MC44608 [ONSEMI]

Few External Components Reliable Flexible GreenLine Very High Voltage PWM Controller; 很少的外部元件的可靠灵活的绿线非常高电压PWM控制器
MC44608
型号: MC44608
厂家: ONSEMI    ONSEMI
描述:

Few External Components Reliable Flexible GreenLine Very High Voltage PWM Controller
很少的外部元件的可靠灵活的绿线非常高电压PWM控制器

控制器
文件: 总16页 (文件大小:269K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
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The MC44608 is a high performance voltage mode controller  
designed for off–line converters. This high voltage circuit that  
integrates the start–up current source and the oscillator capacitor,  
requires few external components while offering a high flexibility and  
reliability.  
8
The device also features a very high efficiency stand–by  
management consisting of an effective Pulsed Mode operation. This  
technique enables the reduction of the stand–by power consumption to  
approximately 1W while delivering 300mW in a 150W SMPS.  
Integrated Start–Up Current Source  
1
DIP–8  
P SUFFIX  
CASE 626  
Lossless Off–Line Start–Up  
Direct Off–Line Operation  
Fast Start–Up  
PIN CONNECTIONS AND  
MARKING DIAGRAM  
General Features  
Flexibility  
Duty Cycle Control  
Undervoltage Lockout with Hysteresis  
On Chip Oscillator Switching Frequency 40, or 75kHz  
Secondary Control with Few External Components  
1
2
8
7
Demag  
Vi  
I
sense  
3
4
6
5
Control Input  
Gnd  
V
cc  
Driver  
Protections  
AWL = Manufacturing Code  
YYWW = Date Code  
Maximum Duty Cycle Limitation  
Cycle by Cycle Current Limitation  
Demagnetization (Zero Current Detection) Protection  
(Top View)  
“Over V  
Protection” Against Open Loop  
CC  
ProgrammableLowInertiaOverVoltageProtectionAgainstOpenLoop  
Internal Thermal Protection  
ORDERING INFORMATION  
GreenLine Controller  
Switching  
Frequency  
Device  
Package Shipping  
Pulsed Mode Techniques for a Very High Efficiency Low Power  
Mode  
Lossless Startup  
Plastic  
DIP–8  
MC44608P40  
MC44608P75  
40kHz  
75kHz  
50 / Rail  
Plastic  
DIP–8  
Low dV/dT for Low EMI Radiations  
50 / Rail  
Semiconductor Components Industries, LLC, 1999  
1
Publication Order Number:  
January, 2000 – Rev. 2  
MC44608/D  
MC44608  
REPRESENTATIVE BLOCK DIAGRAM  
Demag  
Vi  
1
8
DMG  
+
UVLO2  
Start–up  
Source  
50 mV  
/20 mV  
9 mA  
>24  
A
>120  
A
Latched off Phase  
Start–up Phase  
Switching Phase  
Demag  
Logic  
V
CC  
Management  
6
Latched off  
Phase  
V
CC  
Output  
Start–up  
Phase  
OVP  
UVLO1  
UVLO2  
2 S  
Start–up  
Phase  
Switching  
Phase  
&
200  
0
A
OUT Disable  
DMG  
1
OSC  
Enable  
S1  
Buffer  
5
4
Clock  
&
Thermal  
Shutdown  
&
S
Stand–by  
Management  
OSC  
Driver  
GND  
Stand–by  
+
PWM  
Latch  
PWM  
&
R
OC NOC  
Output  
Q
&
Leading Edge  
Blanking  
VPWM  
+
2
Latched off Phase  
Stand–by  
CS  
&
Isense  
S2  
S3  
Regulation  
3
Block  
1 V  
4 kHz Filter  
Switching Phase  
Control  
Input  
MAXIMUM RATINGS  
Rating  
Symbol  
Value  
30  
Unit  
mA  
V
Total Power Supply Current  
I
CC  
Output Supply Voltage with Respect to Ground  
All Inputs except Vi  
V
CC  
16  
V
inputs  
–1.0 to +16  
500  
V
Line Voltage  
V
i
V
Power Dissipation and Thermal Characteristics  
Maximum Power Dissipation at T = 85°C  
Thermal Resistance, Junction–to–Air  
P
600  
100  
mW  
°C/W  
A
D
R
θJA  
Operating Junction Temperature  
T
150  
°C  
°C  
J
Operating Ambient Temperature  
T
A
–25 to +85  
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2
MC44608  
ELECTRICAL CHARACTERISTICS  
Characteristic  
Symbol  
Min  
Typ  
Max  
Unit  
OUTPUT SECTION  
Output Resistor  
Sink Resistance  
Source Resistance  
R
5.0  
8.5  
15  
15  
OL  
R
OH  
(1)  
Output Voltage Rise Time (from 3 V up to 9 V)  
t
50  
50  
ns  
ns  
r
(1)  
Output Voltage Falling Edge Slew–Rate (from 9 V down to 3 V)  
t
f
CONTROL INPUT SECTION  
Duty Cycle @ I  
= 2.5 mA  
= 1.0 mA  
d
d
2.0  
48  
%
%
V
pin3  
pin3  
2mA  
Duty Cycle @ I  
36  
4.75  
3.4  
43  
