AEVS16012 [PANASONIC]

Unique Silencing Technology and Low Operation Noise;
AEVS16012
型号: AEVS16012
厂家: PANASONIC    PANASONIC
描述:

Unique Silencing Technology and Low Operation Noise

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中文:  中文翻译
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Unique Silencing  
Technology and  
Low Operation Noise  
EV RELAYS (AEVS)  
Quiet Type  
FEATURES  
TYPICAL APPLICATIONS  
w
Ne  
• Low operation noise  
• Hybrid vehicle  
Compared to our previous product, ON  
noise has been reduced approx. 13 dB  
and OFF noise has been reduced  
approx. 5 dB.  
• Small sized electric vehicle  
• High DC voltage applications such as  
battery charge and discharge systems  
• High-voltage accessories  
• Vertical and horizontal types  
available  
Offers freedom of relay layout where  
space is restricted.  
• Compact and lightweight  
Charged with hydrogen gas for high arc  
cooling capacity, short gap cutoff has  
been achieved at high DC voltages.  
• Capsule contact construction for  
safety and high contact reliability  
High safety achieved with construction  
that prevents explosions by keeping the  
arc from leaking.  
Vertical type  
(coil: lead wire)  
Horizontal type  
(coil: faston terminal)  
Since the contact portion is sealed in  
hydrogen gas, there is no contact  
oxidation. It is also dustproof and  
waterproof.  
RoHS compliant  
ORDERING INFORMATION  
AEVS  
0
Contact arrangement / Installation type  
1: 1 Form A (Screw terminal, Vertical type)  
9: 1 Form A (Screw terminal, Horizontal type)  
Contact rating  
6: 60 A  
Coil voltage  
12: 12V DC  
Coil terminal structure  
Nil: Lead wire  
2: Faston terminal  
TYPES  
Contact rating  
Nominal coil voltage  
12 V DC  
Contact arrangement  
1 Form A  
Installation type  
Vertical type  
Part No.  
AEVS16012  
AEVS960122  
60 A  
Horizontal type  
Standard packing; Carton: 1pc. Case: 20pcs  
ASCTB282E 201202-T  
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/  
EV (AEVS)  
RATING  
1. Coil data  
Nominal coil  
voltage  
Pick-up voltage  
(at 20°C 68°F)  
Max. 9 V DC  
Drop-out voltage  
(at 20°C 68°F)  
Min. 1 V DC  
Nominal operating current  
[ 10%] (at 20°C 68°F)  
Nominal operating power  
Type  
60 A  
Max. allowable voltage*1  
16 V DC  
(at 20°C 68°F)  
12 V DC  
0.375A  
4.5 W  
Note: *1. When continually powered, the maximum allowable voltage is 14 V DC (at 65°C 149°F).  
2. Specifications  
Specifications  
Characteristics  
Item  
Vertical type  
Horizontal type  
Contact arrangement  
1 Form A  
Nominal switching capacity (resistive load)  
Short term carrying current  
60A 400V DC  
100A 10 min., 180A 1 min. (15mm2 Wire)  
1A 12V DC*1  
600A 300V DC (Min. 5 cycles)*2, *3  
120A 400V DC (Min. 50 cycles)*2, *3  
–120A 200V DC (Min. 50 cycles)*2, *3  
Max. 0.067 V (By voltage drop 6 V DC 20A)  
Min. switching capacity (resistive load)  
Max. shutoff current  
Contact rating  
Overload opening/closing rating  
Reverse direction shutoff  
Contact voltage drop (Initial)  
Insulation resistance (Initial)  
Min. 100M(at 500 V DC, Measurement at same location as “Initial breakdown voltage” section.)  
