D4GL-1GFG-A4 [OMRON]
Snap Acting/Limit Switch,;型号: | D4GL-1GFG-A4 |
厂家: | OMRON ELECTRONICS LLC |
描述: | Snap Acting/Limit Switch, 开关 |
文件: | 总18页 (文件大小:3360K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
DGua4rd GLockLSafety-door Switch
CSM_D4GL_DS_E_4_1
Vertically Mounting Guard Lock Safety-door
Switch Ideal for Limited Installation Space
• Selectable Operation Key insertion direction.
• Slim safety-door switch with an electromagnetic lock or unlock
mechanism.
• Built-in switches with multiple-contact construction are
available.
• A key holding force of 1,000 N minimum.
• Can be used for either standard loads or microloads.
• Lineup includes models with a conduit size of M20.
• Variety of Metallic Heads Available.
Be sure to read the “Safety Precautions” on page 15 and
the “Precautions for All Safety Door Switches”.
Model Number Structure
Model Number Legend
Switch (Standard type)
Switch (Metallic release key type)
D4GL-@@@@-@@-SJ
D4GL-@@@@-@@
1 2 3 4 5 6
1 2 3 4 5 6
1. Conduit Size
1. Conduit Size
1: Pg13.5
2: G1/2 (1-conduit)
4: M20 (1-conduit)
2. Built-in Switch
A: 1NC/1NO + 1NC/1NO
B: 1NC/1NO + 2NC
C: 2NC + 1NC/1NO
D: 2NC + 2NC
2: G1/2
4: M20
2. Built-in Switch (with Door Open/Closed Detection Switch and
Lock Monitor Switch Contacts)
A: 1NC/1NO (slow-action contacts) + 1NC/1NO (slow-action
contacts)
B: 1NC/1NO (slow-action contacts) + 2NC (slow-action contacts)
C: 2NC (slow-action contacts) + 1NC/1NO (slow-action contacts)
D: 2NC (slow-action contacts) + 2NC (slow-action contacts)
E: 2NC/1NO (slow-action contacts) + 1NC/1NO (slow-action
contacts)
F: 2NC/1NO (slow-action contacts) + 2NC (slow-action contacts)
G: 3NC (slow-action contacts) + 1NC/1NO (slow-action contacts)
H: 3NC (slow-action contacts) + 2NC (slow-action contacts)
3. Head Mounting Direction and Material
F: Four mounting directions possible (Front-side mounting at
shipping)/plastic
D: Four mounting directions possible (Front-side mounting at
shipping)/metal
4. Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
G: 24 VDC solenoid lock/mechanical release
5. Indicator
E: 2NC/1NO + 1NC/1NO
F: 2NC/1NO + 2NC
G: 3NC + 1NC/1NO
H: 3NC + 2NC
3. Head Material
F: resin
4. Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
G: 24 VDC solenoid lock/ mechanical release
5. Indicator
A: 24 VDC (orange/green LED indicator)
Note: The wiring specification is different from the wiring
specification for the standard type.
Please refer to the "Connection" section for details.
6. Release Key Type
Blank: Standard release key (metal)
A: 24 VDC (orange/green LED indicator)
6. Release Key Type
Blank: Standard release key (resin)
Operation Key
D4DS-K@
4:
Special release key (resin)
(Note: Release keys are provided.)
1
1. Operation Key Type
1: Horizontal mounting
2: Vertical mounting
3: Adjustable mounting (horizontal)
5: Adjustable mounting (horizontal/vertical)
1
D4GL
Ordering Information
List of Models
Switches (Operation Keys are sold separately.)
: Models with certified direct opening contacts.
Consult with your OMRON representative when ordering any models that are not listed in this table.
Contact configuration
(door open/closed
detection switch and lock
monitor switch contacts)
(slow-action)
Head
material
Release
key type
Solenoid voltage/
indicator
Lock and release
types
Conduit size
Model
Certified direct opening
NC contact
Pg13.5
G1/2
D4GL-1AFA-A
D4GL-2AFA-A *
D4GL-4AFA-A
D4GL-1BFA-A
D4GL-2BFA-A
D4GL-4BFA-A
D4GL-1CFA-A
D4GL-2CFA-A
D4GL-4CFA-A
D4GL-1DFA-A
D4GL-2DFA-A *
D4GL-4DFA-A
D4GL-1EFA-A
D4GL-2EFA-A
D4GL-4EFA-A
D4GL-1FFA-A
D4GL-2FFA-A *
D4GL-4FFA-A
D4GL-1GFA-A
D4GL-2GFA-A
D4GL-4GFA-A
D4GL-1HFA-A
D4GL-2HFA-A *
D4GL-4HFA-A
D4GL-1AFG-A
D4GL-2AFG-A *
D4GL-4AFG-A
D4GL-1BFG-A
D4GL-2BFG-A
D4GL-4BFG-A
D4GL-1CFG-A
D4GL-2CFG-A
D4GL-4CFG-A
D4GL-1DFG-A
D4GL-2DFG-A *
D4GL-4DFG-A
D4GL-1EFG-A
D4GL-2EFG-A
D4GL-4EFG-A
D4GL-1FFG-A
D4GL-2FFG-A *
D4GL-4FFG-A
D4GL-1GFG-A
D4GL-2GFG-A
D4GL-4GFG-A
D4GL-1HFG-A
D4GL-2HFG-A *
D4GL-4HFG-A
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
2NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Mechanical lock
Solenoid release
Pg13.5
G1/2
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
Solenoid: 24 VDC
Orange/green LED:
24 VDC
M20
Standard
(resin)
Plastic
Pg13.5
G1/2
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
2NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Solenoid lock
Mechanical release
Pg13.5
G1/2
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
* Models with Korean S-mark certification.
