G3PF-235B-STB [OMRON]

Solid State Relays with Built-in Current Transformer; 固态继电器内置电流互感器
G3PF-235B-STB
型号: G3PF-235B-STB
厂家: OMRON ELECTRONICS LLC    OMRON ELECTRONICS LLC
描述:

Solid State Relays with Built-in Current Transformer
固态继电器内置电流互感器

电流互感器 继电器 固态继电器
文件: 总13页 (文件大小:1199K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Solid State Relays with Built-in Current Transformer  
G3PF  
CSM_G3PF_DS_E_5_1  
A New-concept SSR with Built-in  
Current Transformer.  
Heater Burnout and SSR Short-  
circuit Failure Detection.  
Built-in Current Transformer (CT) helps reduce wiring steps.  
Detects the burnout of any one of a group of heaters.  
Detects the burnout of 3-phase heaters.  
Detects SSR short-circuit failures.  
Error detection level can be easily set with a switch.  
Mounts to a DIN track or with screws.  
Three types of input terminals available: M3 terminals,  
screwless clamp terminals (detachable), or compact slotted  
screw terminals (detachable).  
Certified for CSA and EN (TÜV).  
The G3PF-2@@B-@@@ Series is UL certified.  
Refer to Safety Precautions for All Solid State  
Relays and Safety Precautions on page 10.  
Ordering Information  
List of Models  
Input terminals  
Isolation method Zero cross function Operation indicator  
Alarm output  
Applicable load (See note.)  
Model  
2 to 25 A, 100 to 240 VAC  
2 to 35 A, 100 to 240 VAC  
2 to 25 A, 200 to 480 VAC  
2 to 35 A, 200 to 480 VAC  
2 to 25 A, 100 to 240 VAC  
2 to 35 A, 100 to 240 VAC  
2 to 25 A, 200 to 480 VAC  
2 to 35 A, 200 to 480 VAC  
2 to 25 A, 100 to 240 VAC  
2 to 35 A, 100 to 240 VAC  
2 to 25 A, 200 to 480 VAC  
2 to 35 A, 200 to 480 VAC  
G3PF-225B  
G3PF-235B  
M3 terminals  
1 output  
G3PF-525B  
G3PF-535B  
G3PF-225B-CTB  
G3PF-235B-CTB  
G3PF-525B-CTB  
G3PF-535B-CTB  
G3PF-225B-STB  
G3PF-235B-STB  
G3PF-525B-STB  
G3PF-535B-STB  
2 outputs (Heater  
Burnout Detection,  
SSR Short-circuit  
Failure Detection)  
Screwless clamp  
terminals  
(detachable)  
Phototriac-  
coupler  
Yes  
Yes  
2 outputs (Heater  
Burnout Detection,  
SSR Short-circuit  
Failure Detection)  
Compact slotted  
screw terminals  
(detachable)  
Note: The load current depends on the ambient temperature. Refer to Load Current vs. Ambient Temperature under Engineering Data for details.  
Specifications  
Certification  
CSA 22.2 No. 14, EN 60947-4-3, UL508 (The G3PF-2@@B-@@@ Series)  
Ratings  
Detection Power Supply  
Operation Input  
Rated power supply voltage  
Operating voltage range  
Current consumption  
24 VDC  
Input method  
Voltage input  
12 to 24 VDC  
20.4 to 26.4 VDC  
Rated input voltage  
50 mA DC max. (at 24 VDC)  
Operating input voltage range 9.6 to 26.4 VDC  
Operate voltage  
Release voltage  
9.6 VDC max.  
1.0 VDC min.  
Alarm Output  
Output OFF collector voltage 30 VDC max.  
5 mA DC max. (at 12 VDC)  
10 mA DC max. (at 24 VDC)  
Input current  
Maximum carry current  
100 mA  
NPN open collector (ON when error is  
detected.)  
