E5CZ-R2TU [OMRON]

Digital Temperature Controllers;
E5CZ-R2TU
型号: E5CZ-R2TU
厂家: OMRON ELECTRONICS LLC    OMRON ELECTRONICS LLC
描述:

Digital Temperature Controllers

文件: 总64页 (文件大小:5448K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
New Product  
Digital Temperature Controllers  
E5@Z  
1/16, 1/8, and 1/4 DIN Temperature  
Controllers Join the Best-selling  
E5@Z Series  
• Models available with either temperature inputs or  
analog inputs.  
• A wide range of functions, such as a loop break alarm  
(LBA), manual output, and transfer output.  
• Easy-to-read 11-segment display.  
• Faster sampling at 250 ms.  
• Setting Tool port provided as a standard feature for easy  
connection to personal computers.  
• New protocol called Modbus is installed in the models  
with communications.  
E5@Z Series  
Digital Position-proportional  
Controller  
E5CZ  
E5EZ  
E5AZ  
E5EZ-PRR  
1/8 DIN  
1/16 DIN  
1/4 DIN  
1/8 DIN  
Contents  
Digital Temperature Controllers  
E5CZ/E5CZ-U .................................  
2
14  
37  
E5AZ/E5EZ .....................................  
E5EZ-PRR....................................................  
Common to Updated E5@Z Controllers  
Operation......................................................  
Precautions ..................................................  
E5EZ-PRR  
26  
33  
Operation......................................................  
Precautions ..................................................  
43  
59  
1
Digital Temperature Controllers  
E5CZ/E5CZ-U(48 × 48 mm)  
ThisBest-sellingGeneral-purpose  
48×48-mmTemperatureController  
Is Now Even Better.  
• Controllers now available with analog inputs.  
• Faster sampling at 250 ms.  
• Transfer output provided for easy output to recorders.  
• Models available with a loop break alarm (LBA) and  
heater short alarm (HS alarm).  
48 × 48 mm  
48 × 48 mm  
E5CZ-U  
• Easy setting with 11-segment displays.  
E5CZ  
• Setting protection indicator informs operator when  
protection is enabled.  
Note: Refer to page 30 for information on changes in comparison to  
• Manual output provided.  
previous models.  
• New protocol called Modbus is installed in the models  
with communications.  
• USB-Serial conversion cable is available.  
Note: Refer to Precautions on page 33.  
Main I/O Functions  
Event Inputs  
E5CZ  
• None  
Two  
4-digit Display  
2-level Display: PV and SV  
Sensor Inputs  
• Auto/manual switching  
• Models also available with RS-485  
communications  
• Universal thermocouple/Pt inputs  
(Models with temperature inputs)  
• Analog current/voltage inputs  
(Models with analog inputs)  
Alarm Outputs  
Two  
Indication Accuracy  
Control Output 1  
• Relay output  
E5CZ  
• Thermocouple input: 0.5% of PV  
• Pt input: 0.5% of PV  
• Analog input: 0.5% FS  
E5CZ-U  
• Voltage output (for driving SSR)  
• Current output  
• Thermocouple input: 1% of PV  
• Pt input: 0.5% of PV  
Sampling Period  
• 250 ms  
This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions  
and other information required for operation before attempting to use the product.  
E5CZ/E5CZ-U/E5AZ/E5EZ Digital Temperature Controllers User's Manual (Cat. No. H207)  
E5CZ/E5CZ-U/E5AZ/E5EZ Digital Temperature Controllers Communications Manual (Cat. No. H208)  
2
E5CZ/E5CZ-U  
Model Number Structure  
Model Number Legend  
Controllers  
Option Units  
E5CZ-@2M@@  
E53-CZ@@  
1 2 3 4 5  
1 2 3  
1. Applicable Controller  
CZ: E5CZ  
2. Function 1  
1. Control Output 1  
R: Relay output  
Q: Voltage output (for driving SSR)  
C: Current output  
2. Number of Alarms  
2: Two alarms  
Blank: None  
H:  
Heater burnout/Heater short detection (CT1)  
3. Function 2  
B: Two event inputs  
03: RS-485 communications  
3. Option  
Blank: None  
M:  
Option Unit can be mounted.  
4. Input Type  
T: Thermocouple, infrared sensor/platinum resistance  
thermometer  
L: Analog current/voltage input  
5. Power Supply Voltage  
Blank: 100 to 240 VAC  
D:  
24 VAC/VDC  
Note: Not all combinations of function 1 and function 2 specifications are possible for Option Units (E53-CZ@@).  
Ordering Information  
Controllers with Terminal Blocks  
Power supply  
voltage  
Mounting  
option units  
Previous  
Size  
Input type  
Alarm output  
Control output  
New model  
E5CZ-R2T  
model  
Relay output  
E5CZ-R2  
No  
Voltage output  
(for driving SSR)  
E5CZ-Q2  
E5CZ-Q2T  
Thermocouple or  
Resistance  
thermometer  
2
Relay output  
E5CZ-R2M  
E5CZ-Q2M  
E5CZ-R2MT  
E5CZ-Q2MT  
Voltage output  
(for driving SSR)  
Yes  
100 to 240 VAC  
Current output  
Relay output  
E5CZ-C2M  
None  
E5CZ-C2MT  
E5CZ-R2ML  
Analog  
(current/voltage)  
Voltage output  
(for driving SSR)  
1/16 DIN  
48 × 48 × 78  
(W × H × D)  
2
2
2
Yes  
Yes  
Yes  
None  
E5CZ-Q2ML  
Current output  
Relay output  
None  
E5CZ-C2ML  
E5CZ-R2MD  
E5CZ-R2MTD  
Thermocouple or  
Resistance  
thermometer  
Voltage output  
(for driving SSR)  
E5CZ-Q2MD  
E5CZ-Q2MTD  
Current output  
Relay output  
E5CZ-C2MD  
None  
E5CZ-C2MTD  
E5CZ-R2MLD  
24 VAC/VDC  
Analog  
(current/voltage)  
Voltage output  
(for driving SSR)  
None  
None  
E5CZ-Q2MLD  
E5CZ-C2MLD  
Current output  
Option Units  
One of the following Option Units can be mounted to provide the E5CZ with additional functions.  
Functions  
Previous model  
New model  
Communications RS-485  
Communications RS-485  
E53-CN03N  
E53-CNH03N  
E53-CNBN  
E53-CZ03  
E53-CZH03  
E53-CZB  
Heater burnout  
Event inputs  
Event inputs  
Heater burnout  
E53-CNHBN  
E53-CZHB  
Note: Option Units cannot be used for plug-in models.  
These Option Units are applicable only to models released after October 2008.  
3
E5CZ/E5CZ-U  
Model Number Structure  
Model Number Legend (Plug-in-type Controllers)  
E5CZ-@2T@U  
1 2 3 4 5  
4. Power Supply Voltage  
Blank: 100 to 240 VAC  
D: 24 VAC/VDC  
5. Plug-in type  
U: Plug-in type  
1. Output Type  
R: Relay  
Q: Voltage output (for driving SSR)  
2. Number of Alarms  
2: Two alarms  
3. Input Type  
T: Thermocouple, infrared sensor/platinum resistance  
thermometer  
Ordering Information (Plug-in-type Controllers)  
Plug-in-Type Controllers  
Power supply  
Previous  
model  
Size  
Input type  
Alarm output  
Control output  
New model  
voltage  
Thermocouple or  
Resistance  
thermometer  
Relay output  
Voltage output (for driving SSR) None  
Relay output None  
None  
E5CZ-R2TU  
E5CZ-Q2TU  
E5CZ-R2TDU  
E5CZ-Q2TDU  
100 to 240 VAC  
2
1/16 DIN  
Thermocouple or  
Resistance  
thermometer  
24 VAC/VDC  
2
Voltage output (for driving SSR) None  
Accessories (Order Separately)  
USB-Serial Conversion Cable  
Adapter  
Model  
Connectable models  
Model  
Y92F-45  
E58-CIFQ1  
Terminal block models  
Note: Use this Adapter when the panel has been previously prepared  
for the E5B@.  
Terminal Cover  
Connectable models  
Model  
Terminal block models  
Sockets (for Plug-in Models)  
E53-COV17  
Type  
Front-connecting Socket  
Model  
P2CF-11  
P2CF-11-E  
P3GA-11  
Waterproof Packing  
Model  
Y92S-29  
Front-connecting Socket with Finger Protection  
Back-connecting Socket  
Note: The Waterproof Packing is included with the Controller only for  
Terminal Cover for Back-connecting socket with  
Finger Protection  
Y92A-48G  
models with terminal blocks.  
Current Transformers (CTs)  
Hole diameter  
5.8 dia.  
Model  
E54-CT1  
E54-CT3  
12.0 dia.  
4
E5CZ/E5CZ-U  
Specifications  
Ratings  
Power supply voltage  
100 to 240 VAC, 50/60 Hz  
24 VAC, 50/60 Hz or 24 VDC  
Operating voltage range  
85% to 110% of rated supply voltage  
E5CZ  
7.5 VA  
6 VA  
5.5 VA (24 VAC)/3.5 W (24 VDC)  
4.5 VA (24 VAC)/2.5 W (24 VDC)  
Power con-  
sumption  
E5CZ-U  
Models with temperature inputs  
Thermocouple: K, J, T, E, L, U, N, R, S, or B  
Platinum resistance thermometer: Pt100 or JPt100  
Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C  
Voltage input: 0 to 50 mV  
Sensor input  
Models with analog inputs  
Current input: 4 to 20 mA or 0 to 20 mA  
Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V  
Input impedance  
Current input: 150 , Voltage input: 1 M(Use a 1:1 connection when connecting the ES2-HB.)  
SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable  
load: 5 V, 10 mA  
E5CZ  
Relay output  
SPDT, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load:  
5 V, 10 mA  
E5CZ-U  
Control  
output  
Voltage output  
(for driving  
SSR)  
E5CZ  
Output voltage: 12 VDC 15% (PNP), max. load current: 21 mA, with short-circuit protection circuit  
E5CZ-U  
Current output E5CZ  
4 to 20 mA DC/0 to 20 mA DC, load: 600 max., resolution: approx. 2,700  
SPST-NO, 250 VAC, 1 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V,  
10 mA  
Alarm output  
Event input  
Contact input  
ON: 1 kmax., OFF: 100 kmin.  
Non-contact  
input  
ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.  
Outflow current: Approx. 7 mA per point  
ON/OFF control or 2-PID control (with auto-tuning)  
Digital setting using front panel keys  
Control method  
Setting method  
11-segment digital display and individual indicators (7-segments displays also possible)  
Character height: PV: 11 mm, SV: 6.5 mm  
Indication method  
Other functions  
Manual output, heating/cooling control, transfer output (on some models), loop break alarm, multi SP, MV  
limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, etc.  
Ambient operating  
temperature  
10 to 55°C (with no icing or condensation)  
Ambient operating humidity  
Storage temperature  
25% to 85%  
25 to 65°C (with no icing or condensation)  
5
E5CZ/E5CZ-U  
Input Ranges  
Thermocouples/Platinum Resistance Thermometers (Universal Inputs)  
Input  
Type  
Platinum resistance  
thermometer  
Thermocouple  
Infrared temperature  
sensor  
Analog  
input  
10 to  
60 to 115to 140to  
Name  
Pt100  
JPt100  
K
J
T
E
L
U
N
R
S
B
0 to 50 mV  
70°C 120°C 165°C 260°C  
1800  
Usable in  
the  
1800  
1700  
1700  
1700  
1600  
1500  
1400  
1300  
1200  
1100  
1000  
900  
following  
ranges by  
scaling:  
1999 to  
9999 or  
199.9 to  
999.9  
1300  
1300  
850  
850  
850  
800  
700  
600  
600  
500.0  
500.0  
500.0  
500  
400.0  
400  
400.0  
400  
400.0  
400  
260  
300  
120  
165  
200  
100.0  
0.0  
100.0  
0.0  
90  
0
100  
100  
0
0
0
0
0
0
0
100.0  
200.0  
20.0  
100  
20.0  
100  
200  
199.9  
199.9  
200  
200  
199.9  
200  
199.9  
200  
Setting  
number  
0
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
The applicable standards for the input types  
are as follows:  
U: Cu-CuNi, DIN 43710-1985  
Pt100: IEC 751  
Shaded settings are the default settings.  
K, J, T, E, N, R, S, B: IEC584-1  
L: Fe-CuNi, DIN 43710-1985  
JPt100: JIS C 1604-1989, JIS C 1606-1989  
Models with Analog Inputs  
Input Type  
Input specification 4 to 20mA 0 to 20 mA 1 to 5 V  
Usable in the following ranges by scaling:  
Current  
Voltage  
0 to 5 V  
0 to 10 V  
Setting range  
1999 to 9999, 199.9 to 999.9, 19.99 to 99.99 or  
1.999 to 9.999  
Setting number  
0
1
2
3
4
Shaded settings are the default settings.  
6
E5CZ/E5CZ-U  
Note: 1. With set values 1, 4 and 5, the upper and lower limit values  
can be set independently for each alarm type, and are  
expressed as “L” and “H.”  
Alarm Types  
Select alarm types out of the 12 alarm types listed in the following  
table.  
2. Set value: 1, Upper- and lower-limit alarm  
Case 2  
Case 1  
Case 3 (Always ON)  
Alarm output operation  
Set  
H<0, L<0  
Alarm type  
When X is posi- When X is nega-  
H
SP  
L
SP L  
H
value  
L
H SP  
tive  
tive  
H<0, L>0  
|H| ≥ |L|  
H<0, L>0  
|H| < |L|  
H>0, L<0  
|H| > |L|  
H
L SP  
Alarm function  
OFF  
0
1
Output OFF  
H>0, L<0  
|H| ≤ |L|  
SPH  
L
L
H
Upper- and lower-  
limit  
ON  
OFF  
3. Set value: 4, Upper- and lower-limit range  
(See  
note 1.)  
(See note 2.)  
SP  
Case 3 (Always ON)  
Case 1  
Case 2  
H<0, L<0  
X
X
ON  
ON  
OFF  
H
SP  
L
L
H SP  
SP L  
H
2
3
Upper limit  
Lower limit  
OFF  
SP  
SP  
H<0, L>0  
|H| ≥ |L|  
H<0, L>0  
|H| < |L|  
H>0, L<0  
|H| > |L|  
X
X
H
L SP  
ON  
OFF  
ON  
OFF  
SP  
H>0, L<0  
|H| ≤ |L|  
SP  
L
SP H  
4
L
H
H
Upper- and lower-  
limit range  
ON  
OFF  
4. Set value: 5, Upper- and lower-limit with standby sequence  
For Upper- and Lower-Limit Alarm Described Above  
Case 1 and 2  
(See  
note 1.)  
(See note 3.)  
(See note 4.)  
SP  
L
5
(See  
Upper- and lower-  
limit with standby  
ON  
OFF  
Always OFF when the upper-limit and lower-limit  
hysteresis overlaps.  
Case 3: Always OFF  
SP  
note 1.) sequence  
(See note 5.)  
X
X
5. Set value: 5, Upper- and lower-limit with standby sequence  
Always OFF when the upper-limit and lower-limit hysteresis  
overlaps.  
6. Set value: 12, LBA (loop break alarm) can be set only for  
alarm 1 type.  
Upper-limit with  
standby sequence  
ON  
ON  
6
7
8
9
OFF  
SP  
OFF  
SP  
X
X
Lower-limit with  
standby sequence  
ON  
ON  
OFF  
SP  
OFF  
SP  
X
X
Set the alarm types for alarms 1 to 3 independently in the initial setting  
Absolute-value  
upper-limit  
ON  
OFF  
0
ON  
OFF  
level. The default setting is 2 (upper limit).  
0
X
X
X
Absolute-value  
lower-limit  
ON  
OFF  
0
ON  
OFF  
0
0
Absolute-value  
upper-limit with  
standby sequence  
X
ON  
OFF  
ON  
OFF  
0
10  
11  
Absolute-value  
lower-limit with  
standby sequence  
X
X
ON  
OFF  
0
ON  
OFF  
0
12  
(See  
note 6.)  
LBA (for alarm 1  
type only)  
---  
7
E5CZ/E5CZ-U  
Characteristics  
Note: 1. The indication accuracy of K thermocouples in the 200 to  
1300°C range, T and N thermocouples at a temperature of  
100°C max., and U and L thermocouples at any  
temperature is 2°C 1 digit maximum. The indication  
accuracy of the B thermocouple at a temperature of 400°C  
max. is not specified. The indication accuracy of the R and  
S thermocouples at a temperature of 200°C max. is 3°C 1  
digit max.  
Thermocouple: (See note 1.)  
E5CZ:  
( 0.5% of indicated value or 1°C, whichever  
is greater) 1 digit max.  
E5CZ-U: ( 1% of indicated value or 2°C, whichever is  
greater) 1 digit max.  
Indication accuracy  
Platinum resistance thermometer:  
( 0.5% of indicated value or 1°C, whichever  
is greater) 1 digit max.  
Analog input: 0.5% FS 1 digit max.  
CT input: 5% FS 1 digit max.  
2. “EU” stands for Engineering Unit and is used as the unit  
after scaling. For a temperature sensor, the EU is °C or °F.  
3. B, R, and S sensors: 0.2°C/max. (100 max.)  
4. There is no waterproof function for the E5CZ-U.  
Influence of temperature R, S, and B thermocouple inputs:  
(See note 2.)  
( 1% of PV or 10°C, whichever is greater) 1 digit max.  
Other thermocouple inputs:  
( 1% of PV or 4°C, whichever is greater) 1 digit max.  
* 10°C for 100°C or less for K sensors  
Platinum resistance thermometer inputs:  
( 1% of PV or 2°C, whichever is greater) 1 digit max.  
Analog inputs:  
Influence of voltage  
(See note 2.)  
USB-Serial Conversion Cable  
Applicable OS  
Windows 2000/XP/Vista  
( 1% of FS) 1 digit max.  
Applicable software  
Applicable models  
USB interface standard  
DTE speed  
Thermo Mini  
Models with thermocouple/platinum resistance  
thermometer input (universal input):  
0.1 to 999.9 EU (in units of 0.1 EU)  
Models with analog input:  
E5CZ/E5CZ-U/E5AZ/E5EZ  
Conforms to USB Specification 1.1.  
38400 bps  
Hysteresis  
0.01 to 99.99% FS (in units of 0.01% FS)  
Models with thermocouple/platinum resistance  
thermometer input (universal input):  
0.1 to 999.9 EU (in units of 0.1 EU)  
Models with analog input:  
Computer: USB (type A plug)  
Temperature Controller: Setup Tool port  
(on bottom of Controller)  
Proportional band (P)  
Connector specifications  
0.1 to 999.9% FS (in units of 0.1% FS)  
Bus power (Supplied from USB host  
controller.)  
Power supply  
Integral time (I)  
0 to 3999 s (in units of 1 s)  
0 to 3999 s (in units of 1 s)  
0.5, 1 to 99 s (in units of 1 s)  
0.0 to 100.0% (in units of 0.1%)  
Derivative time (D)  
Control period  
Power supply voltage  
Current consumption  
5 VDC  
70 mA  
Manual reset value  
Ambient operating temperature 0 to 55°C (with no condensation or icing)  
1999 to 9999 (decimal point position depends on input  
Alarm setting range  
Sampling period  
Ambient operating humidity  
10% to 80%  
type)  
20 to 60°C (with no condensation or  
icing)  
250 ms  
Storage temperature  
Thermocouple: 0.1°C/max. (100 max.) (See note 3.)  
Platinum resistance thermometer: 0.4°C/max. (10 Ω  
max.)  
Affect of signal source  
resistance  
Storage humidity  
Altitude  
10% to 80%  
2,000 m max.  
Approx. 100 g  
Insulation resistance  
Dielectric strength  
20 Mmin. (at 500 VDC)  
Weight  
2,000 VAC, 50 or 60 Hz for 1 min (between terminals with  
different charge)  
Note: A driver must be installed in the personal computer. Refer to  
installation information in the operation manual for the  
Conversion Cable.  
10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z  
directions  
Malfunction  
Vibration  
resis-  
10 to 55 Hz, 0.75-mm single amplitude for 2 hrs each in  
X, Y, and Z directions  
tance  
Destruction  
Communications Specifications  
Transmission line  
RS-485 multipoint  
connection method  
100 m/s2 min., 3 times each in X, Y, and Z directions  
300 m/s2 min., 3 times each in X, Y, and Z directions  
Shock  
resis-  
tance  
Malfunction  
Destruction  
Controller: Approx. 150 g, Mounting Bracket: Approx.  
10 g  
Communications  
RS-485 (two-wire, half duplex)  
E5CZ  
Weight  
Synchronization  
method  
Controller: Approx. 110 g, Mounting Bracket: Approx.  