2
D4GL
Contact configuration
(door open/closed
detection switch and lock
monitor switch contacts)
(slow-action)
Head
material
Release
key type
Solenoid voltage/
indicator
Lock and release
types
Conduit size
Model
Certified direct opening
NC contact
Pg13.5
G1/2
D4GL-1AFA-A4
D4GL-2AFA-A4
D4GL-4AFA-A4
D4GL-1BFA-A4
D4GL-2BFA-A4
D4GL-4BFA-A4
D4GL-1CFA-A4
D4GL-2CFA-A4
D4GL-4CFA-A4
D4GL-1DFA-A4
D4GL-2DFA-A4
D4GL-4DFA-A4
D4GL-1EFA-A4
D4GL-2EFA-A4
D4GL-4EFA-A4
D4GL-1FFA-A4
D4GL-2FFA-A4
D4GL-4FFA-A4
D4GL-1GFA-A4
D4GL-2GFA-A4
D4GL-4GFA-A4
D4GL-1HFA-A4
D4GL-2HFA-A4
D4GL-4HFA-A4
D4GL-1AFG-A4
D4GL-2AFG-A4
D4GL-4AFG-A4
D4GL-1BFG-A4
D4GL-2BFG-A4
D4GL-4BFG-A4
D4GL-1CFG-A4
D4GL-2CFG-A4
D4GL-4CFG-A4
D4GL-1DFG-A4
D4GL-2DFG-A4
D4GL-4DFG-A4
D4GL-1EFG-A4
D4GL-2EFG-A4
D4GL-4EFG-A4
D4GL-1FFG-A4
D4GL-2FFG-A4
D4GL-4FFG-A4
D4GL-1GFG-A4
D4GL-2GFG-A4
D4GL-4GFG-A4
D4GL-1HFG-A4
D4GL-2HFG-A4
D4GL-4HFG-A4
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
2NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Mechanical lock
Solenoid release
Pg13.5
G1/2
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
Special
release
key
Solenoid: 24 VDC
Orange/green LED:
24 VDC
M20
Plastic
Pg13.5
G1/2
(resin)
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
2NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Solenoid lock
Mechanical release
Pg13.5
G1/2
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
Pg13.5
G1/2
M20
3
D4GL
Contact configuration
(door open/closed
detection switch and lock
monitor switch contacts)
Head
material
Release
key type
Solenoid voltage/
indicator
Lock and release
types
Conduit size
Model
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
G1/2
M20
D4GL-2AFA-A-SJ
D4GL-4AFA-A-SJ
D4GL-2BFA-A-SJ
D4GL-4BFA-A-SJ
D4GL-2CFA-A-SJ
D4GL-4CFA-A-SJ
D4GL-2DFA-A-SJ
D4GL-4DFA-A-SJ
D4GL-2EFA-A-SJ
D4GL-4EFA-A-SJ
D4GL-2FFA-A-SJ
D4GL-4FFA-A-SJ
D4GL-2GFA-A-SJ
D4GL-4GFA-A-SJ
D4GL-2HFA-A-SJ
D4GL-4HFA-A-SJ
D4GL-2AFG-A-SJ
D4GL-4AFG-A-SJ
D4GL-2BFG-A-SJ
D4GL-4BFG-A-SJ
D4GL-2CFG-A-SJ
D4GL-4CFG-A-SJ
D4GL-2DFG-A-SJ
D4GL-4DFG-A-SJ
D4GL-2EFG-A-SJ
D4GL-4EFG-A-SJ
D4GL-2FFG-A-SJ
D4GL-4FFG-A-SJ
D4GL-2GFG-A-SJ
D4GL-4GFG-A-SJ
D4GL-2HFG-A-SJ
D4GL-4HFG-A-SJ
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
2NC+2NC
Mechanical lock
Solenoid release
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
Solenoid: 24 VDC
Orange/green LED:
24 VDC
Standard
(metal)
Plastic
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
2NC+2NC
Solenoid lock
Mechanical release
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
* These models will receive Korean S-mark certification.
4
D4GL
Operation Keys
Type
Model
Horizontal mounting
D4DS-K1
Vertical mounting
D4DS-K2
D4DS-K3
Adjustable mounting
(Horizontal)
Adjustable mounting
(Horizontal/Vertical)
D4DS-K5
Specifications
Standards and EC Directives
Conforms to the following EC Directives:
Certified Standards
• Machinery Directive
• Low Voltage Directive
• EN1088
• EN60204-1
• GS-ET-19
Standard type
Certification body
Standard
File No.
EN60947-5-1
Consult your OMRON
representative for details.
