HL-D301B [PANASONIC]
High Speed, Multi-point Laser Displacement Sensor;
| 型号： | HL-D301B |
| 厂家： | 
PANASONIC |
| 描述： | High Speed, Multi-point Laser Displacement Sensor |
| 文件： | 总12页 (文件大小：1337K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
High Speed, Multi-point Laser Displacement Sensor
1063
HL-D3 SERIES
Glossary of terms / General precautions ..... P.1587 / P.1595
■General terms and conditions............. F-3
■
■Selection guide........................... P.1021~
■About laser beam........................ P.1593~
FIBER
SENSORS
Related Information
LASER
SENSORS
■Korea’s KC-mark ......................... P.1602
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
Conforming to
FDA regulations
(HL-D301B/D301C
Ver.2
)
only
AREA
SENSORS
SAFETY LIGHT
CURTAINS /
SAFETY COMPONENTS
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
This product is classified
as a Class 2 / Class 3R
Laser Product in IEC /
JIS standards and FDA*
regulations. Do not look
at the laser beam directly
or through optical devices
such as a lens.
PARTICULAR
USE SENSORS
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
* This product complies with 21 CFR 1040.10
and 1040.11 Laser Notice No. 50, dated
June 24, 2007, issued by CDRH (Center for
Devices and Radiological Health) under the
FDA (Food and Drug Administration).
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
panasonic.net/id/pidsx/global
LASER
MARKERS
High-precision laser with a resolution of 1 μm 0.039 mil
PLC
The functionality of 500 displacement sensors in just a 12.5 mm 0.492 in wide device!
High speed multi-point sensing and stable appearance measurement in one device
HUMAN MACHINE
INTERFACES
ENERGY
MANAGEMENT
SOLUTIONS
The HL-D3 series was developed based on a new concept of capturing the shape of objects with “pointsˮ instead
of a “line.ˮ The new displacement sensors feature the following enhancements while not compromising the Z-axis
resolution:
FA COMPONENTS
1
■ Faster measurement, achieved by selecting only the desired sensing points
MACHINE VISION
SYSTEMS
2
■ Adjustable light intensity for each sensing point, which contributes to stable, precision detection
This is equivalent to the performance of 500 high-precision displacement sensors with a resolution of 1 μm 0.039 mil.
UV CURING
SYSTEMS
Measurement center distance and range (Z axis)
50 ±10 mm 1.969 ±0.394 in
Measurement range of width (X axis)
Selection
Guide
Laser
Displacement
Magnetic
12.5 mm 0.492 in
Sampling rate
Displacement
Contact
Displacement
Collimated
Beam Sensors
Metal-sheet
Double-feed Detection
Digital Panel
Controller
Max. speed 80 μs
(2-point specified)
Other Products
Conventional model
HL-D3
Resolution (Z axis)
HL-D3 uses parallel beams made possible by
the latest optical system. The reduced area of
shadow that appears when the emitted light
strikes the target object make it possible to
accurately ditermine the shape of the object.
HL-G1
HL-C2
HL-D3
1 μm 0.039 mil
(average number of samples: 64)
Ver.2
Upgraded version with enhanced functionality
Upgraded version of the HL-D3 series. Featuring added functions and a greater range of applications.
* Products produced from September 2013 have been upgraded to Ver. 2.
Main added functions
• X position correct function
• I/O terminal function
• OUT-OUT calculation
• Specular reflection coefficient setting
• Measurement area mask function
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1064
Four modes for different measurement requirements
FIBER
SENSORS
The HL-D3 series is equipped with four sensing modes to enable to a variety of measurement needs, including in-line
high-speed sensing and off-line high-precision detection.
LASER
SENSORS
PHOTOELECTRIC
SENSORS
Multi-select displacement sensing mode
Whole synchronized measurement mode
MICRO
PHOTOELECTRIC
SENSORS
The displacement sensor senses up to 10 measurement
points specified on the X axis (measurement range of
width) and completes the judgment at extremely high
The displacement sensor performs sensing of all target
objects with the same sensitivity adjustment throughout
the entire measurement range of width (X axis). This
mode is suitable for the sensing of fast-moving objects.
