GRM188R60J476ME15D_技术文档

EVBUM2709/D

Compact Intelligent Power

Module Based Motor

Evaluation Board with

Interleaved Power Factor

Correction

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EVAL BOARD USER’S MANUAL

This User Guides refers to revision 0.4 of the

SECO−1KW−MCTRL−GEVB evaluation board.

Description

This user guide provides practical guidelines for compact

Intelligent Power Module (IPM) evaluation board with

interleaved

power

factor

Correction

(PFC)

SECO−1KW−MCTRL−GEVB including its main features

and key data. The evaluation board is a complex solution

which allows to control different types of motors (AC

induction motor, PMSM, BLDC) by using various control

algorithms implemented to microcontroller which can be

connected via Arduino Due headers. The board was

developed to support customers during their first steps

designing application with IPM and PFC.

The design was tested as described in this document but

not qualified regarding safety requirements or

manufacturing and operation over the whole operating

temperature range or lifetime. The board is intended for

functional testing under laboratory conditions and by

trained specialists only.

Features

• 850 W complete motor control solution with AC mains

supply 230 Vrms 15 %, EMI filter, 2−channel

interleaved Power Factor Correction (PFC)

• Highly integrated power module NFAQ1060L36T

containing an inverter power stage for a high voltage

3−phase inverter in a DIP−S3 package

Collateral

• SECO−1KW−MCTRL−GEVB

• NFAQ1060L36T

• NCP1632

• PFC stage using NCP1632 controller, FCPF125N65S3

NMOS power transistors and FFSPF1065A diodes

• DC/DC converter producing auxiliary power supply

15VDC – non−isolated buck converter using NCP1063

• 3 phase current measurement using 3xNCS2003

operational amplifier

• FCPF125N65S3

• NCP1063

• NCS2003

• NCS2250

• Over current protection using NCS2250 comparator

Attention: The SECO−1 kW−MCTRL−GEVB is powered by AC Mains, and exposed to high voltage. Only trained

personnel should manipulate and operate on the system. Ensure that all boards are properly connected before

powering, and that power is off before disconnecting any boards. It is mandatory to read the Safety Precautions

section before manipulating the board. Failure to comply with the described safety precautions may result in

personal injury or death, or equipment damage.

1

Publication Order Number:

February, 2020 − Rev. 2

EVBUM2709/D

Overview

The block diagram of the whole system is represented in

Figure 1. The picture of the real board is in the Figure 2 and

Figure 3.

Figure 1. Block Diagram of the Evaluation Board

Figure 2. Picture of the Evaluation Board – Top Side

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2

EVBUM2709/D

Figure 3. Picture of the Evaluation Board – Bottom Side

PREREQUISITES

Hardware

• USB isolator (5 kV optical isolation)

• SECO−1 kW−MCTRL−GEVB

• AC power cord one−phase

• Arduino DUE (compatible header) or other controller

board with MCU

Software

• Downloadable GUI

• Binary file

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3

EVBUM2709/D

SPECIFICATION

The specification and main features can be seen in the

Table 1.

Table 1. EVALUATION BOARD SPECIFICATIONS

Parameters

INPUT

Values

Conditions/comments

Voltage

230 V

15%

rms

OUTPUT

Power

850 W

5 A

Input 230 V , f

= 16 kHz, T = 25°C

AC PWM

A

Current per IPM leg

DC BUS Voltage

T

C

= 100°C

rms

390 V

Higher voltage value is created by interleaved PFC with

NCP1632 working as a booster

CURRENT FEEDBACK

Current sensing resistors

Op Amp power supply

Set Op Amp gain

39 mW

3.3 V

5

Set output offset

1.65 V

Because of negative current measurement

Overcurrent protection

9 A

Configured by shunt resistors and comparator threshold

(voltage divider)

peak

AUXILIARY POWER SUPPLY

15 V

4.6 W

Used NCP1063

CONTROL

Board with Microcontroller and 3V3 power supply

Type of control

Arduino DUE headers

V/f, Field Oriented Control (Sensor−less)

ACIM, PMSM, BLDC

Supported type of motors

APPLICATION

White goods (washers), Industrial fans, Industrial automation

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4

EVBUM2709/D

SAFETY PRECAUTIONS

It is mandatory to read the following precautions before

manipulating the SECO−1KW−MCTRL−GEVB.