5.0  
3.9  
3.0  
1mA  
Control Input Clamp Voltage (Switching Phase) @ I  
pin3  
= –1.0 mA  
5.25  
4.3  
3.7  
Latched Phase Control Input Voltage (Stand–by) @ I  
= +500  
A
V
V
V
pin3  
pin3  
LP–stby  
Latched Phase Control Input Voltage (Stand–by) @ I  
= +1.0 mA  
2.4  
V
LP–stby  
CURRENT SENSE SECTION  
Maximum Current Sense Input Threshold  
Input Bias Current  
V
0.95  
–1.8  
180  
180  
1.0  
1.05  
1.8  
V
A
CS–th  
I
B–cs  
Stand–By Current Sense Input Current  
I
200  
200  
220  
480  
250  
200  
680  
470  
400  
220  
220  
A
CS–stby  
CS–stup  
Start–up Phase Current Sense Input Current  
I
A
Propagation Delay (Current Sense Input to Output @ V  
Leading Edge Blanking Duration  
T MOS = 3 V)  
MC44608P40  
MC44608P75  
MC44608P100  
MC44608P40  
MC44608P75  
MC44608P100  
T
PLH(In/Out)  
ns  
ns  
ns  
ns  
ns  
ns  
ns  
TH  
T
T
T
T
T
T
LEB  
LEB  
LEB  
DLY  
DLY  
DLY  
Leading Edge Blanking Duration  
Leading Edge Blanking Duration  
Leading Edge Blanking + Propagation Delay  
Leading Edge Blanking + Propagation Delay  
Leading Edge Blanking + Propagation Delay  
OSCILLATOR SECTION  
500  
370  
900  
570  
Normal Operation Frequency MC44608P40  
Normal Operation Frequency MC44608P75  
Normal Operation Frequency MC44608P100  
f
f
f
36  
68  
40  
75  
44  
82  
kHz  
kHz  
kHz  
%
osc  
osc  
osc  
max  
100  
82  
Maximum Duty Cycle @ f = f  
OVERVOLTAGE SECTION  
Quick OVP Input Filtering (R  
d
78  
86  
osc  
= 100 k  
)
T
250  
2.0  
ns  
µs  
µA  
V
demag  
filt  
T
PHL(In/Out)  
Propagation Delay (I  
> I  
to output low)  
demag ovp  
Quick OVP Current Threshold  
Protection Threshold Level on V  
I
105  
14.8  
1.0  
120  
15.3  
140  
OVP  
V
15.8  
CC  
CC–OVP  
Minimum Gap Between V  
and V  
V –  
CC–OVP  
V
CC–OVP  
stup–th  
V
stup  
NOTES:  
(1) This parameter is measured using 1.0 nF connected between the output and the ground.  
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3
MC44608  
ELECTRICAL CHARACTERISTICS(V  
noted) (Note 1)  
=12V,fortypicalvaluesT =25°C,formin/maxvaluesT =25°Cto+85°Cunlessotherwise  
CC  
A
A
Characteristic  
Symbol  
Min  
Typ  
Max  
Unit  
DEMAGNETIZATION DETECTION SECTION (Note 2)  
Demag Comparator Threshold (V  
increasing)  
V
30  
50  
30  
69  
mV  
mV  
ns  
A
pin1  
dmg–th  
Demag Comparator Hysteresis (Note 3)  
H
dmg  
Propagation Delay (Input to Output, Low to High)  
t
300  
PHL(In/Out)  
Input Bias Current (V  
= 50 mV)  
I
–0.6  
–0.9  
2.05  
demag  
dem–lb  
Negative Clamp Level (I  
= –1 mA)  
V
–0.7  
2.3  
–0.4  
2.8  
V
demag  
cl–neg–dem  
Positive Clamp Level @ I  
= 125  
A
V
V
demag  
cl–pos–  
dem–H  
Positive Clamp Level @ I  
= 25  
A
V
1.4  
1.7  
1.9  
V
demag  
cl–pos–  
dem–L  
OVERTEMPERATURE SECTION  
Trip Level Over Temperature  
Hysteresis  
T
T
160  
30  
°C  
°C  
high  
hyst  
STAND–BY MAXIMUM CURRENT REDUCTION SECTION  
Normal Mode Recovery Demag Pin Current Threshold  
K FACTORS SECTION FOR PULSED MODE OPERATION  
I
20  
25  
30  
A
dem–NM  
I
I
I
I
/ I  
10 x K1  
10 x K1  
10 x K1  
2.4  
2.8  
2.9  
3.3  
3.8  
4.2  
CCS stup  
MC44608P40  
MC44608P75  
MC44608P100  
/ I  
CCS stup  
/ I  
CCS stup  
3.5  
3
/ I  
CCL stup  
10 x K2  
46  
1.8  
90  
52  
63  
2.6  
150  
225  
5.5  
2
(V  
stup  
– UVLO2) / (V  
stup  
– UVLO1)  
– UVLO1)  
10 x K  
sstup  
2.2  
2
(UVLO1 – UVLO2) / (V  
stup  
10 x K  
120  
198  
4.7  
sl  
6
I
/ V  
10 x Y  
175  
3.0  
CS csth  
cstby  
Demag ratio I  
/ I  
ovp dem  
NM  
Dmgr  
(V3  
– V3 ) / (1 mA – 0.5 mA)  
R3  
V3  
1800  
4.8  
1 mA  
control  
SUPPLY SECTION  
Minimum Start–up Voltage  
Start–up Voltage  
0.5 mA  
V
Latch–off  
V
Vi  
low  
50  
V
V
V
V
12.5  
9.5  
13.1  
10  
13.8  
10.5  
CC  
Output Disabling V  
stup–th  
Voltage After Turn On  
V
V
CC  
– V  
uvlo1  
Hysteresis (V  
stup–th  
)
H
3.1  
6.6  
3.4  
9.5  
V
uvlo1  
Undervoltage Lockout Voltage  
stup–uvlo1  
V
V
6.2  
7.0  
7.0  
V
CC  
Hysteresis (V  
uvlo2  