AREA
SENSORS
speed.
Refer to p.1066 for more information.
SAFETY LIGHT
CURTAINS /
SAFETY COMPONENTS
Multi-zone beam control measurement mode
Constant pitch measurement mode
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
High-precision sensing is achieved by segmenting the
measurement range of width (X axis) to optimize light
intensity. This mode is suitable for the sensing of objects
Sensing is performed at even intervals by adjusting the
sensitivity per the pitch specified along the measurement
range of width (X axis). High-speed sensing is made
possible by the reduced number of sensing points.
with varied glossiness or color.
PARTICULAR
USE SENSORS
Refer to p.1068 for more information.
SENSOR
OPTIONS
Multiple shape calculation functions and two judgment outputs
SIMPLE
The HL-D3 series calculates the shapes, including the
WIRE-SAVING
UNITS
Shape calculation is
height difference, width, and cross-sectional area, from the
selection condition:
Max value
performed using the
shape waveform based on the received light. At the same
representative values
WIRE-SAVING
SYSTEMS
time, the displacement sensor uses these calculation results
to instantaneously make Hi / Go / Lo judgments based on
the present upper and lower limits.
extracted from the set
calculation area based on the
specified conditions.
This technique has the benefit
of tolerating any shifts in
the position of objects being
sensed as long as they are
within the calculation area.
MEASUREMENT
SENSORS
Z
STATIC
CONTROL
DEVICES
(Only height calculation and step calculation in multi-select displacement sensing mode)
Calculation area
Thanks to the two sets of output, different shape calculations
can be performed for each output or two sensor heads can
be connected and used to output each judgment results.
LASER
MARKERS
(Set to extract max. value in the example above)
PLC
Height
calculation
Width
calculation
X
HUMAN MACHINE
INTERFACES
The height
difference between
the reference value
and measured
The width is
calculated from 2
measured values.
ENERGY
MANAGEMENT
SOLUTIONS
Z
value is calculated.
FA COMPONENTS
Step
calculation
Cross-sectional
area calculation
MACHINE VISION
SYSTEMS
The height
difference is
HL-D3 calculates
the cross-
UV CURING
SYSTEMS
Z
calculated from 2
measured values.
sectional area
defined by the
reference value.
Settings & monitoring software (HL-D3SMI) provided as standard
Selection
Guide
Laser
Displacement
Magnetic
Displacement
Contact
Displacement
Collimated
Beam Sensors
Metal-sheet
Double-feed Detection
Digital Panel
Controller
Conditions and the monitoring of measurements and
judgment results can easily be set up by connecting to
the HL-D3C controller and a PC pre-installed with
HL-D3SMI using USB cables. The shape waveform
based on the saved data can be reproduced on screen,
which allows for it to be used as an analytical tool.
Refer to the columns on p.1066 and 1068.
Operating environment
Microsoft Windows® 7 Professional 32-bit / 64-bit
Microsoft Windows® 8 Pro 32-bit / 64-bit
Microsoft Windows® 10 Pro 32-bit / 64-bit
(Japanese, English, Chinese)
OS
CPU
1 GHz or higher
2 GB or higher
Memory
Screen display
Hard disc
SXGA (1,280 × 1,024 full colors) or more
50 MB or more of available memory
USB 2.0 Full Speed (USB 1.1 compatible) compliant
Other Products
USB interface
* A CD-ROM drive is required for installation.
* Microsoft Windows is a registered trademarks of Microsoft Corporation in the United
States and other countries.
* Pentium is a registered trademark of Intel Corporation.
HL-G1
HL-C2
HL-D3
Main (Settings) screen
Received light intensity image screen
The main screen is
where you set up the
controller operations
and the conditions for
the sensor head and
individual functions.
On this screen, you
can review the light
receiving status of
the 2D image sensor
built into the sensor
head, as well as the
shape waveform of the
measured values.