Table 2.

SECO−1KW−MCTRL−GEVB

The ground potential of the system is biased to a negative DC bus voltage potential. When measuring voltage

waveform by oscilloscope, the scope’s ground needs to be isolated. Failure to do so may result in personal

injury or death

The ground potential of the system is NOT biased to an earth (PE) potential. When connecting the MCU board

via USB to the computer, the appropriate galvanically isolated USB isolator have to be used. The recommended

isolation voltage of USB isolator is 5 kV

SECO−1KW−MCTRL−GEVB system contains DC bus capacitors which take time to discharge after removal of

the main supply. Before working on the drive system, wait ten minutes for capacitors to discharge to safe volt-

age levels. Failure to do so may result in personal injury or death.

Only personnel familiar with the drive and associated machinery should plan or implement the installation,

start−up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or

equipment damage.

The surfaces of the drive may become hot, which may cause injury.

SECO−1KW−MCTRL−GEVB system contains parts and assemblies sensitive to Electrostatic Discharge (ESD).

Electrostatic control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar with

electrostatic control procedures, refer to applicable ESD protection handbooks and guidelines.

A drive, incorrectly applied or installed, can result in component damage or reduction in product lifetime.

Wiring or application errors such as under sizing the motor, supplying an incorrect or inadequate AC supply or

excessive ambient temperatures may result in system malfunction.

Remove and lock out power from the drive before you disconnect or reconnect wires or perform service. Wait

ten minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the

bus capacitors have discharged to zero. Failure to do so may result in personal injury or death.

SECO−1KW−MCTRL−GEVB system is shipped with packing materials that need to be removed prior to

installation. Failure to remove all packing materials which are unnecessary for system installation may result in

overheating or abnormal operating condition.

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5

EVBUM2709/D

SCHEMATICS AND LAYOUT

Input EMI Filter

To meet customer requirements and make the evaluation

board a basis for development, all necessary technical data

like schematics, layout and components are included in this

chapter. Also simple measurements were done to show the

functionality of individual stages.

Figure 4 depicts schematic from AC input to rectifier

input. This circuitry include a passive EMI filter consisting

of elements C16, L5, CY1, CY3, CY4, C51, L4 and C17.

4 A

AC_IN

i

AC_IN

i

AC_IN

i

AC_IN

i

AC_IN

i

R1

F1

L4

PHASE_EMI_OUT

AC_L

L_IN

PHASE_EMI_IN

10 A

150 mH

2R2

R2

680k

L5

1−1

1−2

2−2

R4

680k

C17

680 nF

R3

C16

1 mF

C51

680 nF

2−1

2 x 2.2 mH

R5

680k

NEUTRAL_EMI_OUT

NEUTRAL_EMI_IN

N_IN

AC_N

i

NEUTRAL_IN

i

NEUTRAL_IN

CY3

CY4

4700 pF 4700 pF

PE

i

PE

CY1

4700 pF

GND

i

G_PFC

Figure 4. Schematic of EMI filter

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6

EVBUM2709/D

Interleaved PFC Stage

critical mode. It drives two mosfets 180° phase shifted. The

most important at design should be focused significant

inductance value of selected PFC coils. It significantly

specifies working range.

Figure 5 depicts schematic from rectifier input to DC link

output. Activation of stage (connection to 15 V DC power

supply) is via J2 (soldered pads).