uvlo1–uvlo2  
–(I  
– V  
)
H
V
uvlo1  
uvlo2  
Absolute Normal Condition V  
(V  
CC  
Start Current @ (V = 100 V) and  
)
CC  
12.8  
mA  
CC  
i
= 9 V)  
Switching Phase Supply Current (no load)  
I
2.0  
2.4  
2.6  
3.2  
3.4  
3.6  
4.0  
mA  
MC44608P40  
MC44608P75  
MC44608P100  
CCS  
Latched Off Phase Supply Current  
Hiccup Mode Duty Cycle (no load)  
NOTES:  
I
0.3  
0.5  
10  
0.68  
mA  
%
CC–latch  
Hiccup  
(1) Adjust V  
above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction  
CC  
temperature as close to ambient as possible.  
(2) This function can be inhibited by connecting pin 1 to GND.  
(3) Guaranteed by design (non tested)  
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4
MC44608  
PIN FUNCTION DESCRIPTION  
Description  
Pin  
Name  
1
Demag  
The Demag pin offers 3 different functions: Zero voltage crossing detection (50mV), 24µA current detection  
and 120µA current detection. The 24µA level is used to detect the secondary reconfiguration status and the  
120µA level to detect an Over Voltage status called Quick OVP.  
2
I
The Current Sense pin senses the voltage developed on the series resistor inserted in the source of the  
sense  
power MOSFET. When I  
reaches 1V, the Driver output (pin 5) is disabled. This is known as the Over  
sense  
Current Protection function. A 200µA current source is flowing out of the pin 3 during the start–up phase and  
during the switching phase in case of the Pulsed Mode of operation. A resistor can be inserted between the  
sense resistor and the pin 3, thus a programmable peak current detection can be performed during the SMPS  
stand–by mode.  
3
Control Input  
A feedback current from the secondary side of the SMPS via the opto–coupler is injected into this pin. A  
resistor can be connected between this pin and GND to allow the programming of the Burst duty cycle during  
the Stand–by mode.  
4
5
6
Ground  
Driver  
This pin is the ground of the primary side of the SMPS.  
The current and slew rate capability of this pin are suited to drive Power MOSFETs.  
V
CC  
This pin is the positive supply of the IC. The driver output gets disabled when the voltage becomes higher  
than 15V and the operating range is between 6.6V and 13V. An intermediate voltage level of 10V creates a  
disabling condition called Latched Off phase.  
7
8
This pin is to provide isolation between the Vi pin 8 and the V pin 6.  
CC  
Vi  
This pin can be directly connected to a 500V voltage source for start–up function of the IC. During the  
Start–up phase a 9 mA current source is internally delivered to the V pin 6 allowing a rapid charge of the  
CC  
capacitor. As soon as the IC starts–up, this current source is disabled.  
V
CC  
OPERATING DESCRIPTION  
The switch S3 is closed in Stand–by mode during the  
Regulation  
Latched Off Phase while the switch S2 remains open. (See  
section PULSED MODE DUTY CYCLE CONTROL).  
The resistor Rdpulsed (Rduty cycle burst) has no effect on  
the regulation process. This resistor is used to determine the  
burstdutycycledescribedinthechapterPulsedDutyCycle  
Control” on page 8.  
V
LP–stby  
V
CC  
1
0
Stand–by  
Latched off Phase  
Control  
Input  
&
S3  
3
1
0
Switching Phase  
PWM  
PWM Latch  
S2  
V
dd  
The MC44608 works in voltage mode. The on–time is  
controlled by the PWM comparator that compares the  
oscillator sawtooth with the regulation block output (refer to  
the block diagram on page 2).  
The PWM latch is initialized by the oscillator and is reset  
by the PWM comparator or by the current sense comparator  
in case of an over current. This configuration ensures that  
only a single pulse appears at the circuit output during an  
oscillator cycle.  
Regulation  
Output  
20  
Comparator  
5 V  
4 kHz  
Filter  
1.6 V  
Figure 1. Regulator  
Current Sense  
The inductor current is converted to a positive voltage by  
inserting a ground reference sense resistor R  
with the power switch.  