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1065
Multi-select displacement sensing
FIBER
SENSORS
LASER
SENSORS
Application
Checking for loose screws
PHOTOELECTRIC
SENSORS
Screen display of sensing points in MSDS mode
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
SAFETY LIGHT
CURTAINS /
SAFETY COMPONENTS
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE SENSORS
Screen display of calculated value and judgment
SENSOR
OPTIONS
Missing and loose screws can be detected by
sensing the displacement of the screw head
from the reference plane. HL-D3 provides
Hi / Go / Lo judgment based on the sensing
results.
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
When two sensing points are used, in-line
testing can be performed by virtue of the
sensing performance that realizes a sampling
rate of 80 μs.
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
LASER
MARKERS
PLC
Application
Detecting misaligned pins on surface mounted components
HUMAN MACHINE
INTERFACES
Screen display of sensing points in MSDS mode
ENERGY
MANAGEMENT
SOLUTIONS
FA COMPONENTS
MACHINE VISION
SYSTEMS
UV CURING
SYSTEMS
Selection
Guide
Laser
Displacement
Screen display of shape waveform in MZBC mode
Magnetic
Displacement
HL-D3 can even sense the tiny pins of surface
Contact
mounting components. The measured values
can be managed by setting the reference
plane and pins as sensing points.
Displacement
Collimated
Beam Sensors
Metal-sheet
Double-feed Detection
Digital Panel
Controller
Other Products
HL-G1
HL-C2
HL-D3
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1066
Multi-select displacement sensing
FIBER
SENSORS
LASER
SENSORS
What is multi-select displacement sensing?
PHOTOELECTRIC
SENSORS
Conventional 2D displacement sensors produced the measurements of the specified points after sensing the entire
measurement range of width (X axis), which made them unsuitable for high-speed sensing.
The HL-D3 series performs efficient internal processing by sensing only the displacements at the specified points.
This feature enables super-fast measurement, from sensing to calculation and judgment. Sensitivity is also adjusted
at each point to ensure optimized sensing in order to also achieve high precision.
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
(MSDS: Multi-Select Displacement Sensing)
SAFETY LIGHT
CURTAINS /
SAFETY COMPONENTS
[Features]
[Wide-cell function]
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
• High-speed sampling
When the surface condition is rough, such as with cut metal, sensing of a
single point will result in errors due to the uneven surface.
The wide-cell function expands the sensing points for the light receiving side
and obtains the mean value (or maximum or minimum value, depending on
the setting) to improve the stability of the measurements.
→ Max. speed 80 μs (for 2-point specified)
• Sensing points can be specified as desired
→ Up to 10 points
PARTICULAR
USE SENSORS
• Measurements of specified points can be
buffered
Specified position
SENSOR
OPTIONS
Wide cell width
(7 cells)
• Height, step calculation, and judgment results
can be output
SIMPLE
WIRE-SAVING
UNITS
• Wide-cell function
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
Select 1 point from 7 point data
STATIC
CONTROL
DEVICES
LASER
MARKERS
PART 1
HL-D3SMI (monitoring software) can
PLC
■ Easily identify the sensed point based on the display of the displacement shape waveform obtained from
the light intensity waveform
HUMAN MACHINE
INTERFACES
ENERGY
MANAGEMENT
SOLUTIONS
■ Display the calculation area along with the displacement shape waveform in order to enable an instant
understanding of the calculated point and area
FA COMPONENTS
■ Display the calculated values of height difference, width, and cross-sectional area on the screen
■ List the displacement value of each sensing point when operating in MSDS mode
MACHINE VISION
SYSTEMS
UV CURING
SYSTEMS
Selection
Guide
Laser
Displacement
Magnetic
Displacement
Contact
Displacement
Collimated
Beam Sensors
Metal-sheet
Double-feed Detection
Digital Panel
Controller
Other Products
HL-G1
HL-C2
HL-D3
Screen displaying measured values
Screen displaying multi-point
displacement values
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1067
Multi-zone beam control function
FIBER
SENSORS
LASER
SENSORS
Application
Sensing objects with sloped profile
PHOTOELECTRIC
SENSORS
Screen display of shape waveform
MICRO
PHOTOELECTRIC
SENSORS
Sloped metal part is
AREA
SENSORS
accurately sensed.