10 g  
Start-stop synchronization  
E5CZ-U  
E5CZ  
Baud rate  
1200, 2400, 4800, 9600, 19200, or 38400 bps  
Front panel: IP66 (indoor use)  
Rear case: IP20, Terminals: IP00  
Degree of  
protection  
Transmission code ASCII  
Front panel: Equivalent to IP50, Rear case: IP20,  
Terminals: IP00 (See note 4.)  
E5CZ-U  
Data length  
Stop bits  
7 or 8 bits  
1 or 2 bits  
Non-volatile memory (number of writes: 1,000,000  
times)  
Memory protection  
Vertical parity (none, even, odd)  
Frame check sequence (FCS) with SYSWAY  
Block check character (BCC) with CompoWay/F or  
CRC-16 Modbus  
Emission Enclosure: EN55011 Group1 Class A  
Emission AC Mains: EN55011 Group1 Class A  
Immunity ESD: EN61000-4-2 4 kV contact discharge  
(level 2)  
Error detection  
8 kV air discharge (level 3)  
Flow control  
Interface  
None  
Immunity RF-interference:  
RS-485  
None  
EN61000-4-3 10 V/m  
(80-1000 MHz, 1.4-2.0 GHz amplitude  
modulated) (level 3)  
Retry function  
10 V/m (900 MHz pulse modulated)  
Immunity Conducted Disturbance:  
EN61000-4-6 3 V  
Communications  
buffer  
40 bytes  
EMC  
(0.15 to 80 MHz) (level 2)  
0 to 99 ms  
Default: 20 ms  
Immunity Burst: EN61000-4-4 2 kV Power-line (level 3)  
1 kV I/O signal-line (level 3)  
Send data wait time  
Immunity Surge: EN61000-4-5 1kV line to line  
Power line, output line (relay output)  
2 kV line to ground  
Note: The baud rate, data length, stop bits, and vertical parity can be  
individually set using the Communications Setting Level.  
Power line, output line (relay output)  
1 kV line to ground  
Input line (communication)  
Immunity Voltage Dip/Interrupting:  
EN61000-4-11 0.5 cycle, 100% (rated  
voltage)  
UL 61010C-1  
Approved standards  
Conformed standards  
CSA C22.2 No.1010.1  
EN61326, EN61010-1, IEC61010-1  
VDE0106 Part 100 (Finger protection), when the  
terminal cover is mounted.  
8
E5CZ/E5CZ-U  
E54-CT1  
Current Transformer (Order Separately)  
Thru-current (Io) vs. Output Voltage (Eo)  
(Reference Values)  
Maximum continuous heater current: 50 A (50/60 Hz)  
Number of windings: 400±2  
Ratings  
Dielectric  
1,000 VAC for 1 min  
strength  
Vibration  
resistance  
50 Hz, 98 m/s2  
Winding resistance: 18±2 Ω  
100 V  
50 Hz  
Weight  
E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g  
Armatures (2)  
Accessories  
(E54-CT3 only) Plugs (2)  
10  
1 kΩ  
Distortion  
factor 10%  
1
100 mV  
10  
Heater Burnout and Heater Short Alarms  
3%  
1%  
Maximum  
heater current  
50 A AC  
Input current  
100 Ω  
indication  
accuracy  
5% FS 1 digit max.  
RL = 10 Ω  
1
0.1 to 49.9 A (in units of 0.1 A)  
0.0 A: Heater burnout/Heater short alarm output  
turns OFF.  
50.0 A: Heater burnout/Heater short alarm output  
turns ON.  
Heater burn-  
out alarm set-  
ting range  
100 µV  
10  
1
10  
100 mA  
1
10  
100 1,000 A  
Minimum detection ON time: 190 ms (See note 1.)  
Thru-current (Io) A (r.m.s.)  
0.1 to 49.9 A (in units of 0.1 A)  
0.0 A: Heater burnout/Heater short alarm output  
turns ON.  
E54-CT3  
Heater short  
Thru-current (Io) vs. Output Voltage (Eo)  
(Reference Values)  
Maximum continuous heater current: 120 A (50/60 Hz)  
(Maximum continuous heater current for an OMRON Temperature  
Controller is 50 A.)  
alarm setting 50.0 A: Heater burnout/Heater short alarm output  
range  
turns OFF.  
Minimum detection OFF time: 190 ms (See note  
2.)  
Note: 1. If the ON time of control output 1 is less than 190 ms, heater  
burnout and the heater current will not be measured.  
2. If the OFF time of control output 1 is less than 190 ms,  
heater short alarm and the heater current will not be  
measured.  
Number of windings: 400±2  
Winding resistance: 8±0.8 Ω  
100 V  
50 Hz  
Distortion  
factor 10%  
3%  
10  
Electrical Life Expectancy Curve for  
Relays (Reference Values)  
1 kΩ  
500 Ω  
1%  
1
100 mV  
10  
500  
300  
100 Ω  
50 Ω  
100  
RL = 10 Ω  
50  
30  
1
100 µV  
10  
10  
1
5
10  
100 mA  
1
10  
100 1,000 A  
E5CZ  
250 VAC, 30 VDC  
(resistive load)  
cosφ = 1  
3
Thru-current (Io) A (r.m.s.)  
1
0
1
2
3
4
5
6
Switching current (A)  
9
E5CZ/E5CZ-U  
External Connections  
A voltage output (control output 1) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect  
any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured  
temperature values as a result of leakage current.  
E5CZ  
Relay output  
250 VAC, 3 A  
(Resistive load)  
Alarm output (Relay output)  
+
11  
12  
13  
14  
15  
6
1
2
Alarm output (Relay  
output), 250 VAC, 1 A  
(Resistive load)  
Control output 1  
Alarm output 2  
7
8
Voltage output  
12 VDC, 21 mA  
Alarm output 1, HB alarm/HS  
alarm/input error  
A
+
3
4
5
Current output  
4 to 20 mA DC  
0 to 20 mA DC  
Load 600 max.  
mA  
B
9
Input power supply  
V
B
10  
+
+
TC/Pt  
universal input  
100 to 240 VAC  
24 VAC/DC (no polarity)  
Analog input  
Option Units  
E53-CZH03  
Communications/  
CT  
E53-CZHB  
Event inputs/  
CT  
E53-CZ03  
Communications  
E53-CZB  
Event inputs  
B
B
11  
11  
11  
11  
RS-485  
RS-485  
A
A
12  
12  
12  
12  
EV1  
EV1  
Do not  
Do not  
13  
13  
14  
15  
13  
13  
use.  
use.  
EV2  
EV2  
Do not  
14  
Do not  
14  
14  
use.  
use.  
CT1  
CT1  
Do not  
use.  
Do not  
use.  
15  
15  
15  
E5CZ-U  
Alarm output (Relay output),  
250 VAC, 1 A (Resistive load)  
Relay output  
SPDT 250 VAC, 3 A  
(Resistive load)  
6
7
5
Alarm output 1/  
Control output 1  
4
8input error  
Alarm output 2  
+
A
Voltage output  
12 VDC, 21 mA  
9
3
B
2
10  
B
1
11  
Input power supply  
+
TC/Pt  
universal input  
100 to 240 VAC  
24 VAC/DC (no polarity)  
Note: For the Wiring Socket, purchase the P2CF-11 or PG3A-11 separately.  
10  
E5CZ/E5CZ-U  
Nomenclature  
E5CZ  
E5CZ-U  
The front panel is the same for the E5CZ and E5CZ-U.  
Temperature unit  
OMRON  
No. 1 display  
No. 2 display  
Operation indicators  
Up Key  
Level Key  
Mode Key  
Down Key  
Dimensions  
E5CZ  
Terminal Models  
Panel Cutout  
Individual Mounting Group Mounting  
(84)  
78  
6
44.8 × 44.8  
48 × 48  
+1.0  
0
1.5  
OMRON  
45 +0.6  
0
58  
Waterproofing is not possible  
when group mounting  
Controllers.  
60 min.  
45 +0.6  
Waterproof Packing (Accessory) Mounting Adapter (Accessory)  
0
(97)  
(91)  
48  
6
48 × 48  
45 +0.6  
1.5  
0
Recommended panel thickness is  
1 to 5 mm.  
Group mounting is not possible in  
the vertical direction. (Maintain the  
specified mounting space between  
Controllers.)  
OMRON  
48.8  
58  
To mount the Controller so that it is  
waterproof, insert the waterproof  
packing onto the Controller.  
When two or more Controllers are  
mounted, make sure that the  
surrounding temperature does not  
exceed the ambient operating  
temperature given in the  
Waterproof Packing (Accessory) Mounting Adapter (Accessory)  
Terminal Cover (E53-COV17)  
(Order separately)  
specifications.  
Note: The terminal block cannot be removed.  
E5CZ-U  
Plug-in Models  
Panel Cutout  
Individual Mounting Group Mounting  
+1.0  
0
(90.7)  
6
14.2  
70.5  
48 × 48  
44.8 × 44.8  
45 +0.6  
0
60 min.  
58  
45 +0.6  
0
45 +0.6  
0
48  
Mounting Adapter (Accessory)  
Recommended panel thickness is  
1 to 5 mm.  
Group mounting is not possible in  
the vertical direction. (Maintain the  
specified mounting space between  
Controllers.)  
Note: There is no waterproof function for the E5CZ-U.  
When two or more Controllers are  
mounted, make sure that the  
surrounding temperature does not  
exceed the ambient operating  
temperature given in the  
specifications.  
11  
E5CZ/E5CZ-U  
Accessories  
USB-Serial Conversion Cable (Order Separately)  
E58-CIFQ1  
(2,100)  
LED indicator (SD)  
1,765  
250  
USB connector (type A plug)  
Serial connector  
LED indicator (RD)  
Terminal Cover (Order Separately)  
Waterproof Packing  
Y92S-29 (for DIN 48 × 48)  
E53-COV17  
48  
Order the Waterproof Packing separately if it becomes lost or  
damaged.  
The Waterproof Packing can be used to achieve an IP66  
(indoor use) degree of protection.  
48.8  
(Deterioration, shrinking, or hardening of the waterproof  
packing may occur depending on the operating environment.  
Therefore, periodic replacement is recommended to ensure  
the level of waterproofing specified in IP66 (indoor use). The  
time for periodic replacement depends on the operating envi-  
ronment. Be sure to confirm this point at your site. Consider  
one year a rough standard. OMRON shall not be liable for  
the level of water resistance if the customer does not perform  
periodic replacement.)  
22  
9.1  
The Waterproof Packing does not need to be attached if a  
waterproof structure is not required.  
Note: The E53-COV10 cannot be used.  
Note: There is no waterproof function for the E5CZ-U.  
Unit Labels (Order Separately)  
11.8  
Current Transformers (Order Separately)  
Y92S-L1 Type  
E54-CT1  
21  
4.8  
2.8  
15  
5.8 dia.  
7.5  
25  
3
10.5  
40  
30  
Two, 3.5 dia.  
10  
E54-CT3 Accessory  
Armature  
Connection Example  
2.36 dia.  
E54-CT3  
30  
Armature  
12 dia.  
Plug  
9
Approx. 3 dia.  
Lead  
40 × 40  
18  
Plug  
Two, M3 (depth: 4)  
Approx. 6 dia.  
15  
30  
(22)  
12  
E5CZ/E5CZ-U  
Adapter (Order Separately)  
Note: 1. Use this Adapter when the panel has already been prepared for the E5B@.  
2. Only black is available.  
Y92F-45  
Fixture (Accessory)  
4.7  
76  
69.6 to 77.6  
72 × 72  
67 × 67  
87  
Panel (1 to 8 mm)  
Mounted to E5CZ  
72 × 72  
48 × 48  
2.2  
4.7  
77.3 (to back of E5CZ)  
E5CZ-U Wiring Socket (Order Separately)  
Front-connecting Socket  
P2CF-11  
Terminal Layout/Internal Connections  
(Top View)  
3
4.5  
Eleven, M3.5 × 7.5  
7.8  
sems screws  
8
7 6 5  
Mounting Holes  
4
Two, 4.5 dia. mounting holes  
35.4  
70 max.  
Two,  
4.5-dia.  
holes  
0.2  
40  
9
3
10 11 1 2  
Note: Can also be mounted to a DIN track.  
4
50 max.  
31.2 max.  
Note: A model with finger protection (P2CF-11-E) is also available.  
Back-connecting Socket  
P3GA-11  
Terminal Layout/Internal Connections  
(Bottom View)  
27 dia.  
4
7
3
5
6
7 8  
4
45  
25.6  
3
9
2
1
11 10  
45  
4.5 16.3 6.2  
6
8.7  
Note: 1. Using any other sockets will adversely affect accuracy. Use only the specified sockets.  
2. A Protective Cover for finger protection (Y92A-48G) is also available.  
13  
Digital Temperature Controllers  
E5AZ/E5EZ (96 × 96 mm and 48 × 96 mm)  
These Best-selling General-  
purposeTemperatureControllers  
Are Now Even Better.  
• Controllers now available with analog inputs.  
• Faster sampling at 250 ms.  
• Transfer output provided for easy output to  
recorders.  
• Models available with a loop break alarm (LBA) and  
heater short alarm (HS alarm).  
• Manual output provided.  
• Easy setting with 11-segment displays.  
• New protocol called Modbus is installed in the  
models with communications.  
96 × 96 mm  
48 × 96 mm  
• USB-Serial conversion cable is available.  
E5AZ  
E5EZ  
Note: Refer to Precautions on page 33.  
Note: Refer to page 30 for information on changes in comparison to  
previous models.  
Main I/O Functions  
E5AZ  
E5EZ  
Event Inputs  
None  
Two  
2-level Display: PV and SV  
Sensor Inputs  
4-digit Display  
• Universal thermocouple/Pt inputs  
(Models with temperature inputs)  
• Analog current/voltage inputs  
(Models with analog inputs)  
Auto/manual switching  
Models also available with  
RS-485 or RS-232C  
Alarm Outputs  
communications  
Three  
Indication Accuracy  
• Thermocouple input: 0.5% of PV  
Control Output 1  
• Pt input: 0.5% of PV  
Relay output  
Voltage output (for driving SSR)  
Current output  
• Analog input: 0.5% FS  
Sampling Period  
250 ms  
14  
E5AZ/E5EZ  
Model Number Structure  
Model Number Legend  
Controllers  
Option Units  
E5AZ/EZ-@3@@@@  
E53-AZ@  
1 2 3 4 5  
6
1 2  
1. Control Output 1  
R: Relay output  
1. Applicable Controller  
AZ: E5AZ/E5EZ  
Q: Voltage output (for driving SSR)  
C: Current output  
2. Number of Alarms  
3: Three alarms  
2. Function  
01: RS-232C communications  
03: RS-485 communications  
B: Two event inputs  
3. Heater Burnout/Heater Short  
Blank: None  
H:  
Heater burnout/Heater short detection (CT1)  
4. Option  
Blank: None  
M: Option Unit can be mounted.  
5. Input Type  
T: Thermocouple, infrared sensor/platinum resistance  
thermometer  
L: Analog current/voltage input  
6. Power Supply Voltage  
Blank: 100 to 240 VAC  
D:  
24 VAC/VDC  
Ordering Information  
Controllers with Terminal Blocks  
Functions  
Mounting  
Power supply  
Alarm  
output  
Size  
Input type  
Control output  
Previous model  
New model  
Heater  
voltage  
option  
units  
burnout  
E5AZ-R3  
E5AZ-A3 + E53-AZR  
Relay output  
No  
No  
E5AZ-R3T  
E5AZ-Q3T  
Voltage output  
(for driving SSR)  
E5AZ-Q3  
E5AZ-A3 + E53-AZQ  
No  
No  
E5AZ-C3  
E5AZ-A3 + E53-AZC  
Current output  
Relay output  
No  
No  
No  
No  
No  
E5AZ-C3T  
Thermocouple  
or Resistance  
thermometer  
Yes  
Yes  
Yes  
E5AZ-R3 + E53-AZM  
E5AZ-Q3 + E53-AZM  
E5AZ-C3 + E53-AZM  
E5AZ-R3MT  
E5AZ-Q3MT  
E5AZ-C3MT  
3
Voltage output  
(for driving SSR)  
100 to  
240 VAC  
Current output  
E5AZ-R3 + E53-AZM +  
E53-AZH  
Relay output  
Yes (CT1) Yes  
E5AZ-R3HMT  
Voltage output  
(for driving SSR)  
E5AZ-Q3 + E53-AZM +  
E53-AZH  
Yes (CT1) Yes  
Yes (CT1) Yes  
Yes (CT1) Yes  
E5AZ-Q3HMT  
E5AZ-R3HML  
E5AZ-Q3HML  
1/4 DIN  
96 × 96 × 78  
Relay output  
None  
(W × H × D)  
Analog (current/  
voltage)  
Voltage output  
(for driving SSR)  
3
3
3
None  
Current output  
Relay output  
No  
No  
Yes  
Yes  
None  
None  
E5AZ-C3ML  
E5AZ-R3MTD  
Voltage output  
(for driving SSR)  
No  
No  
Yes  
Yes  
None  
E5AZ-Q3MTD  
Thermocouple  
or Resistance  
thermometer  
Current output  
Relay output  
Voltage output  
Relay output  
None  
None  
None  
None  
E5AZ-C3MTD  
E5AZ-R3HMTD  
E5AZ-Q3HMTD  
E5AZ-R3HMLD  
Yes (CT1) Yes  
Yes (CT1) Yes  
Yes (CT1) Yes  
24 VAC/VDC  
Analog (current/  
voltage)  
Voltage output  
(for driving SSR)  
Yes (CT1) Yes  
None  
None  
E5AZ-Q3HMLD  
E5AZ-C3MLD  
Current output  
---  
Yes  
15  
E5AZ/E5EZ  
Controllers with Terminal Blocks  
Functions  
Power supply  
Alarm  
output  
Heater  
burnout  
Mounting  
option  
units  
Size  
Input type  
Control output  
Previous model  
New model  
voltage  
E5EZ-R3  
E5EZ-A3 + E53-AZR  
Relay output  
No  
No  
No  
E5EZ-R3T  
E5EZ-Q3T  
Voltage output  
(for driving SSR)  
E5EZ-Q3  
E5EZ-A3 + E53-AZQ  
No  
E5EZ-C3  
E5EZ-A3 + E53-AZC  
Current output  
No  
No  
No  
No  
No  
E5EZ-C3T  
Thermocouple or  
Resistance  
Relay output  
Yes  
Yes  
Yes  
E5EZ-R3 + E53-AZM  
E5EZ-Q3 + E53-AZM  
E5EZ-C3 + E53-AZM  
E5EZ-R3MT  
E5EZ-Q3MT  
E5EZ-C3MT  
E5EZ-R3HMT  
3
Voltage output  
(for driving SSR)  
thermometer  
100 to  
240 VAC  
Current output  
E5EZ-R3 + E53-AZM +  
E53-AZH  
Relay output  
Yes (CT1) Yes  
Voltage output  
(for driving SSR)  
E5EZ-Q3 + E53-AZM +  
E53-AZH  
Yes (CT1) Yes  
Yes (CT1) Yes  
Yes (CT1) Yes  
E5EZ-Q3HMT  
E5EZ-R3HML  
E5EZ-Q3HML  
1/8 DIN  
48 × 96 × 78  
Relay output  
None  
(W × H × D)  
Analog (current/  
voltage)  
Voltage output  
(for driving SSR)  
3
3
3
None  
Current output  
Relay output  
No  
No  
Yes  
Yes  
None  
None  
E5EZ-C3ML  
E5EZ-R3MTD  
Voltage output  
(for driving SSR)  
No  
No  
Yes  
Yes  
None  
E5EZ-Q3MTD  
Thermocouple or  
Resistance  
thermometer  
Current output  
Relay output  
Voltage output  
Relay output  
None  
None  
None  
None  
E5EZ-C3MTD  
E5EZ-R3HMTD  
E5EZ-Q3HMTD  
E5EZ-R3HMLD  
Yes (CT1) Yes  
Yes (CT1) Yes  
Yes (CT1) Yes  
24 VAC/VDC  
Analog (current/  
voltage)  
Voltage output  
(for driving SSR)  
Yes (CT1) Yes  
None  
None  
E5EZ-Q3HMLD  
E5EZ-C3MLD  
Current output  
-
Yes  
Option Units  
Name  
Function  
Model  
RS-232C Communications E53-AZ01  
Communications Unit  
Event Input Unit  
RS-485 Communications  
Event input  
E53-AZ03  
E53-AZB  
Accessories (Order Separately)  
USB-Serial Conversion Cable  
Model  
E58-CIFQ1  
Terminal Cover  
Connectable models  
Model  
E5AZ  
E5EZ  
E53-COV11  
Waterproof Packing  
Connectable models  
Model  
E5AZ  
E5EZ  
Y92S-P4  
Y92S-P5  
Current Transformers (CTs)  
Hole diameter  
5.8 dia.  
