AEVS16012 [PANASONIC]
Unique Silencing Technology and Low Operation Noise;型号: | AEVS16012 |
厂家: | PANASONIC |
描述: | Unique Silencing Technology and Low Operation Noise |
文件: | 总6页 (文件大小:108K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Unique Silencing
Technology and
Low Operation Noise
EV RELAYS (AEVS)
Quiet Type
FEATURES
TYPICAL APPLICATIONS
w
Ne
• Low operation noise
• Hybrid vehicle
Compared to our previous product, ON
noise has been reduced approx. 13 dB
and OFF noise has been reduced
approx. 5 dB.
• Small sized electric vehicle
• High DC voltage applications such as
battery charge and discharge systems
• High-voltage accessories
• Vertical and horizontal types
available
Offers freedom of relay layout where
space is restricted.
• Compact and lightweight
Charged with hydrogen gas for high arc
cooling capacity, short gap cutoff has
been achieved at high DC voltages.
• Capsule contact construction for
safety and high contact reliability
High safety achieved with construction
that prevents explosions by keeping the
arc from leaking.
Vertical type
(coil: lead wire)
Horizontal type
(coil: faston terminal)
Since the contact portion is sealed in
hydrogen gas, there is no contact
oxidation. It is also dustproof and
waterproof.
RoHS compliant
ORDERING INFORMATION
AEVS
0
Contact arrangement / Installation type
1: 1 Form A (Screw terminal, Vertical type)
9: 1 Form A (Screw terminal, Horizontal type)
Contact rating
6: 60 A
Coil voltage
12: 12V DC
Coil terminal structure
Nil: Lead wire
2: Faston terminal
TYPES
Contact rating
Nominal coil voltage
12 V DC
Contact arrangement
1 Form A
Installation type
Vertical type
Part No.
AEVS16012
AEVS960122
60 A
Horizontal type
Standard packing; Carton: 1pc. Case: 20pcs
ASCTB282E 201202-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEVS)
RATING
1. Coil data
Nominal coil
voltage
Pick-up voltage
(at 20°C 68°F)
Max. 9 V DC
Drop-out voltage
(at 20°C 68°F)
Min. 1 V DC
Nominal operating current
[ 10%] (at 20°C 68°F)
Nominal operating power
Type
60 A
Max. allowable voltage*1
16 V DC
(at 20°C 68°F)
12 V DC
0.375A
4.5 W
Note: *1. When continually powered, the maximum allowable voltage is 14 V DC (at 65°C 149°F).
2. Specifications
Specifications
Characteristics
Item
Vertical type
Horizontal type
Contact arrangement
1 Form A
Nominal switching capacity (resistive load)
Short term carrying current
60A 400V DC
100A 10 min., 180A 1 min. (15mm2 Wire)
1A 12V DC*1
600A 300V DC (Min. 5 cycles)*2, *3
120A 400V DC (Min. 50 cycles)*2, *3
–120A 200V DC (Min. 50 cycles)*2, *3
Max. 0.067 V (By voltage drop 6 V DC 20A)
Min. switching capacity (resistive load)
Max. shutoff current
Contact rating
Overload opening/closing rating
Reverse direction shutoff
Contact voltage drop (Initial)
Insulation resistance (Initial)
Min. 100MΩ (at 500 V DC, Measurement at same location as “Initial breakdown voltage” section.)
