The power supply of the NE5560 is of the well known series  
regulation type and provides a stabilized output voltage of typically  
8.5V.  
A latch that is set by the flyback of the sawtooth and reset by  
the output pulse of the above mentioned gate prohibits double  
pulsing.  
This voltage V is also present at Pin 2 and can be used for precise  
Z
Another latch functions as a start-stop circuit; it provides a fast  
switch-off and a slow start.  
setting of δ  
and to supply external circuitry. Its max. current  
MAX  
capability is 5mA.  
A current protection circuit that operates via the start-stop  
circuit. This is a combined function with the current limit circuit,  
therefore Pin 11 has two trip-on levels; the lower one for  
cycle-by-cycle current limiting, the upper one for current  
protection by means of switch-off and slow-start.  
The circuit can be fed directly from a DC voltage source between  
10.5V and 18V or can be current-driven via a limiting resistor. In the  
latter case, internal pinch-off resistors will limit the maximum supply  
voltage: typical 23V for 10mA and max. 30V for 30mA.  
The low supply voltage protection is active when V  
10.5V and inhibits the output pulse (no hysteresis).  
is below  
A TTL-compatible remote on/off input at Pin 10, also operating  
via the start-stop circuit.  
(1-12)  
An inhibit input at Pin 13. The output pulse can be inhibited  
immediately.  
When the supply voltage surpasses the 10.5V level, the IC starts  
delivering output pulses via the slow-start function.  
An output gate that is commanded by the latches and the inhibit  
circuit.  
7
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
The current consumption at 12V is less than 10mA, provided that no  
current is drawn from V and R 20k.  
the voltage drop over R  
zero, provided that R >100k. When the feedback loop is  
(3-4)  
. As a result, the duty cycle will become  
(3-4)  
Z
(7-12)  
short-circuited, the duty cycle would jump to the adjusted maximum  
duty cycle. Therefore, an additional comparator is active for  
feedback voltages at Pin 3 below 0.6V. Now an internal resistor of  
The Sawtooth Generator  
Figure 6 shows the principal circuitry of the oscillator. A resistor  
between Pin 7 and Pin 12 (GND) determines the constant current  
typically 1k is shunted to the impedance on the δ  
setting Pin 6.  
MAX  
that charges the timing capacitor C  
.
Depending on this impedance, δ will be reduced to a value δ . This  
(8-12)  
0
will be discussed further.  
This causes a linear increasing voltage on Pin 8 until the upper level  
of 5.6V is reached. Comparator H sets the RS flip-flop and Q1  
The Pulse-Width Modulator  
discharges C  
down to 1.1V, where comparator L resets the  
(8-12)  
The function of the PWM circuit is to translate a feedback voltage  
into a periodical pulse of which the duty cycle depends on that  
feedback voltage. As can be seen in Figure 10, the PWM circuit in  
the NE5560 is a long-tailed pair in which the sawtooth on Pin 8 is  
compared with the LOWEST voltage on either Pin 4 (error amplifier),  
flip-flop. During this flyback time, Q2 inhibits the output.  
Synchronization at a frequency lower than the free-running  
frequency is accomplished via the TTL gate on Pin 9. By activating  
9
this gate (V <2V), the setting of the sawtooth is prevented. This is  
indicated in Figure 7.  
Pin 5, or Pin 6 (δ  
and slow-start). The transfer graph is given in  
MAX  
Figure 11. The output of the PWM causes the resetting of the output  
bi-stable.  
Figure 8 shows a typical plot of the oscillator frequency against the  
timing capacitor. The frequency range of the NE5560 goes from  
<50Hz up to >100kHz.  
Limitation of the Maximum Duty Cycle  
With Pins 5 and 6 not connected and with a rather low feedback  
voltage on Pin 3, the NE5560 will deliver output pulses with a duty  
cycle of 95%. In many SMPS applications, however, this high δ will  
cause problems. Especially in forward converters, where the  
transformer will saturate when δ exceeds 50%, a limitation of the  
maximum duty cycle is a must.  