SAFETY LIGHT
CURTAINS /
SAFETY COMPONENTS
PRESSURE /
FLOW
SENSORS
Sloped cross-section of the
insulated area is accurately sensed.
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE SENSORS
Sensing waveform by conventional model
SENSOR
OPTIONS
−3
−2.5
HL-D3 can accurately sense the shapes of the
thread and black insulation of a miniature bulb.
Insulation is
linearly interpolated
SIMPLE
WIRE-SAVING
UNITS
−2
−1.5
−1
−0.5
0
WIRE-SAVING
SYSTEMS
Shape of metal part
is not correct
MEASUREMENT
SENSORS
0.5
1
STATIC
CONTROL
DEVICES
1.5
−6
−4
−2
0
2
4
6
X position (mm)
LASER
MARKERS
Application
PLC
Sensing objects using both gold plates and black resin
HUMAN MACHINE
INTERFACES
Screen display of shape waveform
ENERGY
MANAGEMENT
SOLUTIONS
Slight height difference
in the metal plated part
is accurately sensed.
FA COMPONENTS
MACHINE VISION
SYSTEMS
UV CURING
SYSTEMS
Close-up of sensed part
Selection
Guide
Laser
The terminal part of an SD card has gold-
Displacement
Magnetic
Displacement
Contact
Displacement
Collimated
Beam Sensors
Metal-sheet
Double-feed Detection
plated pads, as well as resin walls and
dented parts that separate them. HL-D3 can
accurately sense the two materials having
different reflectance.
Digital Panel
Controller
Other Products
HL-G1
HL-C2
HL-D3
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1068
Multi-zone beam control function
FIBER
SENSORS
LASER
SENSORS
What is multi-zone beam control?
PHOTOELECTRIC
SENSORS
Conventional 2D displacement sensors uniformly use the same light intensity adjustment for the entirety of the
measurement range of width (X axis). When parts with significantly differing reflectance exist, the received light
intensity becomes saturated or insufficient, preventing the acquisition of effective measurement results.
The HL-D3 series breaks down the measurement range of width (X axis) into small segments and adjusts the
emission for each segmented unit (called “light intensity adjustment unitˮ) for optimal sensitivity in order to achieve
stable, high-precision sensing.
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
SAFETY LIGHT
(MZBC: Multi-Zone Beam Control)
CURTAINS /
SAFETY COMPONENTS
PRESSURE /
FLOW
[Features]
SENSORS
• Stable sensing is possible even with objects of which reflectance is not consistent throughout the whole object
→ Both metal and resin parts exist
INDUCTIVE
PROXIMITY
SENSORS
→ Profile consists of flat and sloped parts
PARTICULAR
USE SENSORS
• High-precision sensing
→ Resolution of 1 μm 0.039 mil (average number of samples: 64 with average height measurement)
• Calculation and judgment results of width, step, and cross-sectional area can be output
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
PART 2
HL-D3SMI (monitoring software) can
MEASUREMENT
SENSORS
■ Store displacement shape waveform data, calculated measured values, and judgment results on the
memory built into the controller during continuous sensing.
STATIC
CONTROL
DEVICES
■ Provides a stereoscopic representation of the shape by a 3D display of stored data.
LASER
MARKERS
■ Replay the stored data on the buffering screen at a later time, provided that the stored data is saved in the
dedicated file format.
PLC
■ Allow waveform display and analysis by means of spreadsheet software based on the data saved in CSV
file format.