Output form  
Minimum load current  
0.1 mA  
1
G3PF  
Main Circuit  
Model  
G3PF-225B  
G3PF-225B-CTB  
G3PF-225B-STB  
100 to 240 VAC (50/60 Hz)  
75 to 264 VAC, 50/60 Hz  
25 A (at 40°C)  
G3PF-235B  
G3PF-525B  
G3PF-525B-CTB  
G3PF-535B  
G3PF-235B-CTB  
G3PF-235B-STB  
G3PF-535B-CTB  
G3PF-535B-STB  
Item  
G3PF-525B-STB  
Rated load voltage  
Operating voltage range  
Applicable load current*  
Minimum load current  
Inrush current resistance  
200 to 480 VAC (50/60 Hz)  
180 to 528 VAC, 50/60 Hz  
25 A (at 40°C)  
35 A (at 40°C)  
430 A (60 Hz, 1 cycle)  
35 A (at 40°C)  
430 A (60 Hz, 1 cycle)  
2 A  
220 A (60 Hz, 1 cycle)  
220 A (60 Hz, 1 cycle)  
Note: The load current depends on the ambient temperature. Refer to Load Current vs. Ambient Temperature under Engineering Data for details.  
Characteristics  
Model  
G3PF-225B  
G3PF-235B  
G3PF-525B  
G3PF-535B  
G3PF-225B-CTB  
G3PF-225B-STB  
G3PF-235B-CTB  
G3PF-235B-STB  
G3PF-525B-CTB  
G3PF-525B-STB  
G3PF-535B-CTB  
G3PF-535B-STB  
Item  
Operate time  
Release time  
1/2 of load power source cycle + 1 ms max.  
1/2 of load power source cycle + 1 ms max.  
Output ON voltage drop 1.6 V (RMS) max.  
1.8 V (RMS) max.  
20 mA max. (at 480 VAC)  
Main  
circuit  
Leakage current  
10 mA max. (at 200 VAC)  
Output ON voltage drop 1.5 V max.  
Alarm  
output  
Leakage current  
1 mA max.  
Isolation resistance  
Dielectric strength  
100 MΩ min. (at 500 VDC)  
2,500 VAC, 50/60 Hz for 1 min.  
Vibration resistance  
Shock resistance  
Destruction: 10 to 55 to10 Hz, 0.35-mm single amplitude (0.7-mm double amplitude)  
Destruction: 294 m/s2  
Ambient storage temperature  
Ambient operating temperature  
Ambient operating humidity  
Weight  
30 to 70°C (with no icing or condensation)  
20 to 60°C (with no icing or condensation)  
45% to 85%  
Approx. 400 g  
Approx. 630 g  
Approx. 400 g  
Approx. 630 g  
2
G3PF  
Connection  
Connection Example  
G3PF-@@@B  
Controlled by NPN Transistor  
24 VDC  
G3PF  
L1  
Output device  
(NPN transistor output)  
L1  
+
24 V (1)  
24 V (2)  
+
INPUT (3)  
INPUT (4)  
G3PF-  
225B  
Input device  
(positive common example)  
24 VDC  
+
ALM (5)  
1
1
DC24V  
COM  
IN1  
ALM (6)  
Voltage output for Temperature Controller, PLC  
12 to 24 VDC  
2
T1  
2
IN2  
3
Heater  
3
INPUT  
4
4
Controlled by PNP Transistor  
5
5
24 VDC  
ALM  
G3PF  
Input for Relay, PLC (See note.)  
30 VDC min.  
6
Output device  
(PNP transistor output)  
6
L1  
+
24 V (1)  
24 V (2)  
MADE IN JAPAN  
+
INPUT (3)  
INPUT (4)  
Input device  
(negative common example)  
T1  
+
ALM (5)  
COM  
ALM (6)  
IN1  
T1  
Heater  
IN2  
Heater  
Note: With inductive loads (relay coil, etc.), connect back-current prevention diodes to both sides of the load.  
G3PF-@@@B-CTB, G3PF-@@@B-STB  
Controlled by NPN Transistor  
24 VDC  
G3PF  
Output device  
(NPN transistor output)  
L1  
+
24 V (1)  
24 V (2)  
L1  
+
INPUT (3)  
INPUT (4)  
Input device  
(positive common example)  
24 VDC  
G3PF-  
+
ALM (5)  
225B-CTB  
1
1
2
3
4
5
6
7
8
Voltage output for Temperature Controller, PLC  
12 to 24 VDC  
(Heater burnout)  
COM  
IN1  
ALM (6)  
DC24V  
2
T1  
+
ALM (7)  
3
IN2  
(SSR short-circuit)  
INPUT  
ALM (8)  
4
T1  
5
ALM  
(OPEN)  
Heater  
6
Input for Relay, PLC (See note.)  