Reference Voltage Source  
The internal reference voltage source is based on the bandgap  
voltage of silicon. Good design practice assures a temperature  
dependency typically ±100ppm/°C. The reference voltage is  
connected to the positive input of the error amplifier and has a  
typical value of 3.72V.  
A DC voltage applied to Pin 6 (PWM input) will set δ  
in accordance with Figure 11. For low tolerances of δ  
at a value  
MAX  
Error Amplifier Compensation  
, this  
MAX  
For closed-loop gains less than 40dB, it is necessary to add a  
simple compensation capacitor as shown in Figures 8 and 9.  
voltage on Pin 6 should be set with a resistor divider from V (Pin 2).  
The upper and lower sawtooth levels are also set by means of an  
Z
internal resistor divider from V , so forming a bridge configuration  
Z
Error Amplifier with Loop-Fault Protection Circuits  
This operational amplifier is of a generally used concept and has an  
open-loop gain of typically 60dB. As can be seen in Figure 9, the  
inverting input is connected to Pin 3 for a feedback information  
with the δ  
setting is low because tolerances in V are  
Z
MAX  
compensated and the sawtooth levels are determined by internal  
resistor matching rather than by absolute resistor tolerance. Figure  
12 can be used for determining the tap on the bleeder for a certain  
proportional to V .  
O
δ
setting.  
MAX  
The output goes to the PWM circuit, but is also connected to Pin 4,  
As already mentioned, Figure 13 gives a graphical representation of  
this. The value δo is limited to the lower and the higher side;  
so that the required gain can be set with R and R  
. This is  
(3-4)  
S
indicated in Figure 9, showing the relative change of the feedback  
voltage as a function of the duty cycle. Additionally, Pin 4 can be  
used for phase shift networks that improve the loop stability.  
It must be large enough to ensure that at maximum load and mini-  
mum input voltage the resulting feedback voltage on Pin 3  
exceeds 0.6V.  
When the SMPS feedback loop is interrupted, the error amplifier  
would settle in the middle of its active region because of the  
It must be small enough to limit the amount of energy in the SMPS  
when a loop fault occurs. In practice, a value of 10-15% will be a  
good compromise.  
feedback via R . This would result in a large duty cycle. A current  
(3-4)  
source on Pin 3 prevents this by pushing the input voltage high via  
V
Z
TO PWM  
5.6V  
Q1  
N
+
SET  
TO OUTPUT LATCH  
Q2  
7
L
RESET  
1.1V  
+
8
R
T
C
T
9 SYN  
SL00365  
Figure 6. Sawtooth Generator  
8
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
5.6V  
1.1V  
SET  
V
S
RESET  
INHIBIT  
‘SET’  
>2V  
V
S
<0.8V  
SL00366  
Figure 7. Sawtooth Oscillator Synchronization  
60dB  
SLOPE  
20dB/DECADE  
1kHz  
10kHz  
1MHz  
SL00367  
Figure 8. Error Amplifier Compensation Open-Loop Gain  
3.72V  
START/  
STOP  
+
ERROR  
AMP  
3
(+)  
PWM  
OUT  
RESET  
O.C.  
(–)  
(–)  
(–)  
6
8
4
5
SL00368  
Figure 9. Error Amplifier  
9
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
V /V  
(%)  
O
REF  
7
6
5
4
R
f
+ 20  
4
R
S
R
1
3
R
S
+
3
2
R
f
V
(3.72V)  
REF  
+ 100  
+ 500  
R
S
1
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
R
f
R
S
0.3  
0.2  
0.1  
δ
10  
20  
30  
40  
50  
60  
70  
80  
90  
a. Duty Cycle — δ — % Regulation  
3.72V  
START/  
STOP  
+
ERROR  
AMP  
3
(+)  
PWM  
OUT  
RESET  
O.C.  
(–)  
(–)  
(–)  
6
8
4
5
b. Pulse-Width Modulation  
Figure 10.  