In higher power applications to utilize full capacity power

of mains and reduce harmonics is PFC−regulators generally

required. This high power application use interleaved PFC

stages, where may reduce inductor size, input and output

capacitors ripple current. In overall, power components are

smaller include capacitors. The NCP1632 as voltage mode

IC for interleaved PFC applications used in conduction

PHASE_PFC_IN

D4

GBU6K

AC_L

DC_IN

i

DCLINK_POS

D1

DC_PFC_IN

TP22

TP1

DCLINK_POS

DC_LINK

1N5406RLG

NEUTRAL_PFC_IN

C4

1 mF

TR1

R6

3M9

5

3

8

2

AC_N

TP23

i DC_IN

750314724

TR2

8

5

3

R12

TP28

3M9

C42

470 mF

15VDC

2

15VDC

G_PFC

R10

22k

750314724

i DC_IN

R17

3M9

D2

TP24

D6

R9

1M8

R8

1M8

R11

22k

MMSD4148T1G

R7

FFSPF1065A

Q1

FCPF125N65S3

J2

SMF15AT1G

R21

3M9

10R

Q2

D3

R13

10k

R16

1M8

R15

1M8

D5

U1

12

16

14

1

ZCD1

DRV1

ZCD2

DRV2

Latch

FB

VCC

MMBT589LT1G

TP25

FFSPF1065A

R14

0R

7

4

BO

5 V reg

MMSD4148T1G

R25

Q3

R20

560k

R19

820k

FCPF125N65S3

OSC

VC

TP26

R29

10R

Q4

MMBT589LT1G

D7

R28

10k

5

11

10

2

control

blocks

0R

3

RT

15

REF5V

R22

120k

R33

R18

R32

R34

8

C5

C6

C7

C13 C11 C12

OVP

270k 5k1

11k5 C3 22k

68 pF

2m2

100 nF

100 mF

220 nF

330 nF

100 nF

R27

1k

R23

27k

R24

27k

C10

10 nF

C9

1 nF

C8

1 nF

NCP1632

D9

MMSD4148T1G

TP27

R37

R26

1k8

R36

R35

15k

C14

143k

22k

C15

1 nF

470 nF

G_PFC

G_PFC G_PFC G_PFC

G_PFC

G_PFC G_PFC G_PFC

G_PFC

G_PFC G_PFC

G_PFC

R30 R31

D8

NTSS3100

0R075 0R075

G_PFC

Figure 5. Schematic of interleaved PFC stage

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7

EVBUM2709/D

Basic tests and measurements were done. The results of

efficiency, power factor, power losses, load transients and

startup can be seen in the Figures 6−12. The used load was

Halogen light bulb.

Efficiency PFC stage

97.00%

96.80%

96.60%

96.40%

96.20%

96.00%

95.80%

95.60%

95.40%

95.20%

95.00%

930 W load

466 W load

155 W load

190

200

210

220

230

240

250

260

270

Input AC voltage [V]

Figure 6. Efficiency of PFC Stage for Various Value of Input AC Voltage and Load

Power factor PFC stage

0.998

0.978

0.958

0.938

0.918

0.898

0.878

0.858

0.838

933 W load

466 W load

155 W load

190

200

210

220

230

240

250

260

270

Input AC voltage [V]

Figure 7. Power Factor of PFC Stage for Various Value of Input AC Voltage and Load

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8

EVBUM2709/D

Power factor PFC stage

0.998

0.978

0.958

0.938

0.918

0.898

0.878

0.858

0.838

933 W load

466 W load

155 W load

190

200

210

220

230

240

250

260

270

Input AC voltage [V]

Figure 8. Power Losses of PFC Stage for Various Value of Input AC Voltage and Load

Figure 9. Load Transient 155 W to 930 W at 230 V AC Input

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9

EVBUM2709/D

Figure 10. Load Transient 930 W to 155 W at 230 V AC Input

Figure 11. Start up to Open Circuit, 155 W and 930 W at 230 V AC Input

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10

EVBUM2709/D

Figure 12. Start to 930 W at 230 V AC Input, Inrush Current

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EVBUM2709/D

Auxiliary 15 V Power Supply

The NCP1063 is used as converter 390 V to 15 V output

to supply PFC, IPM and Control board (Arduino Due). The

maximal power delivered is up to 4.6 W. Figure 13 depicts

schematic of 15 V auxiliary power supply. Figure 14 shows

startup of the converter.