The maximum current sense threshold is fixed at 1V. The  
peak current is given by the following equation:  
Thepin3sensesthefeedbackcurrentprovidedbytheopto  
coupler. During the switching phase the switch S2 is closed  
and the shunt regulator is accessible by the pin 3. The shunt  
regulator voltage is typically 5V. The dynamic resistance of  
the shunt regulator represented by the zener diode is 20 .  
The gain of the Control input is given on Figure 10 which  
showsthedutycycleasafunctionofthecurrentinjectedinto  
the pin 3.  
in series  
Sense  
1
Ipk  
(A)  
max  
R
( )  
sense  
A 4kHz filter network is inserted between the shunt  
regulator and the PWM comparator to cancel the high  
frequency residual noise.  
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5
MC44608  
Oscillator Buffer Output  
Instand–bymode, thiscurrentcanbeloweredasduetothe  
activation of a 200µA current source:  
R Q  
DMG  
1
(R (k ) 0, 2)  
cs  
Ipk  
(A)  
max stby  
R
( )  
S
sense  
Demag  
1
+
Switching Phase  
&
DMG  
&
50/20 mV  
200  
0
A
STANDBY  
STARTUP  
Idemag  
> 24  
>120  
A
A
1
Current Mirror  
Overcurrent  
Comparator  
Figure 3. Demagnetization Block  
L.E.B.  
Isense  
OC  
+
2
Rcs  
This function can be inhibited by grounding it but in this  
case, the quick and programmable OVP is also disabled.  
Rsense  
1 V  
Oscillator  
Figure 2. Current Sense  
The MC44608 contains a fixed frequency oscillator. It is  
built around a fixed value capacitor CT succesively charged  
and discharged by two distinct current sources ICH and  
IDCH. The window comparator senses the CT voltage value  
and activates the sources when the voltage is reaching the  
2.4V/4V levels.  
The current sense input consists of a filter (6k , 4pF) and  
of a leading edge blanking. Thanks to that, this pin is not  
sensitive to the power switch turn on noise and spikes and  
practically in most applications, no filtering network is  
required to sense the current.  
Finally, this pin is used:  
ICH  
– as a protection against over currents (Isense > I)  
– as a reduction of the peak current during a Pulsed Mode  
switching phase.  
DMG  
from Demag  
logic block  
OSC  
SCH  
&
Window  
comp  
4 V  
+
Clock  
The overcurrent propagation delay is reduced by  
producing a sharp output turn off (high slew rate). This  
results in an abrupt output turn off in the event of an over  
current and in the majority of the pulsed mode switching  
sequense.  
2.4 V  
SDCH  
CT  
IDCH  
Demagnetization Section  
The MC44608 demagnetization detection consists of a  
comparator designed to compare the V  
to a reference that is typically equal to 50mV.  
winding voltage  
CC  
Figure 4. Oscillator Block  
This reference is chosen low to increase effectiveness of  
the demagnetization detection even during start–up.  
A latch is incorporated to turn the demagnetization block  
output into a low level as soon as a voltage less than 50 mV  
is detected, and to keep it in this state until a new pulse is  
generatedon the output. This avoids any ringing on the input  
signal which may alter the demagnetization detection.  
For a higher safety, the demagnetization block output is  
also directly connected to the output, which is disabled  
during the demagnetization phase.  
The complete demagnetization status DMG is used to  
inhibit the recharge of the CT capacitor. Thus in case of  
incomplete transformer demagnetization the next switching  
cycle is postpone until the DMG signal appears. The  
oscillator remains at 2.4V corresponding to the sawtooth  
valley voltage. In this way the SMPS is working in the so  
called SOPS mode (Self Oscillating Power Supply). In that  
case the effective switching frequency is variable and no  
longer depends on the oscillator timing but on the external  
working conditions (Refer to DMG signal in the Figure 5).  
The demagnetization pin is also used for the quick,  
programmable OVP. In fact, the demagnetization input  
current is sensed so that the circuit output is latched offwhen  
this current is detected as higher than 120µA.  
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6
MC44608  
OSC  
4 V  
V
CC  
13 V  
Vcont  
2.4 V  
10 V  
Clock  
6.5 V  
DMG  
Iprim  
Start–up  
Phase  
Latched off  
Phase  
Switching  
Phase  
Figure 6. Hiccup Mode  
Figure 5.  
In case of the hiccup mode, the duty cycle of the switching  
phase is in the range of 10%.  
The OSC and Clock signals are provided according to the  
Figure 5. The Clock signals correspond to the CT capacitor  
discharge. The bottom curve represents the current flowing  
in the sense resistor Rcs. It starts from zero and stops when  
the sawtooth value is equal to the control voltage Vcont. In  
this way the SMPS is regulated with a voltage mode control.  
Mode Transition  
TheLWlatchFigure7isthememoryoftheworkingstatus  
at the end of every switching sequence.  
Two different cases must be considered for the logic at the  
termination of the SWITCHING PHASE:  
1. No Over Current was observed  
2. An Over Current was observed  
Overvoltage Protection  
The MC44608 offers two OVP functions:  
These 2 cases are corresponding to the signal labelled  
NOCincaseofNoOverCurrentandOCincaseofOver  
Current. So the effective working status at the end of the ON  
time memorized in LW corresponds to Q=1 for no over  
current and Q=0 for over current.  