SL00369  
Extra PWM Input (Pin 5)  
δ (%)  
100  
The PWM has an additional inverting input: Pin 5. It allows for  
attacking the duty cycle via the PWM circuit, independently from the  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
feedback and the δ  
information. This is necessary when the  
MAX  
SMPS must have a real constant-current behavior, possibly with a  
fold-back characteristic. However, the realization of this feature must  
be done with additional external components. When not used, Pin 5  
should be tied to Pin 6.  
V
4,5,6 (V)  
SL00370  
1
2
3
4
5
6
Figure 11. Transfer Curve of Pulse-Width Modulator  
Duty Cycle vs Input Voltage  
10  
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
δ MAX (%)  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
2
R
R
1
2
DUTY  
CYCLE  
CONTROL  
6
12  
R
2
R
* R  
0
0.1 0.2  
0.3 0.4 0.5 0.6 0.7 0.8 0.9  
1
1
2
SL00371  
Figure 12. Graph for Determining δ  
MAX  
δ (%)  
80  
70  
60  
50  
40  
30  
20  
10  
δ
90%  
MAX  
δ
70%  
MAX  
δ
50%  
30%  
MAX  
δ
MAX  
R
+ R  
2
1
3
4
10  
()  
10  
2
3
4
5
6
7
8 9  
2
SL00372  
Figure 13. Soft-Start Minimum Duty Cycle vs R + R  
1
2
0.6V  
0.48V  
from  
PWM  
START  
STOP  
RESET  
OF OUTPUT  
BISTABLE  
11  
SL00373  
Figure 14. Current Protection Input  
11  
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
current limit diminishes at low duty cycle values. When δ becomes  
very small, the storage time of the power transistor becomes  
dominant. The current will now increase again, until it surpasses the  
reference of the second comparator. The output of this comparator  
activates the start-stop circuit and causes an immediate inhibit of the  
output pulses. After a certain deadtime, the circuit starts again with  
very narrow output pulses. The effect of this two-level current  
protection circuit is visualized in Figure 15.  
OC  
1
NORMAL OPERATING  
POINT  
The Start-Stop Circuit  
OC  
2
The function of this protection circuit is to stop the output pulses as  
soon as a fault occurs and to keep the output stopped for several  
periods. After this dead-time, the output starts with a very small,  
gradually increasing duty cycle. When the fault is persistent, this will  
cause a cyclic switch-off/switch-on condition. This “hiccup” mode  
effectively limits the energy during fault conditions. The realization  
and the working of the circuit are indicated in Figures 12 and 13.  
The dead time and the soft-start are determined by an external  
LEVEL 1 LEVEL 2  
.48 .60 (V)  
V
(CURRENT LIMITING)  
11  
capacitor that is connected to Pin 6 (δ  
setting).  
MAX  
SL00374  
An RS flip-flop can be set by three different functions:  
1. Remote on/off on Pin 10.  
Figure 15. Output Characteristics  
2. Overcurrent protection on Pin 11.  
3. Low supply voltage protection (internal).  
Dynamic Current Limit and Current Protection  
As soon as one of these functions cause a setting of the flip-flop, the  
output pulses are blocked via the output gate. In the same time  
transistor Q1 is forward-biased, resulting in a discharge of the  
capacitor on Pin 6.  
(Pin 11)  
In many applications, it is not necessary to have a real  
constant-current output of the SMPS.  
Protection of the power transistor will be the prime goal. This can be  
realized with the NE5560 in an economical way. A resistor (or a  
current transformer) in the emitter of the power transistor gives a  
replica of the collector current. This signal must be connected to Pin  
11. As can be seen in Figure 14, this input has two comparators with  
different reference levels. The output of the comparator with the  
lower 0.48V reference is connected to the same gate as the output  
of the PWM.  