TÜV SÜD
(certified direct opening)
UL508, CSA C22.2 No.14
GB14048.5
UL *1
E76675
2003010305064264
2007-26
CQC (CCC)
KOSHA *2
EN 60947-5-1
*1. Certification for CSA C22.2 No. 14 is authorized by the UL mark.
*2. Only certain models have been certified.
Metallic release key type
Certification body
TÜV SÜD
Standard
File No.
EN60947-5-1
(certified direct opening)
Consult your OMRON
representative for details.
KOSHA
EN 60947-5-1
Pending
Certified Standard Ratings
TÜV (EN60947-5-1), CCC (GB14048.5)
Utilization
Q300
Rated
Current (A)
Volt-amperes (VA)
AC-15
DC-13
Carry current
2.5 A
Item
category
voltage
Make
0.55
0.27
Break
Make
Break
Rated operating current (Ie)
Rated operating voltage (Ue)
0.75 A
240 V
0.27 A
250 V
125 VAC
250 VAC
0.55
0.27
69
69
Note: Use a 10 A fuse type gI or gG that conforms to IEC60269 as a
short-circuit protection device.
Solenoid Coil Characteristics
Item
Type
24 VDC
UL/CSA (UL508, CSA C22.2 No. 14)
C300
Rated operating voltage
(100% ED)
24 VDC 10%
Current (A)
Make Break
15 1.5
7.5 0.75
Volt-amperes (VA)
Rated
Current consumption
Insulation
Approx. 200 mA
Carry current
voltage
Make
Break
Class B (130°C max.)
120 VAC
240 VAC
2.5 A
1,800
180
Indicator Characteristics
Item
Type
LED
Rated voltage
Current leakage
Color (LED)
24 VDC
Approx. 3 mA
Orange/Green
5
D4GL
Characteristics
Degree of protection *1
IP67 (EN60947-5-1)
Mechanical
Electrical
1,000,000 operations min.
500,000 operations min. (4 mA resistive load at 24 VDC)
150,000 operations min. (1 A resistive load at 125 VAC, 2 circuits/4 mA resistive load at
24 VDC, 2 circuits) *3
Durability *2
Operating speed
0.05 to 0.5 m/s
Operating frequency
Direct opening force *4
Direct opening travel *4
Holding force *5
30 operations/minute max.
60 N min. (EN60947-5-1)
10 mm min. (EN60947-5-1)
1,000 N min.
Contact resistance
100 mΩ max.
Minimum applicable load *6
Rated insulation voltage (Ui)
Rated frequency
4 mA resistive load at 24 VDC (N-level reference value)
300 V (EN60947-5-1)
50/60 Hz
Protection against electric shock
Pollution degree (operating environment)
Class II (double insulation)
3 (EN60947-5-1)
Between terminals of
same polarity
2.5 kV
4 kV
Between terminals of
different polarity
Impulse withstand
voltage
(EN60947-5-1)
Between solenoid and
non-current carrying
metallic parts
0.8 kV
4 kV
Between other
terminals and
non-current carrying
metallic parts
Insulation resistance
Contact gap
100 MΩ min. (at 500 VDC)
2 × 2 mm min.
Vibration resistance
Malfunction
Destruction
Malfunction
10 to 55 Hz, 0.75 mm single amplitude
1,000 m/s2 min.
300 m/s2 min.
Shock resistance
Conditional short-circuit current
Conventional free air thermal current (Ith)
Ambient operations temperature
Ambient operations humidity
Weight
100 A (EN60947-5-1)
2.5 A (EN60947-5-1)
−10 to 55°C (with no icing)
95% max.
Approx. 400 g (D4GL-1AFA-A)
Note: 1. The above values are initial values.
2. The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to switch a load, however,
they cannot be used to switch smaller loads. The contact surfaces will become rough once they have been used and contact reliability
for smaller loads may be reduced.
*1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for
the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the
D4GL in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur.
*2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For more details, consult your OMRON
representative.
*3. Do not pass the 1 A, 125 VAC load through more than 2 circuits.
*4. These figures are minimum requirements for safe operation.
*5. This figure is based on the GS-ET-19 evaluation method.
*6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual
load beforehand.
6
D4GL
Connections
Connection Example for D4GL-1HFA-A
Internal Circuit Diagram
Indicator
51
Solenoid
24V DC
12
41
42
52
22
31
D4GL-@@@@-@@
Safety
circuit
11
21
E1 (+)
D
Auxiliary
circuit
LED (Green) (+)
D
Auxiliary
circuit
LED (Orange) (+)
Auxiliary
circuit
E2 (−)
LED
LED
32
E1
(Green) (Orange)
O2
(Black)
O1 (Green)
LED
(Green)
E2
5 to 24V DC
Solenoid
CRD
CRD
ZD
ZD
O3 (Orange)
LED
(Orange)
• Direct opening contacts used as safety-circuit input are indicated
with the mark.
COM (−)
Terminals 11 and 12 and terminals 21 and 22 are direct opening
contacts.
• Connect the indicators in parallel to the auxiliary circuits or
terminals E1 and E2.
D4GL-@@@@-@@-SJ
D
LED (Green) (+)
• Although the 3 lines are connected at the time of delivery, rewire
them as necessary for the application.