Between open contacts
Between contact and coil
2,500Vrms/min. (Detection current: 10mA)
2,500Vrms/min. (Detection current: 10mA)
2,000Vrms/min. (Detection current: 10mA)
2,000Vrms/min. (Detection current: 10mA)
Breakdownvoltage
(Initial)
Electrical
characteristics
Max. 50ms
Operate time (at 20°C 68°F)
Release time (at 20°C 68°F)
(Nominal coil voltage applied to the coil, excluding contact bounce time)
Max. 50ms
(Nominal coil voltage applied to the coil, without diode)
For ON: Min. 196m/s2 {20 G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs)
Functional
For OFF: Min. 98m/s2 {10 G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs)
Shock resistance
Destructive
Functional
Min. 490 m/s2 {50 G} (Half-wave pulse of sine wave: 6ms)
10 to 100 Hz, acceleration: 43 m/s2 {4.4 G}
Mechanical
characteristics
100 to 200 Hz, acceleration: 19.6 m/s2 {2 G} (Detection time: 10µs)
Vibration
resistance
10 to 100 Hz, acceleration: 43 m/s2 {4.4 G}
Destructive
100 to 200 Hz, acceleration: 19.6 m/s2 {2 G}
(Time of vibration for each direction; X, Y, Z direction: 4 hours)
Mechanical
Min. 2×105 (at 60 cpm)
60A 400V DC Min. 800 cycles
Expected life
Electrical (resistive load)
Ambient temperature: –40 to +80°C –40 to +176°F
(–40 to +65°C –40 to +149°F when continually powered at 14 V DC.)
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)
Conditions for operation
Conditions
Ambient temperature: –40 to +80°C –40 to +176°F
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)
Conditions for transport and storage
Mass (Approx.)
250 g 8.82 oz
240 g 8.47 oz
Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the
actual load.
*2. The electrical performance value applies when a varistor is connected in parallel to the coil. Please be warned that working life will be reduced when a diode is
used.
*3. At L/R 1ms
ASCTB282E 201202-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEVS)
REFERENCE DATA
1. Ambient temperature characteristics
3 pcs.
2. Max. value for switching capacity
3. Switching life curve
40
30
20
1000
100000
X
10000
1000
100
Ambient
400 V DC, resistive load
10
temperature, °C
Pick-Up voltage
20 40 60 80
400 V DC, resistive load
-40
-20
0
100
-10
-20
10
1
10
1
Drop-out voltage
-30
-40
1
10
100
1000
1
10
100
1000
Contact voltage, V
Contact current, A
4. Shutoff life curve (forward direction)
5. Carrying performance curve (80°C 176°F)
105
1000
104
100
400 V DC, resistive load
(However, 300 V DC
when 400 A is exceeded.)
1000
Up to 65°C 149°F
ambient temperature
10
1
100
10
when continuously
powered
1
10
100
Carrying current, A
1000
100
1000
Shutoff current, A
10000
6.-(1)-1 Operation noise distribution (vertical
6.-(1)-2 Operation noise distribution (vertical
Vertical type
Measuring conditions
Sample: AEVS16012, 50pcs
Equipment setting: “A” weighted, Fast, Max. hold
Coil voltage: 12 V DC
Coil connection device: 18 V zener diode
Background noise: approx. 20dB
type)
When operate
type)
When release
30
25
20
15
10
5
30
25
20
15
10
5
Microphone
30cm
11.811inch
Relay
Sponge
0
0
38 40 42 44 46 48 50 52 54 56 58 60
38 40 42 44 46 48 50 52 54 56 58 60
Noise level, dB
Noise level, dB
6.-(2)-1 Operation noise distribution (horizontal
6.-(2)-2 Operation noise distribution (horizontal
Horizontal type
Measuring conditions
type)
type)
Sample: AEVS960122, 50pcs
Equipment setting: “A” weighted, Fast, Max. hold
Coil voltage: 12 V DC
Coil connection device: 18 V zener diode
Background noise: approx. 20dB
When operate
When release
30
25
20
15
10
5
30
25
20
15
10
5
Microphone
Measured with
terminals facing up
30cm
11.811inch
Sponge
0
0
38 40 42 44 46 48 50 52 54 56 58 60
38 40 42 44 46 48 50 52 54 56 58 60
Noise level, dB
Noise level, dB
ASCTB282E 201202-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEVS)
The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/
DIMENSIONS (mm inch)
1. 60 A Vertical type
CAD Data
External dimensions
Schematic (TOP VIEW)
57.9
1 (+)
2 (−)
2.280
(Both ends of bus bar)
44.9
1.768
(M5 bolt pitch)
1-Load input bus bar (+)
2-Load input bus bar (−)
17.9
.705
Coil
Coil
2×6.0 dia.