Model  
E54-CT1  
E54-CT3  
12.0 dia.  
16  
E5AZ/E5EZ  
Specifications  
Ratings  
Power supply voltage  
Operating voltage range  
Power consumption  
100 to 240 VAC, 50/60 Hz  
85% to 110% of rated supply voltage  
8.5 VA  
24 VAC, 50/60 Hz or 24 VDC  
6 VA (24 VAC)/4 W (24 VDC)  
Models with temperature inputs  
Thermocouple: K, J, T, E, L, U, N, R, S, or B  
Platinum resistance thermometer: Pt100 or JPt100  
Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C  
Voltage input: 0 to 50 mV  
Sensor input  
Models with analog inputs  
Current input: 4 to 20 mA or 0 to 20 mA  
Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V  
Input impedance  
Relay output  
Current input: 150 , Voltage input: 1 M(Use a 1:1 connection when connecting the ES2-HB.)  
SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V,  
10 mA  
Control  
output  
Voltage output  
(for driving  
SSR)  
Output voltage: 12 VDC +15%/20% (PNP), max. load current: 40 mA, with short-circuit protection circuit  
Current output 4 to 20 mA DC/0 to 20 mA DC, load: 600 max., resolution: approx. 2,700  
SPST-NO, 250 VAC, 2 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V,  
10 mA  
Alarm output  
Event input  
Contact input  
ON: 1 kmax., OFF: 100 kmin.  
Non-contact  
input  
ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.  
Outflow current: Approx. 7 mA per point  
ON/OFF control or 2-PID control (with auto-tuning)  
Digital setting using front panel keys  
Control method  
Setting method  
11-segment digital display and individual indicators (7-segments displays also possible)  
Character height: E5AZ: PV: 15 mm, SV: 9.5 mm  
Indication method  
E5EZ: PV: 14 mm, SV: 9.5 mm  
Manual output, heating/cooling control, transfer output (on some models), loop break alarm, multi SP, MV  
limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, etc.  
Other functions  
Ambient operating  
temperature  
10 to 55°C (with no icing or condensation)  
Ambient operating humidity  
Storage temperature  
25% to 85%  
25 to 65°C (with no icing or condensation)  
17  
E5AZ/E5EZ  
Input Ranges  
Thermocouples/Platinum Resistance Thermometers (Universal Inputs)  
Input  
Type  
Platinum resistance  
thermometer  
Thermocouple  
Infrared temperature  
sensor  
Analog  
input  
10 to  
60 to 115to 140to  
Name  
Pt100  
JPt100  
K
J
T
E
L
U
N
R
S
B
0 to 50 mV  
70°C 120°C 165°C 260°C  
1800  
Usable in  
the  
1800  
1700  
1700  
1700  
1600  
1500  
1400  
1300  
1200  
1100  
1000  
900  
following  
ranges by  
scaling:  
1999 to  
9999 or  
199.9 to  
999.9  
1300  
1300  
850  
850  
850  
800  
700  
600  
600  
500.0  
500.0  
500.0  
500  
400.0  
400  
400.0  
400  
400.0  
400  
260  
300  
120  
165  
200  
100.0  
0.0  
100.0  
0.0  
90  
0
100  
100  
0
0
0
0
0
0
0
100.0  
200.0  
20.0  
100  
20.0  
100  
200  
199.9  
199.9  
200  
200  
199.9  
200  
199.9  
200  
Setting  
number  
0
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
The applicable standards for the input types  
are as follows:  
U: Cu-CuNi, DIN 43710-1985  
Pt100: IEC 751  
Shaded settings are the default settings.  
K, J, T, E, N, R, S, B: IEC 584-1  
L: Fe-CuNi, DIN 43710-1985  
JPt100: JIS C 1604-1989, JIS C 1606-1989  
Models with Analog Inputs  
Input Type  
Current  
Voltage  
Input specification 4 to 20mA 0 to 20 mA 1 to 5 V  
0 to 5 V  
Usable in the following ranges by scaling:  
0 to 10 V  
Setting range  
1999 to 9999, 199.9 to 999.9, 19.99 to 99.99 or  
1.999 to 9.999  
Setting number  
0
1
2
3
4
Shaded settings are the default settings.  
18  
E5AZ/E5EZ  
Alarm Types  
Select alarm types out of the 12 alarm types listed in the following table.  
Note: 1. With set values 1, 4 and 5, the upper and lower limit values  
can be set independently for each alarm type, and are  
expressed as “L” and “H.”  
Alarm output operation  
Set value  
Alarm type  
When X is posi- When X is nega-  
tive  
tive  
2. Set value: 1, Upper- and lower-limit alarm  
Case 2  
Alarm function  
OFF  
Case 1  
Case 3 (Always ON)  
0
Output OFF  
H<0, L<0  
H
SP  
L
SP L  
H
L
H SP  
1
L
H
H<0, L>0  
|H| ≥ |L|  
Upper- and lower-  
limit  
ON  
H<0, L>0  
|H| < |L|  
H>0, L<0  
|H| > |L|  
(See note  
1.)  
(See note 2.)  
OFF  
H
L SP  
SP  
H>0, L<0  
|H| ≤ |L|  
X
X
SPH  
L
ON  
ON  
OFF  
2
3
Upper limit  
Lower limit  
OFF  
SP  
3. Set value: 4, Upper- and lower-limit range  
SP  
Case 3 (Always ON)  
Case 1  
Case 2  
X
X
ON  
OFF  
ON  
H<0, L<0  
OFF  
SP  
SP  
H
SP  
L
L
H SP  
SP L  
H
H<0, L>0  
|H| ≥ |L|  
4
H<0, L>0  
|H| < |L|  
H>0, L<0  
|H| > |L|  
L
H
H
Upper- and lower-  
limit range  
ON  
OFF  
H
L SP  
(See note  
1.)  
(See note 3.)  
(See note 4.)  
SP  
H>0, L<0  
|H| ≤ |L|  
L
SP H  
L
5
Upper- and lower-  
limit with standby  
sequence  
ON  
OFF  
4. Set value: 5, Upper- and lower-limit with standby sequence  
(See note  
1.)  
SP  
For Upper- and Lower-Limit Alarm Described Above  
(See note 5.)  
Case 1 and 2  
Always OFF when the upper-limit and lower-limit  
hysteresis overlaps.  
X
X
Upper-limit with  
standby sequence  
ON  
ON  
6
7
8
9
OFF  
SP  
OFF  
SP  
Case 3: Always OFF  
X
X
Lower-limit with  
standby sequence  
ON  
ON  
OFF  
SP  
OFF  
SP  
5. Set value: 5, Upper- and lower-limit with standby sequence  
Always OFF when the upper-limit and lower-limit hysteresis  
overlaps.  
6. Set value: 12, LBA (loop break alarm) can be set only for  
alarm 1 type.  
X
X
Absolute-value  
upper-limit  
ON  
OFF  
0
ON  
OFF  
0
X
X
X
Absolute-value  
lower-limit  
ON  
OFF  
0
ON  
OFF  
Set the alarm types for alarms 1 to 3 independently in the initial setting  
0
0
level. The default setting is 2 (upper limit).  
Absolute-value  
upper-limit with  
standby sequence  
X
ON  
OFF  
ON  
OFF  
0
10  
11  
Absolute-value  
lower-limit with  
standby sequence  
X
X
ON  
OFF  
0
ON  
OFF  
0
12  
(See note  
6.)  
LBA (for alarm 1  
type only)  
---  
19  
E5AZ/E5EZ  
5. When using the E53-AZB, E53-AZ01, or E53-AZ03 Option  
Unit with the E5AZ-@3@M@@ to satisfy the immunity burst  
requirements in the EN 61326 standard, always connect a  
ZCAT2035-0930 Clamp Filter (manufactured by TDK) to the  
cable for terminals 11, 12, and 13.  
Characteristics  
Thermocouple: (See note 1.)  
( 0.5% of indicated value or 1°C, whichever is greater)  
1
1
digit max.  
Platinum resistance thermometer:  
( 0.5% of indicated value or 1°C, whichever is greater)  
digit max.  
Analog input: 0.5% FS 1 digit max.  
CT input: 5% FS 1 digit max.  
Indication accuracy  
USB-Serial Conversion Cable  
R, S, and B thermocouple inputs:  
Influence of tempera-  
ture (See note 2.)  
Applicable OS  
Windows 2000/XP/Vista  
( 1% of PV or 10°C, whichever is greater) 1 digit max.  
Other thermocouple inputs:  
Applicable software  
Applicable models  
USB interface standard  
DTE speed  
Thermo Mini  
( 1% of PV or 4°C, whichever is greater) 1 digit max.  
* 10°C for 100°C or less for K sensors  
Platinum resistance thermometer inputs:  
( 1% of PV or 2°C, whichever is greater) 1 digit max.  
Analog inputs:  
E5CZ/E5CZ-U/E5AZ/E5EZ  
Conforms to USB Specification 1.1.  
38400 bps  
Influence of voltage  
(See note 2.)  
( 1% of FS) 1 digit max.  
Models with thermocouple/platinum resistance thermometer  
input (universal input):  
Computer: USB (type A plug)  
Temperature Controller: Setup Tool port  
(on bottom of Controller)  
Connector specifications  
Hysteresis  
0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.)  
Models with analog input:  
0.01 to 99.99% FS (in units of 0.01% FS)  
Bus power (Supplied from USB host  
controller.)  
Power supply  
Models with thermocouple/platinum resistance thermometer  
input (universal input):  
0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.)  
Models with analog input:  
0.1 to 999.9% FS (in units of 0.1% FS)  
Proportional band (P)  
Power supply voltage  
Current consumption  
5 VDC  
70 mA  
Integral time (I)  
0 to 3999 s (in units of 1 s)  
Ambient operating temperature 0 to 55°C (with no condensation or icing)  
Derivative time (D)  
Control period  
0 to 3999 s (in units of 1 s)  
Ambient operating humidity  
10% to 80%  
0.5, 1 to 99 s (in units of 1 s)  
0.0 to 100.0% (in units of 0.1%)  
1999 to 9999 (decimal point position depends on input type)  
250 ms  
20 to 60°C (with no condensation or  
icing)  
Storage temperature  
Manual reset value  
Alarm setting range  
Sampling period  
Storage humidity  
Altitude  
10% to 80%  
2,000 m max.  
Approx. 100 g  
Affect of signal source  
resistance  
Thermocouple: 0.1°C/max. (100 max.) (See note 4.)  
Platinum resistance thermometer: 0.4°C/max. (10 max.)  
Weight  
Note: A driver must be installed in the personal computer. Refer to  
installation information in the operation manual for the  
Conversion Cable.  
Insulation resistance  
Dielectric strength  
20 Mmin. (at 500 VDC)  
2,000 VAC, 50 or 60 Hz for 1 min (between terminals with  
different charge)  
10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions  
Malfunction  
Vibration  
Communications Specifications  
Transmission line con- RS-485 multipoint  
resis-  
10 to 55 Hz, 0.75-mm single amplitude for 2 hrs each in X, Y,  
and Z directions  
Destruction  
tance  
100 m/s2 min., 3 times each in X, Y, and Z directions  
300 m/s2 min., 3 times each in X, Y, and Z directions  
Shock  
resis-  
tance  
Malfunction  
Destruction  
nection method  
RS-232C  
Communications  
RS-485 (two-wire, half duplex), RS-232C  
Synchronization  
method  
Controller: Approx. 300 g, Mounting Bracket: Approx. 100 g  
Controller: Approx. 250 g, Mounting Bracket: Approx. 100 g  
E5AZ  
E5EZ  
Start-stop synchronization  
Weight  
Baud rate  
1200, 2400, 4800, 9600, 19200, or 38400 bps  
ASCII  
Front panel: IP66 (indoor use),  
Rear case: IP20, Terminals: IP00  
Degree of protection  
Memory protection  
Transmission code  
Non-volatile memory (number of writes: 1,000,000 times)  
Data length (See note.) 7 or 8 bits  
Emission Enclosure: EN55011 Group1 Class A  
Emission AC Mains: EN55011 Group1 Class A  
Immunity ESD: EN61000-4-2 4 kV contact discharge (level  
2)  
Stop bits (See note.)  
Error detection  
1 or 2 bits  
Vertical parity (none, even, odd)  
Frame check sequence (FCS) with SYSWAY  
Block check character (BCC) with CompoWay/F or  
CRC-16 Modbus  
8 kV air discharge (level 3)  
Immunity RF-interference:  
EN61000-4-3 10 V/m  
(80-1000 MHz, 1.4-2.0 GHz amplitude  
modulated) (level 3)  
Flow control  
Interface  
None  
10 V/m (900 MHz pulse modulated)  
Immunity Conducted Disturbance:  
EN61000-4-6 3 V  
RS-485, RS-232C  
None  
EMC  
Retry function  
(0.15 to 80 MHz) (level 2)  
Immunity Burst: EN61000-4-4 2 kV Power-line (level 3)  
1 kV I/O signal-line (level 3) (See note 5.)  
Immunity Surge: EN61000-4-5 1kV line to line  
Power line, output line (relay output)  
2 kV line to ground  
Communications  
buffer  
40 bytes  
0 to 99 ms  
Default: 20 ms  
Send data wait time  
Power line, output line (relay output)  
1 kV line to ground  
Input line (communication)  
Note: The baud rate, data length, stop bits, and vertical parity can be  
Immunity Voltage Dip/Interrupting:  
EN61000-4-11 0.5 cycle, 100% (rated  
voltage)  
individually set using the Communications Setting Level.  
UL 61010C-1  
Current Transformer (Order Separately)  
Ratings  
Approved standards  
Conformed standards  
CSA C22.2 No.1010.1  
EN61326, EN61010-1, IEC61010-1  
VDE0106 Part 100 (Finger protection), when the terminal  
cover is mounted.  
Dielectric strength 1,000 VAC for 1 min  
Note: 1. The indication accuracy of K thermocouples in the 200 to  
1300°C range, T and N thermocouples at a temperature of  
100°C max., and U and L thermocouples at any  
temperature is 2°C 1 digit maximum. The indication  
accuracy of the B thermocouple at a temperature of 400°C  
max. is not specified. The indication accuracy of the R and  
S thermocouples at a temperature of 200°C max. is 3°C 1  
digit max.  
50 Hz, 98 m/s2  
Vibration  
resistance  
Weight  
E54-CT1: Approx. 11.5 g, E54-CT3: Approx.  
50 g  
Accessories  
(E54-CT3 only)  
Armatures (2)  
Plugs (2)  
2. Conditions: Ambient temperature: 10°C to 23°C to 55°C,  
Voltage range: 15% to +10% of rated voltage  
3. “EU” stands for Engineering Unit and is used as the unit  
after scaling. For a temperature sensor, the EU is °C or °F.  
4. B, R, and S sensors: 0.2°C/max. (100 max.)  
20  
E5AZ/E5EZ  
E54-CT1  
Heater Burnout and Heater Short Alarms  
Thru-current (Io) vs. Output Voltage (Eo)  
(Reference Values)  
Maximum  
50 A AC  
heater current  
Maximum continuous heater current: 50 A (50/60 Hz)  
Number of windings: 400±2  
Winding resistance: 18±2 Ω  
Input current  
indication  
accuracy  
5% FS 1 digit max.  
0.1 to 49.9 A (in units of 0.1 A)  
0.0 A: Heater burnout/Heater short alarm output  
turns OFF.  
50.0 A: Heater burnout/Heater short alarm output  
turns ON.  
100 V  
50 Hz  
Heater burn-  
out alarm  
setting range  
10  
1 kΩ  
Distortion  
factor 10%  
Minimum detection ON time: 190 ms (See note 1.)  
1
100 mV  
10  
3%  
1%  
0.1 to 49.9 A (in units of 0.1 A)  
0.0 A: Heater burnout/Heater short alarm output  
turns ON.  
Heater short  
alarm setting 50.0 A: Heater burnout/Heater short alarm output  
100 Ω  
range  
turns OFF.  
Minimum detection OFF time: 190 ms (See note  
2.)  
RL = 10 Ω  
1
Note: 1. If the ON time of control output 1 is less than 190 ms, heater  
burnout detection and the heater current will not be  
measured.  
100 µV  
2. If the OFF time of control output 1 is less than 190 ms,  
heater short alarm and the heater current will not be  
measured.  
10  
1
10  
100 mA  
1
10  
1001,000 A  
Thru-current (Io) A (r.m.s.)  
Electrical Life Expectancy Curve for  
Relays (Reference Values)  
E54-CT3  
Thru-current (Io) vs. Output Voltage (Eo)  
(Reference Values)  
Maximum continuous heater current: 120 A (50/60 Hz)  
(Maximum continuous heater current for an OMRON Temperature  
Controller is 50 A.)  
500  
300  
E5EZ  
250 VAC, 30 VDC  
100  
Number of windings: 400±2  
Winding resistance: 8±0.8 Ω  
(resistive load)  
cosφ = 1  
50  
30  
100 V  
50 Hz  
1 kΩ  
500 Ω  
10  
Distortion  
factor 10%  
3%  
1%  
10  
5
3
1
100 mV  
10  
1
0
1
2
3
4
5
6
100 Ω  
50 Ω  
Switching current (A)  
RL = 10 Ω  
1
100 µV  
10  
1
10  
100 mA  
1
10  
1001,000 A  
Thru-current (Io) A (r.m.s.)  
21  
E5AZ/E5EZ  
External Connections  
The voltage output for control output 1 is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not  
connect any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured  
temperature values as a result of leakage current.  
E5AZ/E5EZ  
E53-AZ01  
RS-232C  
E53-AZ03  
RS-485  
E53-AZB  
Option Units  
Event input  
SD  
RD  
SG  
B(+)  
EV1  
EV2  
100 to 240 VAC  
24 VAC/DC (no polarity)  
+
Input power supply  
EV2  
A()  
EV1  
Relay output 250 VAC,  
5 A (Resistive load)  
+
+
Control output 1  
Do not use  
Voltage output  
12 VDC, 40 mA  
One CT  
Current output  
4 to 20 mA DC  
0 to 20 mA DC  
Load 600 max.  
CT1  
Alarm output 3  
Do not use  
Do not use  
Alarm output  
(Relay output),  
250 VAC, 2 A  
(Resistive load)  
Alarm output 2  
A
B
Pt  
+
mA  
TC  
V
Alarm output 1,  
HB alarm/HS  
alarm/ input  
error  
B
+
+
TC/Pt universal input  
Analog input  
Nomenclature  
E5AZ  
E5EZ  
Temperature unit  
Operation indicators  
Temperature unit  
OMRON  
OMRON  
No. 1 display  
Operation indicators  
No. 1 display  
No. 2 display  
Operation indicators  
No. 2 display  
Up Key  
Level Key  
Mode Key  
Mode Key  
Down Key  
Level Key  
Up Key  
Down Key  
22  
E5AZ/E5EZ  
Dimensions  
E5AZ  
11.2  
96  
91  
78  
2
91  
96  
112  
Waterproof Packing  
(Accessory)  
Mounting Bracket  
(Accessory)  
11.2  
96  
91  
84.5  
2
96  
112  
92.5  
Terminal Cover (E53-COV11)  
Waterproof Packing  
(Accessory)  
Mounting Bracket  
(Accessory)  
(Order separately)  
Crimp terminal size: M3.5  
Panel Cutout  
Group Mounting  
Individual Mounting  
+1.0  
0
92+0.8  
0
92+0.8  
0
Note: To remove the Controller from the case, loosen the screw at  
the bottom of the front panel with a screwdriver while  
pressing down on the hook at the top of the front panel.  
Waterproofing is not possible when  
group mounting Controllers.  
120 min.  
Recommended panel thickness is 1 to  
8 mm.  
Group mounting is not possible in the  
vertical direction. (Maintain the  
specified mounting space between  
Controllers.)  
92+0.8  
0
To mount the Controller so that it is  
waterproof, insert the waterproof  
packing onto the Controller.  
When two or more Controllers are  
mounted, make sure that the  
surrounding temperature does not  
exceed the ambient operating  
temperature given in the  
specifications.  
23  
E5AZ/E5EZ  
E5EZ  
Terminal Models  
11.2  
44  
78  
48  
2
96  
91  
112  
Waterproof Packing  
(Accessory)  
Mounting Bracket  
(Accessory)  
11.2  
48  
84.5  
44  
2
96  
112  
92.5  
Waterproof Packing  
(Accessory)  
Mounting Bracket  
(Accessory)  
Terminal Cover (E53-COV11)  
(Order separately)  
Crimp terminal size: M3.5  
Panel Cutout  
Group Mounting  
Individual Mounting  
+1.0  
0
45+0.6  
0
92+0.8  
0
Note: To remove the Controller from the case, loosen the screw  
at the bottom of the front panel with a screwdriver while  
pressing down on the hook at the top of the front panel.  