IC1

L1

TP20

D14

DCLINK_POS

8

2

DC_LINK

9 V reg

9V reg

DRAIN

VCC

1 mH

MRA4007T3G

7

C1

100 nF 10 mF

C2

D15

control

MMSD4148T1G

block

3

5

LIM/OPP

R48

56k

Vref

+

2.7 V

OTA

COMP

−

TP21

1

D16

C37

4

GND

FB

R47

C35

100 nF

C36

R49

15k

MURA160T3G

330 nF

C38

47 nF

10 mF

R50

15k

NCP1063AP60

TP3

L2

15VDC

470 mH

R51

15k

D17

MURA160T3G

C39

C40

C41

150 nF

220 mF

G_PFC

G_PFC G_PFC G_PFC G_PFC

Figure 13. Schematic of Auxiliary 15V Power Supply

Figure 14. Start Up to Open Circuit, to 50 mA and to 300 mA at 390 V DC Input

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12

EVBUM2709/D

IPM Stage

This stage uses NFAQ1060L36T IPM for 3−phase motor

drives containing three−phase inverter, gate drivers for the

inverter and a thermistor. It uses ON Semiconductor’s

Insulated Metal Substrate (IMS) Technology. Very

important function is over−current protection which is

deeply described in chapter – Current Measurement and

Over−Current Protection. Module also contains fault pin

which is keeping high level during normal state. Activation

of IPM stage (connection to 15 V DC power supply) is via

J1 (soldered pads). In the figure 15 is shown schematics of

IPM stage also with DC link voltage measurement (voltage

divider containing R46, R52, R53 and R55). Signals from

39 mW shunt resistors are going to current measurement and

over−current protection circuits.

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13

EVBUM2709/D

W −

V −

U −

1 9

1 8

1 7

V S

V S S

1

V C C

3 8

2

T H 1

1 3

1 0

V D D

P I R I T

2

1

Figure 15. Schematic of IPM Stage

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14

EVBUM2709/D

Current Measurement and Over−Current Protection

Schematic of current measurement and over−current

protection can be seen in the Figure 16. Information about

currents is provided via 39 mW shunt resistors. Voltage drop

from shunt resistor is going to input of operational amplifier

(op−amp) NCS2003 which gain is set to 4.99 with 1k resistor

and 4k99 resistor connected as negative feedback. U7

(TLV431) is creating 1.65 V reference which is connected

to non−inverting input of op−amps. This connection

provides voltage offset at the output of op−amps, which is

needed for negative current measurement.

Overcurrent protection is offered by NCS2250

comparator. Comparator threshold is set by voltage divider

which consists of R68, R71 and C48. Signals from shunt

resistors are going via R78, R81 and R84 connected to

non−inverting input. These resistors together with C58 are

also acting as low pass filter for high frequency signals

interference. On the one hand, with insufficient filtering the

over− current protection can react for lower values of current

even if there is 350 ns blanking time on ITRIP pin of IPM to

improve noise immunity (see datasheet of IPM). On the

other hand, when we are designing this filter it is needed to

be careful about the maximal time constant value according

short circuit safe operating area (see datasheet of IPM,

NFAQ1060L36T− for V = 400 V is 4 ms). Output from

CE

comparator is connected to ITRIP pin of IMP module. As

was mentioned in previous chapter, IPM has fault pin and its

voltage level is high during normal state. An over−current

condition is detected if the voltage on the ITRIP pin is larger

than the reference voltage (typically 0.5 V). After a

shutdown propagation delay of typically 1.1 ms, the FAULT

output is switched on. The FAULT output is held on for a

time determined by the resistor and capacitor connected to

the RCIN pin (IPM pin 12). If R44 = 2 MΩ and C34 = 1 nF,

the FAULT output is switched on for 1.65 ms (typical). The

over−current protection threshold should be set to be equal

or lower to 2 times the module rated current. The reaction of

the protection can be seen in the Figure 17 and 18. System

is also using ENABLE pin of the IPM. After the

over−current fault, fault signal is generated and sent to

microcontroller which disable the IPM via ENABLE pin

(programmed by user). New operation is possible after

microcontroller reset.