2×.236 dia.
1
2
2.0
.079
22.0 0.5
.866 .020
Mounting dimensions
7.0
.276
Mounting hole:
2×6.0 0.2 dia.
2×.236 .008 dia.
22.0 0.2
.866 .008
62.0 0.5
2.441 .020
8.0 .315 (Flat washer)
10.0
.394
62.0 0.2
2.441 .008
M5 bolt
(M4)
Lead wire
(No polarity)
72.3
66.8
150 5
5.906 .197
62.3
2.453
2.846
2.630
Collar
height:
5.7
.224
General tolerance;
less than 10 .394:
0.3 .012
49.0
36.0
1.929
1.417
10 to 50 .394 to 1.969: 0.6 .024
76.0
more than 50 1.969:
1.0 .039
2.992
2. 60 A Horizontal type
CAD Data
External dimensions
Schematic (TOP VIEW)
2-Load input terminal (−)
1-Load input terminal (+)
2 (−)
1 (+)
17.9
.705
Collar
height:
5.7
M4×0.7 .028
(Useful length: 7.2 .283 min.)
.224
19.7
.776
Coil
Coil
19.0
.748
Mounting dimensions
2×6.0 dia.
2×.236 dia.
Mounting hole:
2×6.0 0.2 dia.
2×.236 .008 dia.
26.3
1.035
67.8 59.85
2.669 2.356
65.0 0.2
2.559 .008
4.25
.167
32.75
1.289
50.0
1.969
65.0
10.9
.429
37.7
1.484
General tolerance;
less than 10 .394:
10 to 50 .394 to 1.969: 0.6 .024
more than 50 1.969: 1.0 .039
2.559
77.0
0.3 .012
3.031
Coil terminal (No polarity)
#250 tab, 0.8t
ASCTB282E 201202-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEVS)
NOTES
1. Usage, transport and storage conditions
1) Temperature: –40 to +80°C –40 to +176°F (–40 to +65°C –40
to +149°F when continually powered at 14 V DC)
2) Humidity: 5 to 85% RH (Avoid freezing and condensation.)
The humidity range varies with the temperature. Use within the
range indicated in the graph below.
Ex. 1: When using a varistor
Recommended Varistor; Maximum Energy: more than 1J
(However, please make settings using values that take into
consideration the worst case scenario.)
Varistor voltage: For 12 V DC input, Min. 18 V
Ex. 2: When using a zener diode (circuit)
3) Atmospheric pressure: 86 to 106 kPa
Temperature and humidity range for usage, transport, and
storage
(1) 12V
ZD18V
Relay
Coil
ZD18V+
Humidity, %RH
Clamp voltage
Diode voltage
D
85
Tolerance range
(Avoid freezing (Avoid
when used at
temperatures
lower than
condensation
when used at
temperatures
higher than
0°C 32°F)
When continually
powered at 14 V DC
0°C 32°F)
12V
(2)
5
Relay
Coil
–40
–40
0
+32
65 80
ZD30V Zener voltage
+149 +176
Clamp voltage
30V−12V=18V
Temperature, °C °F
ZD30V
4) Condensation
Condensation forms when there is a sudden change in
temperature under high temperature and high humidity
conditions. Condensation will cause deterioration of the relay
insulation.
4) Lifetime is specified under the standard test conditions in JIS
C 5442. (temperature 15 to 35°C 59 to 95°F, humidity 25%RH to
85%RH)
5) Low temperature, low humidity environments
The plastic becomes brittle if the relay is exposed to a low
temperature, low humidity environment for long periods of time.
2. Condition of tightening screw
1) Tightening torque for fixing relay-body;
Vertical and Horizontal type (M5 Screw): 3.0 to 4.0 N·m
2) Tightening torque for contact terminal;
Lifetime is dependent on the coil driving circuit, load type,
operation frequency and ambient conditions. Check lifetime
under the actual condition.