Waterproofing is not possible when  
group mounting Controllers.  
120 min.  
Recommended panel thickness is 1 to  
8 mm.  
Group mounting is not possible in the  
vertical direction. (Maintain the  
specified mounting space between  
Controllers.)  
92+0.8  
0
To mount the Controller so that it is  
waterproof, insert the waterproof  
packing onto the Controller.  
When two or more Controllers are  
mounted, make sure that the  
surrounding temperature does not  
exceed the ambient operating  
temperature given in the  
specifications.  
24  
E5AZ/E5EZ  
Accessories  
USB-Serial Conversion Cable (Order Separately)  
E58-CIFQ1  
(2,100)  
LED indicator (SD)  
1,765  
250  
USB connector (type A plug)  
Serial connector  
LED indicator (RD)  
13  
Waterproof Packing  
Terminal Covers  
Y92S-P5 (for DIN 48 × 96)  
Y92S-P4 (for DIN 96 × 96)  
E53-COV11  
(Two Covers provided.)  
6.5 dia.  
(Order Separately)  
92.3  
6.5  
10.5  
Order the Waterproof Packing separately if it becomes lost or damaged.  
8
The Waterproof Packing can be used to achieve an IP66 (indoor use) degree  
of protection.  
(Deterioration, shrinking, or hardening of the waterproof packing may occur  
depending on the operating environment. Therefore, periodic replacement is  
recommended to ensure the level of waterproofing specified in IP66 (indoor  
use). The time for periodic replacement depends on the operating environ-  
ment. Be sure to confirm this point at your site. Consider one year a rough  
standard. OMRON shall not be liable for the level of water resistance if the  
customer does not perform periodic replacement.)  
Unit Labels (Order Separately)  
11.8  
Y92S-L1 Type  
The Waterproof Packing does not need to be attached if a waterproof structure  
is not required.  
4.8  
Current Transformers (Order Separately)  
E54-CT1  
21  
2.8  
15  
5.8 dia.  
7.5  
25  
3
10.5  
40  
30  
Two, 3.5 dia.  
10  
E54-CT3 Accessory  
Connection Example  
E54-CT3  
2.36 dia.  
30  
• Armature  
Armature  
12 dia.  
Plug  
9
Approx. 3 dia.  
Lead  
40 × 40  
18  
• Plug  
Two, M3 (depth: 4)  
Approx. 6 dia.  
15  
30  
(22)  
25  
E5@Z  
Operation  
Setting Levels Diagram  
This diagram shows all of the setting levels. To move to the advanced function setting level, you must enter passwords. Some parameters are not  
displayed depending on the protect level setting and the conditions of use.  
Control stops when you move from the operation level to the initial setting level.  
Power ON  
Started in manual mode.  
Started in automatic mode.  
Press the O Key  
for at least 1 s.  
Press the O +  
M keys; display  
Operation Level  
Adjustment Level  
will flash.  
Press the  
O Key less than 1 s.  
Press the O  
+ M Keys for  
at least 1 s.  
C
a-m  
C
25  
100  
Press the O Key for at  
least 1 s; display will flash.  
Press the O Key for at  
least 3 s.  
Press the O Key for  
at least 1 s; display  
will flash.  
Press the Ol Key for  
at least 3 s while a-m  
C
Press the  
O Key  
for at  
least 1 s.  
(See  
note  
2.)  
25  
100  
(See  
note 1.)  
Manual  
mode  
Press the O +  
M Keys for at  
least 3 s. (See  
note.)  
Control stops.  
Communi-  
cations  
Manual Control  
Level  
Initial Setting Level  
Setting  
Protect level  
Press the  
O Key for less than 1 s.  
Note: The time taken to move  
to the protect level can  
be adjusted by  
Press the O Key  
for at least 1 s.  
Input password.  
Set value 169  
changing the "Move to  
protect level time"  
Advanced Function  
Setting Level  
Control in progress  
Control stopped  
Not displayed for some models  
Level change  
Note: 1. Moves to operation level by software reset.  
2. From the manual control level, key operations can be used to move to the operation level only.  
Error Displays (Troubleshooting)  
When an error occurs, the No.1 display shows the error code. Take necessary measure according to the error code, referring the table below.  
Output status at error  
No. 1 display  
Meaning  
Action  
Control  
outputs  
Alarm outputs  
Operates as  
above the upper  
limit.  
Input error  
(See note 2.)  
Check the wiring of inputs for miswiring, disconnections, and short-circuits and check the  
input type.  
OFF  
s.err (S. Err)  
Check for an input error and then cycle the power supply. If the same error is still  
displayed, repairs will be necessary.  
If the Temperature Controller is normal after cycling the power supply, the error may have  
been caused by noise. Check for noise being generated nearby.  
A/D converter  
error  
(See note 2.)  
OFF  
OFF  
e111 (E111)  
h.err (H. Err)  
Memory error  
OFF  
OFF  
OFF  
OFF  
Cycle the power supply. If the same error is still displayed, repairs will be necessary.  
If the Temperature Controller is normal after cycling the power supply, the error may have  
been caused by noise. Check for noise being generated nearby.  
HB error  
(See note 2.)  
Note: 1. If the input value exceeds the display limit (1999 to 9999), though it is within the control range,  
will be displayed under 1999 and  
above 9999. Under these conditions, control output and alarm output will operate normally.  
For details on the control range, refer to the E5CZ/E5CZ-U/E5AZ/E5EZ Digital Temperature Controllers User's Manual (Cat. No. H207).  
2. These errors are displayed only when the PV/SP is displayed. Errors are not displayed in other display modes.  
26  
E5@Z  
27  
E5@Z  
Parameters  
Some parameters are not displayed depending on the  
model of the Controller and parameter settings. For details,  
refer to the E5CZ/E5CZ-U/E5AZ/E5EZ Digital  
Press the O Key for at  
least 3 s. Displays other than  
that for switching between  
automatic and manual.  
Power ON  
Temperature Controllers User's Manual (Cat. No. H207).  
Starting in manual mode.  
Manual control level  
Starting in automatic  
mode.  
C
Press the  
O Key for  
PID control  
only  
25  
PV/MV  
at least 1 s  
Press the O Key less than 1 s.  
Adjustment Level  
Operation Level  
Press the O Key less than 1 s.  
C
C al-1 Alarm value 1  
Process value  
Added when Additional  
PV display is ON.  
25  
C
Proportional band  
0
p
8.0  
M
M
C
P
P
C
P
P
P
C
Alarm value  
upper limit 1  
M
Process value/  
set point  
25  
0
al1h  
0
P
P
P
P
Integral time  
at AT execute/cancel  
off  
i
233  
M
M
PID settings  
Auto/manual switch  
PID control only.  
C
Alarm value  
lower limit 1  
M
M
a-m Added when auto/manual  
al1l  
0
Press the  
OKey for  
at least 3 s.  
cmwt Communications writing  
off  
d
40  
Derivative time  
select addition is ON.  
M
M
C al-2 Alarm value 2  
Multi-SP  
m-sp set point setting  
M
M
P
P
P
P
0
0
Heater current 1 value  
monitor  
Cooling coefficient  
ct1  
0.0  
c-sc  
1.00  
M
M
C
Heating/cool-  
ing  
Alarm value  
upper limit 2  
Set point during SP  
ramp  
sp-m  
0
al2h  
0
M
M
C c-db Dead band  
0.0  
Leakage current 1  
lcr1  
monitor  
0.0  
M
M
C
Heater current 1 value  
Alarm value  
lower limit 2  
ct1  
monitor  
0.0  
al2l  
0
M
M
P of-r  
50.0  
Manual reset value  
Clear the offset during sta-  
bilization of P or PD control.  
hb1 Heater burnout detection 1  
0.0  
M
M
C al-3 Alarm value 3  
Leakage current 1  
lcr1  
monitor  
0.0  
M
M
0
C
hs1 HS alarm 1  
50.0  
hys Hysteresis (heating)  
1.0  
M
M
C
Alarm value  
upper limit 3  
r-s RUN/STOP  
run  
al3h  
0
Hysteresis  
settings  
M
C sp-0 SP 0  
M
C chys Hysteresis (cooling)  
1.0  
M
M
C
Alarm value  
lower limit 3  
0
al3l  
0
M
C sp-1 SP1  
M
C sprt SP ramp set value  
off  
M
P
MV monitor  
(heating)  
SP used by  
multi-SP  
0
o
0.0  
M
C sp-2 SP 2  
M
P ol-h MV upper limit  
105.0  
M
P
MV monitor  
0
c-o  
(cooling)  
0.0  
M
C sp-3 SP 3  
M
P ol-l MV lower limit  
-5.0  
M
0
M
M
Press the OKey  
less than 1 s  
C
Press the O and MKeys for at  
least 3 s. Display flashes.  
ins Temperature input shift  
Press the O and MKeys  
for at least 1 s.  
1-point shift  
0.0  
M
Protect Level  
Communications Setting Level  
C
Upper-limit temperature  
input shift value  
Set either of these parameters.  
insh  
0.0  
The time taken to move to the protect level can be  
adjusted by changing the "Move to protect level  
time" setting.  
Displayed only for models with communications.  
Changes are effective after cycling power or  
after a software reset.  
2-point shift  
M
C
Lower-limit temperature  
input shift value  
insl  
0.0  
Operation/adjustment protect  
Protocol setting  
Switches between CompoWay/F  
(SYSWAY) and Modbus.  
Restricts displaying and  
P
psel  
cwf  
modifying menus in operation,  
oapt  
0
M
adjustment, and manual  
control levels.  
M
M
u-no Communications Unit No.  
Initial setting/communications  
P
protect  
1
icpt  
1
This protect level restricts  
movement to the initial setting,  
communications setting, and  
advanced function setting levels.  
M
bps Communications baud rate  
M
CompoWay/F  
(SYSWAY) only  
P wtpt Setting change protect  
9.6  
M
off Protects changes to setups by  
operating the front panel keys.  
M
Communications  
data length  
len  
7
M
sbit Communications stop bits  
2
M
prty Communications parity  
even  
M
sdwt Send data wait time  
20  
M
28  
E5@Z  
Press the O Key for at least 1 s.  
Initial Setting Level  
Advanced Function Setting Level  
Press the O Key less than 1 s.  
P in-t  
Input type  
P pvad Additional PV display  
off  
Auto/manual select  
addition  
P init Parameter initialization  
off  
5
amad  
off  
M
P in-h  
100  
Scaling upper limit  
M
P o-dp MV display  
off  
M
M
P
P
P
P
P
Number of multi-SP uses  
hsu HS alarm use  
on  
ev-m  
1
M
P in-l  
Two SPs: 1  
Four SPs: 2  
Scaling lower limit  
M
M
M
0
P
P
Automatic display  
return time  
Event input  
assignment 1  
HS alarm latch  
ret  
off  
M
ev-1  
none  
hsl  
off  
P
Decimal point  
dp  
0
M
P a1lt Alarm 1 latch  
off  
M
M
For input type of analog  
P
Event input  
assignment 2  
HS alarm hysteresis  
M
ev-2  
stop  
hsh  
0.1  
P
Temperature unit  
d-u  
c
°C, °F  
For input type of  
temperature  
M
P a2lt Alarm 2 latch  
off  
M
P mspu Multi-SP uses  
off  
M
LBA detection time  
LBA level  
M
C sl-h  
1300  
lba  
0
SP upper limit  
Limit the set point  
M
P a3lt Alarm 3 latch  
off  
M
P spru SP ramp time unit  
M
C lbal  
8.0  
M
C sl-l  
-200  
SP lower limit  
m
M
M
M
C lbab  
3.0  
P
P
Move to protect level  
time  
M
P cntl PID ON/OFF  
onof  
Standby sequence  
reset  
LBA band  
prlt  
3
rest  
a
M
P sero Input error output  
off  
M
P al1n Alarm 1 open in alarm  
n-o  
M
P out1  
M
P s-hc Standard or heating/cooling  
Control output 1  
assignment  
o
stnd  
For input type of tem-  
perature, standard  
M
M
C alh1 Alarm 1 hysteresis  
0.2  
M
P alm1  
alm1  
M
P
Cold junction compen-  
sation method  
control, or PID  
P
cjc  
on  
Alarm output 1  
assignment  
ST  
When assigning PID  
st  
on  
(self-tuning) or control output to  
pulse output  
M
M
P al2n Alarm 2 open in alarm  
n-o  
M
P alm2  
alm2  
M
P
MB command logic  
switching  
P
Alarm output 2  
assignment  
rlrv  
off  
cp Control period (heating)  
20  
M
P a1on Alarm 1 ON delay  
M
C alh2 Alarm 2 hysteresis  
0.2  
M
P alm3  
Set the pulse output cycle.  
M
P c-cp Control period (cooling)  
20  
Alarm output 3  
assignment  
0
alm3 (E5AZ/E5EZ only)  
M
M
P a2on Alarm 2 ON delay  
M
P al3n Alarm 3 open in alarm  
n-o  
M
P oreV Direct/reverse operation  
or-r  
P csel  
on  
Character select  
0
M
P a3on Alarm 3 ON delay  
M
P alt1 Alarm 1 type  
M
C alh3 Alarm 3 hysteresis  
0.2  
M
2
0
M
P alt2 Alarm 2 type  
M
P a1of Alarm 1 OFF delay  
M
P
hbu HB ON/OFF  
on  
2
0
M
P alt3 Alarm 3 type  
M
P a2of Alarm 2 OFF delay  
M
P
hbl Heater burnout latch  
off  
2
0
M
P tr-t Transfer output type  
M
P a3of Alarm 3 OFF delay  
M
P
Heater burnout  
hysteresis  
hbh  
0.1  
off  
Linear output  
0
M
P tr-h Transfer output upper limit  
100.0  
M
P istp Input shift type  
ins1  
M
C st-b ST stable range  
15.0  
M
P tr-l Transfer output lower limit  
0.0  
M
M
P alfa α  
0.65  
M
P o1-t Linear current output  
4-20  
M
P
inf Input digital filter  
0.0  
Linear output  
M
P amov Move to advanced function  
setting level  
M
Displayed when initial setting/  
communications protection is  
set to 0.  
0
Move by setting password (169).  
M
29  
E5@Z  
Improved Functions  
Changes  
Model numbers have been changed to allow for universal input  
Precautions in Replacing Previous Controllers  
specifications.  
Before Change  
Previous E5@Z Controllers cannot be removed from the case for  
replacement with new models. Replace the case at the same time.  
E5@Z-@@@ (models for thermocouples and platinum resistance  
thermometers)  
None (models for analog input)  
None (models for 24 VAC/VDC)  
After Change  
E5@Z-@@@T (models for thermocouples and platinum resistance  
thermometers)  
E5@Z-@@@L (models for analog input)  
E5@Z-@@@@D (models for 24 VAC/VDC)  
The following items have not changed in comparison to the previous E5@Z models: Panel cutout, Internal  
panel dimensions for panel mounting, wiring screw sizes, wiring terminal arrangement, and parameter setting  
methods.  
Improved Functions  
The previous and new models can be easily differentiated by looking at the front panel. The OMRON logo is in a different position.  
Item  
Previous models (OMRON logo: lower left)  
Improved models (OMRON logo: upper left)  
Front panel  
ALM1  
ALM2  
HB  
E5CZ/E5CZ-U  
OUT1 STOP  
OUT2 CMW  
E5AZ  
E5EZ  
30  
E5@Z  
Specifications (Main Changes)  
Ratings  
Item  
Previous models  
Improved models  
7 VA (100 to 240 VAC, 50/60 Hz)  
4 VA/3 W (24 VAC, 50/60 Hz or 24 VDC)  
7.5 VA (100 to 240 VAC, 50/60 Hz)  
5.5 VA/3.5 W (24 VAC, 50/60 Hz or 24 VDC)  
E5CZ  
6 VA (100 to 240 VAC, 50/60 Hz)  
4.5 VA/2.5 W (24 VAC, 50/60 Hz or 24 VDC)  
E5CZ-U  
E5AZ  
(No models with plug-in type)  
Power  
consump-  
tion  
9 VA (100 to 240 VAC, 50/60 Hz)  
5 VA/4 W (24 VAC, 50/60 Hz or 24 VDC)  
8.5 VA  
6 VA/4 W  
9 VA (100 to 240 VAC, 50/60 Hz)  
5 VA/4 W (24 VAC, 50/60 Hz or 24 VDC)  
8.5 VA  
6 VA/4 W  
E5EZ  
E5@Z-@@@@L@ (Models with analog inputs added.)  
Current input: 4 to 20 mA or 0 to 20 mA  
Sensor input  
(No models with analog inputs)  
Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V  
E5CZ-R@@@  
SPST-NO, 250 VAC, 3 A (resistive load)  
Electrical life: 100,000 operations  
E5CZ-R@@@@  
SPST-NO, 250 VAC, 3 A (resistive load)  
Electrical life: 100,000 operations  
E5CZ-R@@@U  
SPDT, 250 VAC, 3 A (resistive load)  
Electrical life: 100,000 operations  
(No models with plug-in type)  
Relay  
E5AZ-R@@@  
SPST-NO, 250 VAC, 5 A (resistive load)  
Electrical life: 100,000 operations  
E5AZ-R@@@@@  
SPST-NO, 250 VAC, 5 A (resistive load)  
Electrical life: 100,000 operations  
E5EZ-R@@@  
SPST-NO, 250 VAC, 5 A (resistive load)  
Electrical life: 100,000 operations  
E5EZ-R@@@@@  
SPST-NO, 250 VAC, 5 A (resistive load)  
Electrical life: 100,000 operations  
E5CZ-Q@@@  
E5CZ-Q@@@@  
12 VDC 15% (PNP)  
Max. load current: 21 mA  
With short-circuit protection  
12 VDC 15% (PNP)  
Max. load current: 21 mA  
With short-circuit protection  
E5CZ-Q@@@U  
12 VDC 15% (PNP)  
Max. load current: 21 mA  
With short-circuit protection  
(No models with plug-in type)  
Control  
output 1  
Voltage  
E5AZ-Q@@@  
E5AZ-Q@@@@@  
12 VDC +15%/20% (PNP)  
Max. load current: 40 mA  
With short-circuit protection  
12 VDC +15%/20% (PNP)  
Max. load current: 40 mA  
With short-circuit protection  
E5EZ-Q@@@  
E5EZ-Q@@@@@  
12 VDC +15%/20% (PNP)  
Max. load current: 40 mA  
With short-circuit protection  
12 VDC +15%/20% (PNP)  
Max. load current: 40 mA  
With short-circuit protection  
E5CZ-C@@@  
E5CZ-C@@@@  
4 to 20 mA DC  
4 to 20 mA DC or 0 to 20 mA DC  
Load: 600 max.  
Load: 600 max.  
Resolution: Approx. 2,600  
Resolution: Approx. 2,700  
E5AZ-C@@@  
E5AZ-C@@@@  
4 to 20 mA DC  
4 to 20 mA DC or 0 to 20 mA DC  
Load: 600 max.  
Current  
Load: 600 max.  
Resolution: Approx. 2,600  
Resolution: Approx. 2,700  
E5EZ-C@@@  
E5EZ-C@@@@  
4 to 20 mA DC  
4 to 20 mA DC or 0 to 20 mA DC  
Load: 600 max.  
Load: 600 max.  
Resolution: Approx. 2,600  
Resolution: Approx. 2,700  
11-segment digital display and single-LED indicator  
(Improved visibility)  
E5CZ/CZ-U 7-segment digital display and single-LED indicators  
(A 7-segment digital display also possible.)  
Display  
method  
11-segment digital display and single-LED indicator  
(Improved visibility)  
(A 7-segment digital display also possible.)  
E5AZ/EZ  
7-segment digital display and single-LED indicators  
(No models with transfer outputs)  
E5@Z-C@@@@  
Allocated to current output  
4 to 20 mA DC or 0 to 20 mA DC  
Load: 600 max.  