HUMAN MACHINE
INTERFACES
ENERGY
MANAGEMENT
SOLUTIONS
FA COMPONENTS
MACHINE VISION
SYSTEMS
3D display of
buffering
results
Displacement
shape
waveform
data
UV CURING
SYSTEMS
Selection
Guide
Laser
Displacement
Magnetic
Displacement
Contact
Displacement
Calculated
measurements
and judgment
results
Collimated
Beam Sensors
Metal-sheet
Double-feed Detection
Digital Panel
Controller
Other Products
HL-G1
HL-C2
HL-D3
Buffering display screen
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1069
FIBER
SYSTEM CONFIGURATION
SENSORS
LASER
PC
SENSORS
PHOTO-
ELECTRIC
SENSORS
USB cable (2 m 6.562 ft)
Controller
MICRO
PHOTO-
ELECTRIC
SENSORS
Monitoring software
Sensor head B
AREA
HL-D3SMI
SENSORS
SAFETY LIGHT
CURTAINS /
SAFETY
Sensor head A
Extension cable for sensor head
(2 m 6.562 ft, 5 m 16.404 ft, 10 m 32.808 ft, 20 m 65.617 ft)
COMPONENTS
PRESSURE /
FLOW
To control
device as PLC
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
HL-D301□
RS-232C cable
PARTICULAR
USE
HL-D3CCJ□
SENSORS
HL-D3C
SENSOR
OPTIONS
Set-up is performed based on the shape waveform obtained, which requires a computer pre-installed with the monitoring software
(HL-D3SMI).
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
ORDER GUIDE
MEASURE-
MENT
SENSORS
Sensor heads
STATIC
CONTROL
DEVICES
Measurement center
distance and height (Z axis)
measurement range
Measurement
range of width
(X axis)
Resolution
(height direction)
(Note 1)
Type
Appearance
Laser class
Model No.
LASER
MARKERS
PLC
Class 2
[IEC / JIS / FDA (Note 2)]
HL-D301B
12.5 mm
0.492 in
(with measurement
center distance)
HUMAN
MACHINE
50 ±10 mm
1.969 ±0.394 in
1 μm
0.039 mil
INTERFACES
ENERGY
MANAGEMENT
SOLUTIONS
Class 3R
[IEC / JIS / FDA (Note 2)]
HL-D301C
FA
COMPONENTS
Notes: 1) Value is the height mean value over the entire measurement range with the average number of samples being 64 and using measurement center distance.
2) This product complies with 21 CFR 1040.10 and 1040.11 Laser Notice No. 50, dated June 24, 2007, issued by CDRH (Center for Devices and
Radiological Health) under the FDA (Food and Drug Administration).
MACHINE
VISION
SYSTEMS
UV
CURING
Controller
SYSTEMS
Appearance
Model No.
Output
Selection
Guide
Laser
Displacement
N-channel FET, open drain
(Judgment output, Alarm output)
Magnetic
HL-D3C
Displacement
Contact
Displacement
Collimated
Beam
Sensors
Metal-sheet
Double-feed
Detection
Digital Panel
Controller
Options
Other
Products
Designation
Appearance
Model No.
Description
HL-G1
HL-C2
HL-D3
Length: 2 m
HL-D3CCJ2
6.562 ft
Length: 5 m
HL-D3CCJ5
Cabtyre cable with connector on both ends
Cable outer diameter: ø6.6 mm ø0.260 in
Connector outer diameter: ø14.7 mm ø0.579 in max.
16.404 ft
Sensor head
extension cable
Length: 10 m
HL-D3CCJ10
32.808 ft
Length: 20 m
HL-D3CCJ20
65.617 ft
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1070
SPECIFICATIONS
FIBER
SENSORS
LASER
Sensor heads
SENSORS
Type
Diffuse reflection type
PHOTO-
ELECTRIC
SENSORS
Model No.
HL-D301B
HL-D301C
Item
MICRO
PHOTO-
ELECTRIC
SENSORS
EMC Directive, RoHS Directive
50 mm 1.969 in
CE marking directive compliance
Measurement center distance
Height (Z axis) measurement range
AREA
SENSORS
±10 mm 0.394 in
SAFETY LIGHT
CURTAINS /
SAFETY
11.5 mm 0.453 in
Near side
Measurement
COMPONENTS
12.5 mm 0.492 in
range of width
(X axis)
Measurement center
Far side
PRESSURE /
FLOW
SENSORS
12.5 mm 0.492 in
INDUCTIVE
PROXIMITY
SENSORS
Unit of
measurement
output
0.1 μm 0.004 mil
Height (Z axis)
Width (X axis)
Height (Z axis)
Width(X axis)
1 μm 0.039 mil (Note 2)
1 μm 0.039 mil (Note 3)
5 μm 0.197 mil (Note 2, 4)
±0.1 % F.S.