The discharging current is limited by an internal 150resistor in the  
emitter of Q1. The voltage at Pin 6 decreases to below the lower  
level of the sawtooth. When V6 has dropped to 0.6V, this will  
activate a comparator and the flip-flop is reset. The output stage is  
no longer blocked and Q1 is cut off. Now V will charge the  
Z
capacitor via R1 to the normal δ  
voltage. The output starts  
MAX  
delivering very narrow pulses as soon as V6 exceeds the lower  
sawtooth level. The duty cycle of the output pulse now gradually  
increases to a value determined by the feedback on Pin 3, or by the  
When activated, it will immediately reset the output flip-flop, so  
reducing the duty cycle. The effectiveness of this cycle-by-cycle  
static δ  
setting on Pin 6.  
MAX  
PWM  
2
6
LATCH  
V
Z
15  
R
1
Q
1
Q
2
R
2
START/  
STOP  
14  
100Ω  
C
SS  
SET  
RESET  
LOW SUPPLY  
VOLTAGE  
PROTECTION  
0.6V  
12  
0.48V  
0.6V  
11  
10  
SL00375  
Figure 16. Start-Stop Circuit  
12  
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
5.6V  
V
6
SAWTOOTH  
1.1V  
DISCHARGE  
DEAD  
CHARGE  
.6V  
TIME  
V
15  
δ INCREASES  
SET  
RESET  
SL00376  
Figure 17. Start-Stop Circuit  
Remote On/Off Circuit (Pin 10)  
V
1
V
Z
In systems where two or more power supplies are used, it is often  
necessary to switch these supplies on and off in a sequential way.  
Furthermore, there are many applications in which a supply must be  
switched by a logical signal. This can be done via the  
FLYBACK  
SET  
TTL-compatible remote on/off input on Pin 10. The output pulse is  
inhibited for levels below 0.8V. The output of the IC is no longer  
blocked when the remote on/off input is left floating or when a  
voltage >2V is applied. Start-up occurs via the slow-start circuit.  
15  
14  
RESET  
The Output Stage  
V
Z
The output stage of the NE5560 contains a flip-flop, a push-pull  
driven output transistor, and a gate, as indicated in Figure 18. The  
flip-flop is set by the flyback of the sawtooth. Resetting occurs by a  
signal either from the PWM or the current limit circuit. With this  
configuration, it is assured that the output is switched only once per  
period, thus prohibiting double pulsing. The collector and emitter of  
the output transistor are connected to respectively Pin 15 and Pin  
14, allowing for normal or inverted output pulses. An  
0.6V  
+
13  
FROM START STOP  
NOTES:  
The signal V can be derived from the demagnetizing winding in  
13  
a forward converter as shown below.  
internally-grounded emitter would cause intolerable voltage spikes  
over the bonding wire, especially at high output currents.  
This current capability of the output transistor is 40mA peak for V  
CE  
0.4V. An internal clamping diode to the supply voltage protects the  
collector against overvoltages. The max. voltage at the emitter (Pin  
14) must not exceed +5V. A gate, activated by one of the set or  
reset pulses, or by a command from the start-stop circuit will  
immediately switch-off the output transistor by short-circuiting its  
base. The external inhibitor (Pin 13) operates also via this base.  
B
+
S1  
P1  
P2  
Demagnetization Sense  
As indicated in Figure 18, the output of this NPN comparator will  
block the output pulse, when a voltage above 0.6V is applied to Pin  
13. A specific application for this function is to prevent saturation of  
forward-converter transformers. This is indicated in Figure 19.  
“I” “I” “n”  
Feed-Forward (Pin 16)  
H
The basic formula for a forward converter is  
SL00377  
dVIN  
n
VOUT  
+
(n + transformer ratio)  
Figure 18. Output Stage  
This means that in order to keep V  
at a constant value, the duty  
OUT  
This loop now only has to regulate for load variations which require  
only a low feedback gain in the normal operation area. The  
transformer of a forward converter must be designed in such a way  
cycle δ must be made inversely proportional to the input voltage. A  
pre-regulation (feed-forward) with the function δ~1/V can ease the  
IN  
feedback-loop design.  