Transfer output  
Resolution: Approx. 2,700 (4 to 20 mA DC)  
31  
E5@Z  
Other Functions  
Item  
Previous models  
Improved models  
Display  
---  
Display character switch (7-segment/11-segment)  
Temperature input shift (1-point shift for temperature input,  
2-point shift for no-contact sensor input)  
Temperature input shift (2-point shift also possible for  
temperature input)  
Input  
---  
Manual outputs  
Output  
---  
Loop break alarm  
Control period: 0.5 or 1 to 99 s  
Alarm delays  
Control  
Alarm  
Control period: 1 to 99 s  
---  
Characteristics  
Item  
Previous models  
Improved models  
Sampling period  
500 ms  
250 ms  
Communications Specifications  
Item  
Previous models  
Improved models  
CompoWay/F (SYSWAY), Modbus  
1200, 2400, 4800, 9600, 19200, 38400 bps  
Communications protocols CompoWay/F (SYSWAY)  
Baud rate  
1200, 2400, 4800, 9600, 19200 bps  
Heater Burnout/Heater Short Alarm Characteristics  
Item  
Previous models  
Improved models  
E5CZ-@2M@ with E53-CNH@N  
Single-phase 50 A AC  
E5CZ-@2M@@ with E53-CZH@  
Single-phase 50 A AC  
E5CZ  
Maximum heater  
current  
E5@Z-A3 with E53-AZM and E53-AZH  
E5@Z-R3 with E53-AZM and E53-AZH  
E5@Z-Q3 with E53-AZM and E53-AZH  
Single-phase 50 A AC  
E5@Z-@3HM@@  
Single-phase 50 A AC  
E5AZ/EZ  
Heater short alarm  
---  
Heater short alarm  
32  
E5@Z  
Precautions  
!CAUTION  
Do not allow pieces of metal or wire cuttings to get inside  
connectors. Failure to do so may occasionally result in  
minor electric shock, fire, or damage to equipment.  
Do not touch the terminals while power is being supplied.  
Doing so may occasionally result in minor injury due to  
electric shock.  
Do not allow dust and dirt to collect between the pins in  
the connector on the Conversion Cable. Failure to do so  
may occasionally result in fire.  
Do not allow pieces of metal, wire clippings, or fine  
metallic shavings or filings from installation to enter the  
product. Doing so may occasionally result in electric  
shock, fire, or malfunction.  
When inserting the body of the Temperature Controller  
into the case, confirm that the hooks on the top and  
bottom are securely engaged with the case. If the body of  
the Temperature Controller is not inserted properly, faulty  
contact in the terminal section or reduced water  
Do not use the product where subject to flammable or  
explosive gas. Otherwise, minor injury from explosion  
may occasionally occur.  
resistance may occasionally result in fire or malfunction.  
Do not leave the conversion cable connected to the  
product. Malfunction may occur due to noise in the cable.  
Note: 1. An SELV circuit is one separated from the power supply  
with double insulation or reinforced insulation, that does not  
exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.  
2. A class 2 power supply is one tested and certified by UL as  
have the current and voltage of the secondary output  
restricted to specific levels.  
Do not use the Temperature Controller or Conversion  
Cable if it is damaged. Doing so may occasionally result  
in minor electric shock or fire.  
3. The tightening torque for E5CZ-U is 0.5 N·m.  
Never disassemble, modify, or repair the product or touch  
any of the internal parts. Minor electric shock, fire, or  
malfunction may occasionally occur.  
CAUTION - Risk of Fire and Electric Shock  
a) This product is UL recognized as Open Type Process  
Control Equipment. It must be mounted in an  
enclosure that does not allow fire to escape externally.  
b) More than one disconnect switch may be required to  
de-energize the equipment before servicing the  
product.  
c) Signal inputs are SELV, limited energy. (See note 1.)  
d) Caution: To reduce the risk of fire or electric shock, do  
not interconnect the outputs of different Class 2  
circuits. (See note 2.)  
If the output relays are used past their life expectancy,  
contact fusing or burning may occasionally occur.  
Always consider the application conditions and use the  
output relays within their rated load and electrical life  
expectancy. The life expectancy of output relays varies  
considerably with the output load and switching  
conditions.  
Tighten the terminal screws to between 0.74 and  
0.90 N·m. Loose screws may occasionally result in fire.  
(See note 3.)  
Set the parameters of the product so that they are  
suitable for the system being controlled. If they are not  
suitable, unexpected operation may occasionally result in  
property damage or accidents.  
A malfunction in the product may occasionally make  
control operations impossible or prevent alarm outputs,  
resulting in property damage. To maintain safety in the  
event of malfunction of the product, take appropriate  
safety measures, such as installing a monitoring device  
on a separate line.  
33  
E5@Z  
18.Always touch a grounded piece of metal before touching the  
Temperature Controller to discharge static electricity from your  
body.  
19.Control output that is voltage output is not isolated from the  
internal circuits. When using a grounded thermocouple, do not  
connect any of the control output terminals to ground. (Doing so  
may result in an unwanted circuit path, causing error in the  
measured temperature.  
20.When replacing the body of the Temperature Controller, check the  
condition of the terminals. If corroded terminals are used, contact  
failure in the terminals may cause the temperature inside the  
Temperature Controller to increase, possibly resulting in fire. If the  
terminals are corroded, replace the case as well.  
21.Use suitable tools when taking the Temperature Controller apart  
for disposal. Sharp parts inside the Temperature Controller may  
cause injury.  
Precautions for Safe Use  
Be sure to observe the following precautions to prevent malfunction  
or adverse affects on the performance or functionality of the product.  
Not doing so may occasionally result in faulty operation.  
1. This product is specifically designed for indoor use only.  
Do not use this product outdoors or in any of the following places:  
Places directly subject to heat radiated from heating equipment.  
Places subject to splashing liquid or oil atmosphere.  
Places subject to direct sunlight.  
Places subject to dust or corrosive gas (in particular, sulfide gas  
and ammonia gas).  
Places subject to intense temperature change.  
Places subject to icing and condensation.  
Places subject to vibration and large shocks.  
2. Use and store the product within the rated ambient temperature  
and humidity.  
22.Check the orientation of the connectors on the Conversion Cable  
before connecting the Conversion Cable. Do not force a connector  
if it does not connect smoothly. Using excessive force may  
damage the connector.  
23.Do not place heavy object on the Conversion Cable, bend the  
cable past its natural bending radius, or pull on the cable with  
undue force.  
24.Do not connect or disconnect the Conversion Cable while  
communications are in progress. Product faults or malfunction  
may occur.  
Gang-mounting two or more Temperature Controllers, or  
mounting Temperature Controllers above each other may cause  
heat to build up inside the Temperature Controllers, which will  
shorten their service life. In such a case, use forced cooling by  
fans or other means of air ventilation to cool down the  
Temperature Controllers.  
3. To allow heat to escape, do not block the area around the product.  
Do not block the ventilation holes on the product.  
4. Be sure to wire properly with correct polarity of terminals.  
5. Use the specified size (M3.5, width 7.2 mm or less) crimped  
terminals for wiring. To connect bare wires to the terminal block,  
use stranded or solid copper wires with a gage of AWG24 to  
AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm2).  
(The stripping length is 5 to 6 mm.) Up to two wires of the same  
size and type or two crimp terminals can be inserted into a single  
terminal.  
25.Make sure that the Conversion Cable’s metal components are not  
touching the external power terminals.  
26.Do not touch the connectors on the Conversion Cable with wet  
hands. Electrical shock may result.  
Precautions for Correct Use  
Service Life  
1. Use the product within the following temperature and humidity  
ranges:  
6. Do not wire the terminals that are not used.  
7. To avoid inductive noise, keep the wiring for the product’s terminal  
block away from power cables carry high voltages or large  
currents. Also, do not wire power lines together with or parallel to  
product wiring. Using shielded cables and using separate conduits  
or ducts is recommended.  
Temperature: 10 to 55°C (with no icing or condensation)  
Humidity: 25% to 85%  
If the product is installed inside a control board, the ambient  
temperature must be kept to under 55°C, including the  
temperature around the product.  
Attach a surge suppressor or noise filter to peripheral devices that  
generate noise (in particular, motors, transformers, solenoids,  
magnetic coils, or other equipment that have an inductance  
component).  
When a noise filter is used at the power supply, first check the  
voltage or current, and attach the noise filter as close as possible  
to the product.  
2. The service life of electronic devices like Temperature Controllers  
is determined not only by the number of times the relay is switched  
but also by the service life of internal electronic components.  
Component service life is affected by the ambient temperature: the  
higher the temperature, the shorter the service life and, the lower  
the temperature, the longer the service life. Therefore, the service  
life can be extended by lowering the temperature of the  
Temperature Controller.  
3. When two or more Temperature Controllers are mounted  
horizontally close to each other or vertically next to one another,  
the internal temperature will increase due to heat radiated by the  
Temperature Controllers and the service life will decrease. In such  
a case, use forced cooling by fans or other means of air ventilation  
to cool down the Temperature Controllers. When providing forced  
cooling, however, be careful not to cool down the terminals  
sections alone to avoid measurement errors.  
Measurement Accuracy  
1. When extending or connecting the thermocouple lead wire, be  
sure to use compensating wires that match the thermocouple  
types.  
2. When extending or connecting the lead wire of the platinum  
resistance thermometer, be sure to use wires that have low  
resistance and keep the resistance of the three lead wires the  
same.  
3. Mount the product so that it is horizontally level.  
4. If the measurement accuracy is low, check to see if input shift has  
been set correctly.  
Allow as much space as possible between the product and  
devices that generate powerful high frequencies (high-frequency  
welders, high-frequency sewing machines, etc.) or surge.  
8. Use this product within the rated load and power supply.  
9. Make sure that the rated voltage is attained within 2 seconds of  
turning ON the power by using a switch or relay contact. If the  
voltage is applied gradually, the power may not be reset or output  
malfunctions may occur.  
10.Make sure that the Temperature Controller has 30 minutes or  
more to warm up after turning ON the power before starting actual  
control operations to ensure the correct temperature display.  
11.When executing self-tuning, turn ON power to the load (e.g.,  
heater) at the same time as or before supplying power to the  
product. If power is turned ON to the product before turning ON  
power to the load, self-tuning will not be performed properly and  
optimum control will not be achieved.  
12.A switch or circuit breaker must be provided close to the product.  
The switch or circuit breaker must be within easy reach of the  
operator, and must be marked as a disconnecting means for this  
unit.  
13.Always turn OFF the power supply before pulling out the interior of  
the product, and never touch nor apply shock to the terminals or  
electronic components. When inserting the interior of the product,  
do not allow the electronic components to touch the case.  
14.Do not use paint thinner or similar chemical to clean with. Use  
standard grade alcohol.  
Waterproofing  
The degree of protection is as shown below. Sections without any  
specification on their degree of protection or those with IP@0 are not  
waterproof.  
E5CZ  
E5AZ  
E5EZ  
15.Design the system (e.g., control panel) considering the 2 seconds  
of delay that the product's output to be set after power ON.  
16.The output may turn OFF when shifting to certain levels. Take this  
into consideration when performing control.  
17.The number of EEPROM write operations is limited. Therefore,  
use RAM write mode when frequently overwriting data during  
communications or other operations.  
Front panel: IP66 (indoor use)  
Rear case: IP20, Terminal section: IP00  
Front panel: Equivalent to IP50, rear case: IP20,  
Terminals: IP00  
E5CZ-U  
34  
E5@Z  
E5EZ/E5AZ  
Precautions for Operation  
Mounting  
Bracket  
(Accessory)  
1. It takes approximately 2 seconds for the outputs to turn ON from  
after the power supply is turned ON. Due consideration must be  
given to this time when incorporating Temperature Controllers in a  
sequence circuit.  
Panel  
2. When using self-tuning, turn ON power for the load (e.g., heater)  
at the same time as or before supplying power to the Temperature  
Controller. If power is turned ON for the Temperature Controller  
before turning ON power for the load, self-tuning will not be  
performed properly and optimum control will not be achieved.  
3. When starting operation after the Temperature Controller has  
warmed up, turn OFF the power and then turn it ON again at the  
same time as turning ON power for the load. (Instead of turning the  
Temperature Controller OFF and ON again, switching from STOP  
mode to RUN mode can also be used.)  
Terminal Cover  
(E53-COV11)  
(order separately)  
4. Avoid using the Controller in places near a radio, television set, or  
wireless installing. These devices can cause radio disturbances  
which adversely affect the performance of the Controller.  
E5EZ  
Waterproof packing  
(Accessory)  
USB-Serial Conversion Cable  
1. The disk that is included with the Conversion Cable is designed for  
a computer CD-ROM driver. Never attempt to play the disk in a  
general-purpose audio player.  
Mounting  
Bracket  
(Accessory)  
Panel  
2. Do not connect or disconnect the Conversion Cable connector  
repeatedly over a short period of time. The computer may  
malfunction.  
3. After connecting the Conversion Cable to the computer, check the  
COM port number before starting communications. The computer  
requires time to recognize the cable connection. This delay does  
not indicate failure.  
Terminal Cover  
(E53-COV11)  
4. Do not connect the Conversion Cable through a USB hub. Doing  
so may damage the Conversion Cable.  
5. Do not use an extension cable to extend the Conversion Cable  
length when connecting to the computer. Doing so may damage  
the Conversion Cable.  
6. For models with communications, the same port is used by the  
Setting Tool port and for communications via the communications  
terminals. Do not use communications via the communications  
terminals when using the Setting Tool port.  
E5AZ  
Waterproof packing  
(Accessory)  
1. For waterproof mounting, waterproof packing must be installed on  
the Controller. Waterproofing is not possible when group mounting  
Controllers. Waterproof packing is not necessary when there is no  
need for the waterproof function.  
Mounting  
Mounting to the Panel  
E5CZ  
2. Insert the E5AZ/E5EZ into the square mounting hole in the panel  
(thickness: 1 to 8 mm). Attach the Mounting Brackets provided  
with the product to the mounting grooves on the top and bottom  
surfaces of the rear case.  
3. Use a ratchet to alternately tighten the screws on the top and  
bottom Mounting Brackets little by little to maintain balance, until  
the ratchet turns freely.  
Order the P2CF-11 or  
P3GA-11 Socket separately.  
Terminal Cover  
E53-COV17  
(order separately)  
Adapter  
(order separately)  
Mounting the Terminal Cover  
For the E5CZ, make sure the “UP” characters on the Cover are in the  
correct position and insert the Cover into the holes at the top and  
bottom.  
For the E5EZ or E5AZ, fit the E53-COV11 Terminal Cover over the  
upper hook. Mount it in the direction shown in the above diagram. If  
the Terminal Cover is mounted in the opposite direction, proper  
mounting of the fixtures may not be possible.  
E5CZ-U  
Waterproof packing  
For Front-mounting Socket  
(Panel mounting is also possible.)  
(Accessory)  
Panel  
E5CZ  
1. For waterproof mounting, waterproof packing must be installed on  
the Controller. Waterproofing is not possible when group mounting  
Controllers. Waterproof packing is not necessary when there is no  
need for the waterproof function.  
There is no waterproof function for the E5CZ-U.  
2. Insert the E5CZ/E5CZ-U into the mounting hole in the panel.  
3. Push the adapter from the terminals up to the panel, and  
temporarily fasten the E5CZ/E5CZ-U.  
4. Tighten the two fastening screws on the adapter. Alternately  
tighten the two screws little by little to maintain a balance. Tighten  
the screws to a torque of 0.29 to 0.39 N·m.  
35  
E5@Z  
Removing the Temperature Controller from the  
Case  
E5CZ/EZ/AZ  
The Temperature Controller can be removed from the case to perform  
maintenance without removing the terminal leads. This is possible for  
only the E5CZ, E5AZ, and E5EZ, and not for the E5CZ-U. Check the  
specifications of the case and Temperature Controller before  
removing the Temperature Controller from the case.  
Flat-blade screwdriver  
(Unit: mm)  
(1)  
(2)  
(3)  
(1)  
E5CZ/CZ-U  
(1)  
(1)  
(2)  
(3)  
(1)  
(2)  
(3)  
(1)  
E5EZ  
E5AZ  
1. Insert a flat-blade screwdriver into the two tool insertion holes (one  
on the top and one on the bottom) to release the hooks.  
2. Insert the flat-blade screwdriver in the gap between the front panel  
and rear case, and pull out the front panel slightly. Hold the top and  
bottom of the front panel and carefully pull it out toward you,  
without applying unnecessary force.  
3. When inserting the E5CZ/EZ/AZ, check to make sure that the  
sealing rubber is in place and push the E5CZ/EZ/AZ toward the  
rear case until it snaps into position. While pushing the E5CZ/EZ/  
AZ into place, push down on the hooks on the top and bottom  
surfaces of the rear case so that the hooks are securely locked in  
place. Be sure that electronic components do not come into  
contact with the case.  
Precautions when Wiring  
Separate input leads and power lines in order to prevent external  
noise.  
Use wires with a gage of AWG24 (cross-sectional area:  
0.205 mm2) to AWG14 (cross-sectional area: 2.081 mm2) twisted-  
pair cable (stripping length: 5 to 6 mm).  
Use crimp terminals when wiring the terminals.  
Tighten the terminal screws to a torque of 0.74 to 0.90 N·m.  
Use the following types of crimp terminals for M3.5 screws.  
7.2 mm max.  
7.2 mm max.  
Do not remove the terminal block. Doing so may result in  
malfunction or failure.  
36  
Digital Position-Proportional Controllers  
E5EZ-PRR  
A position proportional control model for the E5EZ-  
PRR series  
• Depth of only 78 mm.  
• Various temperature inputs (thermocouple, platinum resistance thermometer,  
infrared temperature sensor, voltage inputs) and analog inputs (current, voltage)  
• Makes use of high-visibility LCD, with three lines of 4-digit display, for simplicity  
and clarity  
• 3 lines of display to observe PV/ SV/ MV (valve open percentage), clearly  
displaying the state of control (operations)  
• Event input enables multi-SP selection and run/ stop function  
• Alarm delay function  
• Communications function  
• Able to choose closed/floating control. In floating control,  
position proportional control can be performed without a potentiometer  
• Equipped with a manual output function (equipped with an automatic/manual key)  
• CE marking and UL/CSA certification  
Note: Refer to Precautions on page 59.  
Model Number Structure  
Model Number Legend  
E5EZ-PRR@@@  
1 2 3 4 5 6  
1. Control method  
P: Valve control  
4. Number of alarms  
Blank: Not available  
5. Option  
Blank: Not available  
6. Input Type  
T: Temperature  
2. Control output 1  
R: Relay (OPEN)  
3. Control output 2  
01:  
03:  
B:  
RS-232C  
RS-485  
2 event inputs  
2:  
Two alarms  
L: Analog input (current, voltage)  
R: Relay (CLOSE)  
Ordering Information  
Communica-  
tions  
function  
Power supply  
Control  
method  
Number of  
alarms  
Size  
Input type  
Event input  
Model  
E5EZ-PRRT  
voltage  
None  
None  
None  
E5EZ-PRR2T  
E5EZ-PRR2BT  
E5EZ-PRR201T  
E5EZ-PRR203T  
E5EZ-PRRL  
Temperature  
Input Type  
2 points  
None  
2
RS-232C  
RS-485  
1/8DIN  
48 × 96 × 78  
(W × H × D)  
100 to  
240 VAC  
Valve Control  
None  
2
None  
Analog  
None  
E5EZ-PRR2L  
E5EZ-PRR2BL  
E5EZ-PRR201L  
E5EZ-PRR203L  
(Current,  
Voltage) Input  
Type  
2 points  
None  
RS-232C  
RS-485  
Accessories (Order Separately)  
Unit Label  
Terminal Cover  
Model  
Y92S-L1  
Connectable models  
Model  
Terminal block models  
E53-COV18  
37  
E5EZ-PRR  
Input Range  
Thermocouples / Platinum Resistance Thermometer  
Platinum resistance  
ES1B Infrared  
Input type  
Name  
Thermocouple  
Analog input  
0 to 50 mV  
thermometer  
temperature sensor  
10  
to  
60  
to  
115 140  
to  
to  
Pt100  
JPt100  
K
J
T
E
L
U
N
R
S
B
70°C 120°C 165°C 260°C  
1800  
1800  
1700  
1600  
1500  
1400  
1300  
1200  
1100  
1000  
900  
1700  
1700  
Usable in the  
following ranges  
by scaling:  
1999 to 9999 or  
199.9 to 999.9  
1300  
1300  
850  
850  
850  
800  
700  
600  
500  
400  
600  
500.0  
500.0  
500.0  
400 400.0  
400.0 400 400.0  
300  
200  
100  
0
100  
200  
260  
165  
120  
60  
100.0  
70  
10  
100.0  
0.0  
140  
100  
16  
115  
0.0  
2
0
0
20.0  
0
20.0  
100  
100  
200 199.9  
200  
5
200 199.9  
200 199.9 200  
199.9  
3
0
1
4
6
7
8
9
22  
10  
11  
12  
23  
13  
14  
15  
17  
18  
19  
20  
21  
Setting number  
The applicable standards for each of the above input ranges are as follows:  
K, J, T, E, N, R, S, B: JIS C1602-1995, IEC 584-1  
L:  
U:  
JPt100:  
Pt100:  
Fe-CuNi, DIN 43710-1985  
Cu-CuNi, DIN 43710-1985  
JIS C 1604-1989, JIS C 1606-1989  
JIS C 1604-1997 IEC 751  
Models with Analog Inputs  
Current [mA]  
4 to 20 0 to 20  
Voltage [V]  
Parameters  
1 to 5  
0 to 5  
3
0 to 10  
4
Set value  
0
1
2
Minimum Setting Unit (Set Value, Alarm)  
indicates factory settings.  