Between open contacts  
Between contact and coil  
2,500Vrms/min. (Detection current: 10mA)  
2,500Vrms/min. (Detection current: 10mA)  
2,000Vrms/min. (Detection current: 10mA)  
2,000Vrms/min. (Detection current: 10mA)  
Breakdownvoltage  
(Initial)  
Electrical  
characteristics  
Max. 50ms  
Operate time (at 20°C 68°F)  
Release time (at 20°C 68°F)  
(Nominal coil voltage applied to the coil, excluding contact bounce time)  
Max. 50ms  
(Nominal coil voltage applied to the coil, without diode)  
For ON: Min. 196m/s2 {20 G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs)  
Functional  
For OFF: Min. 98m/s2 {10 G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs)  
Shock resistance  
Destructive  
Functional  
Min. 490 m/s2 {50 G} (Half-wave pulse of sine wave: 6ms)  
10 to 100 Hz, acceleration: 43 m/s2 {4.4 G}  
Mechanical  
characteristics  
100 to 200 Hz, acceleration: 19.6 m/s2 {2 G} (Detection time: 10µs)  
Vibration  
resistance  
10 to 100 Hz, acceleration: 43 m/s2 {4.4 G}  
Destructive  
100 to 200 Hz, acceleration: 19.6 m/s2 {2 G}  
(Time of vibration for each direction; X, Y, Z direction: 4 hours)  
Mechanical  
Min. 2×105 (at 60 cpm)  
60A 400V DC Min. 800 cycles  
Expected life  
Electrical (resistive load)  
Ambient temperature: –40 to +80°C –40 to +176°F  
(–40 to +65°C –40 to +149°F when continually powered at 14 V DC.)  
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)  
Conditions for operation  
Conditions  
Ambient temperature: –40 to +80°C –40 to +176°F  
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)  
Conditions for transport and storage  
Mass (Approx.)  
250 g 8.82 oz  
240 g 8.47 oz  
Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the  
actual load.  
*2. The electrical performance value applies when a varistor is connected in parallel to the coil. Please be warned that working life will be reduced when a diode is  
used.  
*3. At L/R 1ms  
ASCTB282E 201202-T  
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/  
EV (AEVS)  
REFERENCE DATA  
1. Ambient temperature characteristics  
3 pcs.  
2. Max. value for switching capacity  
3. Switching life curve  
40  
30  
20  
1000  
100000  
X
10000  
1000  
100  
Ambient  
400 V DC, resistive load  
10  
temperature, °C  
Pick-Up voltage  
20 40 60 80  
400 V DC, resistive load  
-40  
-20  
0
100  
-10  
-20  
10  
1
10  
1
Drop-out voltage  
-30  
-40  
1
10  
100  
1000  
1
10  
100  
1000  
Contact voltage, V  
Contact current, A  
4. Shutoff life curve (forward direction)  
5. Carrying performance curve (80°C 176°F)  
105  
1000  
104  
100  
400 V DC, resistive load  
(However, 300 V DC  
when 400 A is exceeded.)  
1000  
Up to 65°C 149°F  
ambient temperature  
10  
1
100  
10  
when continuously  
powered  
1
10  
100  
Carrying current, A  
1000  
100  
1000  
Shutoff current, A  
10000  
6.-(1)-1 Operation noise distribution (vertical  
6.-(1)-2 Operation noise distribution (vertical  
Vertical type  
Measuring conditions  
Sample: AEVS16012, 50pcs  
Equipment setting: “A” weighted, Fast, Max. hold  
Coil voltage: 12 V DC  
Coil connection device: 18 V zener diode  
Background noise: approx. 20dB  
type)  
When operate  
type)  
When release  
30  
25  
20  
15  
10  
5
30  
25  
20  
15  
10  
5
Microphone  
30cm  
11.811inch  
Relay  
Sponge  
0
0
38 40 42 44 46 48 50 52 54 56 58 60  
38 40 42 44 46 48 50 52 54 56 58 60  
Noise level, dB  
Noise level, dB  
6.-(2)-1 Operation noise distribution (horizontal  
6.-(2)-2 Operation noise distribution (horizontal  
Horizontal type  
Measuring conditions  
type)  
type)  
Sample: AEVS960122, 50pcs  
Equipment setting: “A” weighted, Fast, Max. hold  
Coil voltage: 12 V DC  
Coil connection device: 18 V zener diode  
Background noise: approx. 20dB  
When operate  
When release  
30  
25  
20  
15  
10  
5
30  
25  
20  
15  
10  
5
Microphone  
Measured with  
terminals facing up  
30cm  
11.811inch  
Sponge  
0
0
38 40 42 44 46 48 50 52 54 56 58 60  
38 40 42 44 46 48 50 52 54 56 58 60  
Noise level, dB  
Noise level, dB  
ASCTB282E 201202-T  
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/  
EV (AEVS)  
The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/  
DIMENSIONS (mm inch)  
1. 60 A Vertical type  
CAD Data  
External dimensions  
Schematic (TOP VIEW)  
57.9  
1 (+)  
2 ()  
2.280  
(Both ends of bus bar)  
44.9  
1.768  
(M5 bolt pitch)  
1-Load input bus bar (+)  
2-Load input bus bar ()  
17.9  
.705  
Coil  
Coil  
2×6.0 dia.  