30 VDC min.  
7
Controlled by PNP Transistor  
ALM  
(SHORT)  
24 VDC  
8
G3PF  
Output device  
MADE IN JAPAN  
L1  
+
24 V (1)  
24 V (2)  
(PNP transistor output)  
+
INPUT (3)  
Input for Relay, PLC (See note.)  
30 VDC min.  
INPUT (4)  
Input device  
(negative common example)  
T1  
Heater  
+
ALM (5)  
(Heater burnout)  
COM  
IN1  
ALM (6)  
+
ALM (7)  
IN2  
(SSR short-circuit)  
Note: With inductive loads (relay coil, etc.), connect back-current prevention diodes to both sides of the load.  
Terminals 5-6 output a heater burnout alarm, and terminals 7-8 output an SSR short-circuit failure  
alarm.  
ALM (8)  
T1  
Heater  
3
G3PF  
Operation  
Error Detection Function  
Setting the Heater Burnout Detection Level  
The heater burnout detection level is set with switches on the front of the G3PF.  
Turn the switches to the current value to be detected.  
The top switch sets the tens digit, and the bottom switch sets the ones digit.  
The default settings are followings: Setting switch (top row): 0  
Setting switch (bottom row): 1  
Example of setting 12 A  
Setting switch (top row): 1  
Setting switch (bottom row): 2  
Operation during an Error  
Alarm output  
Model  
Condition  
Alarm indicator (red)  
Terminals 5-6  
Terminals 7-8  
Normal  
Heater burnout, SSR open-circuit  
SSR short-circuit  
Unlit  
Lit  
Flashing  
Unlit  
Lit  
Flashing  
OFF  
G3PF-@@@B  
None  
ON  
Normal  
OFF  
ON  
OFF  
OFF  
OFF  
ON  
G3PF-@@@B-CTB  
G3PF-@@@B-STB  
Heater burnout, SSR open-circuit  
SSR short-circuit  
Heater Burnout Detection Function  
Heater Burnout Detection Current Range  
Model  
G3PF-@25B,  
G3PF-@35B,  
Setting switch  
Heater burnout detection current (A)  
Item  
G3PF-@25B-@@@  
G3PF-@35B-@@@  
G3PF-@25B,  
G3PF-@25B-@@@  
G3PF-@35B,  
G3PF-@35B-@@@  
Bottom  
switch  
(ones digit)  
Top switch  
(tens digit)  
Detection set-  
ting range  
1 to 25 A (1-A increments) 1 to 35 A (1-A increments)  
Minimum Maximum Minimum Maximum  
Cannot be set Cannot be set  
Detection toler-  
ance  
5% ( 20% for a rated load current setting of 20% or  
less. See table at right for details.)  
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
0.8  
1.6  
1.2  
2.4  
0.8  
1.6  
1.2  
2.4  
Detection time  
1.0 s max. (with ON/OFF control)  
2.4  
3.6  
2.4  
3.6  
Note 1. The alarm is output if the load current falls below the error detection  
current.  
3.2  
4.8  
3.2  
4.8  
2. Take the detection tolerance into consideration in setting the error  
detection current. (For details, refer to the Heater Burnout Detection  
Current Range table at the right.)  
3. When using cycle control, heater burnout detection is possible at a  
control cycle of 200 ms min. and an output duty of 50% min. (When  
combined with the G32A-EA, heater burnout can be detected at an  
output duty of 50% or higher.)  
4. When using cycle control, the detection time increases in inverse  
proportion to the output duty.  
5. When used in combination with optimal cycle control (G3ZA), the  
heater burnout detection function cannot be used.  
6. Do not set the heater burnout detection current to 0 A. Doing so would  
cause constant detection of a SSR short-circuit failure when no  
operation input is applied. Also, settings 4 to 9 on the top setting switch  
are invalid. Do not set the switch to these values.  