LED
(Green)
<D4GL-@@@@-@@>
5 to 24V DC
Connected
CRD
ZD
Terminal
number
Lead wire
color
Indicator
terminal
number *
Green indicator (+)
Orange indicator (+)
Common (-)
01
03
02
Green
Orange
Black
31
E1
E2
LED (Green) (−)
LED (Orange) (+)
D
<D4GL-@@@@-@@-SJ>
LED
(Orange)
Connected
terminal
number *
Terminal
number
Lead wire
color
Indicator
Green indicator (+)
Green indicator (-)
Orange indicator (+)
Orange indicator (-)
01
04
03
05
Green
White
31
−
5 to 24V DC
CRD
ZD
Orange
Black
E1
E2
LED (Orange) (−)
* The terminal number of green indicator will be different according to
the contact configuration.
Circuit Connection Example
D4GL-@@@@-@@
• Terminals 12 and 41 are connected internally and so connect
terminals 11 and 42 for safety-circuit input. (BIA GS-ET-19)
• Connect terminals 21 and 22 and terminals 51 and 52 in series
when using as safety-circuit input (redundancy circuit for terminals
11 and 12 and terminals 41 and 42 above). Connect the terminals
individually when using as auxiliary-circuit input (e.g., terminals 21
and 22 for safety-door open/closed monitoring and terminals 51
and 52 for monitoring the lock status).
2
“2” : A, B, E, or F =33
“2” : C or D
“2” : G or H
=21
=31
• If an indicator is connected in parallel to a direct opening contact,
when the indicator breaks, a short-circuit current will be generated,
possibly resulting in an installation malfunction.
• Do not switch circuits for two or more standard loads at the same
time. Doing so may adversely affect insulation performance.
• DC solenoids have polarity. Confirm terminal polarity before wiring.
• In the following connection example, terminals 21 and 22 and
terminals 51 and 52 are used as auxiliary-circuit input.
In this case,the green indicator lights when the door is closed and
the orange indicator lights when the solenoid turns ON.
7
D4GL
Operation Method
Operation Principles
Plunger return spring
Lock spring
LOCK
UNLOCK
Linking arm
The lock plate
and monitor
switch are linked.
Mechanical
lock
models
Return spring
OFF
OFF
ON
When the door is closed, it is locked by the The solenoid is released only when the
lock spring. The door will stay locked even lock is turned ON.
if there is a power interruption.
Plunger return spring
Lock return spring
LOCK
UNLOCK
Linking arm
The lock plate
and monitor
switch are linked.
Return spring
Solenoid
lock
models
ON
OFF
OFF
If the solenoid is OFF, the door will not be The door is locked only when the solenoid
locked when it is closed. This means that is turned ON. This means that the door will
the door can be opened and closed easily be unlocked if there is a power interruption
when replacing workpieces or parts.
and so this model cannot be used in
systems that would maintain a hazardous
state (e.g., systems requiring toxic gases,
high temperatures, or gears that would
continue to turn due to inertia).
Structure and Nomenclature
Structure
Operation key hole
Indicator (green)
Indicator (orange)
Terminal 42
Release key
Terminal 21
Terminal 11
Terminal 22
Terminal 31/33
Terminal 51/53
Terminal 32/34
Conduit opening
Terminal E2 (−)
Terminal 52/54
Conduit opening
Terminal E1 (+)
Cover
Note: Terminal numbers vary with the model. Confirm terminal numbers by referring to the cover on the back of the Switch.
8
D4GL
Contact Form
Indicates conditions where the Key is inserted and the lock is applied. Terminals 12 and 41 are connected internally (as per BIA GS-ET-19).
Contact form
Contact
(door open/closed
detection and lock
monitor)
Door open/
Model
Operating pattern
Remarks
closed
Lock monitor
detection
Lock position
Only NC contact 11-12
has a certified direct
opening mechanism.
Door open/
closed detection
Zb
Lock monitor
11-42
33-34
53-54
Zb
42
ON
D4GL-@AF@-@ 1NC/1NO + 1NC/1NO
11
12 41
The terminals 11-42,
33-34, and 53-54 can
be used as unlike poles.
Stroke
Operation Key insertion
completion position
33
34 53
54
Extraction completion
position
Lock position
Only NC contact 11-12,
has a certified direct
opening mechanism.
Door open/
closed detection
Zb
Lock monitor
Zb
11-42
33-34
51-52
ON
D4GL-@BF@-@
D4GL-@CF@-@
1NC/1NO + 2NC
2NC + 1NC/1NO
11
12 41
42
The terminals 11-42,
33-34, and 51-52 can
be used as unlike poles.
Stroke
Operation Key insertion
completion position
33
34 51
52
Extraction completion
position
Lock position
Only NC contacts 11-12
and 21-22 have a
certified direct opening
mechanism.
Door open/
Lock monitor
Zb
11-42
21-22
53-54
closed detection
Zb
11
ON
12 41
42
The terminals 11-42,
21-22, and 53-54 can
be used as unlike poles.
Stroke
Operation Key insertion
completion position
21
22 53
54
Extraction completion
position
Lock position
Only NC contacts 11-12
and 21-22 have a
certified direct opening
mechanism.
Door open/
closed detection
Zb
Lock monitor
Zb
11-42
21-22
51-52
ON
D4GL-@DF@-@
2NC + 2NC
11
12 41
42
The terminals 11-42,
21-22, and 51-52 can
be used as unlike poles.