3V3

R74

3V3

C52

10 nF

4k99

U3

C49

C57

NCS2003SN2T1G

C_SENSE

10 nF

100 nF

R67

1k

G_IPM

3

U_pos

IN+

1

OUT

C50

100 pF

4

IN−

R69

1k

I_SENSE

C_SENSE

V_pos

W_pos

I_U

R83

3V3

I_U

C54

G_IPM

4k99

C59

100 nF

C62

U4

10 nF

R80

NCS2003SN2T1G

10 nF

4k99

R70

1k

3

IN+

G_IPM

I_V

1

I_V

I_SENSE

OUT

C53

100 pF

4

IN−

R72

1k

3V3

R86

I_W

G_IPM

R85

4k99

I_W

C55

C63

C64

U5

10 nF

100 nF 10 nF

NCS2003SN2T1G

R73

1k

3

G_IPM

IN+

1

OUT

C56

100 pF

4

R77

680R

IN−

R75

1k

G_IPM

R78

R87

R79

1k

R68

21.5 k

100R

4k99

R76

215k

R81

3V3

U7

TLV431

100R

NCS2250SN2T3G

C61

1

R84

3

47 mF

IN+

Q5

OUT

1

100R

ITRIP

4

IN−

R82

3k

C60

10 nF

C58

15 nF

R71

1k

C48

100 nF

G_IPM

Figure 16. Schematic of Current Measurement and Overcurrent Protection

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15

EVBUM2709/D

Figure 17. Reaction of Over−current Protection

Figure 18. Reaction of Over−current Protection − Detail

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16

EVBUM2709/D

Control Board Headers

Schematic of control board headers can be seen in the

Figure 19. The headers have Arduino Due footprint. The

applied control board has to contain 3V3 power supply as it

is also used for supplying current measurement op amps and

comparator for over−current protection. Low pass filters for

current and voltage measurement signals are placed closed

to the headers (see CON4). When connecting the control

board to the PC, do not forget to use isolator.

2

4

1

3

6

5

IPM_CTRL

ENABLE

LBU

LBV

LBW

8

7

10

12

14

16

18

20

22

24

26

28

30

32

34

36

9

11

13

15

17

19

21

23

25

27

29

31

33

35

IPM CONTROL

HBW

HBV

HBU

IPM_SENSE

FAULT

V_DCLINK

1

2

3

4

5

6

7

8

IPM_SENSE

V_DCLINK

TEMPERATURE

I_SENSE

R63

I_U

R64

1k

CON3

I_V

I_SENSE

R65

1k

I_W

R66

1k

CON4

C47

C46

470 pF

C45

470 pF

C44

470 pF

1 nF

G_IPM

3V3

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

CON7

CON6

G_IPM

15VDC

Figure 19. Schematic of Control Board Headers

Layout

Evaluation board consist of 4 layers. Following figures

are showing all the layers. Board size is 280x112 mm.

Figure 20. Top Layer Routing and Top Assembly

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17

EVBUM2709/D

Figure 21. Internal Layer 1

Figure 22. Internal Layer 2

Figure 23. Bottom Layer Routing and Bottom Assembly

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EVBUM2709/D

Bill of Materials

Table 3 provides bill of materials of the evaluation board.

Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD

No.

1.

Designator

C1

Comment

10 mF

Manufacturer

Würth Electronik

Murata

Part number

865080540004

Quantity

1

2

1

2

7

2.

C2

100 nF

1 mF

885012206071

3.

C3, C5

C4, C16

C6

885012206095

4.

890334026027CS

875115652007

5.

100 mF

330 nF

1 nF

6.

C7

GRM188R71C334JA01D

885012006044

7.

C8, C9

Würth Electronik

8.

C10, C52, C54,

C55, C57, C62,

C64

10 nF

885012206089

9.

C11

C12

2m2

Würth Electronik

Murata

885012206027

GRM188R71H224KAC4D

GRM1885C1H680JA01D

GRM188R61H474KA12D

885012006063

1

10.

11.

12.

13.

14.

15.

16.

220 nF

68 pF

470 nF

1 nF

C13

Murata

1

C14

Murata

1

C15

Würth Electronik

TDK

1

C17, C51

C18

680 nF

250 nF

100 pF

890334026020CS

2

B58031I9254M062

885012006057

1

C19, C26, C27,

C28, C29, C30,

C31, C50, C53,

C56

Würth Electronik

10

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

C20

C21

100 nF

330 mF

100 nF

22 mF

Würth Electronik

TDK

885012207072

875075661010

1

3

1

2

1

3

4

C22, C24, C32

C23, C25, C33

C34, C43, C47

C35

885012105018

C4532X7R1E226M250KC

885012206083

1 nF

Würth Electronik

Rubycon

100 nF

10 mF

890334025017CS

450BXF10M10X16

885012207101

C36

C37

330 nF

47 nF

Würth Electronik

Murata

C38

885012206093

C39, C40

C41

220 mF

150 nF

470 mF

470 pF

100 nF

860040474004

GRM188R71H154KAC4D

861141486024

C42

Würth Electronik

Wurth Electronics

C44, C45, C46

885012006061

C48, C49, C59,

C63

885012206046

31.

32.

33.

34.

35.

36.