7. The heater burnout detection function cannot be disabled. If it is not  
needed, set it to the lowest setting (1 A).  
8. When the heater burnout detection level is changed, the new value  
becomes effective immediately after the change. (The set value can be  
changed in the G3PF even during operation.)  
4.0  
6.0  
4.0  
6.0  
5.7  
6.3  
4.8  
7.2  
6.7  
7.4  
5.6  
8.4  
7.6  
8.4  
7.6  
8.4  
8.6  
9.5  
8.6  
9.5  
9.5  
10.5  
11.6  
12.6  
13.7  
14.7  
15.8  
16.8  
17.9  
18.9  
20.0  
21.0  
22.1  
23.1  
24.2  
25.2  
26.3  
9.5  
10.5  
11.6  
12.6  
13.7  
14.7  
15.8  
16.8  
17.9  
18.9  
20.0  
21.0  
22.1  
23.1  
24.2  
25.2  
26.3  
27.3  
28.4  
29.4  
30.5  
31.5  
32.6  
33.6  
34.7  
35.7  
36.8  
10.5  
11.4  
12.4  
13.3  
14.3  
15.2  
16.2  
17.1  
18.1  
19.0  
20.0  
20.9  
21.9  
22.8  
23.8  
10.5  
11.4  
12.4  
13.3  
14.3  
15.2  
16.2  
17.1  
18.1  
19.0  
20.0  
20.9  
21.9  
22.8  
23.8  
24.7  
25.7  
26.6  
27.6  
28.5  
29.5  
30.4  
31.4  
32.3  
33.3  
SSR Failure Detection  
Detection level  
Detection time  
One-half the set value for heater burnout detection  
1.0 sec max. (ON/OFF control) (See note.)  
Note: When using cycle control, the detection time increases in inverse  
proportion to the output duty.  
Cannot be set  
3
·
6
·
·
·
Cannot be set  
·
9
·
9
4
G3PF  
Nomenclature  
G3PF-@@@B  
Terminal Arrangement  
Terminal name  
Terminal number  
Screw size  
L1  
Main circuit terminals  
(output)  
L1, T1  
M5  
Operation indicator (yellow)  
Alarm indicator (red)  
G3PF-  
225B  
Detection power sup-  
ply (input)  
1, 2  
3, 4  
5, 6  
1
2
3
4
5
6
1: +24 V  
2: 24 V  
3: INPUT+  
4: INPUT−  
5: ALM+  
6: ALM−  
DC24V  
INPUT  
ALM  
Operation input (input)  
M3  
Alarm output termi-  
nals (output)  
Indicators  
Name  
Color  
Condition  
Meaning  
Operation indicator  
Yellow  
Lit  
Operating  
Heater burnout detection  
SSR open-circuit detection  
T1  
Lit  
Heater burnout detection level switch  
Alarm indicator  
Red  
Flashing  
SSR short-circuit detection  
G3PF-@@@B-CTB, G3PF-@@@B-STB  
Terminal Arrangement  
Screw size  
Terminal  
number  
L1  
Terminal name  
Operation indicator (yellow)  
Alarm indicator (red)  
G3PF-@@@B-CTB G3PF-@@@B-STB  
Main circuit terminals  
(output)  
G3PF-  
L1, T1  
1, 2  
M5  
M5  
1: +24 V  
2: 24 V  
225B-CTB  
1
2
3
4
5
6
7
8
1
DC24V  
2
Operation input (input)  
3
3: INPUT+  
Detection power sup-  
ply (input)  
Screwless clamp  
terminals  
(FK-MCP1.5/8-  
STF-3.5, made by  
Phoenix Contact)  
M2 slotted screw  
terminals  
(MCVW1.5/8-STF-  
3.5, made by  
INPUT  
4
3, 4  
4: INPUT−  
5
ALM  
(OPEN)  
Heater burnout alarm  
output (output)  
5: ALM+ (Heater burnout)  
5, 6  
7, 8  
6
6: ALM(Heater burnout)  
7: ALM+ (SSR short-circuit)  
8: ALM(SSR short-circuit)  
Phoenix Contact)  
7
ALM  
SSR short-circuit  
alarm output (output)  
(SHORT)  
8
MADE IN JAPAN  
Indicators  
T1  
Name  
Color  
Condition  
Meaning  
Heater burnout detection level switches  
Operation indicator  
Yellow  
Lit  
Operating  
Heater burnout detection  
SSR open-circuit detection  
Lit  
Alarm indicator  
Red  
Flashing  
SSR short-circuit detection  
5
G3PF  
Engineering Data  
Load Current vs. Ambient Temperature  
G3PF-@25B  
G3PF-@35B  
G3PF-@25B-@TB  
G3PF-@35B-@TB  
40  
40  
G3PF-235B  
35  
Individual mounting  
Individual or  
30  
30  
25  
20  
15  
10  
close mounting  
G3PF-225B  
Close mounting  
21  
20  
17  
10  
0
0
30 20  
0
20  
40  
60  
80  
100  
30 20  
0
20  
40  
60  
80  
100  
Ambient temperature (°C)  
Ambient temperature (°C)  
Note: The data above assumes that the Unit is mounted on a vertical surface. If it is mounted on a horizontal surface, reduce the load current shown above by 30%.  