Stroke
Operation Key insertion
completion position
21
22 51
52
Extraction completion
position
Lock position
Only NC contacts 11-12
and 21-22 have a
certified direct opening
mechanism.
Door open/
closed detection
Zb
Lock monitor
Zb
11-42
21-22
33-34
53-54
ON
11
12 41
42
D4GL-@EF@-@ 2NC/1NO + 1NC/1NO
The terminals 11-42,
21-22, 33-34, and 53-54
can be used as unlike
poles.
21
33
22 53
34
54
Stroke
Operation Key insertion
completion position
Extraction completion
position
Lock position
Only NC contacts 11-12
and 21-22 have a
certified direct opening
mechanism.
Door open/
closed detection
Zb
Lock monitor
Zb
11-42
21-22
33-34
51-52
ON
11
12 41
42
D4GL-@FF@-@
D4GL-@GF@-@
D4GL-@HF@-@
2NC/1NO + 2NC
3NC + 1NC/1NO
3NC + 2NC
The terminals 11-42,
21-22, 33-34, and 51-52
can be used as unlike
poles.
21
33
22 51
34
52
Stroke
Operation Key insertion
completion position
Extraction completion
position
Lock position
Only NC contacts 11-12,
21-22, and 31-32 have a
certified direct opening
mechanism.
Door open/
closed detection
Zb
Lock monitor
Zb
11-42
21-22
31-32
53-54
ON
11
12 41
42
The terminals 11-42,
21-22, 31-32, and 53-54
can be used as unlike
poles.
21
31
22 53
32
54
Stroke
Operation Key insertion
completion position
Extraction completion
position
Lock position
Only NC contacts 11-12,
21-22, and 31-32 have a
certified direct opening
mechanism.
Door open/
closed detection
Zb
Lock monitor
Zb
11-42
21-22
31-32
51-52
ON
11
12 41
42
The terminals 11-42,
21-22, 31-32, and 51-52
can be used as unlike
poles.
21
31
22 51
32
52
Stroke
Operation Key insertion
completion position
Extraction completion
position
9
D4GL
Dimensions
(Unit: mm)
Dimensions and Operating Characteristics
Switches
D4GL-@@@@-A4
D4GL-@@@@-A
Four, head mounting screws
Head cap
Four, head mounting screws
Head cap
Pre-travel
distance
Pre-travel
distance
Operation Key
47.8
40
38
Operation Key
47
40
38
34.4
15.3
34.4
15.3
23.5
23.5
Four, 5.2-dia.
holes
Four, 5.2-dia.
holes
Four, 9.2-dia. spot
facings (depth: 10)
Four, 9.2-dia. spot
facings (depth: 10)
Four, LED
indicators
Four, LED
indicators
Release key
Release key
Cover mounting
screw
Cover mounting
screw
Two, cap screws
Two, cap screws
(21.5)
23.5
30 0.2
43
(21.5)
23.5
30 0.2
43
(3)
(3)
(3)
(3)
Conduit cap
Conduit cap
Operating
characteristics
Model
Operating
characteristics
Model
D4GL-@@@@-A4
D4GL-@@@@-A
Key insertion force
Key extraction force
15 N max.
40 N max.
Key insertion force
Key extraction force
15 N max.
40 N max.
Pre-travel distance
10 mm max.
Pre-travel distance
10 mm max.
Movement before
being locked
Movement before
being locked
4 mm min.
4 mm min.
Operation Keys
D4DS-K3
D4DS-K1
17.5 28
13
14 28
Angle adjustment bolt
9 dia.
4
8 dia.
4.5 dia.
4.3
7
7
30 15
13
13
30 40 56
20°
Four, 2.15R
Black
2
2
6.3
15
10.5
Mounting Holes
(Enlargement)
D4DS-K2
D4DS-K5
20.9
4
28
24.6
6
7
7
9
28
22.5
17
15
4.5
30
13
15
8
15°
30
55
41
43
2
4.3
13
18°
41
43
Four, 2.15R
Black
6.5
(7)
8
1
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
10
D4GL
With Operation Key Inserted
D4GL + D4DS-K1
D4GL + D4DS-K1
(with Front-inserted Operation Key)
(with Top-inserted Operation Key)
Horizontal
insertion radius:
R ≥ 200
(38)
51.5 min. 54 max.
Key insertion position
Center
tolerance of
key hole:
1
Vertical
insertion radius:
R ≥ 200
Horizontal
insertion radius:
R ≥ 200
Vertical
insertion radius:
R ≥ 200
Center
tolerance of
Center
tolerance of
key hole:
Center
tolerance of
key hole: 1
(15.2)
key hole:
1
(15)
1
52.5 min. 55.0 max.
Key insertion position
52.5 min. 55.0 max.
Key insertion position
D4GL + D4DS-K2
D4GL + D4DS-K2
(with Front-inserted Operation Key)
(with Top-inserted Operation Key)
Horizontal
insertion radius:
R ≥ 200
(38)
47.5 min. 50 max.