2×.236 dia.  
1
2
2.0  
.079  
22.0 0.5  
.866 .020  
Mounting dimensions  
7.0  
.276  
Mounting hole:  
2×6.0 0.2 dia.  
2×.236 .008 dia.  
22.0 0.2  
.866 .008  
62.0 0.5  
2.441 .020  
8.0 .315 (Flat washer)  
10.0  
.394  
62.0 0.2  
2.441 .008  
M5 bolt  
(M4)  
Lead wire  
(No polarity)  
72.3  
66.8  
150 5  
5.906 .197  
62.3  
2.453  
2.846  
2.630  
Collar  
height:  
5.7  
.224  
General tolerance;  
less than 10 .394:  
0.3 .012  
49.0  
36.0  
1.929  
1.417  
10 to 50 .394 to 1.969: 0.6 .024  
76.0  
more than 50 1.969:  
1.0 .039  
2.992  
2. 60 A Horizontal type  
CAD Data  
External dimensions  
Schematic (TOP VIEW)  
2-Load input terminal ()  
1-Load input terminal (+)  
2 ()  
1 (+)  
17.9  
.705  
Collar  
height:  
5.7  
M4×0.7 .028  
(Useful length: 7.2 .283 min.)  
.224  
19.7  
.776  
Coil  
Coil  
19.0  
.748  
Mounting dimensions  
2×6.0 dia.  
2×.236 dia.  
Mounting hole:  
2×6.0 0.2 dia.  
2×.236 .008 dia.  
26.3  
1.035  
67.8 59.85  
2.669 2.356  
65.0 0.2  
2.559 .008  
4.25  
.167  
32.75  
1.289  
50.0  
1.969  
65.0  
10.9  
.429  
37.7  
1.484  
General tolerance;  
less than 10 .394:  
10 to 50 .394 to 1.969: 0.6 .024  
more than 50 1.969: 1.0 .039  
2.559  
77.0  
0.3 .012  
3.031  
Coil terminal (No polarity)  
#250 tab, 0.8t  
ASCTB282E 201202-T  
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/  
EV (AEVS)  
NOTES  
1. Usage, transport and storage conditions  
1) Temperature: –40 to +80°C –40 to +176°F (–40 to +65°C –40  
to +149°F when continually powered at 14 V DC)  
2) Humidity: 5 to 85% RH (Avoid freezing and condensation.)  
The humidity range varies with the temperature. Use within the  
range indicated in the graph below.  
Ex. 1: When using a varistor  
Recommended Varistor; Maximum Energy: more than 1J  
(However, please make settings using values that take into  
consideration the worst case scenario.)  
Varistor voltage: For 12 V DC input, Min. 18 V  
Ex. 2: When using a zener diode (circuit)  
3) Atmospheric pressure: 86 to 106 kPa  
Temperature and humidity range for usage, transport, and  
storage  
(1) 12V  
ZD18V  
Relay  
Coil  
ZD18V+  
Humidity, %RH  
Clamp voltage  
Diode voltage  
D
85  
Tolerance range  
(Avoid freezing (Avoid  
when used at  
temperatures  
lower than  
condensation  
when used at  
temperatures  
higher than  
0°C 32°F)  
When continually  
powered at 14 V DC  
0°C 32°F)  
12V  
(2)  
5
Relay  
Coil  
–40  
–40  
0
+32  
65 80  
ZD30V Zener voltage  
+149 +176  
Clamp voltage  
30V12V=18V  
Temperature, °C °F  
ZD30V  
4) Condensation  
Condensation forms when there is a sudden change in  
temperature under high temperature and high humidity  
conditions. Condensation will cause deterioration of the relay  
insulation.  
4) Lifetime is specified under the standard test conditions in JIS  
C 5442. (temperature 15 to 35°C 59 to 95°F, humidity 25%RH to  
85%RH)  
5) Low temperature, low humidity environments  
The plastic becomes brittle if the relay is exposed to a low  
temperature, low humidity environment for long periods of time.  
2. Condition of tightening screw  
1) Tightening torque for fixing relay-body;  
Vertical and Horizontal type (M5 Screw): 3.0 to 4.0 N·m  
2) Tightening torque for contact terminal;  
Lifetime is dependent on the coil driving circuit, load type,  
operation frequency and ambient conditions. Check lifetime  
under the actual condition.  