(Scaling, according to the location of the decimal point)  
Optional Functions  
Type  
Performance  
RS-232C  
Baud Rate: 1200/2400/4800/9600/19200bps  
ON: Maximum of 1 KOFF: Minimum of 100 KΩ  
RS-485  
Event Input  
38  
E5EZ-PRR  
Specifications  
Ratings  
Power supply voltage  
Operating voltage range  
Power consumption  
100 to 240 VAC, 50/60 Hz  
85% to 110% of rated supply voltage  
10 VA (10 W)  
Temperature input type  
Thermocouple: K, J, T, E, L, U, N, R, S, B  
Platinum resistance thermometer: Pt100, JPt100  
Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C  
Voltage input: 0 to 50 mV  
Sensor input  
Analog (current, voltage) input type  
Current input: 4 to 20 mA, 0 to 20 mA  
Voltage input: 1 to 5 V, 0 to 5 V, 0 to 10 V  
Relay output SPST-NO, 250 VAC 1A (resistive load)  
(OUT1,OUT2) Electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA  
Control output  
Potentiometer input  
Alarm output  
100 to 2.5 KΩ  
SPST-NO, 250 VAC 2 A (resistive load)  
Electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA.  
Contact input ON: 1 kmax., OFF: 100 kmin.  
Event input  
Non-contact  
input  
ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.  
Outflow current: Approx. 7 mA per point  
2-PID control  
Control method  
Setting method  
Digital setting using front panel keys  
7-segment digital display and single-lighting indicators  
Character height: PV: 9 mm; SV: 7 mm; MV: 6.8 mm  
Indication method  
Other functions  
According to controller model  
Ambient operating temperature  
Ambient operating humidity  
Storage temperature  
10 to 55°C (with no icing or condensation)  
25% to 85%  
25 to 65°C (with no icing or condensation)  
Communications Specifications  
RS-485: Multidrop  
Transmission line connection  
RS-232C:Point-to-point  
Communications method (See  
note 1.)  
RS-485 (two-wire, half duplex)/RS-232C  
Synchronization method  
Baud rate  
Start-stop synchronization  
1,200/2,400/4,800/9,600/19,200 bps  
Communications code  
Data length (See note 2.)  
Stop bits (See note 2.)  
ASCII  
7 or 8 bits  
1 or 2 bits  
Vertical parity (none, even, odd)  
Block check character (BCC)  
Error detection  
Flow control  
Interface  
Not available  
RS-485/RS-232C  
Not available  
Retry function  
39  
E5EZ-PRR  
Specifications  
Characteristics  
Thermocouple:  
( 0.5% of indicated value or 1°C, whichever is greater) 1 digit max. (See note 1.)  
Platinum resistance thermometer:  
( 0.5% of indicated value or 1°C, whichever is greater) 1 digit max.  
Analog Input: 0.5% FS 1 digit max.  
Indication accuracy  
Potentiometer Input: 5% FS 1 digit max.  
Influence of temperature  
(See note 2.)  
R, S, and B thermocouple inputs:  
( 1% of PV or 10°C, whichever is greater) 1 digit max.  
Other thermocouple inputs:  
Influence of voltage  
(See note 2.)  
( 1% of PV or 4°C, whichever is greater) 1 digit max.  
* 10°C for -100°C or less for K sensors  
Platinum resistance thermometer inputs:  
( 1% of PV or 2°C, whichever is greater) 1 digit max.  
Analog inputs:  
( 1% of FS) 1 digit max.  
Proportional band (P)  
Integral time (I)  
0.1 to 999.9 EU (in units of 0.1 EU)  
0 to 3999 s (in units of 1 s)  
0 to 3999 s (in units of 1 s)  
1 to 99 s (in units of 1 s)  
With floating control, 1 to 3999 s  
Derivative time (D)  
Control period  
Manual reset value  
Alarm setting range  
Sampling period  
Insulation resistance  
Dielectric strength  
Vibration resistance  
Shock resistance  
Weight  
0.0% to 100.0% (in units of 0.1%)  
1999 to 9999 (decimal point position depends on input type)  
500 ms  
20 Mmin. (at 500 VDC)  
2000 VAC, 50 or 60 Hz for 1min (between terminals of different charge)  
10 to 55 Hz, 20 m/s2 for 10min each in X,Y, and Z directions  
100 m/s2, 3 times each in X, Y, and Z directions  
Approx. 260 g  
Memory protection  
EEPROM (non-volatile memory) (number of writes: 100,000 operations)  
Emission enclosure:  
Emission AC mains:  
Immunity ESD:  
EN55011 (GB/T 6113.1, 2)  
EN55011 (GB/T 6113.1, 2)  
IEC61000-4-2 (GB/T 17626.2) 4 kV contact discharge (series 2)  
6 kV air discharge (series 3)  
1 group, type A  
1 group, type A (See note 2.)  
EMC  
Immunity RF interference:  
IEC61000-4-3 (GB/T 17626.3): 10 V/m, 80 MHz-1 GHz (series)  
Immunity-conducted disturbance: EC61000-4-6 (GB/T 17626.6): 3 V(0.15-80 MHz) (series 3)  
Surges (shocks):  
IEC61000-4-5 (GB/T 17626.5): 2 kV power supply line (series 3)  
1 kV I/O signal line (series 4)  
Approved standards  
Conformed standards  
UL61010C-1,CSA C22.2 No.1010.1  
EN61326, EN61010-1 (IEC61010-1)  
Note: 1. The indication accuracy of K thermocouples in the 200 to 1300°C range, T and N thermocouples at a temperature of 100°C max., and  
U and L thermocouples at any temperature is 2°C 1 digit maximum. The indication accuracy of the B thermocouple at a temperature  
of 400°C max. is not specified. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is 3°C 1 digit  
max.  
2. For E5EZ-PRR@03-model products, in order to satisfy the conduction and emission specifications of EN61326CLASSA, a magnetic ring  
(TDK: ZAT1730-0730) should be added to the communications line between the K3SC unit and the controller.  
40  
E5EZ-PRR  
Dimensions  
Note: All units are in millimeters unless otherwise indicated.  
Panel Cutout  
Mounted Separately  
Group Mounted  
(48 × number of units 2.5) +1.0  
0
45  
Recommended panel thickness is 1 to 8 mm.  
Group mounting is not possible in the vertical  
direction. (Maintain the specified mounting  
space between Controllers.)  
When two or more Controllers are mounted,  
make sure that the surrounding temperature  
does not exceed the allowable operating  
temperature specified in the specifications.  
Package Content  
1 Temperature Gauge  
2 Metallic Components For Installation  
1 Operating Manual  
1 Quality Certificate  
During removal, please use a screwdriver  
to remove the clips on the top and bottom  
of the front covering panel, and then  
remove the temperature gauge's front  
panel.  
Accessories  
Unit Labels (Order Separately)  
Terminal Covers (Order Separately)  
E53-COV18 (Available only for E5EZ-PRR)  
11.8  
Y92S-L1 Type  
3
4.8  
44  
41  
E5EZ-PRR  
Wiring Terminals  
Standard insulation is applied to the temperature gauge's I/O sections. If reinforced insulation is required, connect the input and output terminals  
to a device without any exposed current-carrying parts, or to a device with standard insulation suitable for the maximum operation voltage of  
the power supply I/O section.  
For E5EZ-PRR@03-model products, in order to satisfy the conduction and emission specifications of EN61326CLASSA, a magnetic ring (TDK:  
ZAT1730-0730) should be added to the communications line between the K3SC unit and the controller.  
E5EZ-PRR  
Communications  
Communications  
RS232C  
Event Input  
EV1  
RS485  
B(+)  
SD  
RD  
SG  
1
2
12  
13  
14  
12  
13  
14  
12  
100 to 240 VAC  
50/60 Hz  
EV2  
13  
14  
DO NOT  
USE  
3
Control Output 1 (OPEN Output)  
Control Output 2 (CLOSE Output)  
4
5
OPEN  
WIPE  
6
7
Potentiometer  
CLOSE  
8
A
9
20  
21  
22  
+
DO NOT  
USE  
DO NOT  
USE  
mA  
Alarm Output 2  
Alarm Output 1  
B
B
10  
11  
DO NOT  
USE  
V
+
+
Analog Input  
TC  
Pt  
Nomenclature  
E5EZ-PRR  
Temperature Unit  
The temperature unit is displayed when parameters are set to display a temperature.  
The display is determined by the currently selected "temperature unit" parameter set value.  
cindicates °C and findicates °F.  
Operation Indicators  
No. 1 Display  
1. ALM1 (alarm 1)  
Lights when alarm 1 output is ON.  
ALM2 (alarm 2)  
Displays the process value or parameter type.  
Lights for approximately one second during startup.  
Lights when alarm 2 output is ON.  
PV  
No. 2 Display  
2. OUT1, OUT2 (control output 1, control output 2)  
Lights when control output 1 or control output 2  
is ON.  
Displays the set point, parameter operation read  
value, or the variable input value.  
Lights for approximately one second during startup.  
SV  
3. STOP (Stop)  
Lights when operation is stopped.  
During operation, this indicator lights when  
operation is stopped by an event or by using the  
RUN/STOP function.  
No. 3 Display  
Displays valve open percentage when valve opening  
display is on.  
Nothing will be displayed when valve opening display  
is switched off.  
MV  
4. CMW (Communications Writing Control)  
Lights when communications writing is enabled  
and is not lit when it is disabled.  
MANU  
5. MANU (Manual Mode)  
Lights when the auto/manual mode is set to  
manual mode.  
Up Key  
Each press of this key increments the value displayed  
on the No. 2 display or advances the setting. Holding  
the key down speeds up the incrementation.  
Mode Key  
Press this key to change parameters  
within a setting level.  
Level Key  
Automatic/ Manual Key  
A
Press this key to move between setting  
levels. The setting level is selected in  
the following order: operation level:  
adjustment level, initial setting level,  
communications setting level.  
Press this key for at least one second to switch  
between automatic and manual mode.  
M
Down Key  
Each press of this key decrements values displayed on the No. 2 display or  
reverses the setting. Holding the key down speeds up the decrementation.  
42  
E5EZ-PRR  
Operation  
Initial hardware setup, including the sensor input type, alarm types, control periods, and other settings is done using parameter displays. The O  
and Mkeys are used to switch between parameters, and the amount of time that you press the keys determines which parameter you move to.  
Two typical examples are described as follows.  
Explanation of Examples  
Changing Parameters  
A
image means that there  
in-t  
are parameters.  
0
Continue pressing the Mkey  
to change parameters until you  
reach the intended parameter.  
in-h  
l.ini  
100  
l.ini  
M
M
M
Changing Numbers  
c
in-l  
Numeric data and  
25  
selections in each screen  
0
l.ini  
0
can be changed by using  
the Uand Dkeys.  
intl  
100.  
0
onof  
l.ini  
intl  
onof  
l.ini  
Typical Example 1  
Setup Procedure  
Power ON  
Input Type  
: 5K thermocouple 200°C to 1300°C  
Power ON  
Control Method : PID Control  
Operation level  
Alarm 1 Type : 2 upper limit (deviation)  
c
Alarm Value 1 : 20°  
Set value : 100°  
C (deviation)  
25  
0
Process value/set  
value/valve open  
percentage  
C
100.0.  
Press the  
L
key for at  
least 3 seconds  
Control stops.  
Initial setting level  
Initial setting level  
Check input type.  
in-t  
5
Input type  
5
Set input  
specifications  
l.ini  
M
alt1  
Set control  
specifications  
Alarm  
1
Check alarm type.  
2
Alarm  
2
l.ini  
M
Set alarm  
type  
L
Press the  
key for at  
least 1 second  
Control starts.  
Operation level  
c
Process value/set value/  
valve open percentage  
Use the Uand  
25  
Dkeys to set  
100  
the SP to 100°C.  
100  
C
100.0.  
M
Running run  
Stopped stop  
r-5  
run  
Confirm that  
control is  
running.  
l.ini  
M
Operation level  
c
Use the Uand  
Dkeys to set  
the alarm value  
to 20°C.  
Alarm value 1: 20  
al-1  
Set alarm  
values  
20  
l.ini  
M
Start operation  
Start operation  
43  
E5EZ-PRR  
Typical Example 2  
Input type  
: 9T thermocouple 200°C to 400°C  
Control method : PID control  
Calculate PID constants by AT (auto-tuning).  
Alarm 1 type : 2 upper limit  
Set value  
: 150°C  
Setup Procedure  
Power ON  
Operation level  
Power ON  
c
Process value/  
set value/valve  
open  
25  
0
100.0.  
percentage  
Press the  
key for  
L
at least 3 seconds  
Initial setting level  
Control stops.  
Initial setting level  
in-t  
Use the Uand  
Dkeys to select  
the input type.  
Set input  
specifications  
9
Input type  
9
l.ini  
M
Check the  
alarm type.  
alt1  
Set alarm type  
2
Alarm 1 type: 2  
l.ini  
M
Press the key for  
L
at least 1 second  
PV/SP  
after AT is  
stopped  
Operation level  
25  
c
100  
Process value/  
set value/valve  
open  
Use the U  
and Dkeys to  
set the SP to  
150°C.  
25  
100.0.  
150  
100.0.  
percentage 150  
The set  
point flashes  
during  
auto-tuning  
(AT)  
execution.  
25  
100  
Press the  
key for  
L
Adjustment level  
less than 1 second  
Adjustment level  
Execute AT.  
100.0.  
at  
ON  
Execute AT:  
Cancel AT:  
AT execution  
off  
l.adj  
OFF  
at  
After AT is  
stopped  
Press the  
key for  
off  
L
l.adj  
less than 1 second  
Control starts  
Operation level  
c
at  
Process value/  
set value/  
valve open  
percentage  
During AT  
execution  
25  
on  
Confirm that  
the set point is  
150°C.  
150  
Operation level  
l.adj  
100.0.  
M
Set alarm value  
Running  
Confirm that  
control is  
running.  
r-5  
run  
run  
Stopped  
stop  
M
c
Use the Uand  
Dkeys to set  
the alarm value  
to 30°C.  
al-1  
Alarm  
value 1  
30  
30  
M
Start operation  
Start operation  
44  
E5EZ-PRR  
Setting Level Configuration and Key Operations  
Parameters are divided into groups, each called a “level.” Each of the set values (setup items) in these levels are called a “parameter.”  
The parameters on the E5EZ-PRR are divided into the following seven levels:  
Power ON  
Started in manual mode  
Started in automatic mode  
Press the  
Akey  
for at least 1 s.  
Operation Level  
Adjustment Level  
key:  
+
L M  
PV display flashes  
Press  
key  
Press the  
+
L
less than 1 s.  
L
keys  
M
c
25  
Press the  
Press the  
key for  
at least 1 s.  
Press the  
key  
L
for at least 1 s.  
100  
c
for at least 1 s;  
A
key for  
L
25  
100.0  
display will flash.  
at least 1 s.  
100  
Press the  
key for  
L
100.0  
Manual  
Mode  
L*  
for at least 3 s  
at least 3 s.  
key  
+
M
See note 1.  
Control stops.  
See note 2.  
Communications  
Setting Level  
Manual  
Control Level  
Initial Setting Level  
Protect Level  
Press  
key  
L
less than 1 s.  
Press  
for at least 1 s.  
key  
L
Input password.  
Set value 169  
* The time taken to move to the  
protect level can be adjusted by  
changing the "Move to protect level  
time" setting.  
Advanced Function  
Setting Level  
Control in progress  
Control stopped  
Not displayed for some models  
Level change  
Note: 1. When returning from the initial setting level to the operation level, the  
default in the operation level will be displayed.  
2. When returning from the protect level to the operation level, the  
default in the operation level will be displayed.  
Control in Progress Control Stopped  
Can be set. ---  
Can be set. ---  
Protect level  
Operation level  
Adjustment level  
Manual control level  
Initial setting level  
Can be set.  
Can be set.  
---  
---  
---  
Can be set.  
Can be set.  
Can be set.  
Advanced function setting level (See note.) ---  
Communications setting level ---  
Note: Set the parameters in the “initial setting/communications protect” under “protect level” to “0”, to activate advanced function setting level.  
Of these levels, the initial setting level, communications setting level, and advanced function setting level can be used only when control has  
stopped. Note that controller outputs are stopped when any of these three levels are selected.  
With the exception of operation level, the present level will be displayed. No. 3 display will show the following when settings are being  
changed:  
No. 3 Display  
Manual MV  
Level name  
Manual control level  
l.prt  
No display  
la.dj  
Protect level  
Operation level  
Adjustment level  
l.ini  
l.com  
la.dv  
Initial setting level  
Communications setting level  
Advanced function setting level  
45  
E5EZ-PRR  
Descriptions of Each Level  
Protect Level  
To select this level, simultaneously press the  
and Mkeys for  
L
at least 3 seconds. This level is to prevent unwanted or acciden-  
tal modification of parameters. Protected levels will not be dis-  
played, and so the parameters in that level cannot be modified.  
• This level is displayed when you turn the power ON. You can  
move to the protect level, initial setting level, manual control level  
and adjustment level from this level.  
Operation Level  
• Normally, select this level during operation. During operation, the  
process value and manipulated variable can be monitored, and  
the set points, alarm values, and upper- and lower-limit alarms  
can be monitored and modified.  
Adjustment Level  
To select this level, press the  
key for less than one second.  
L
• This level is for entering set values and offset values for control.  
This level contains parameters for setting the AT (auto-tuning),  
communications writing enable/disable, hysteresis, multi-SP, in-  
put shift values, heater burnout alarm (HBA) and PID constants.  
You can move to the top parameter of the operation level, initial  
setting level and protect level from here.  
• Pressing the Akey under the operation/adjustment level for 1  
second or more will activate manual mode, and switch to the  
manual control level.  
Under manual control, only “process value/set value/valve open  
percentage (manual MV)” can be displayed. Under the “process  
value/set value/valve open percentage (manual MV)” manual  
control level, pressing the Akey for 1 second or more will switch  
to automatic mode, switch to the operation level, display the de-  
fault in the level, and allow manual operation of MV in this mode.  
Manual Control Level  
Initial Setting Level  
To access this level, press the  
key for 3 or more seconds in  
L
the operation level or adjustment level. 1 second later, the PV dis-  
play will blink. This level is used to indicate input type and select  
control method, control period, direct/reverse operation, and  
alarm type. You can move to the advanced function setting level  
or communications setting level from this level. Press the  
key  
L
for at least 1 second to switch to the operation level. Press the  
L
key less than 1 second to switch to the communications level.  
To activate this level, set the parameters in the “initial setting/  
communications protect” under the “protect level” to “0” and then  
enter the password (“-169”) in the initial setting level.  
• The initial setting level can be accessed from this level.  
• This level is for setting the automatic display return time, MV lim-  
iter, event input assignment, standby sequence, alarm hystere-  
sis, and ST (self-tuning).  
Advanced Function Setting Level  
Communications Setting Level  
To select this level, press the  
key less than one second in the  
L
initial setting level. When the communications function is used,  
set the communications conditions in this level. Communicating  
with a personal computer (host computer) allows set points to be  
read and written, and manipulated variables to be monitored.  
46  
E5EZ-PRR  
Setting the Input Type  
The Controller supports four input types: platinum resistance thermometer, thermocouple, infrared  
temperature sensor, and analog inputs. Set the input type that matches the sensor that is used. In the  
product specifications, there are models with thermocouple/resistance thermometer inputs (universal  
input) and models with analog input. The settings differ depending on the model.  