PARTICULAR
USE
SENSORS
Resolution
SENSOR
OPTIONS
Linearity (Note 5) Height (Z axis)
Temperature characteristic
Light source
SIMPLE
WIRE-SAVING
UNITS
0.02 % F.S./°C
WIRE-SAVING
SYSTEMS
Red semiconductor laser (Peak wavelength 658 nm 0.026 mil)
Max. output: 1 mW
Max. output: 5 mW
Output
MEASURE-
MENT
SENSORS
Class 2
[IEC / JIS / FDA (Note 6)]
Class 3R
[IEC / JIS / FDA (Note 6)]
Laser class
STATIC
CONTROL
DEVICES
50 μm × 15 mm 1.969 mil × 0.591 in
CMOS 2D image sensor
Beam size (Note 7)
Receiving element
Laser emission
LASER
MARKERS
Green LED (lights up during laser emission)
Yellow LED
PLC
HUMAN
Measurement range
lights up when near the measurement center distance, blinks when within the measuring range,
and lights out when outside of the measuring range. (at the measurement center position in the width direction)
MACHINE
INTERFACES
ENERGY
IP67 (IEC) (excluding the connector)
0 to +45 °C +32 to +113 °F (No dew condensation allowed), Storage: –20 to +70 °C –4 to +158 °F
35 % to 85 % RH, Storage: 35 % to 85 % RH
Protection
Ambient temperature
Ambient humidity
Ambient illuminance
Vibration resistance
Shock resistance
Cable
MANAGEMENT
SOLUTIONS
FA
COMPONENTS
MACHINE
VISION
Incandescent light: 3,000 ℓx or less at the light-receiving face (No direct sunlight or its reflection allowed)
10 to 55 Hz (period: 1 min.) frequency, 1.5 mm 0.059 in double amplitude in X,Y and Z directions for two hours each
196 m/s2 acceleration (20 G approx.) in X,Y and Z directions three times each
Cabtyre cable, 0.5 m 1.640 ft long with connector
SYSTEMS
UV
CURING
SYSTEMS
Extension up to total 20 m 65.617 ft is possible, with optional cable.
Enclosure: Die-cast aluminum, Case cover: Die-cast aluminum, Front cover: Glass
500 g approx. (including cable)
Cable extension
Materials
Selection
Guide
Weight
Laser
Displacement
Laser warning label: 1 set
Accessory
Magnetic
Displacement
Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: (connected to the controller) supply voltage 24
V DC, ambient temperature +20 °C +68 °F, MZBC mode (adjustment unit: width of 100 μm 3.937 mil), unit light receiving time 100 μs, average number
of samples 64, measurement center distance, and target object is a white, light-diffusing object.
Contact
Displacement
Collimated
Beam
Sensors
2) It is a value in which the sensor heads connected to a controller Ver. 2.00 or higher.
3) The value is the average of height measurement in full width at the measurement center distance.
Metal-sheet
Double-feed
Detection
4) This is the measurement value of a pin gauge rounded surface in the edge position measurement (start of falling edge) calculation setting. The
measurement object: white ceramic pin gauge (ø10 mm ø0.394 in), unit light receiving time: 200 μs, measurement value extraction: base light intensity
control, average number of samples: 64, width smoothing: ±4, all others are the initial settings.
Digital Panel
Controller
Other
Products
5) Value represents the error in comparison with the ideal line of height measuring range (full scale) for the height measurement of the measurement
center position in the width direction. The value in the specifications is the value within ±7.5 mm 0.295 in of the height measuring range.
6) This product complies with 21 CFR 1040.10 and 1040.11 Laser Notice No. 50, dated June 24, 2007, issued by CDRH (Center for Devices and
Radiological Health) under the FDA (Food and Drug Administration).