Especially, Contact terminals have polarity. So if the contact  
terminals were connected with opposite pole, the electric life  
would be shorter.  
5) When applying current which includes precipitous changes or  
ripple, the relay may generate buzzing sound. Therefore, please  
confirm with the actual load.  
Vertical type (M5 screw): 3.0 to 4.0 N·m,  
Horizontal type (M4 screw): 2.2 to 2.8 N·m  
3. Allowable pulling force for the coil input lead wire:  
Max.10N (for vertical type)  
4. Insertion strength into the tab terminal: Max. 49N (for  
horizontal type)  
Reference: Please select a faston terminal (flat connection  
terminal) which comply with JIS C2809-1999.  
For plate thickness 0.8mm .031inch and #250 tab terminal  
5. Cautions for use  
6) If the relay is used while exceeding the coil rating, contact  
rating or cycle lifetime, this may result in the risk of overheating.  
7) As a general rule, do not use a relay if it has been dropped.  
8) Take care to avoid cross connections as they may cause  
malfunctions or overheating.  
9) When the screws for fixing relay-body and for additional  
terminal are tightened, it should be used within the range of  
decided torque.  
1) Regarding cautions for use and explanation of technical  
terms, please refer to our general catalog.  
10) Avoid mounting the relay in strong magnetic fields (near a  
transformer or magnet) or close to an object that radiates heat.  
11) If the several relays are mounted closely or a heat-  
generation object is close to the relay, take care to check the  
abnormal temperature-rise and the insulation distance between  
the terminals outside of the relay.  
12) The relay contacts are encapsulated in an inert gas  
atmosphere. Care must be exercised when the relay is to be  
used or stored at high ambient temperature.  
13) If the power is turned off and then immediately on after  
applying the rated voltage (current) continuously to the relay’s  
coil and contact, the resistance of the coil will increase due to a  
rise in the coil temperature.  
2) Additionally the ambient temperature and condition for your  
application should be considered because pick-up and drop-out  
voltage will be changed.  
3) If it includes ripple, the ripple factor should be less than 5%.  
For coil surge absorption, please use a zener diode or varistor,  
etc., so that the clamp voltage reaches 1.5 times or more (at  
least 18 V for rated 12 V type) the rated operation voltage.  
If only a diode is connected in parallel with the relay coil, the  
contact opening velocity will become slow and sufficient cutoff  
performance cannot be guaranteed. Please avoid such usage.  
This causes the pick-up voltage to rise, and possibly exceed the  
rated pick-up voltage. In these circumstances, take measures  
such as reducing the load current, limiting the duration of current  
flow, and applying a coil voltage higher than the rated operating  
voltage (quick start).  
ASCTB282E 201202-T  
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/  
EV (AEVS)  
14) In case using a capacitive load (C-load), please take a  
countermeasure as pre-charging to the capacitive load so that  
the inrush current will not surpass 60A.  
The relay might have a contact welding without such  
countermeasure.  
15) If you are using an inductive load (L load) such that L/R >  
1ms, add surge protection in parallel with the inductive load. If  
this is not done, the electrical life will decrease and cut-off failure  
may occur.  
16) Use the suitable wire for wire at the load side according to  
the current. If the wire diameter is small, the maximum rated  
contact current cannot be guaranteed.  
(Ex.) Carrying current; 60A: diameter of 15mm2 or more  
17) Take care to disconnect to the power supply when wiring.  
18) Do not switch the contacts without any load as the contact  
resistance may become increased rapidly.  
19) The relay satisfies the protection level of JIS D 0203 R2 (of  
waterproof). Please take any countermeasures additionally if it  
should be installed in the place where higher protection level is  
required.  
20) Do not use this product in such atmosphere where any kind  
of organic solvent (as benzene, thinner and alcohol) and the  
strong alkali (as ammonia and caustic soda) might be adhered  
to this product.  
21) Be careful that foreign matter and oils and fats kind don’t  
stick to the main terminal parts because it is likely to cause  
terminal parts to give off unusual heat.  
22) Do not make additional manufacturing upon the relay  
housing.  
23) For AC shutoff these is no contact polarity, but confirm the  
electric life using the actual load.  
ASCTB282E 201202-T  
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/  

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