Non-repetitive input (For repetitive input, the figure will be less than the value for surge current withstand  
indicated by the broken line.)  
One Cycle Surge Withstand Current  
G3PF-@25B  
G3PF-@35B  
G3PF-@25B-@TB  
G3PF-@35B-@TB  
500  
400  
250  
200  
300  
200  
150  
100  
100  
0
50  
0
10  
30 50 100  
300 500 1,000 3,000 5,000  
Energized time (ms)  
10  
30 50 100  
300 500 1,000 3,000 5,000  
Energized time (ms)  
6
G3PF  
Dimensions  
(Unit: mm)  
Main unit  
G3PF-@25B  
25 0.2  
Two, M5  
4.6 dia.  
100 max.  
77.6  
38.1  
90 0.2  
Six, M3  
4.5  
12 13  
45 max.  
Elliptical hole:  
4.6 × 5.6  
Mounting Holes  
0.3  
25  
110 max.  
90 0.3  
86.8  
Two, 4.5 dia. or M4  
G3PF-@35B  
Two, M5  
25 0.2  
4.6 dia.  
100 max.  
77.6  
38.1  
90 0.2  
Six, M3  
4.5  
Elliptical hole:  
4.6 × 5.6  
13.5 11.5  
55 max.  
Mounting Holes  
25 0.3  
130 max.  
106.8  
90 0.3  
Two, 4.5 dia. or M4  
7
G3PF  
G3PF-@25B-CTB  
Two, M5  
25 0.2  
4.6 dia.  
100 max.  
77.6  
90 0.2  
4.5  
Elliptical hole:  
4.6 × 5.6  
45 max.  
12 13  
Mounting Holes  
25 0.3  
117 max.  
110 max.  
90 0.3  
86.8  
Two, 4.5 dia.  
or M4  
Two, M5  
0.2  
25  
4.6 dia.  
G3PF-@35B-CTB  
100 max.  
77.6  
0.2  
90  
4.5  
55 max.  
13.5 11.5  
Elliptical hole:  
4.6 × 5.6  
Mounting Holes  
0.3  
25  
137 max.  
130  
max.  
90 0.3  
106.8  
Two, 4.5 dia. or  
M4  
8
G3PF  
G3PF-@25B-STB  
Two, M5  
0.2  
25  
4.6 dia.  
100 max.  
90  
77.6  
0.2  
Eight, M2  
4.5  
12 13  
45 max.  
Elliptical hole:  
4.6 × 5.6  
Mounting Holes  
0.3  
25  
115 max.  
110 max.  
86.8  
0.3  
90  
Two, 4.5 dia.  
or M4  
Two, M5  
0.2  
25  
4.6 dia.  
G3PF-@35B-STB  
100 max.  
90  
77.6  
0.2  
Eight, M2  
4.5  
55 max.  
13.5 11.5  
Elliptical hole:  
4.6 × 5.6  
Mounting Holes  
0.3  
25  
135 max.  
130  
max.  