13  
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
that it does not saturate, even under transient conditions, where the  
16  
2
DO NOT EXCEED V  
max. inductance is determined by δ  
×V max. A regulation of  
MAX IN  
CC  
FEED-FORWARD  
INPUT  
δ
~1/V will allow for a considerable reduction or simplification of  
IN  
MAX  
the transformer. The function of δ~1/V can be realized by using  
IN  
Pin 16 of the NE5560.  
R
1
6
δ
MAX  
C
SS  
R
2
ON  
ON  
ON  
7
R
T
8
C
T
(50)  
δ
δ
δ
δ
δ
δ
3
1
1
2
2
3
T
T
T
SL00379  
Figure 20. External δ Maximum Control  
SL00378  
Figure 19. Output Stage Inhibit  
V
2XV  
Z
16  
Figure 20 shows the electrical realization. When the voltage at Pin  
16 exceeds the stabilized voltage V (Pin 2), it will increase the  
Z
charging current for the timing capacitor on Pin 8.  
V
Z
The operating frequency is not affected, because the upper trip level  
for sawtooth increases also. Note that the δ  
voltage on Pin 6  
MAX  
d
d
MAX  
MAX  
2
remains constant because it is set via V . Figure 21 visualizes the  
1
Z
effect on δ  
and the normal operating duty cycle δ. For V =2×V ,  
16 Z  
MAX  
these duty cycles have halved. The graph for δ=f(V ) is given in  
16  
Figure 22.  
δ
MAX  
LEVEL  
WORKING  
δ LEVEL  
NOTE:  
V
must be less than Pin 1 voltage.  
16  
T
T
APPLICATIONS  
SL00380  
Figure 21. Feed-Forward Circuitry  
NE/SE5560 Push-Pull Regulator  
This application describes the use of the Philips Semiconductors  
NE/SE5560 adapted to function as a push-pull switched mode  
regulator, as shown in Figures 23 and 24.  
δ
100  
Input voltage range is +12V to +18V for a nominal output of +30V  
and -30V at a maximum load current of 1A with an average  
efficiency of 81%.  
90  
80  
70  
60  
50  
40  
30  
20  
10  
Features include feed-forward input compensation, cycle-to-cycle  
drive current protection and other voltage sensing, line (to positive  
output) regulation <1% for an input range of +13V to +18V and load  
regulation to positive output of <3% for I (+) of 0.1 to 1A.  
L
The main pulse-width modulator operates to 48kHz with power  
switching at 24kHz.  
V
16  
V
1
1.5  
2
2.5  
Z
SL00381  
Figure 22. Feed-Forward Regulation  
14  
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
NOTES:  
Power ground and signal ground must be kept separated  
T1, Primary = 130T (C.T.) #26  
Secondary = 18T (C.T.) #22  
Core = Ferroxcube 3622  
3C8 material  
C.T. = 50T #26 0n  
Ferroxcube 2616 core (3C8)  
F2D bobbin  
T2, Primary = 16T (C.T.) #18 Secondaries (each) 52T (C.T.) #22  
Core = Ferroxcube 4229 3C8 material  
L
, L = 120T #20 on single gapped EC35 Ferroxcube core. 3C8 material.  
2
1
SL00382  
Figure 23. NE/SE5560 Push-Pull Switched-Mode Regulated Supply with CMOS Drive Conversion Logic  
15  
1994 Aug 31  
Philips Semiconductors  
Product specification  
Switched-mode power supply control circuit  
NE/SE5560  
NOTES:  
Power ground and signal ground must be kept separated  
T1, Primary = 130T (C.T.) #26  
Secondary = 18T (C.T.) #22  
Core = Ferroxcube 3622  
3C8 material  
C.T. = 50T #26 0n  
Ferroxcube 2616 core (3C8)  
F2D bobbin  
T2, Primary = 16T (C.T.) #18 Secondaries (each) 52T (C.T.) #22  
Core = Ferroxcube 4229 3C8 material  
L
, L = 120T #20 on single gapped EC35 Ferroxcube core. 3C8 material.  
2
1
SL00383  
Figure 24. NE/SE5560 Push-Pull Switched-Mode Regulated With TTL Drive Conversion Logic  
16  
1994 Aug 31  

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