Key insertion position
Center
tolerance of
key hole:
1
Vertical
insertion radius:
R ≥ 200
Vertical
Horizontal
insertion radius:
200
insertion radius:
200
R
≥
R
≥
Center
tolerance of
Center
tolerance of
key hole:
Center
tolerance of
key hole: 1
(15.2)
key hole:
1
(6)
(15)
1
48.5 min. 51.0 max.
Key insertion position
48.5 min. 51.0 max.
Key insertion position
11
D4GL
D4GL + D4DS-K3
D4GL + D4DS-K3
(with Front-inserted Operation Key)
(with Top-inserted Operation Key)
Horizontal
insertion radius:
R ≥ 50
(38)
52.5 min. 55 max.
Key insertion position
Center
tolerance of
key hole:
1
Vertical
insertion radius:
R ≥ 200
Vertical
insertion radius:
R ≥ 200
Horizontal
insertion radius:
R ≥ 50
Center
tolerance of
Center
tolerance of
key hole:
Center
tolerance of
key hole:
(15.2)
key hole:
1
(40)
1
1
53.5 min. 56.0 max.
Key insertion position
53.5 min. 56.0 max.
Key insertion position
D4GL + D4DS-K5
D4GL + D4DS-K5
(with Front-inserted Operation Key)
(with Top-inserted Operation Key)
Horizontal
insertion radius:
R ≥ 50
(38)
59.5 min. 62 max.
Key insertion position
Center
tolerance of
key hole:
1
Vertical
insertion radius:
R ≥ 50
Horizontal
insertion radius:
R ≥ 50
Horizontal
insertion radius:
R ≥ 50
43 0.1
Center
tolerance of
Center
tolerance of
key hole:
(15.2)
41 0.1
Center
1
key hole:
1
tolerance of
key hole:
1
60.4 min. 62.9 max.
Key insertion position
60.4 min. 62.9 max.
Key insertion position
12
D4GL
Application Examples
G9SA-321-T + D4GL-@AFA-@ (Mechanical Lock Type)
Circuit Diagram (Manual Reset)
Lock release signal
KM1
KM2
S2
S4
42
54
S1:
Safety Limit Switch
with direct opening mechanism
(D4B-N, D4N, D4F)
Guard Lock Safety-door Switch
Reset switch
Lock release switch
41
53
12
34
S2:
S3:
S4:
33
11
KM1 and KM2: Magnetic Contactor
PLC
PLC
M:
3-phase motor
Guard
11
12
S1
Feedback loop
OPEN
KM1
KM2
S3
Stop signal
T31
T32
33 43 53
61
A1 A2 T11
T12
K1
13 23
1
3
4
TH
SA
K3
K4
a
K2
K3
K4
1
2
3
4
a
b
Off delay
timer
Control
circuit
JP
5
6
2
5
K1
K2
K1
b
K2
6
54 62
PE T21
T23 T22
A
B
14 24 34 44
KM1 KM2
Guard opens
Timing Chart
Limit switch S1
Operation
instruction
Guard Lock
Safety-door
Switch S2
Motor controller
Lock release
signal
KM1
KM2
S4
Guard can be opened
Stop signal
Reset switch
S3
K1 and K2
(NC)
M
K1 and K2
(NO)
K3 and K4
(NC)
Note: The above circuit diagram is for Category 3.
K3 and K4
(NO)
KM1 and KM2
(NC)
KM1 and KM2
(NO)
Operation
instruction
Motor rotation
OFF-delay time
13
D4GL
G9SA-301 (24 VAC/VDC) + D4GL-@AFG-@ (Solenoid Lock Type)
Circuit Diagram (Auto-reset)
Lock signal
S2
42
41
S1:
S2:
Safety Limit Switch
with direct opening mechanism
(D4B-N, D4N, D4F)
54
53
Guard Lock Safety-door Switch
12
11
34
33
KM1 and KM2: Magnetic Contactor
M:
3-phase motor
PLC
PLC
S1
12
11
Feedback loop
KM1
OPEN
KM2
Operation signal
A1 A2 T11
TH
T12
T31
T32
13 23 33 41
3
4
1
K1
K2
a
K1
K2
1
2
3
4
5
SA
Control
Circuit
a
b
2
5
JP
K1
6
b
K2
6
PE T21
T23 T22
A
B
14 24 34 42
KM1 KM2
Operation
instruction
Motor controller
KM1
Guard opens
Timing Chart
KM2
Limit switch S1
Guard Lock Safety-door Switch S2
Operation signal
M
Lock signal
K1 and K2
(NC)
Note: 1. This circuit diagram is for Category 4.
2. The lock can be released at any time. Therefore, do
not use a model with a solenoid lock in applications
where the operator may be exposed to danger when
the guard opens. Use a model with a mechanical lock.
K1 and K2
(NO)
KM1 and KM2
(NC)
KM1 and KM2
(NO)
14
D4GL
Safety Precautions
Refer to the “Precautions for All Switches” and “Precautions for All Safety Door Switches”.
Installation
DANGER
• Make sure the Switch is mounted securely to prevent it from falling
off. Otherwise injury may result.
Injury may occasionally occur. Always check to make
sure that the safety functions operate correctly before
using the machine. The safety functions may not operate
correctly because of wiring mistakes, setting mistakes,
or Switch malfunction, causing some machines to
continue operating in situations where they should be
stopped.
• Do not use a Switch as a stopper.