– a fixed function that detects when V  
15.4V  
is higher than  
CC  
– a programmable function that uses the demag pin. The  
current flowing into the demag pin is mirrored and  
compared to the reference current Iovp (120µA). Thus this  
OVP is quicker as it is not impacted by the V  
is called QOVP.  
This sequence is repeated during the Switching phase.  
Several events can occur:  
inertia and  
CC  
1. SMPS switch OFF  
2. SMPS output overload  
3. Transition from Normal to Pulsed Mode  
4. Transition from Pulsed Mode to Normal Mode  
In both cases, once an OVP condition is detected, the  
output is latched off until a new circuit START–UP.  
Start–up Management  
The Vi pin 8 is directly connected to the HV DC rail Vin.  
This high voltage current source is internally connected to  
Latched Off  
Phase  
theV pinandthusisusedtochargetheV capacitor.The  
CC CC  
V
capacitor charge period corresponds to the Start–up  
CC  
VPWM  
OUT  
NOC  
OC  
S
Q
Q
Stand–by  
&
&
S
Mode  
&
&
phase. When the V voltage reaches 13V, the high voltage  
CC  
Q
LW  
9mA current source is disabled and the device starts  
working. The device enters into the switching phase.  
It is to be noticed that the maximum rating of the Vi pin 8  
is 700V. ESD protection circuitry is not currently added to  
this pin due to size limitations and technology constraints.  
Protection is limited by the drain–substrate junction in  
avalanche breakdown. To help increase the application  
safety against high voltage spike on that pin it is possible to  
insert a small wattage 1k series resistor between the Vin  
rail and pin 8.  
S1  
R1  
R2  
R
Switch  
LEB out  
1 V  
+
CS  
I
Start–up  
Phase > 24  
Switching Start–up  
Phase Phase  
demag  
A
Figure 7. Transition Logic  
1. SMPS SWITCH OFF  
When the mains is switched OFF, so long as the bulk  
electrolithic bulk capacitor provides energy to the SMPS,  
the controller remains in the switching phase. Then the peak  
current reaches its maximum peak value, the switching  
frequency decreases and all the secondary voltages are  
The Figure 6 shows the V  
no external current source providing current into the V  
voltage evolution in case of  
CC  
CC  
pin during the switching phase. This case can be  
encountered in SMPS when the self supply through an  
auxiliary winding is not present (strong overload on the  
SMPS output for example). The Figure 16 also depicts this  
working configuration.  
reduced. The V  
voltage is also reduced. When V is  
CC  
equal to 10V, the SMPS stops working.  
CC  
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7
MC44608  
2. Overload  
according to the equation of the current sense section, page  
5. The C.S. clamping level depends on the power to be  
delivered to the load during the SMPS stand–by mode.  
Every switching sequence ON/OFF is terminated by an OC  
as long as the secondary Zener diode voltage has not been  
reached. When the Zener voltage is reached the ON cycle is  
terminated by a true PWM action. The proper SWITCHING  
PHASE termination must correspond to a NOC condition.  
The LW latch stores this NOC status.  
The LATCHED OFF PHASE: The MODE latch is set.  
The START–UP PHASE is similar to the Overload Mode.  
The MODE latch remains in its set status (Q=1).  
The SWITCHING PHASE: The Stand–by signal is  
validated and the 200µA is sourced out of the Current Sense  
pin 2.  
In the hiccup mode the 3 distinct phases are described as  
follows (refer to Figure 6):  
The SWITCHING PHASE: The SMPS output is low and  
the regulation block reacts by increasing the ON time (dmax  
= 80%). The OC is reached at the end of every switching  
cycle. The LW latch (Figure 7) is reset before the VPWM  
signal appears. The SMPS output voltage is low. The V  
CC  
voltage cannot be maintained at a normal level as the  
auxiliary winding provides a voltage which is also reduced  
in a ratio similar to the one on the output (i.e. Vout nominal  
/ Vout short–circuit). Consequently the V  
CC  
reduced at an operating rate given by the combination V  
voltage is  
CC  
capacitor value together with the I working consumption  
CC  
(3.2mA) according to the equation 2. When V  
crosses  
CC  
10V the WORKING PHASE gets terminated. The LW latch  
remains in the reset status.  
4. Transition from Stand–by to Normal  
The secondary reconfiguration is removed. The  
regulation on the low voltage secondary rail can no longer  
be achieved, thus at the end of the SWITCHING PHASE, no  
PWM condition can be encountered. The LW latch is reset.  
At the next WORKING PHASE a NORMAL mode status  
takes place.  
In order to become independent of the recovery time  
constant on the secondary side of the SMPS an additional  
resetinputR2isprovidedontheMODElatch. Thecondition  
Idemag<24µA corresponds to the activation of the  
secondary reconfiguration status. The R2 reset insures a  
return into the NORMAL mode following the first  
START–UP PHASE.  
The LATCHED–OFF PHASE: The V  
capacitor  
CC  
voltage continues to drop. When it reaches 6.5V this phase  
is terminated. Its duration is governed by equation 3.  