7) This size applies when using measurement center distance and is defined as 1/e2 (13.5 % approx.) of the center light intensity. Leaked light occurs
outside of the defined range; sensing performance may be affected when the reflectance around the detection point is higher than that detection point.
HL-G1
HL-C2
HL-D3
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1071
FIBER
SPECIFICATIONS
SENSORS
LASER
Controller
SENSORS
Model No.
PHOTO-
ELECTRIC
SENSORS
HL-D3C
Item
MICRO
PHOTO-
Applicable sensor heads
Connectable sensor heads
Supply voltage
HL-D301B, HL-D301C
ELECTRIC
SENSORS
Number of connectable units: Max. 2 units
24 V DC ±10 % including ripple 0.5 V (P-P)
1 A or less (when 2 sensor heads are connected)
AREA
SENSORS
SAFETY LIGHT
CURTAINS /
SAFETY
Current consumption
COMPONENTS
Depends on the sensing mode and settings
PRESSURE /
FLOW
Multi-zone beam control mode : Standard 12.2 ms (Note 2)
Whole synchronized measurement mode : Max. 2.5 ms (Note 3)
Multi-select displacement sensing mode : Max. 80 μs (Note 4)
SENSORS
Sampling rate
INDUCTIVE
PROXIMITY
SENSORS
N-channel FET, open drain
PARTICULAR
USE
• Maximum sink current: 100 mA
• Applied voltage: 30 V DC or less (between output terminal and 0 V)
• ON-resistance: 5 Ω or less
Judgment output
SENSORS
SENSOR
OPTIONS
Open during output operation (switchable)
Incorporated
Output operation
SIMPLE
WIRE-SAVING
UNITS
Short-circuit protection
N-channel FET, open drain
• Maximum sink current: 100 mA
• Applied voltage: 30 V DC or less (between output terminal and 0 V)
• ON-resistance: 5 Ω or less
WIRE-SAVING
SYSTEMS
Alarm output
MEASURE-
MENT
Open when alarm is triggered (switchable)
Incorporated
Output operation
Short-circuit protection
External trigger input
Input operation
Applied voltage
Laser control input
Input operation
Applied voltage
Zero set input
SENSORS
STATIC
CONTROL
DEVICES
Photocoupler insulation input
LASER
MARKERS
ON: short-circuiting to external insulation COM (-) , OFF: when open
30 V DC or less (leakage current: 0.1 mA or less)
Photocoupler insulation input
PLC
HUMAN
MACHINE
Laser emission: short-circuiting to external insulation COM (-) , Laser emission OFF: when open
30 V DC or less (leakage current: 0.1 mA or less)
Photocoupler insulation input
INTERFACES
ENERGY
MANAGEMENT
SOLUTIONS
FA
COMPONENTS
ON: short-circuiting to external insulation COM (-) , OFF: when open
30 V DC or less (leakage current: 0.1 mA or less)
Photocoupler insulation input
Input operation
Applied voltage
Timing input
MACHINE
VISION
SYSTEMS
UV
CURING
ON: short-circuiting to external insulation COM (-) , OFF: when open
30 V DC or less (leakage current: 0.1 mA or less)
Photocoupler insulation input
Input operation
Applied voltage
Reset input
SYSTEMS
ON: short-circuiting to external insulation COM (-) , OFF: when open
30 V DC or less (leakage current: 0.1 mA or less)
Baud rate: 9,600, 19,200, 38,400, 57,600, 115,200 bit/s (Note 5)
USB 2.0 full-speed (USB 1.1 compatible)
Input operation
Applied voltage
RS-232C interface
USB interface
Selection
Guide
Laser
Displacement
Magnetic
Displacement
Contact
Displacement
HL-D3SMI (accessory) or dedicated API
Settings / Data display
Collimated
Beam
Sensors
Green LED
(lights up at power on)
Metal-sheet
Double-feed
Detection
Power
Digital Panel
Controller
Green LED
Other
Products
Sensor head A
Laser radiation
During continuous sensing: lights up during laser emission, blinks twice when turning off
During sensing stop process: alternately lights up during laser emission (ON: 1 sec. / OFF: 1 sec.),
blinks once when turning off
Green LED
HL-G1
HL-C2
HL-D3
Sensor head B
Laser radiation
During continuous sensing: lights up during laser emission, blinks twice when turning off
During sensing stop process: alternately lights up during laser emission (ON: 1 sec. / OFF: 1 sec.),
blinks once when turning off
Red LED
Alarm
(lights up when there is a sensing alarm or sensor head wire breakage)
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1072
SPECIFICATIONS
FIBER
SENSORS
LASER
Controller
SENSORS
Model No.