Check to make sure which model you are using.  
in-t  
Input Types 5  
5
l.ini  
List of Input Types  
Input Type  
Specifications  
Set value  
Input temperature setting range  
0
1
200 to 850 (°C)  
199.9 to 500.0 (°C)  
0.0 to 100.0 (°C)  
199.9 to 500.0 (°C)  
0.0 to 100.0 (°C)  
200 to 1300 (°C)  
20.0 to 500.0 (°C)  
100 to 850 (°C)  
20.0 to 400.0 (°C)  
200 to 400 (°C)  
199.9 to 400.0 (°C)  
0 to 600 (°C)  
/ 300 to 1500 (°F)  
/ 199.9 to 900.0 (°F)  
/ 0.0 to 210.0 (°F)  
/ 199.9 to 900.0 (°F)  
/ 0.0 to 210.0 (°F)  
/ 300 to 2300 (°F)  
/ 0.0 to 900.0 (°F)  
/ 100 to 1500 (°F)  
/ 0.0 to 750.0 (°F)  
/ 300 to 700 (°F)  
/ 199.9 to 700.0 (°F)  
/ 0 to 1100 (°F)  
Pt100  
Platinum  
Resistance  
Thermometer  
2
3
JPt100  
4
5
K
J
6
7
8
9
T
22  
10  
11  
12  
23  
13  
14  
15  
16  
17  
18  
19  
20  
E
L
Thermocouple  
100 to 850 (°C)  
200 to 400 (°C)  
199.9 to 400.0 (°C)  
200 to 1300 (°C)  
0 to 1700 (°C)  
/ 100 to 1500 (°F)  
/ 300 to 700 (°F)  
/ 199.9 to 700.0 (°F)  
/ 300 to 2300 (°F)  
/ 0 to 3000 (°F)  
U
N
R
S
0 to 1700 (°C)  
/ 0 to 3000 (°F)  
B
100 to 1800 (°C)  
0 to 90 (°C)  
/ 300 to 3200 (°F)  
/ 0 to 190 (°F)  
10°C to 70°C  
60°C to 120°C  
115°C to 165°C  
140°C to 260°C  
Infrared  
temperature  
sensor,  
0 to 120 (°C)  
/ 0 to 240 (°F)  
0 to 165 (°C)  
/ 0 to 320 (°F)  
ES1B  
0 to 260 (°C)  
/ 0 to 500 (°F)  
Either of the following ranges, by scaling:  
Analog Input  
0 to 50 mV  
21  
1999 to 9999 or 199.9 to 999.9  
The default is "5"  
Input Type Specifications Set value  
Input temperature setting range  
4 to 20 mA  
0 to 20 mA  
1 to 5 V  
0
1
2
3
4
Current  
Input  
Use the following scales based on the  
range of measurements:  
1999 to 9999  
Analog Input  
Type  
199.9 to 999.9  
Voltage  
Input  
0 to 5 V  
19.99 to 99.99  
1.999 to 9.999  
0 to 10 V  
The default is "0"  
47  
E5EZ-PRR  
Alarm Types  
Alarm outputs are determined by a combination of “alarm type,” “alarm value,” and “alarm hysteresis” alarm output conditions.  
This section describes the “alarm type,” “alarm value,” “upper-limit alarm” and “lower-limit alarm” parameters.  
Alarm output operation  
When X is positive When X is negative  
Output OFF  
Set  
values  
Type  
Alarm1  
Type 2  
alt1  
0
Alarm function OFF  
Upper-and lower-limit  
2
L
H
1
ON  
OFF  
See note 2.  
l.ini  
See note 1.  
SP  
X
X
ON  
OFF  
ON  
OFF  
2
3
Upper-limit  
SP  
SP  
X
X
ON  
OFF  
ON  
OFF  
Lower-limit  
SP  
SP  
L
H
ON  
OFF  
4
Upper-and lower-limit range  
See note 3.  
See note 4.  
See note 1.  
SP  
L
H
5
ON  
Upper-and lower-limit with standby sequence  
Upper-limit with standby sequence  
OFF  
See note 1.  
SP  
X
(See note 5)  
X
ON  
OFF  
ON  
OFF  
6
7
SP  
SP  
X
0
X
ON  
ON  
OFF  
Lower-limit with standby sequence  
OFF  
SP  
X
SP  
X
ON  
OFF  
ON  
OFF  
8
9
Absolute-value upper-limit  
Absolute-value lower-limit  
0
0
X
X
ON  
OFF  
ON  
OFF  
0
0
0
X
X
ON  
OFF  
ON  
OFF  
Absolute-value upper-limit with standby sequence  
Absolute-value lower-limit with standby sequence  
10  
11  
0
X
X
ON  
OFF  
ON  
OFF  
0
Note 1. Upper and lower-limit values can be set independently for each alarm type, and are  
expressed as L and H. The set values are 1, 4, and 5.  
2. Set value: 1 (Upper-and lower-limit alarm)  
Case 1  
Case 2  
Case 3 (Always ON)  
H < 0, L < 0  
L
SP H  
L
H SP  
SP L H  
H < 0, L > 0  
|H| |L|  
H< 0.L >0  
|H| < |L|  
H> 0.L <0  
|H| > |L|  
H
LSP  
H > 0, L < 0  
|H| |L|  
SP H L  
3. Set value: 4 (Upper-and lower-limit range)  
Case 1  
Case 2  
Case 3 (Always OFF)  
H< 0.L <0  
L
SP  
H
L
H SP  
SP L  
H
H< 0.L <0  
|H| |L|  
H< 0.L >0  
|H| < |L|  
H> 0.L <0  
|H| > |L|  
H L SP  
H< 0.L <0  
|H| |L|  
SP H L  
4. Set value: 5 (Upper-and lower-limit with standby sequence)  
The upper and lower limit alarms described above.  
In cases 1 and 2, if there is significant overlap between the upper and lower limit values  
after hysteresis, the alarm will always be OFF.  
Examples of case 1 and 2: In case 3, under general conditions, the alarm is turned OFF.  
5. Set value: 5 (Upper-and lower-limit with standby sequence)  
If there are any overlaps in the upper and lower limits for hysteresis, the alarm will always  
be OFF.  
There are alarm types 1 to 2 (initial setting level), and settings should be made  
independently for each alarm.  
The default is 2: upper limit.  
48  
E5EZ-PRR  
Parameters  
Parameters related to setting items for each level are marked in boxes in the following flowchart and brief descriptions are given as required. After  
finishing each setting, press the mode key to return to the beginning of each level.  
Power ON  
Started in manual mode  
Started in automatic mode  
Press  
Akey for at least 1 s.  
Operation Level  
Adjustment Level  
key:  
+
L M  
PV display flashes  
Press the  
Press  
key  
L
+
L
less than 1 s.  
M
c
keys  
for at least 1 s.  
25  
Press the  
Press the  
key  
L
Press  
at least 1 s.  
Akey for  
100  
c
for at least 1 s;  
key for  
L
25  
100.0  
display will flash.  
at least 1 s.  
100  
Press the  
key for  
L
100.0  
Manual  
Mode  
L*  
at least 3 s.  
key  
+
M
See note 1.  
Control stops.  
for at least 3 s  
See note 2.  
Communications  
Setting Level  
Manual  
Control Level  
Initial Setting Level  
Protect Level  
Press  
key  
L
less than 1 s.  
Press  
for at least 1 s.  
key  
L
Input password.  
Set value 169  
* The time taken to move to the  
protect level can be adjusted by  
changing the "Move to protect level  
time" setting.  
Advanced Function  
Setting Level  
Control in progress  
Control stopped  
Note 1: When returning from the initial setting level to the operation level, the  
default in the operation level will be displayed.  
Not displayed for some models  
Level change  
2: When returning from the protect level to the operation level, the de-  
fault in the operation level will be displayed.  
Display  
c
No. 1 Display  
25  
0
No. 2 Display  
No. 3 Display  
1000  
Power ON  
Press the  
key  
Press the  
key  
Press the  
key  
for at least 1 s  
for at least 1 s  
for less than 1 s  
Initial setting level  
Adjustment level  
Advanced function  
setting level  
Operation level  
Press the  
key  
Press the  
key  
for less than 1 s  
for at least 3 s  
Note:  
To select the advanced function  
setting level, you must input the  
password (169) in the initial  
setting level.  
49  
E5EZ-PRR  
Parameter Flow  
In each level, if you press the mode key on the final parameter, you will return to the parameter at the top of the level.  
Advanced function setting level  
Initial setting level  
init  
in-t  
Parameter initialization  
Input type  
a1lt  
off  
5
l.ini  
off  
l.  
Alarm 1 latch  
Alarm 2 latch  
l.  
Activate  
alarm latch  
Number of multi-SP  
uses  
Select 2 or 4.  
in-h  
en-m  
Scaling upper limit  
a2lt  
100  
l.ini  
1
l.  
off  
l.  
in-l  
0
Event input assignment 1  
Event input assignment 2  
Input setting:  
Multi-SP/RUN/  
STOP  
Scaling lower limit  
For analog input  
prlt  
none  
Move to protect level time  
Input error output  
l.ini  
3
l.  
l.  
dp  
0
Decimal point  
sero  
stop  
l.  
off  
l.ini  
l.  
d-u  
ospu  
Temperature unit °C / °F  
Multi-SP uses  
on off  
cjc  
Cold junction  
compensation method  
c
l.ini  
off  
l.  
is Celsius, and  
is Fahrenheit  
on  
l.  
l.  
l.  
Standby sequence reset  
Reset conditions after  
standby sequence is  
canceled.  
C
sl-h  
rest  
SP upper limit  
1300  
l.ini  
a
MB command logic switching  
off  
l.  
Limit the set point  
C
Alarm 1 open in alarm  
sl-l  
-200  
l.ini  
al1n  
SP lower limit  
a1on  
n-o  
l.  
Alarm 1  
ON delay  
0
ON/OFF setting  
of alarm output 1  
C
Direct / reverse operation  
Direct operation: on-d  
Reverse operation: or-r  
alh1  
Alarm 1 hysteresis  
a2on  
02  
l.  
Alarm 2  
ON delay  
0
l.ini  
alt1  
l.  
Alarm 2 open in alarm  
Alarm ON/OFF  
delays  
al2n  
Alarm 1 type  
Alarm 2 type  
a1of  
2
l.ini  
n-o  
l.  
Alarm 1  
OFF delay  
0
ON/OFF setting  
of alarm output 2  
l.  
Select alarm mode  
C
alt2  
alh2  
Alarm 2 hysteresis  
2
l.ini  
a2of  
02  
l.  
Alarm 2  
OFF delay  
0
l.  
α
Closed / floating  
Floating: flot  
Closed: clos  
clfl  
alfa  
0.65  
l.  
2 PID parameters  
Additional MV  
for stop/error  
flot  
l.ini  
off  
l.  
Motor calibration  
Motor calibration: on  
Cancel: off  
calb  
Input digital filter  
inf  
C
p-db  
Set the time constant,  
in units of s  
off  
l.ini  
Process value dead band  
Valve opening display  
00  
0
l.  
l.  
Additional PV display  
mot  
30  
Travel time  
Displayed first in the operation level  
off  
on  
l.ini  
l.  
l.  
Switch to advanced function setting level  
To switch to the advanced function  
setting level, the initial setting/  
communications protect parameters  
must be set to 0.  
Automatic display return time  
Automatic return to operation  
level when the keys on the front  
panel are operated.  
ret  
Manual MV  
Limits in effect  
oanl  
on  
0
off  
l.  
l.  
50  
E5EZ-PRR  
Operation level  
Adjustment level  
MV at stop  
AT execute/cancel  
C
at  
25  
Added when  
Additional PV  
display is ON.  
Hold: hold  
Open: open  
Close: close  
AT execute: on  
AT cancel: off  
Process value  
off  
l.adj  
l.adj  
MV at PV error  
Hold: hold  
Open: open  
Close: close  
Communications writing  
Enabled: on  
Disabled: off  
C
C
C
cmwt  
25  
0
Process value/  
set value/valve  
open percentage  
off  
l.adj  
l.adj  
sprt  
1000.  
C
C
sp-0  
m-sp  
0
Multi-SP set point setting  
Set point during SP ramp  
SP 0  
SP 1  
SP ramp set value  
0
l.adj  
off  
l.adj  
C
sp-1  
ol-h  
sp-m  
0
MV upper limit  
MV lower limit  
0
1000.  
l.adj  
l.adj  
SP used by  
Multi-SP  
MV limit value  
C
C
C
C
C
C
RUN/STOP  
Run: run  
Stop: stop  
sp-2  
ol-l  
SP 2  
SP 3  
0
l.adj  
0.0  
l.adj  
sp-3  
db  
al-1  
0
Position proportional dead band  
Open/ close hysteresis  
0
l.adj  
Alarm value 1  
20  
l.adj  
Set either of these  
parameters  
in5  
C
C
C
oc-h  
0.8  
al1h  
Temperature  
input shift values  
1 point shift  
00  
l.adj  
Alarm value  
upper-limit 1  
0
l.adj  
Upper-limit  
in5h  
00  
temperature shift  
(When using a Infrared  
temperature sensor)  
al1l  
Alarm value  
lower-limit 1  
0
l.adj  
2 point shift  
Lower-limit  
temperature shift  
(When using a  
Infrared temperature  
sensor)  
in5l  
al-2  
Alarm value 2  
00  
l.adj  
0
Set either of these  
parameters  
p
80  
C
C
al2h  
Proportional band  
Alarm value  
upper-limit 2  
0
l.adj  
i
233  
Integral time  
(Unit: seconds)  
al2l  
PID settings  
Alarm value  
lower-limit 2  
0
l.adj  
d
40  
Derivative time  
(Unit: seconds)  
l.adj  
51  
E5EZ-PRR  
Operation/ Adjustment Protect  
The following table shows the relationship between set values and the range of protection.  
Protect level  
Set value  
oapt  
Operation /  
adjustment protect  
Level  
0
0
1
2
3
l.prt  
PV  
Can be displayed  
Can be displayed  
Can be displayed  
Can be displayed  
Can be displayed  
and changed  
Can be displayed  
and changed  
Can be displayed  
and changed  
Initial setting /  
communications  
protect  
icpt  
PV/SP  
Can be displayed  
Operation  
level  
1
l.prt  
Cannotbedisplayed Cannotbedisplayed  
and moving to other and moving to other  
levels is not possible levels is not possible  
Can be displayed  
and changed  
Can be displayed  
and changed  
Others  
wtpt  
Setting change protect  
off  
Cannotbedisplayed Cannotbedisplayed Cannotbedisplayed  
and moving to other and moving to other and moving to other  
levels is not possible levels is not possible levels is not possible  
l.prt  
Can be displayed  
and changed  
Adjustment level  
keyp  
Parameters are not protected when the set value is set to 0.  
The default is 0.  
Automatic/ manual  
key protect  
off  
l.prt  
Initial Setting/ Communications Protect  
This protect level restricts movement to the initial setting level, communications setting level, and advanced  
function setting level.  
Set value  
Initial setting level  
Movement possible  
Movement possible  
Communications setting level Advanced function setting level  
0
1
2
Movement possible  
Movement possible  
Movement possible  
Movement not possible  
Movement not possible  
Movement not possible Movement not possible  
The default is 1.  
Setting Change Protect  
This protect level restricts key operations.  
Set value  
Description  
Settings can be changed using key operations.  
OFF  
Settings cannot be changed using key operations. (The protect level settings, however, can be  
changed.)  
ON  
The default is OFF.  
Automatic/ Manual Key Protect  
This protect level restricts key operations.  
Set value  
Description  
OFF  
Settings can be changed between automatic and manual mode using Akey operations.  
Settings cannot be changed between automatic and manual mode using Akey operations. (The  
protect level settings, however, can be changed.)  
ON  
The default is OFF.  
Setting Communications Parameters  
Each parameter is enabled when the power is reset.  
Communications setting level  
Match the communications specifications of the E5EZ-PRR and the host computer. If multiple devices are  
connected, ensure that the communications specifications for all devices in the system (except the  
Communications unit number) are the same.  
u-no  
Communications  
Unit number  
1
l.com  
Parameters  
Symbol  
Set (monitor) values  
Settings  
Default  
Unit  
None  
Communications  
Unit number  
bps  
u-no  
0 to 99  
1
Baud rate  
96  
l.com  
1.2, 2.4, 4.8, 9.6,  
19.2  
Baud rate  
bps  
1.2, 2.4, 4.8, 9.6, 19.2  
9.6  
Kbps  
len  
Data length  
Stop bits  
Parity  
len  
sbit  
prty  
7, 8  
7
Length  
Bit  
Data length  
Stop bits  
Parity  
7
1, 2  
2
l.com  
None, even, odd  
none, even, odd  
Even  
None  
sbit  
2
l.com  
l.com  
52  
E5EZ-PRR  
Error Displays  
When an error occurs, the error contents are shown on the No.1 display.  
This section describes how to check error codes on the display, and the actions  
to be taken to remedy the problems.  
Input Error  
5.err  
The input value has exceeded the input indication range(1999 (199.9) to  
Meaning  
Action  
9999 (999.9)).  
Check the wiring of inputs for miswiring, disconnections, and short-circuits and  
check the input type.  
If no abnormality is found in the wiring and input type, turn the power OFF then  
back ON again.  
If the display remains the same, the Controller must be replaced. If the display is  
restored, then the probable cause is electrical noise affecting the control system.  
Check for electrical noise.  
After an error occurs, the error is displayed and the alarm outputs function as if  
the upper limit has been exceeded.  
Operation at Error  
When the “input error output” parameter in the advanced function level is set to  
ON, the alarm 1 output turns ON whenever an input error occurs.  
An error message is displayed when the PV or PV/SV/valve open percentage is  
displayed.  
Note. When the manual MV, MV at stop, or MV at PV error is set, the control  
output corresponds to the set value.  
Display Range Exceeded  
Though this is not an error, it is displayed if the process value exceeds the dis-  
play range when the control range is larger than the display range.  
Meaning  
The display ranges are shown below.  
• When less than 1,999 (199.9) [[[[  
• When more than 9,999 (999.9) ]]]]  
Control continues, allowing normal operation. The message is displayed when  
the PV or PV/SV/valve open percentage is displayed.  
Operation at Error  
53  
E5EZ-PRR  
Platinum resistance thermometer input (Except for models with  
a setting range of 199.9 to 500.0°C)  
Platinum resistance thermometer input (Except for models with  
a setting range of 199.9. to 500.0°C)  
Thermocouple input (Except for models with a setting range of  
199.9 to 400.0°C)  
Thermocouple input (Except for models with a setting range of  
199.9 to 400.0°C)  
ES1B  
Control range  
Control range  
s.errdisplay  
Numeric display  
s.errdisplay  
s.errdisplay [[[[display  
Numeric display  
s.errdisplay  
Input indication range  
Input indication range  
Analog (current, voltage) Input  
Analog Input  
When display range < control range  
When display range > control range  
Control range  
Numeric display  
Control range  
s.errdisplay [[[[display  
]]]]display  
s.errdisplay  
s.errdisplay  
Numeric display  
s.errdisplay  
Input indication range  
Input indication range  
Display range  
Display range  
1999  
(199.9)  
1999  
(199.9)  
9999  
(999.9)  
9999  
(999.9)  
Memory Error  
e111  
Internal memory operation is in error.  
Meaning  
First, turn the power OFF then back ON again. If the display remains the same,  
the Controller must be repaired. If the display is restored, then the probable  
cause is electrical noise affecting the control system. Check for electrical noise.  
Action  
Control output and alarm output turn OFF.  
Operation at Error  
Potentiometer Input Error  
----  
Valve opening has exceeded its regular range of 10% to 110%.  
Meaning  
Check to see if there have been any wiring errors, burnouts, or short-circuits in  
the potentiometer.  
Action  
If there are no problems with the wiring, you can restart the power supply. If the  
display remains the same, the Controller must be replaced. If the display is re-  
stored, then the probable cause is interference which should be avoided.  
Control output will output MV based on the “MV during error” setting position.  
Alarm output will operate as normal.  
Operation at Error  
Motor Calibration Error  
err  
Meaning  
Action  
Motor calibration did not completely finish.  
After confirming the potentiometer and the wiring of the motor driving valve, per-  
form motor calibration again.  
Control output and alarm output set to OFF.  
Operation at Error  
54  
E5EZ-PRR  
Position proportional control of a ceramic kiln  
The control method whereby a potentiometer is used to read the amount of opening of a valve and then open or close the valve by means of an  
attached control motor is called position proportional control or on/off servo control.  
Application  
To control a gas kiln using a position proportional control valve, select the control valve control type and  
configure the instrumentation as shown in the following example.  
Temperature Input  
Analog Input  
Potentiometer  
SP  
SP ramp  
PV  
SP after change  
SP  
SP Ramp  
SP ramp  
set value  
PID  
MV  
SP ramp in units of time  
SP before change  
Time  
OUT1  
OUT2  
Point of change  
E5EZ-PRR  
PV  
8888  
8888  
8888  
SV  
MV  
MANU  
A
M
Temperature  
Sensor  
Burner  
The SP ramp function allows limits to be placed on temperature changes which  
control the temperature within a specific range. This is useful for ceramic kiln,  
in which severe temperature changes may cause damage or corruption.  
Note:  
55  
E5EZ-PRR  
Wiring  
Input should be connected to terminals 9, 10, and 11 depending on input type. Connect the open  
side of the position proportional valve to OUT1, and connect the closed side to OUT2.  
12  
13  
1
2
14  
3
4
5
Ceramic kiln  
(combustion)  
C
W
O
CLOSE  
OPEN  
Valve  
Sensor  
6
7
8
Position proportional valve  
20  
21  
22  
Burner  
9
10  
11  
Settings  
Select the value control type and perform floating control using Position-proportional value with travel  
time* of 45 seconds. Set SP ramp to change SP within a width of 10.0°C/minute.  
*Time from completely open to completely close.  