The START–UP PHASE is reinitiated. The high voltage  
start–up current source (–I  
MODE latch is reset. The V  
= 9mA) is activated and the  
voltage ramps up according  
CC1  
CC  
to the equation 1. When it reaches 13V, the IC enters into the  
SWITCHING PHASE.  
The NEXT SWITCHING PHASE: The high voltage  
current source is inhibited, the MODE latch (Q=0) activates  
the NORMAL mode of operation. Figure 2 shows that no  
current is injected out pin 2. The over current sense level  
corresponds to 1V.  
As long as the overload is present, this sequence repeats.  
TheSWITCHINGPHASEdutycycleisintherangeof10%.  
Pulsed Mode Duty Cycle Control  
During the sleep mode of the SMPS the switch S3 is  
closed and the control input pin 3 is connected to a 4.6V  
voltagesource thrua 500 resistor. Thedischargerateofthe  
3. Transition from Normal to Pulsed Mode  
In this sequence the secondary side is reconfigured (refer  
to the typical application schematic on page 13). The high  
voltage output value becomes lower than the NORMAL  
mode regulated value. The TL431 shunt regulator is fully  
OFF. In the SMPS stand–by mode all the SMPS outputs are  
lowered except for the low voltage output that supply the  
wake–up circuit located at the isolated side of the power  
supply. In that mode the secondary regulation is performed  
by the zener diode connected in parallel to the TL431.  
The secondary reconfiguration status can be detected on  
the SMPS primary side by measuring the voltage level  
present on the auxiliary winding Laux. (Refer to the  
Demagnetization Section). In the reconfigured status, the  
V
CC  
capacitor is given by I (device consumption  
CC–latch  
during the LATCHED OFF phase) in addition to the current  
drawn out of the pin 3. Connecting a resistor between the Pin  
3 and GND (R  
) a programmable current isdrawn  
DPULSED  
from the V through pin 3. The duration of the LATCHED  
CC  
OFF phase is impacted by the presence of the resistor  
R
. The equation 3 shows the relation to the pin 3  
DPULSED  
current.  
Pulsed Mode Phases  
Equations 1 through 8 define and predict the effective  
behavior during the PULSED MODE operation. The  
equations 6, 7, and 8 contain K, Y, and D factors. These  
factors are combinations of measured parameters. They  
appear in the parameter section “Kfactors for pulsed mode  
operation” page 4. In equations 3 through 8 the pin 3 current  
is the current defined in the above section “Pulsed Mode  
Duty Cycle Control”.  
Laux voltage is also reduced. The V  
self–powering is no  
CC  
longer possible thus the SMPS enters in a hiccup mode  
similar to the one described under the Overload condition.  
In the SMPS stand–by mode the 3 distinct phases are:  
The SWITCHING PHASE: Similar to the Overload  
mode. The current sense clamping level is reduced  
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8
MC44608  
EQUATION 1  
Start–up Phase Duration:  
C
(V  
UVLO2)  
stup  
Vcc  
t
start–up  
I
stup  
where: I  
is the start–up current flowing through V  
pin  
CC  
stup  
C
is the V capacitor value  
Vcc  
CC  
EQUATION 2  
Switching Phase Duration:  
C
(V  
stup  
UVLO1)  
Vcc  
t
switch  
I
I
ccS  
G
where: I  
is the no load circuit consumption in switching phase  
ccS  
I
G
is the current consumed by the Power Switch  
EQUATION 3  
Latched–off Phase Duration:  
C
(UVLO1 UVLO2)  
I
Vcc  
t
latched off  
I
ccL  
pin3  
where: I  
is the latched off phase consumption  
is the current drawn from pin3 adding a resistor  
ccL  
I
pin3  
EQUATION 4  
Burst Mode Duty Cycle:  
t
switch  
d
BM  
t
t
t
start up  
switch  
latched off  
EQUATION 5  
C
(V  
stup  
UVLO1)  
Vcc  
I
I
ccS  
(V  
G
d
BM  
C
(V  
UVLO2)  
C
UVLO1)  
C
(UVLO1 UVLO2)  
stup  
I
stup  
Vcc  
Vcc  
Vcc  
I
I
I
I
stup  
ccS  
G
ccL pin3  
EQUATION 6  
1
d
BM  
I
I
I
I
ccS  
I
G
ccS  
G
1
k
k
S Stup  
S L  
I
I
stup  
ccL pin3  
where: k  
S/Stup  
S/L  
= (V  
– UVLO2)/(V  
– UVLO1)  
– UVLO1)  
stup  
stup  
k
= (UVLO1 – UVLO2)/(V  
stup  
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9
MC44608  
EQUATION 7  
1
d
BM  
I
I
I
stup  
ccS  
I
G
1
k
k
S Stup  
S L  
I
I
stup  
ccL  
pin3  
EQUATION 8  
1
d
BM  
I
G
1
I
1
k1  
k
(k  
)
S Stup  
S L  
I
stup  
pin3  
k2  
I
stup  
where: k1 = I  
/I  
ccs stup  
k2 = I  
I
ccL/ stup  
= (V  
k
k
–UVLO2)/(V  
stup  
–UVLO1)  
–UVLO1)  
S/Stup  
stup  
stup  
= (UVLO1–UVLO2)/(V  
S/L  
PULSED MODE CURRENT SENSE CLAMPING LEVEL  
Equations 9, 10, 11 and 12 allow the calculation of the Rcs value for the desired maximum current peak value during the  
SMPS stand–by mode.  