• Be sure to install a stopper as shown in the following illustration
when mounting the Switch and adjust the stopper so that the
Operation Key is within the setting zone. (Setting zone: 0.5 to 3.0
mm)
Injury may occasionally occur. If the machine is used
with the release key in the UNLOCK position, the
electromagnetic lock may not operate, causing some
machines to continue operating in situations where they
should be stopped. Be sure to put the release key in the
LOCK position before using the machine. Also, check
the condition of the lock and safety circuits.
Set zone
(0.5 to 3 mm)
Stopper
Injury may occasionally occur. Always ensure that the
release key is set to "UNLOCK" or that the Operation
Key is inserted before changing the direction of the head.
Not doing so may damage the Switch, causing some
machines to continue operating in situations where they
should be stopped. Refer to “Release Key” on page 15.
Operation Key
• Do not subject the Switch to a shock that exceeds the Switch's
shock resistance of 1,000 m/s2.
Injury may occasionally occur. When the
electromagnetic lock function or Switch function is
damaged, some machines may continue operating in
situations where they should be stopped. Do not use the
electromagnetic lock function of the Switch in place of a
door lock. Always provide a lock separate from the
Switch, attach a warning seal to prevent people from
using excessive force to open the door when it is locked,
or provide an indicator lamp to show the locked/unlocked
status of the door.
Precautions for Correct Use
The Switch contacts can be used with either standard loads or
microloads. Once the contacts have been used to switch a load,
however, they cannot be used to switch smaller loads. The contact
surfaces will become rough once they have been used and contact
reliability for smaller loads may be reduced.
Release Key
• The release key is used to unlock the Switch in case of emergency
or if the power supply to the Switch stops.
!CAUTION
Electric shock may occasionally occur.
Do not use metal connectors or metal conduits.
• If the release key setting is changed from LOCK to UNLOCK, the
lock will be released and the safety door can be opened
(mechanical lock models only).
• After setting the release key to UNLOCK to, for example, perform
maintenance, be sure to return it to LOCK setting before resuming
operation.
• Do not use the release key to start or stop machines.
• The auxiliary lock must be released only by authorized personnel.
• Do not impose a force exceeding 0.5 N·m on the release key
screws. The release key may be damaged and may not operate
properly.
• The release key is set in the unlock position at the factory for the
D4GL-@@@A and to the lock position for the D4GL-@@@G.
• To prevent the release key from being used by unauthorized
personnel, set it to LOCK and seal it with sealing wax.
Precautions for Safe Use
Installation Environment
• Do not use the Switch submersed in oil or water or in locations
continuously subject to splashes of oil or water. Doing so may
result in oil or water entering the Switch. (The IP67 degree of
protection of the Switch specifies the amount of water penetration
after the Switch is submerged in water for a certain period of time.)
Wiring
• Do not switch circuits for two or more standard loads (125 VAC,
1 A). Doing so may adversely affect insulation performance.
• Always attach the cover after completing wiring and before using
the Switch. Do not supply power when the cover is not attached.
Electric shock may occur if the Switch is used without the cover
attached.
Figure 1
D4GL-@@@A-@
D4GL-@@@A-@4
D4GL-@@@G-@
D4GL-@@@G-@4
Hinged Door
If the Switch is mounted too close to the hinge, the force imposed on
the lock will be much larger than for locations far from the hinge and
the lock may be damaged. Mount the Switch close to the handle.
15
D4GL
Head Direction
Solenoid Lock Models
• Remove the four screws of the head to enable changing the
mounting direction of the head. The head can be mounted in four
directions. Ensure that no foreign material enters the interior of the
Switch. Also, insert the head until the insertion line engraved on the
head is hidden by the reference line on the Switch, as shown in the
following diagram.
The solenoid lock locks the door only when power is supplied to the
solenoid. Therefore, the door will be unlocked if the power supply to
the solenoid stops. Therefore, do not use solenoid lock models for
machines that may be operating and dangerous even after the
machine stops operating.
• Do not insert or remove the Operation Key with the Switch head
removed. Doing so may make it impossible to insert the Operation
Key.
Mounting
Appropriate Tightening Torque
• Be sure to tighten each screw of the Switch properly. Loose screws
may result in malfunction.
Insertion line
Terminal screw
0.4 to 0.5 N·m
0.5 to 0.7 N·m
0.5 to 0.6 N·m
Reference line
Cover mounting screw
Head mounting screw
Operation Key mounting
screw
2.4 to 2.8 N·m
Switch mounting screw
1.3 to 1.5 N·m
1.8 to 2.1 N·m
1.4 to 1.8 N·m
1.3 to 1.7 N·m
Securing the Door
When the door is closed (with the Operation Key inserted), the
Operation Key may exceed the set zone because of, for example, the
door's own weight, machine vibration, or the door cushion rubber.
Then, when an attempt is made to open the door, it may result in
damage or malfunction. Also, it may not be possible to unlock the
Switch if there is weight placed on the Operation Key. Do not rely on
the Switch to substitute for a door locking device. Secure the door with
a stopper so that the Operation Key remains within the set zone.
Connector
Cap screw
• When loosening a screw with an electrical screwdriver or similar
tool while pressing down on the screw head, do not continue
turning the screw past the point where the threads disengage.