0.3  
90  
106.8  
Two, 4.5 dia.  
or M4  
9
G3PF  
Safety Precautions  
Refer to Safety Precautions for All Solid State Relays.  
CAUTION  
The G3PF may rupture if short-circuit current  
flows. As protection against accidents due to  
short-circuiting, be sure to install protective  
devices, such as fuses and no-fuse breakers, on  
the power supply side.  
3. Conditions in which the G3PF may be subject to  
condensation as the result of rapid changes in  
temperature.  
4. Conditions in which the G3PF may be dropped or subject  
to excessive vibration or shock.  
5. Conditions in which the G3PF is not packaged.  
Minor burns may occasionally occur. Do not  
touch the SSR or the heat sink while the power is  
being supplied or immediately after the power  
supply has been turned OFF. The SSR and heat  
sink become extremely hot.  
(3) Mounting  
1. Do not use the G3PF if the heat radiation fins have been  
bent by being dropped. Doing so may result in malfunction  
due to a reduction in the heat radiation performance.  
2. Do not block the movement of the air surrounding the  
SSR or heat sink.  
Minor electrical shock may occasionally occur.  
Do not touch the main circuit terminals on the  
SSR immediately after the power supply has been  
turned OFF.  
Shock may result due to the electrical charge  
stored in the built-in snubber circuit.  
Abnormal heating of the SSR may result in shorting  
failures of the output elements or burn damage.  
3. Make sure that there is no excess ambient temperature  
rise due to the heat generation of the G3PF. If the G3PF  
is mounted inside a panel, install a fan so that the interior  
of the panel is fully ventilated. Otherwise, shorting failures  
of the output elements or burn damage may result.  
4. Make sure the DIN track is securely mounted. Otherwise,  
the G3PF may fall.  
5. Do not handle the G3PF with oily or dusty (especially iron  
dust) hands. Doing so may result in malfunction.  
6. Mount the G3PF in the specified direction (on a vertical or  
horizontal surface). Otherwise excessive heat generated  
by the G3PF may cause short-circuit failures of the output  
elements or burn damage.  
Minor electrical shock may occasionally occur.  
Always turn OFF the power supply before  
performing wiring. Also, always attach the cover  
terminal.  
Precautions for Safe Use  
OMRON constantly strives to improve quality and reliability.  
SSRs, however, use semiconductors, and semiconductors may  
commonly malfunction or fail. In particular, it may not be possible  
to ensure safety if the SSRs are used outside the rated ranges.  
Therefore, always use the SSRs within the ratings. When using  
an SSR, always design the system to ensure safety and prevent  
human accidents, fires, and social harm in the event of SSR  
failure. System design must include measures such as system  
redundancy, measures to prevent fires from spreading, and  
designs to prevent malfunction.  
Mounted on a vertical surface  
Mounted on a horizontal surface  
Vertical  
direction  
Panel  
7. When mounting the G3PF to a control panel or other  
fixture with screws, be sure to tighten the screws to a  
torque of 0.98 to 1.47 N·m. A lower level of tightening  
torque may cause the G3PF to fall.  
8. Do not drop the G3PF or subject it to excessive vibration  
or shock. Doing so may result in damage, malfunction, or  
deterioration of performance characteristics.  
(1) Operating and Storage Environments  
Do not use or store the G3PF in the following locations. Doing  
so may result in damage, malfunction, or deterioration of  
performance characteristics.  
1. Locations subject to corrosive or flammable gases.  
2. Do not store in locations subject to ambient storage  
temperatures outside the range 30 to 70°C.  
3. Do not use in locations subject to ambient operating  
temperatures outside the range 20 to 60°C.  
4. Do not use in locations subject to relative humidity outside  
the range 25% to 85%.  
5. Locations subject to high temperature or high humidity.  
6. Locations subject to condensation as the result of rapid  
changes in temperature.  
7. Locations subject to exposure to water, oil, or chemicals.  
8. Locations subject to dust (especially iron dust) or salts.  
9. Locations subject to rainwater or water splashes.  
10.Locations subject to direct sunlight.  
(4) Wiring  
1. Use wires that are thick enough for the load current.  
Otherwise, excessive heat generated by the wire may  
cause burning.  