C58

C60

15 nF

10 nF

Würth Electronik

Murata

885012206090

885012206065

1

C61

47 mF

GRM188R60J476ME15D

6ESRM−P

CON1

CON2

CON3

Black

TE Connectivity

Würth Elektronik

Green

691313710003

610 036 218 21

61003621821

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EVBUM2709/D

Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD

No.

Designator

Comment

Manufacturer

Part number

Quantity

37.

CON4, CON6,

CON7

610 008 13 321

Würth Elektronik

61000813321

3

38.

39.

40.

41.

42.

43.

44.

CON5

CY1, CY3, CY4

D1

691 313 510 002

4700 pF

Würth Elektronik

Murata

691313510002

DE1E3KX472MA4BN01F

1N5406RLG

1

3

1

2

4

1

5

1N5406RLG

FFSPF1065A

MMSD4148T1G

GBU6K

ON Semiconductor

D2, D5

FFSPF1065A

D3, D7, D9, D15

D4

MMSD4148T1G

GBU6K

D6, D10, D11, D12,

D13

SMF15AT1G

45.

46.

47.

48.

49.

50.

51.

D8

D14

NTSS3100

MRA4007T3G

MURA160T3G

10 A

ON Semiconductor

Schurter

NTSS3100T3G

MRA4007T3G

MURA160T3G

0031.8201

1

2

1

2

D16, D17

F1

F2

4 A

Schurter

0034.3123

FC1

Fuse cover

Schurter

0853.0551

HSA, HSB

SK 489 50 mm

black anodized

52.

53.

HSC

HSD

SK 92 30 mm

natural anodized

1

SK 447 37.5 mm

black anodized

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

66.

67.

68.

69.

70.

71.

IC1

J_AC_OUT

J_DC390V

L1

NCP1063AP60

691 351 500 003

691 351 500 002

1 mH

ON Semiconductor

Würth Elektronik

NCP1063AP60G

691351500003

691351500002

744731102

1

2

1

3

2

4

2

4

L2

470 mH

744731471

L4

150 mH

7447076

L5

2 x 2.2 mH

nut M3 ISO4032

FCPF125N65S3

MMBT589LT1G

NCS2250SN2T3G

2R2

744824622

NAC1, NAC2

Q1, Q3

ON Semiconductor

TDK

FCPF125N65S3

MMBT589LT1G

Q2, Q4

Q5

NCS2250SN2T3G

B57237S0229M000

CRCW1206680KFKEA

B72214S0321K101

CRCW12063M90FKEA

ERJ6ENF10R0V

R1

R2, R4, R5

R3, R47

R6, R12, R17, R21

R7, R25

R8, R9, R15, R16

680k

Vishay

320 V

TDK

3M9

Vishay

10R

Panasonic

Vishay

1M8

CRCW12061M80FKEA

ERJ3EKF2202V

R10, R11, R32,

R36

22k

Panasonic

72.

73.

74.

R13, R28

R14, R29

R18

10k

0R

Panasonic

ERJ6ENF1002V

ERJ6GEY0R00V

ERJ3EKF1152V

2

1

11k5

www.onsemi.com

20

EVBUM2709/D

Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD

No.

75.

76.

77.

78.

79.

80.

Designator

R19

Comment

820k

560k

120k

27k

Manufacturer

Panasonic

Part number

ERJU08F8203V

ERJU08F5603V

ERJ3EKF1203V

ERJ3EKF2702V

ERJ3EKF1801V

ERJ3EKF1001V

Quantity

1

2

1

6

R20

R22

R23, R24

R26

1k8

R27, R63, R64,

R65, R71, R79

1k

81.

82.

83.

84.

R30, R31

R33

0R075

270k

5k1

Bourns

CRA2512−FZ−R075ELF

ERJ3EKF2703V

2

1

3

4

Panasonic

R34, R56, R57

ERJ3EKF5101V

R35, R49, R50,

R51

15k

ERJ3EKF1502V

85.

86.

R37

143k

Panasonic

ERJ3EKF1433V

ERJ3EKF1000V

1

R38, R39, R40,

R41, R42, R43,

R54, R58, R78,

R81, R84

100R

11

87.

88.

89.

90.

91.

92.

R44

R45

2M

39k

Vishay

Panasonic

Vishay

CRCW06032M00FKEA

ERJ3EKF3902V

1

3

1

3

R46, R52, R53

R48

330k

56k

CRCW1206330KFKEA

ERJ3EKF5602V

Panasonic

R55

6k8

ERJP08F6801V

R59, R60, R61

0R039

KOA SPEER

ELECTRONICS

TLRH3AWTTE39L0F

93.