Doing so may strip the end of the threads.
Switch and Operation Key Mounting
• Mount the Switch and Operation Key securely to the applicable
tightening torque with M5 screws for the Switch and M4 screws for
the Operation Key. Always use spring washers. To ensure safety,
use screws that cannot be easily removed or another means to
prevent the Switch and Operation Key from easily being removed.
• Do not operate the Switch with anything other than the special
OMRON Operation Key. Otherwise, the Switch may be damaged
Set zone
(0.5 to 3 mm)
Operation key
Solenoid
• The solenoid will heat when it carries current. Do not touch it.
• The solenoid has polarity. Confirm terminal polarity before wiring it.
and the safety of the system may not be maintained.
]
D4DS-K1/-K2
Four, M5
Two, M4
Wiring
Circuit Connection Example for the D4GL-@H@@-A
• Direct opening contacts used as safety-circuit inputs are indicated
0.1
15
with the
have direct opening contacts.
mark. Terminals 11 and 42, and terminals 21 and 22
Two, M4
D4DS-K3
0.2
84
• Connect terminals 21 and 22 and terminals 51 and 52 in series
when using as safety-circuit inputs (redundancy circuit for
terminals 11 and 12 and terminals 41 and 42 below). Connect the
terminals individually when using as auxiliary-circuit inputs (e.g.,
terminals 21 and 22 for safety-door open/closed monitoring and
terminals 51 and 52 for monitoring the lock status).
• In the following connection example, terminals 21 and 22 and
terminals 51 and 52 are used as auxiliary-circuit inputs.
• Connect the indicators in parallel to the auxiliary circuits or
terminals E1 and E2.
• Although the 3 lines are connected at the time of delivery, rewire
them as necessary for the application.
• The following table shows the connection configuration required to
make the green indicator light when the door is closed and the
orange indicator light when the solenoid turns ON.
0.1
40
Two, M4
D4DS-K5
0.1 or
0.1
43
41
0.1
30
• Ensure that the alignment offset between the Operation Key and
the key hole does not exceed ±1 mm. If the Operation Key is offset
or at an angle, accelerated wear or damage to the Switch may
result.
• Observe the specified insertion radius for the Operation Key and
insert it in a direction perpendicular to the key hole.
• Do not impose excessive force on the Operation Key while the Key
is inserted into the Switch or drop the Switch with the Operation
Key inserted. Doing either of these may deform the Key or break
the Switch.
Connected
terminal
number
Terminal
number
Lead wire
color
Indicator
Green indicator O1
Orange indicator O3
Green
Orange
Black
31
E1
E2
Common
O2
16
D4GL
Processing the Conduit Opening
51
• Connect a recommended connector to the opening of the conduit
and tighten the connector to the proper torque. The case may be
damaged if excessive tightening torque is applied.
• Make sure that the outer diameter of the cable connected to the
connector is correct.
• Attach a conduit cap to the unused conduit opening when wiring
and tighten it to a suitable torque. The conduit cap is provided with
the Switch.
12
41
42
52
22
31
Safety
circuit
11
21
Auxiliary
circuit
Auxiliary
circuit
Auxiliary
circuit
32
E1
O2
(Black)
O1 (Green)
LED
(Green)
E2
Recommended Connectors
Solenoid
O3 (Orange)
LED
• Use a connector with a screw section not exceeding 10 mm.
Otherwise the screws will protrude into the case interior.
The connectors given in the following table have connectors with
screw sections not exceeding 10 mm.
(Orange)
Wiring Precautions
• Do not wire the Switch while power is being supplied. Doing so may
result in electric shock.
• Do not let particles, such as small pieces of lead wire, enter the
switch body when wiring.
• Applicable lead wire size: AWG24 to AWG22 (0.2 to 0.3 mm2).
Use lead wires of an appropriate length. Not doing so may result in
excess length causing the cover to rise and not fit properly.
• Do not push crimp terminals into gaps in the case interior. Doing so
may cause damage or deformation of the case.
• Use crimp terminals that will not interfere with other components
inside the case.
Use the following connectors to ensure conformance to IP67.
Applicable
Size
Manufacturer
Model
ST-PF1/2
5380-1002
OA-W1609
OA-W1611
cable
diameter
LAPP
6.0 to 12.0 mm
G1/2
7.0 to 9.0 mm
9.0 to 11.0 mm
OHM ELECTRIC
CO.
S-13.5
5301-5030
Pg13.5
M20
LAPP
LAPP
6.0 to 12.0 mm
7.0 to 13.0 mm
ST-M20 × 1.5
5311-1020
Recommended Crimp Terminals
Manufacturer
Model
Use LAPP connectors together with Seal Packing (JPK-16,
GP-13.5, or GPM20), and tighten to the applicable torque. Seal
Packing is sold separately.
FN0.5-3 (F Type)
No. 5-3 (Straight Type)
J.S.T. Mfg Co.
• LAPP is a German manufacturer.
• OHM Electric Co. is a Japanese manufacturer.
• The terminal block screws and contact numbers correspond as
shown in the following diagram. The numbers are provided on the
terminal cover. Confirm terminal numbers against the terminal
block terminal symbols when wiring.
17
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2012.4
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2012 All Right Reserved.
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