Tightening torque M2: 0.22 to 0.28 N·m  
M3: 0.4 to 0.56 N·m  
M5: 1.57 to 2.35 N·m  
Control connector mounting torque (detachable  
terminal)  
0.25 to 0.3 N·m  
2. When tightening terminal screws, prevent any non-  
conducting material from becoming caught between the  
screws and the tightening surface. Otherwise, excessive  
heat generated by the terminal may cause burning.  
3. Use wires that are suited to the load current and voltage.  
Otherwise, excessive heat generated by the wires may  
cause burning, or the outer covering of the wire may melt,  
resulting in electrical shock or ground fault.  
4. Use a crimp terminal size that is suited to the diameter of  
the wire. Otherwise, it may result in burning, or the outer  
covering of the wire may melt, resulting in electrical shock  
or ground fault.  
11.Locations subject to shock or vibration.  
(2) Transport  
Do not transport the G3PF under the following conditions.  
Doing so may result in damage, malfunction, or deterioration  
of performance characteristics.  
1. Conditions in which the G3PF may be subject to water or  
oil splashes.  
2. Conditions in which the G3PF may be subject to high  
temperature or high humidity.  
10  
G3PF  
5. Do not use wires with a damaged outer covering.  
Otherwise, it may result in electric shock or ground  
leakage.  
6. Do not wire any wiring in the same duct or conduit as  
power or high-tension lines. Otherwise, inductive noise  
may damage the G3PF or cause it to malfunction.  
Precautions for Correct Use  
The SSR in operation may cause an unexpected accident.  
Therefore it is necessary to test the SSR under the variety of  
conditions that are possible. As for the characteristics of the  
SSR, it is necessary to consider differences in characteristics  
between individual SSRs.  
(5) Adjustment and Use  
Do not adjust or use the G3PF under the following conditions.  
Doing so may result in damage, malfunction, or burning.  
1. Conditions in which voltage or current exceeding the rated  
values is applied to the input or output terminals.  
2. Conditions in which a load exceeding the rated range is  
selected or used.  
The ratings in this catalog are tested values in a temperature  
range between 15°C and 30°C, a relative humidity range  
between 25% and 85%, and an atmospheric pressure range  
between 88 and 106 kPa. It will be necessary to provide the  
above conditions as well as the load conditions if the user wants  
to confirm the ratings of specific SSRs.  
3. Conditions in which a power supply frequency other than  
the rated frequency is selected or used.  
(6) Failure Detection  
(1) Solvents  
Do not allow the resin parts of the G3PF to come in contact  
with solvents, such as alcohol, thinner, trichloroethane, or  
gasoline. Doing so will dissolve markings and may result in  
deteriorating the performance of the parts.  
If the G3PF control circuit or alarm output circuit should  
malfunction, the failure detection function and output will not  
operate normally. To protect against this possibility, it is  
recommended that the design includes redundant safety  
functions.  
(2) Oil  
Do not allow the terminal cover of the G3PF to come in contact  
with oil. Doing so may cause the cover to become cloudy or to  
crack.  
(7) Noise and Surge Effects  
If noise or an electrical surge occurs that exceeds the  
malfunction withstand limit for the G3PF output circuit, the  
output will turn ON for a maximum of one half cycle to absorb  
the noise or surge. Confirm that turning the output ON for a  
half cycle will not cause a problem for the device or system in  
which the G3PF is being used prior to actual use. The G3PF  
malfunction withstand limit is shown below.  
(3) Mounting  
Do not drop the G3PF or subject it to excessive vibration.  
Doing so may result in damage, malfunction, or deterioration  
of performance characteristics.  
(4) Mounting Interval (Panel Mounting)  
Note: When close mounting, check Load Current vs. Ambient Temperature  
under Engineering Data.  
Malfunction withstand limit (reference value): 500 V  
Note: This value was measured under the following conditions.  
Between duct and G3PF  
Noise duration:  
100 ns and 1 µs  
Repetition period:  
100 Hz  
Duct or other object blocking  
airflow  
80 mm min.  