EQUATION 9  
V
cs–th  
(R  
I
)
cs  
cs  
Ipk  
stby  
R
S
where: V  
is the CS comparator threshold  
cs–th  
I
R
R
is the CS internal current source  
is the sensing resistor  
cs  
S
is the resistor connected between pin 2 and R  
cs  
S
EQUATION 10  
I
cs  
1
1
R
cs  
V
cs–th  
Ipk  
V
stby  
cs–th  
R
S
S
EQUATION 11  
(R  
Y
)
cs  
cs–stby  
Ipk  
V
stby  
cs–th  
R
where: Y  
= I /V  
cs–stby cs cs–th  
Taking into account the circuit propagation delay ( t ) and the Power Switch reaction time ( t ):  
cs ps  
EQUATION 12  
1
(R  
Y
)
V
( t  
t
)
ps  
cs  
cs–stby  
cs  
in  
Ipk  
V
stby  
cs–th  
R
L
p
S
http://onsemi.com  
10  
MC44608  
60  
50  
5.08  
5.07  
5.06  
5.05  
t_rise  
85° C  
5.04  
5.03  
40  
30  
20  
10  
t_fall  
25° C  
5.02  
5.01  
–25° C  
5.00  
4.99  
4.98  
0.5  
1
1.5  
Current Injected in Pin 3 (mA)  
2
2.5  
10  
11  
12  
13  
14  
15  
Pin6 V Voltage (V)  
CC  
Figure 8. Output Switching Speed  
Figure 11. Vpin3 During the Working Period  
5.0  
4.5  
4.0  
3.5  
3.0  
2.5  
2.0  
1.5  
79.0  
77.0  
85° C  
–25° C  
–25° C  
75.0  
25° C  
25° C  
73.0  
71.0  
85° C  
69.0  
67.0  
65.0  
10  
11  
12  
13  
14  
15  
–1.6  
–1.4  
–1.2  
–1.0 –.08  
–.06  
–.04  
–.02  
0.0  
V
CC  
Voltage (V)  
Current Injected in Pin 3 (mA)  
Figure 12. Vpin3 During the Latched Off Period  
Figure 9. Frequency Stability  
4.80  
4.60  
4.40  
4.20  
4.00  
90  
80  
70  
60  
50  
40  
–25° C  
85° C  
25° C  
3.80  
3.60  
3.40  
3.20  
3.00  
–25° C  
30  
20  
10  
0
85° C  
25° C  
0.0  
0.5  
1.0  
1.5  
2.0  
2.5  
10  
11  
12  
13  
14  
15  
Current Injected in Pin3 (mA)  
Pin6 V Voltage (V)  
CC  
Figure 10. Duty Cycle Control  
Figure 13. Device Consumption when Switching  
http://onsemi.com  
11  
MC44608  
Figure 14. High Voltage Current Source  
Figure 15. Overload Burst Mode  
11.00  
10.00  
9.00  
12.00  
–25° C  
11.00  
10.00  
–25° C  
9.00  
8.00  
7.00  
6.00  
25° C  
85° C  
8.00  
25° C  
85° C  
7.00  
6.00  
5.00  
5.00  
500  
0
100  
200  
300  
400  
0
100  
200  
300  
400  
500  
Vi Pin8 Voltage (Vi)  
Vi Pin Voltage (V)  
Figure 16. Hiccup Mode Waveforms  
The data in Figure 15 corresponds to the waveform in  
Figure16.TheFigure16showsV ,I ,I (pin2)and  
CC CC sense  
(pin 5). V (pin 5) in fact shows the envelope of the  
V
out  
out  
output switching pulses. This mode corresponds to an  
overload condition.  
http://onsemi.com  
12  
MC44608  
The Figure 18 represents a complete power supply using the secondary reconfiguration.  
The specification is as follows:  
Input source:  
3 Outputs  
85Vac to 265Vac  
112V / 0.45A  
16V / 1.5A  
8V / 1A  
Output power  
80W  
Stand–by mode  
@ Pout = 300mW, 1.3W  
R F6  
47288900  
FI  
C20  
2N2FY  
C11  
220 pF  
500 V  
RFI  
FILTER  
WIDE  
AINS  
C1  
100 nF  
R16  
4.7 k  
4 kV  
D18  
MR856  
112 V/0.45 A  
1
14  
C3  
1 nF  
D1, D2, D3, D4  
1N5404  
+
C12  
C13  
100 nF  
47  
250 V  
F
J3  
2
12  
C5  
3
+
C17  
120 pF  
R7  
47 k  
R1  
22 k  
5 W  
220  
F
16 V/1.5 A  
400 V  
C4  
1 nF  
D12  
1N4934  
C6  
47 nF  
630 V  
1
D6  
MR856  
R5  
J4  
2
D5  
1N4007  
DZ1  
MCR22–6  
100 k  
D9  
3
MR852  
1
6
7
11  
10  
8 V/1 A  
D7  
C14  
1000  
35 V  
+
1N4148  
F
1
8
C7  
22  
I
sense  
+
F
2
2
3
4
7
6
5
C16  
120 pF  
16 V  
R19  
V
CC  
C9  
18 k  
D13  
470 pF  
630 V  
R2  
10  
1N4148  
D10  
MR852  
D14  
MR856  
MTP6N60E  
8
Post  
Reg.  