The related setting data and settings are as follows:  
Direct/ reverse operation  
Closed/ floating  
Travel time  
= or-r: Reverse operation (initial setting)  
= flot: Floating (initial setting)  
= 45 seconds  
SP ramp set value  
= "10"  
The travel time and SP ramp set value are set in the following, and the initial settings are used for  
all other parameters.  
in-t  
5
1. Press the  
level.  
key for at least 3 seconds to switch from the operation level to the initial setting  
l.ini  
L
Travel time  
mot  
2. Press the Mkey repeatedly to select "mot: Travel time". Press the Ukey to set the value to  
"45".  
30  
45  
U
l.ini  
Operation level  
Process value/ set value/  
valve open percentage  
25  
3. Press the  
key for at least 1 second to return to the “operation level”. When “present value/  
L
set value/valve open percentage” is displayed, press the Ukey to set the set value to “250”.  
250  
U
0
100  
.
0
Adjustment level  
4. Press the  
key for less than 1 second to switch from operation level to adjustment level.  
L
at  
off  
l.adj  
5. Press the Mkey repeatedly to select sprt: SP ramp set value. Press the Ukey, to set the  
value to “10”.  
SP ramp set value  
sprt  
0
10  
l.adj  
U
56  
E5EZ-PRR  
To adjust the PID constants, run AT.  
Adjustment  
When position proportional control is selected, "Closed/Floating", "Motor calibra-  
tion", "Travel time", "Position proportional dead band", "Open/Close hysteresis",  
"Operation at potentiometer input error", and "PV dead band" can be used.  
Settings for position  
proportional control  
Closed control  
Closed/Floating  
Control whereby a potentiometer is connected to feed back the amount of  
opening of the valve.  
Floating control  
Control without feedback of the amount of opening of the valve. Control is  
possible without connecting a potentiometer.  
Run "Motor calibration" when a potentiometer is connected for closed control or  
floating control that monitors the amount of valve opening.  
Motor calibration and travel time  
This will also automatically set the "Travel time", which is the amount of time from  
when the valve is completely open to when the valve is completely closed.  
When performing floating control without a potentiometer, it is necessary to man-  
ually set the "Travel time". Set the travel time to the amount of time from when  
the valve is completely open to when the valve is completely closed.  
The valve output hold interval (the duration of ON/OFF switching of open output  
and closed output) is set in "Position proportional dead band", and the hysteresis  
is set in "Open/Close hysteresis".  
Position proportional dead band and  
Open/Close hysteresis  
The relation to valve opening is shown below.  
Open/close hysteresis  
Dead band  
ON  
OFF  
MV-Valve opening  
100%  
0
100%  
When the present value is inside the PV dead band, this function is used to per-  
form control for PV = SP and stop unnecessary output when the PV is close to  
the SP.  
PV dead band  
Use this setting to select whether to stop control or switch to floating control and  
continue when a potentiometer error occurs during closed control.  
Operation at potentiometer input error  
57  
E5EZ-PRR  
Meeting all of your temperature control needs in a wide range of  
applications  
ES1B Infrared Temperature Sensor  
Perform measurements with a contract-free sensor at minimal costs!  
• Outputs electromotive forces identical to those of thermocouples, so that it can be connected  
directly to temperature controllers that generally use thermocouple input.  
• 4 types of specifications. Can be used in all types of temperature measurements, from food  
products, packaging, and finished product, all the way to electrical engineering.  
• 300 ms high-speed response (63% response time), 1% and PV's reenactment capabilities,  
ensuring high-accuracy temperature measurements.  
• Compared to thermocouples, this product has the advantage of being resistant to aging, and can  
maintain steady real-time control.  
Note: For more detailed information, please refer to other ES1B-related materials.  
Specifications  
(temperature testing range)  
Shape, visual features  
Type  
2 mm 20 mm  
40 mm  
60 mm  
10 to 70°C  
60 to 120°C  
115 to 165°C  
ES1B  
140 to 260°C  
2
20  
40  
60  
ES1-L Series of Infrared Temperature Sensors  
Able to measure temperatures without contact.  
Damage-free, clean, and effective temperature management.  
• Comes in two spot diameters: 3 mm dia. and 8 mm dia.  
• Recreation accuracy kept within 0.5°C, with a response speed of 0.4  
seconds (95%), along with high accuracy, realizing fast measurement.  
• In addition to the original unit for use in medium temperatures (0 to  
+500°C), there are new models for use in medium to low temperatures  
(50 to +500°C) and high temperatures (0 to +1000°C).  
• New long distance types enable measuring from distances of 500 mm and  
1000 mm.  
• By using a programmer (order separately), it is possible to monitor  
temperatures as well as make changes to the rate of emissions, switches  
between functions, and range of output.  
(The picture shows a programmer installed onto an ES1 unit.)  
Range of temperature  
Type  
Spot dimensions (See note 2.)  
Type  
measurements  
35 mm dia. (distance of 1000 mm)  
Below 40 mm dia. (distance of 500 mm)  
35 mm dia. (distance of 1000 mm)  
Below 40 mm dia. (distance of 500 mm)  
3 mm dia. (distance of 30 mm)  
ES1-LW100H  
ES1-LW50H  
ES1-LW100  
ES1-LW50  
ES1-LP3  
For use with high  
temperatures  
0 to +1,000°C  
For use with medium to  
low temperatures  
50 to +500°C (See note 1.)  
For use with medium  
temperatures  
0 to +500°C  
8 mm dia. (distance of 100 mm)  
ES1-LP10  
Note: 1. At the time of shipment, the ES1-PRO model's range will have to be changed for  
0 to +500°C, 50°C.  
2. This value is based on the energy restriction of 90%. The actual item must be at  
least 1.5 times larger.  
Note: For more detailed information, please refer to other ES1-L-related materials.  
E52 Series of Temperature Sensors  
Providing a diverse array of high-accuracy temperature sensors  
• Used as a sensor for temperature controllers.  
• Guaranteed that clients will be able to easily select the right model according to  
their temperature, location, and ambient operating conditions.  
• Able to provide numerous models of various different categories, cases,  
lengths, and terminal shapes.  
• Able to provide low-cost made-to-order models, as well as models for universal  
use.  
Note: For more detailed information, please refer to other E52-related materials.  
58  
E5EZ-PRR  
Safety Precautions  
Precautions for Safe Use  
!CAUTION  
Be sure to observe the following precautions to prevent operation  
failure, malfunction, or adverse affects on the performance and  
functions of the product. Not doing so may occasionally result in  
unexpected events.  
Do not touch the terminals while power is being supplied.  
Doing so may occasionally result in minor injury due to  
electric shock.  
1. The product is designed for indoor use only. Do not use the  
product outdoors or in any of the following locations.  
Operate the Temperature Controller properly. Improper  
operation may cause minor or moderate injury or property  
damage.  
Places directly subject to heat radiated from heating equipment.  
Places subject to splashing liquid or oil atmosphere.  
Places subject to direct sunlight.  
Do not allow pieces of metal, wire clippings, or fine  
metallic shavings or filings from installation to enter the  
product. Doing so may occasionally result in electric  
shock, fire, or malfunction.  
Places subject to dust or corrosive gas (in particular, sulfide gas  
and ammonia gas).  
Do not use the product where subject to flammable or  
explosive gas. Otherwise, minor injury from explosion  
may occasionally occur.  
Places subject to intense temperature change.  
Places subject to icing and condensation.  
Places subject to vibration and large shocks.  
Never disassemble, modify, or repair the product or touch  
any of the internal parts. Minor electric shock, fire, or  
malfunction may occasionally occur.  
2. Use and store the product within the rated temperature and  
humidity ranges.  
Group-mounting two or more Temperature Controllers, or  
mounting Temperature Controllers above each other may cause  
heat to build up inside the Temperature Controllers, which will  
shorten their service life. In such a case, use forced cooling by  
fans or other means of air ventilation to cool down the  
Temperature Controllers.  
CAUTION - Risk of Fire and Electric Shock  
a) This product is UL listed as Open Type Process  
Control Equipment. It must be mounted in an  
enclosure that does not allow fire to escape externally.  
b) More than one disconnect switch may be required to  
de-energize the equipment before servicing the  
product.  
c) Signal inputs are SELV, limited energy. (See note 1.)  
d) Caution: To reduce the risk of fire or electric shock, do  
not interconnect the outputs of different Class  
2 circuits. (See note 2.)  
3. To allow heat to escape, do not block the area around the product.  
Do not block the ventilation holes on the product.  
4. Use the specified size (M3.5, width of 7.2 mm or less) crimped  
terminals for wiring. To connect bare wires to the terminal block,  
use copper braided or solid wires with a gage of AWG24 to  
AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm2).  
(The stripping length is 5 to 6 mm.) Up to two wires of the same  
size and type, or two crimp terminals can be inserted into a single  
terminal.  
5. Be sure to wire properly with correct polarity of terminals. Do not  
wire any of the I/O terminals incorrectly.  
6. Do not wire the terminals that are not used.  
7. The voltage output (control output) is not electrically isolated from  
the internal circuits. When using a grounded temperature sensor,  
do not connect any of the control output terminals to ground.  
Otherwise unwanted current paths will cause measurement  
errors.  
If the output relays are used past their life expectancy,  
contact fusing or burning may occasionally occur. Always  
consider the application conditions and use the output  
relays within their rated load and electrical life  
expectancy. The life expectancy of output relays varies  
considerably with the output load and switching  
conditions.  
Loose screws may occasionally result in fire.  
Tighten terminal screws to the specified torque of 0.74 to  
0.90 N·m.  
8. To avoid inductive noise, keep the wiring for the Temperature  
Controller's terminal block away from power cables carrying high  
voltages or large currents. Also, do not wire power lines together  
with or parallel to Temperature Controller wiring. Using shielded  
cables and using separate conduits or ducts is recommended.  
Attach a surge suppressor or noise filter to peripheral devices that  
generate noise (in particular, motors, transformers, solenoids,  
magnetic coils or other equipment that have an inductance  
component).  
Unexpected operation may result in equipment damage  
or accidents if the settings are not appropriate for the  
controlled system. Set the Temperature Controller as  
follows:  
A malfunction in the Temperature Controller may  
occasionally make control operations impossible or  
prevent alarm outputs, resulting in property damage.  
To maintain safety in the event of malfunction of the  
Temperature Controller, take appropriate safety  
measures, such as installing a monitoring device on a  
separate line.  
When a noise filter is used at the power supply, first check the  
voltage or current, and attach the noise filter as close as possible  
to the temperature controller.  
Be sure that the platinum resistance thermometer type  
and the input type set on the Temperature Controller are  
the same.  
Allow as much space as possible between the Temperature  
Controller and devices that generate powerful high frequencies  
(high-frequency welders, high-frequency sewing machines, etc.)  
or surge.  
Note: 1. A SELV circuit is one separated from the power supply with  
double insulation or reinforced insulation, that does not  
exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.  
2. A class 2 power supply is one tested and certified by UL as  
having the current and voltage of the secondary output  
restricted to specific levels.  
9. To reduce the risk of fire or electric shock, install the Temperature  
Controller in a controlled environment relatively free of  
contaminants.  
10.The outputs may turn OFF when shifting to certain levels. Take  
this into consideration when performing control.  
11.When turning OFF the power, use a switch or relay to ensure the  
voltage decreases immediately. Incorrect operation and data  
storage errors may occur if the voltage decreases slowly.  
12.Make sure that any Option Units are installed correctly. Do not  
remove the internal PCB when installing an Option Unit.  
13.When inserting the Temperature Controller into the case, do not  
force it into the case. Doing so will damage internal parts.  
14.The EEPROM has a limited write life. When overwriting data  
frequently, e.g., via communications, use RAM Mode.  
15.Use the product within the rated load and power supply.  
16.Use a switch, relay, or other contact so that the power supply  
voltage reaches the rated voltage within 2 seconds. If the applied  
voltage is increased gradually, the power supply may not be reset  
or malfunctions may occur.  
59  
E5EZ-PRR  
17.When using PID operation (self-tuning), turn ON the power supply  
to the load (e.g., heater) at the same time or before turning the  
power supply to the Temperature Controller ON. If power is turned  
ON for the Temperature Controller before turning ON power  
supply to the load, self-tuning will not be performed properly and  
optimum control will not be achieved.  
18.Design the system (e.g., control panel) to allow for the 2 seconds  
of delay required for the Temperature Controller's output to  
stabilize after the power is turned ON.  
19.A switch or circuit breaker should be provided close to this unit.  
The switch or circuit breaker should be within easy reach of the  
operator, and must be marked as a disconnecting means for this  
unit.  
20.Approximately 30 minutes is required for the correct temperature  
to be displayed after turning the power supply to the Temperature  
Controller ON. Turn the power supply ON at least 30 minutes prior  
to starting control operations.  
21.When extending the thermocouple lead wires, always use  
compensating conductors suitable for the type of thermocouple.  
Do not extend the lead wires on a platinum resistance  
thermometer. Use only low-resistance wire (5 max. per line) for  
lead wires and make sure that the resistance is the same for all  
three wires.  
22.When drawing out the Temperature Controller from the case, do  
not apply force that would deform or alter the Temperature  
Controller.  
23.When drawing out the Temperature Controller from the case to  
replace the Temperature Controller, check the status of the  
terminals. If corroded terminals are used, contact faults with the  
terminals may cause the temperature inside the Temperature  
Controller to increase, possibly resulting in fire. If the terminals are  
corroded, replace the rear case as well.  
Precautions for Correct Use  
Service Life  
1. Use the product within the following temperature and humidity  
ranges:  
Temperature: 10 to 55°C (with no icing or condensation)  
Humidity: 25% to 85%  
If the product is installed inside a control board, the ambient  
temperature must be kept to under 55°C, including the  
temperature around the product.  
2. The service life of electronic devices like Temperature Controllers  
is determined not only by the number of times the relay is switched  
but also by the service life of internal electronic components.  
Component service life is affected by the ambient temperature: the  
higher the temperature, the shorter the service life and, the lower  
the temperature, the longer the service life. Therefore, the service  
life can be extended by lowering the temperature of the  
Temperature Controller.  
3. When two or more Temperature Controllers are mounted  
horizontally close to each other or vertically next to one another,  
the internal temperature will increase due to heat radiated by the  
Temperature Controllers and the service life will decrease. In such  
a case, use forced cooling by fans or other means of air ventilation  
to cool down the Temperature Controllers. When providing forced  
cooling, however, be careful not to cool down the terminals  
sections alone to avoid measurement errors.  
Measurement Accuracy  
1. When extending or connecting the thermocouple lead wire, be  
sure to use compensating wires that match the thermocouple  
types.  
24.When drawing out the Temperature Controller from the case, turn  
the power supply OFF first, and absolutely do not touch the  
terminals or electronic components or apply shock to them. When  
inserting the Temperature Controller, do not allow the electronic  
components to come into contact with the case.  
25.Static electricity may damage internal components. Always touch  
grounded metal to discharge any static electricity before handling  
the Temperature Controller. When drawing out the Temperature  
Controller from the case, do not touch the electronic components  
or patterns on the board with your hand. Hold the Temperature  
Controller by the edge of the front panel when handling it.  
26.Do not use paint thinner or similar chemical to clean with. Use  
standard grade alcohol.  
2. When extending or connecting the lead wire of the platinum  
resistance thermometer, be sure to use wires that have low  
resistance and keep the resistance of the three lead wires the  
same.  
3. Mount the product so that it is horizontally level.  
4. If the measurement accuracy is low, check to see if input shift has  
been set correctly.  
Operating Precautions  
1. It takes approximately two seconds for the outputs to turn ON from  
after the power supply is turned ON. Due consideration must be  
given to this time when incorporating Temperature Controllers in a  
sequence circuit.  
27.Use tools when separating parts for disposal. Contact with the  
sharp internal parts may cause injury.  
2. When using self-tuning, turn ON power for the load (e.g., heater)  
at the same time as or before supplying power to the Temperature  
Controller. If power is turned ON for the Temperature Controller  
before turning ON power for the load, self-tuning will not be  
performed properly and optimum control will not be achieved.  
3. When starting operation after the Temperature Controller has  
warmed up, turn OFF the power and then turn it ON again at the  
same time as turning ON power for the load. (Instead of turning the  
Temperature Controller OFF and ON again, switching from STOP  
mode to RUN mode can also be used.)  
4. Avoid using the Controller in places near a radio, television set, or  
wireless installing. These devices can cause radio disturbances  
which adversely affect the performance of the Controller.  
60  
E5EZ-PRR  
Mounting (E5EZ-PRR)  
1. Insert the E5EZ-PRR into the mounting hole in the panel from the  
front.  
Precautions when Wiring  
Separate input leads and power lines in order to prevent external  
noise.  
2. Push the mounting bracket along the E5EZ-PRR body from the  
terminals up to the panel, and secure it temporarily.  
3. Tighten the fixing screw on each mounting bracket alternately until  
the ratchet stops tightening.  
Use wires with a gage of AWG24 (cross-sectional area:  
0.205 mm2) to AWG14 (cross-sectional area: 2.081 mm2) twisted-  
pair cable (stripping length: 5 to 6 mm).  
Use crimp terminals when wiring the terminals.  
Tighten the terminal screws to a torque of 0.74 to 0.9 N·m.  
Use the following types of crimp terminals for M3.5 screws.  
E5EZ-PRR  
Panel  
Mounting  
bracket  
7.2 mm max.  
7.2 mm max.  
PV  
SV  
MV  
Do not remove the terminal block. Doing so will result in  
malfunction or failure.  
Removing the Temperature Controller from the  
Case  
To remove the Temperature Controller from case, use a suitable  
Phillips screwdriver for the screw located at the bottom on the front  
panel.  
1. Insert the tools (see drawing above) into the slots (one on the top  
and one on the bottom) and release the hooks.  
2. Insert the tool in the space between the front and rear panels and  
slightly pull out the front panel. Hold the top and bottom of the front  
panel and pull toward yourself to remove it.  
3. Match up the upper and lower claws with the connection points  
and insert the Option Unit. Mount the Option Unit in the center.  
4. Insert the Unit into the rear case until you hear a click. When  
inserting the Unit, press down the hooks on the top and bottom of  
the rear case so that they firmly hook on the inserted Unit. Make  
sure that electronic parts do not come in contact with the case.  
E5EZ-PRR  
Tool insertion hole  
(1)  
PV  
SV  
MV  
(3)  
(2)  
(1)  
Flat-blade screwdriver  
(Unit: mm)  
61  
MEMO  
62  
MEMO  
63  
Warranty and Application Considerations  
Read and Understand This Catalog  
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you  
have any questions or comments.  
Warranty and Limitations of Liability  
WARRANTY  
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or  
other period if specified) from date of sale by OMRON.  
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,  
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER  
ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET  
THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR  
IMPLIED.  
LIMITATIONS OF LIABILITY  
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS,  
OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON  
CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.  
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.  
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE  
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED,  
INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE  
MODIFICATION OR REPAIR.  
Application Considerations  
SUITABILITY FOR USE  
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of  
products in the customer's application or use of the products.  
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will  
be used.  
Know and observe all prohibitions of use applicable to this product.  
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT  
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON  
PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR  
SYSTEM.  
Disclaimers  
PERFORMANCE DATA  
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a  
warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application  
requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.  
CHANGE IN SPECIFICATIONS  
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with  
your OMRON representative at any time to confirm actual specifications of purchased product.  
DIMENSIONS AND WEIGHTS  
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.  
OMRON ELECTRONICS LLC  
One Commerce Drive Schaumburg,  
IL 60173-5302 U.S.A.  
OMRON Corporation  
Authorized Distributor:  
Industrial Automation Company  
Control Devices Division H.Q.  
Industrial Component Division  
2-2-1 Nishikusatsu, Kusatsu-shi,  
Shiga, 525-0035 Japan  
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787  
OMRON ASIA PACIFIC PTE. LTD.  
Tel: (81) 77-565-5160/Fax: (81) 77-565-5569  
No. 438A Alexandra Road # 05-05/08 (Lobby 2),  
Alexandra Technopark, Singapore 119967  
Tel: (65) 6835-3011/Fax: (65) 6835-2711  
Regional Headquarters  
OMRON EUROPE B.V.  
Wegalaan 67-69-2132 JD Hoofddorp  
The Netherlands  
Tel: (31)2356-81-300/Fax: (31)2356-81-388  
OMRON (CHINA) CO., LTD.  
Room 2211, Bank of China Tower,  
200 Yin Cheng Zhong Road,  
PuDong New Area, Shanghai, 200120, China  
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200  
© OMRON Corporation 2009 All Rights Reserved.  
In the interest of product improvement,  
specifications are subject to change without notice.  
Printed in Japan  
0909  
OMRON Industrial Automation Global: www.ia.omron.com  
Cat. No. H209-E1-03  

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