G3PF-@25-@@@  
Noise application time: 3 min  
Mounting direction  
Vertical  
direction  
80 mm min.  
80 mm min.  
Host and slave  
G3PF-@35-@@@  
Between duct and G3PF  
50 mm min.  
11  
G3PF  
(5) G3PF and Duct (or Other Object Blocking Airflow)  
Relationship  
Incorrect Example  
Countermeasure 1  
Countermeasure 2  
30 mm max.  
(No more than 1/3 the G3PF  
depth is recommended.)  
Duct or other object  
blocking airflow  
Airflow  
Vertical  
direction  
Base  
G3PF  
Duct or other  
airflow-blocking object  
If the depth direction of the  
G3PF is obstructed by ducts, shallow depth, to  
the heat radiation will be  
adversely affected.  
Use ducts that have a  
If the ducts cannot be made  
lower, place the G3PF on a  
metal base so that it is not  
surrounded by the ducts.  
provide a sufficient  
ventilation area.  
(6) Ventilation Outside the Control Panel  
Be aware of airflow  
Duct or other  
object blocking  
airflow  
Ventilation outlet  
(Axial Fan)  
G3PF  
G3PF  
G3PF  
Air inlet  
Note 1. If the air inlet or air outlet has a filter, clean the filter regularly to prevent  
it from clogging to ensure an efficient flow of air.  
2. Do not locate any objects around the air inlet or air outlet, otherwise the  
objects may obstruct the proper ventilation of the control panel.  
3. A heat exchanger, if used, should be located in front of the G3PF to  
ensure the efficiency of the heat exchanger.  
(7) G3PF Ambient Temperature  
The rated current of the G3PF is measured at an ambient  
temperature of 40°C.  
(8) The G3PF uses a semiconductor to switch the load. This  
causes the temperature inside the control panel to increase  
due to heating resulting from the flow of electrical current  
through the load. G3PF reliability can be increased by adding  
a ventilation fan to the control panel to dispel this heat, thus  
lowering the ambient temperature of the G3PF.  
(Arrhenius's law suggests that life expectancy is doubled by  
each 10°C reduction in ambient temperature.)  
G3PF rated current (A)  
25 A  
0.4  
35 A  
0.54  
Required number of fans per G3PF  
Example: For 10 G3PF SSRs with load currents of 35 A,  
0.54 × 10 = 5.40  
Thus, 6 fans would be required.  
Note 1. Size of fans: 92 mm2, Air volume: 0.7 m3/min, Ambient temperature  
of control panel: 30°C  
2. If there are other instruments that generate heat in the control panel  
in addition to SSRs, more ventilation will be required.  
3. Ambient temperature: The temperature that will allow the SSR to  
cool by convection or other means.  
12  
Read and Understand This Catalog  
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or  
comments.  
Warranty and Limitations of Liability  
WARRANTY  
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)  
from date of sale by OMRON.  
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR  
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS  
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED.  
LIMITATIONS OF LIABILITY  
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS  
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT  
LIABILITY.  
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.  
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS  
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT  
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.  
Application Considerations  
SUITABILITY FOR USE  
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's  
application or use of the products.  
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the  
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,  
machine, system, or other application or use.  
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible  
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:  
·
·
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.  
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,  
safety equipment, and installations subject to separate industry or government regulations.  
·
Systems, machines, and equipment that could present a risk to life or property.  
Please know and observe all prohibitions of use applicable to the products.  
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE  
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND  
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.  
PROGRAMMABLE PRODUCTS  
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.  
Disclaimers  
CHANGE IN SPECIFICATIONS  
Product specifications and accessories may be changed at any time based on improvements and other reasons.  
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.  
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or  
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual  
specifications of purchased products.  
DIMENSIONS AND WEIGHTS  
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.  
PERFORMANCE DATA  
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the  
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON  
Warranty and Limitations of Liability.  
ERRORS AND OMISSIONS  
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,  
typographical, or proofreading errors, or omissions.  
2010.1  
In the interest of product improvement, specifications are subject to change without notice.  
OMRON Corporation  
Industrial Automation Company  
http://www.ia.omron.com/  
(c)Copyright OMRON Corporation 2010 All Right Reserved.  

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