C8  
100 nF  
R17  
2.2 k  
5 W  
P
+
C15  
R4  
3.9 k  
1000  
F
16 V  
9
R3  
0.27  
R21  
R9  
100 k  
47  
OPT1  
C18  
100 nF  
R12  
1 k  
R10  
10 k  
C19  
33 nF  
DZ3  
10 V  
ON  
OFF  
R11  
4.7 k  
DZ2  
TL431CLP  
R8  
2.4 k  
ON = Normal Mode  
OFF = Pulsed Mode  
Figure 17. Typical Application  
http://onsemi.com  
13  
MC44608  
The secondary reconfiguration is activated by the µP  
applied to the secondary windings 12–14, 10–11 and 6–7  
(Vaux) are thus divided by ratio N12–14 / N9–8 (number of  
turns of the winding 12–14 over number of turns of the  
winding 9–8). In this reconfigured status all the secondary  
voltages are lowered except the 8V one. The regulation  
during every pulsed or burst is performed by the zener diode  
DZ3 which value has to be choosen higher than the normal  
mode regulation level. This working mode creates a voltage  
ripple on the 8V rail which generally must be post regulated  
for the microProcessor supply.  
through the switch. The dV/dt appearing on the high voltage  
winding (pins 14 of the transformer) at every TMOS switch  
off, produces a current spike through the series RC network  
R7, C17. According to the switch position this spike is either  
absorbed by the ground (switch closed) or flows into the  
thyristor gate (switch open) thus firing the MCR22–6. The  
closed position of the switch corresponds to the Pulsed  
Mode activation. In this secondary side SMPS status the  
high voltage winding (12–14) is connected through D12 and  
DZ1 to the 8V low voltage secondary rail. The voltages  
Figure 18. SMPS Pulsed Mode  
The Figure 18 shows the SMPS behavior while working  
is the result of the 200µA current source activated during the  
start–up phase and also during the working phase which  
flows through the R4 resistor. The used high resolution  
mode of the oscilloscope does not allow to show the  
effective ton current flowing in the sensing resistor R11.  
in the reconfigured mode. The top curve represents the V  
CC  
voltage (pin 6 of the MC44608). The middle curve  
represents the 8V rail. The regulation is taking place at  
11.68V. Onthe bottom curve the pin2voltage isshown. This  
voltagerepresentsthecurrentsensesignal. Thepin2voltage  
http://onsemi.com  
14  
MC44608  
PACKAGE DIMENSIONS  
DIP–8  
P SUFFIX  
PLASTIC PACKAGE  
CASE 626–05  
ISSUE K  
NOTES:  
1. DIMENSION L TO CENTER OF LEAD WHEN  
FORMED PARALLEL.  
2. PACKAGE CONTOUR OPTIONAL (ROUND OR  
SQUARE CORNERS).  
8
5
3. DIMENSIONING AND TOLERANCING PER ANSI  
Y14.5M, 1982.  
–B–  
MILLIMETERS  
DIM MIN MAX  
9.40 10.16 0.370 0.400  
INCHES  
MIN MAX  
1
4
A
B
C
D
F
6.10  
3.94  
0.38  
1.02  
6.60 0.240 0.260  
4.45 0.155 0.175  
0.51 0.015 0.020  
1.78 0.040 0.070  
F
–A–  
NOTE 2  
L
G
H
J
K
L
2.54 BSC  
0.100 BSC  
1.27 0.030 0.050  
0.30 0.008 0.012  
0.76  
0.20  
2.92  
3.43  
0.115  
0.135  
C
7.62 BSC  
0.300 BSC  
M
N
–––  
0.76  
10  
–––  
10  
1.01 0.030 0.040  
J
–T–  
SEATING  
PLANE  
N
STYLE 1:  
PIN 1. AC IN  
M
2. DC + IN  
3. DC – IN  
4. AC IN  
D
K
G
H
5. GROUND  
6. OUTPUT  
7. AUXILIARY  
M
M
M
0.13 (0.005)  
T A  
B
8. V  
CC  
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15  
MC44608  
ON Semiconductor and  
are trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes  
withoutfurthernoticetoanyproductsherein. SCILLCmakesnowarranty,representationorguaranteeregardingthesuitabilityofitsproductsforanyparticular  
purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability,  
including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or  
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be  
validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others.  
SCILLCproductsarenotdesigned, intended, orauthorizedforuseascomponentsinsystemsintendedforsurgicalimplantintothebody, orotherapplications  
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Phone: 81–3–5740–2745  
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For additional information, please contact your local  
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MC44608/D  

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