94.

R62

10k

1k

Panasonic

ERJ3EKF1002V

ERJ3RBD1001V

1

7

R66, R67, R69,

R70, R72, R73,

R75

95.

96.

R68

21k5

4k99

Panasonic

ERJ3EKF2152V

1

6

R74, R80, R83,

R85, R86, R87

TT Electronics

PCF0603R−4K99BT1

97.

98.

R76

R77

R82

215k

680R

Panasonic

ERJ3EKF2153V

ERJ3EKF6800V

ERJ3EKF3001V

1

7

99.

3k

100.

SAC1, SAC2,

SHA1, SHA2,

SHB1, SHB2,

SHD1

M3x8 DIN7985

101.

102.

SB1, SB2, SB3,

SB4, SB5, SB6

Spacer M3 F/F 50

HEX7

6

7

SDA, SDB, SDD,

SHC1, SHC2, SQA,

SQB

M3x16 DIN7985

103.

104.

105.

SHSA1, SHSA2,

SHSB1, SHSB2

spacer for M3

Wurth Elektronik

963030042

5005

4

6

2

ST1, ST2, ST3,

ST4, ST5, ST6

Spacer M3 M/F

6/30 HEX7

TP1, TP2

RED

Keystone

Electronics

www.onsemi.com

21

EVBUM2709/D

Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD

No.

Designator

Comment

Manufacturer

Part number

Quantity

106.

TP3, TP17, TP24

ORANGE

Keystone

Electronics

5008

3

107.

108.

109.

TP4, TP18, TP21

WHITE

BROWN

YELLOW

Keystone

Electronics

5007

5120

5009

3

4

9

TP5, TP9, TP13,

TP22

Keystone

Electronics

TP6, TP7, TP8,

TP10, TP11, TP12,

TP14, TP25, TP26

Keystone

Electronics

110.

111.

112.

TP15, TP16

TP20, TP23, TP28

TP27

BLUE

PURPLE

BLACK

Keystone

Electronics

5122

5124

5006

2

3

1

Keystone

Electronics

Keystone

Electronics

113.

114.

115.

116.

117.

118.

TR1, TR2

U1

750314724

NCP1632

Würth Elektronik

ON Semiconductor

750314724

2

1

NCP1632DR2G

NFAQ1060L36T

NCS2003SN2T1G

TLV431CSN1T1G

U2

NFAQ1060L36T

NCS2003SN2T1G

TLV431

1

U3, U4, U5

U7

3

1

WAC1, WAC2,

WHSA1, WHSA2,

WHSB1, WHSB2,

WPDA, WPDB,

WPDD, WPQA,

WPQB, WSHC1,

WSHC2, WSHD1

plain washer M3

DIN125A

14

119.

120.

WHAD, WHAQ,

WHBD, WHBQ

AOS 220

18x12x1.5 D3.1

4

5

WSDA, WSDB,

WSDD, WSQA,

WSQB

spring washer M3

DIN7980

www.onsemi.com

22

EVBUM2709/D

GRAPHICAL USER INTERFACE

For Arduino Due users, simple code for motor V/f control

with limited sampling frequency as it is restricted by serial

port speed. During the communication with control board

and PC, using of USB isolator is very important because of

safety. In the Figure 25 can be seen evaluation board with

USB isolator (5 kV optical isolation).

in open loop using Space Vector Modulation is available. It

allows to set phase voltage amplitude and frequency. This

can be done via graphical user interface (GUI) which is in

the Figure 24. Also current of 3 phases can be displayed but

Figure 24. Evaluation Board with Control Board and USB Isolator

www.onsemi.com

23

EVBUM2709/D

Figure 25. Graphical user Interface for Controlling The motor in the Open Loop

The way how to use GUI:

4. Motor Start/Stop:

1. Connection to COM port:

− Press Start/Stop button

− File −> Select COM port

− Choose the COM port

− File −> Start communication

− After Stop button is pressed, all motor phases are

shorted (lower transistors of the IPM are ON,

upper are OFF)

2. DC link voltage, phase voltage amplitude,

frequency and current measurement:

− Press button data receiving start/stop

3. Voltage amplitude and frequency update:

− Write demanded value to relevant box and press

Enter. If the value is changed correctly, it should

be visible also on LCD

www.onsemi.com

24

EVBUM2709/D

REFERENCES

[1]. Datasheet of IPM NFAQ1060L36T, available on

[5]. Application note − Universal AC Input, 12V

0.35 A Output, 4.2 Watt Non−isolated Power

Supply, available on ON Semiconductor website

[6]. Datasheet of NCS2003, available on

ON Semiconductor website

[2]. Datasheet of NCP1632, available on

ON Semiconductor website

[3]. Application note − Key Steps to Design an

Interleaved PFC Stage Driven by the NCP1632,

available on ON Semiconductor website

[4]. Datasheet of NCP1063, available on

ON Semiconductor website

[7]. Datasheet of NCS2250, available on

ON Semiconductor website

www.onsemi.com

25

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other countries. ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor’s

product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. ON Semiconductor is an Equal Opportunity/Affirmative Action Employer. This literature is

subject to all applicable copyright laws and is not for resale in any manner.

The evaluation board/kit (research and development board/kit) (hereinafter the “board”) is not a finished product and is as such not available for sale to consumers. The board is only intended

for research, development, demonstration and evaluation purposes and should as such only be used in laboratory/development areas by persons with an engineering/technical training

and familiar with the risks associated with handling electrical/mechanical components, systems and subsystems. This person assumes full responsibility/liability for proper and safe handling.

Any other use, resale or redistribution for any other purpose is strictly prohibited.

The board is delivered “AS IS” and without warranty of any kind including, but not limited to, that the board is production−worthy, that the functions contained in the board will meet your

requirements, or that the operation of the board will be uninterrupted or error free. ON Semiconductor expressly disclaims all warranties, express, implied or otherwise, including without

limitation, warranties of fitness for a particular purpose and non−infringement of intellectual property rights.

ON Semiconductor reserves the right to make changes without further notice to any board.

You are responsible for determining whether the board will be suitable for your intended use or application or will achieve your intended results. Prior to using or distributing any systems

that have been evaluated, designed or tested using the board, you agree to test and validate your design to confirm the functionality for your application. Any technical, applications or design

information or advice, quality characterization, reliability data or other services provided by ON Semiconductor shall not constitute any representation or warranty by ON Semiconductor,

and no additional obligations or liabilities shall arise from ON Semiconductor having provided such information or services.

The boards are not designed, intended, or authorized for use in life support systems, or any FDA Class 3 medical devices or medical devices with a similar or equivalent classification in

a foreign jurisdiction, or any devices intended for implantation in the human body. Should you purchase or use the board for any such unintended or unauthorized application, you shall

indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable

attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that ON Semiconductor

was negligent regarding the design or manufacture of the board.

This evaluation board/kit does not fall within the scope of the European Union directives regarding electromagnetic compatibility, restricted substances (RoHS), recycling (WEEE), FCC,

CE or UL, and may not meet the technical requirements of these or other related directives.

FCC WARNING – This evaluation board/kit is intended for use for engineering development, demonstration, or evaluation purposes only and is not considered by ON Semiconductor to

be a finished end product fit for general consumer use. It may generate, use, or radiate radio frequency energy and has not been tested for compliance with the limits of computing devices

pursuant to part 15 of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this equipment may cause interference with radio

communications, in which case the user shall be responsible, at its expense, to take whatever measures may be required to correct this interference.

ON Semiconductor does not convey any license under its patent rights nor the rights of others.

LIMITATIONS OF LIABILITY: ON Semiconductor shall not be liable for any special, consequential, incidental, indirect or punitive damages, including, but not limited to the costs of

requalification, delay, loss of profits or goodwill, arising out of or in connection with the board, even if ON Semiconductor is advised of the possibility of such damages. In no event shall

ON Semiconductor’s aggregate liability from any obligation arising out of or in connection with the board, under any theory of liability, exceed the purchase price paid for the board, if any.

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LITERATURE FULFILLMENT:

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1


型号：	GRM188R60J476ME15D
厂家：	ONSEMI
描述：	Compact Intelligent Power Module Based Motor Evaluation Board with Interleaved Power Factor Correction 电容器
文件：	总26页 (文件大小：2703K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

GRM188R60J476ME15D [ONSEMI]

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