Especially, Contact terminals have polarity. So if the contact
terminals were connected with opposite pole, the electric life
would be shorter.
5) When applying current which includes precipitous changes or
ripple, the relay may generate buzzing sound. Therefore, please
confirm with the actual load.
Vertical type (M5 screw): 3.0 to 4.0 N·m,
Horizontal type (M4 screw): 2.2 to 2.8 N·m
3. Allowable pulling force for the coil input lead wire:
Max.10N (for vertical type)
4. Insertion strength into the tab terminal: Max. 49N (for
horizontal type)
Reference: Please select a faston terminal (flat connection
terminal) which comply with JIS C2809-1999.
For plate thickness 0.8mm .031inch and #250 tab terminal
5. Cautions for use
6) If the relay is used while exceeding the coil rating, contact
rating or cycle lifetime, this may result in the risk of overheating.
7) As a general rule, do not use a relay if it has been dropped.
8) Take care to avoid cross connections as they may cause
malfunctions or overheating.
9) When the screws for fixing relay-body and for additional
terminal are tightened, it should be used within the range of
decided torque.
1) Regarding cautions for use and explanation of technical
terms, please refer to our general catalog.
10) Avoid mounting the relay in strong magnetic fields (near a
transformer or magnet) or close to an object that radiates heat.
11) If the several relays are mounted closely or a heat-
generation object is close to the relay, take care to check the
abnormal temperature-rise and the insulation distance between
the terminals outside of the relay.
12) The relay contacts are encapsulated in an inert gas
atmosphere. Care must be exercised when the relay is to be
used or stored at high ambient temperature.
13) If the power is turned off and then immediately on after
applying the rated voltage (current) continuously to the relay’s
coil and contact, the resistance of the coil will increase due to a
rise in the coil temperature.
2) Additionally the ambient temperature and condition for your
application should be considered because pick-up and drop-out
voltage will be changed.
3) If it includes ripple, the ripple factor should be less than 5%.
For coil surge absorption, please use a zener diode or varistor,
etc., so that the clamp voltage reaches 1.5 times or more (at
least 18 V for rated 12 V type) the rated operation voltage.
If only a diode is connected in parallel with the relay coil, the
contact opening velocity will become slow and sufficient cutoff
performance cannot be guaranteed. Please avoid such usage.
This causes the pick-up voltage to rise, and possibly exceed the
rated pick-up voltage. In these circumstances, take measures
such as reducing the load current, limiting the duration of current
flow, and applying a coil voltage higher than the rated operating
voltage (quick start).
ASCTB282E 201202-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
EV (AEVS)
14) In case using a capacitive load (C-load), please take a
countermeasure as pre-charging to the capacitive load so that
the inrush current will not surpass 60A.
The relay might have a contact welding without such
countermeasure.
15) If you are using an inductive load (L load) such that L/R >
1ms, add surge protection in parallel with the inductive load. If
this is not done, the electrical life will decrease and cut-off failure
may occur.
16) Use the suitable wire for wire at the load side according to
the current. If the wire diameter is small, the maximum rated
contact current cannot be guaranteed.
(Ex.) Carrying current; 60A: diameter of 15mm2 or more
17) Take care to disconnect to the power supply when wiring.
18) Do not switch the contacts without any load as the contact
resistance may become increased rapidly.
19) The relay satisfies the protection level of JIS D 0203 R2 (of
waterproof). Please take any countermeasures additionally if it
should be installed in the place where higher protection level is
required.
20) Do not use this product in such atmosphere where any kind
of organic solvent (as benzene, thinner and alcohol) and the
strong alkali (as ammonia and caustic soda) might be adhered
to this product.
21) Be careful that foreign matter and oils and fats kind don’t
stick to the main terminal parts because it is likely to cause
terminal parts to give off unusual heat.
22) Do not make additional manufacturing upon the relay
housing.
23) For AC shutoff these is no contact polarity, but confirm the
electric life using the actual load.
ASCTB282E 201202-T
Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/
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