PHOTO-
ELECTRIC
SENSORS
HL-D3C
Item
MICRO
PHOTO-
ELECTRIC
SENSORS
0 to +50 °C +32 to +122 °F (No dew condensation or icing allowed), Storage: –20 to +70 °C –4 to +158 °F
35 to 85 % RH , Storage: 35 to 85 % RH
Ambient temperature
Ambient humidity
Vibration resistance
Shock resistance
AREA
SENSORS
10 to 55 Hz frequency (period: 1 min) , 0.75 mm 0.030 in double amplitude in X, Y, and Z directions for 30 min. each
196 m/s2 acceleration (20G approx.) in X, Y, and Z directions three times each
Enclosure: Aluminum
SAFETY LIGHT
CURTAINS /
SAFETY
COMPONENTS
Material
PRESSURE /
FLOW
SENSORS
300 g approx.
Weight
INDUCTIVE
PROXIMITY
SENSORS
HL-D3 set-up CD-ROM, (including HL-D3SMI and User's Manual), Instruction manual, USB cable (2 m 6.562 ft)
Accessories
Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: (connected to the sensor head) supply voltage
24 V DC, ambient temperature +20 °C +68 °F, MZBC mode (adjustment unit: width of 100 μm 3.937 mil), unit light receiving time 100 μs, average
number of samples 64, measurement center distance, and target object is a white, light-diffusing object.
PARTICULAR
USE
SENSORS
SENSOR
OPTIONS
2) Value for using two judgment outputs with 1 sensor head in MZBC mode, with each measuring range set to Max. and light intensity not adjusted
(continuous sensing).
3) Value for obtaining displacement shape waveform data using buffering and 2 sensor heads in whole synchronized measurement mode, with each
measuring range set to Min. (no OUT calculation).
SIMPLE
WIRE-SAVING
UNITS
4) Value for using 2 judgment outputs with 1 sensor head in MSDS mode, with the unit light receiving time set to 40 μs, light intensity not adjusted
(continuous), and 2 points selected (without wide cell function).
WIRE-SAVING
SYSTEMS
5) Products produced from September 2013 (Ver. 2) are also compatible with 9,600, 19,200 and 38,400 bit/s.
MEASURE-
MENT
SENSORS
STATIC
CONTROL
DEVICES
I/O CIRCUIT DIAGRAMS
LASER
MARKERS
24 V
PLC
100 mA MAX.
Load
HUMAN
MACHINE
INTERFACES
Output: O1-O8
(Tarminal name: HI*, GO*, LO*, AL*)
ENERGY
MANAGEMENT
SOLUTIONS
+
External power
3 to 30 V DC
-
External insulation COM (-)
FA
COMPONENTS
Insulation +5 V DC
MACHINE
VISION
SYSTEMS
Input: I1-I6
(Tarminal name: ZS*, TM*, RS*)
UV
CURING
SYSTEMS
Laser control input LSA / LSB
Trigger input TRG
Main unit power
24 V DC ±10 %
including ripple
0.5 V (P-P)
+
-
Selection
Guide
Laser
Displacement
Memory change input
(IN0-IN2)
Magnetic
Displacement
* 1
Contact
Displacement
External insulation
COM (-)
Collimated
Beam
Sensors
Metal-sheet
Double-feed
Detection
0 V
FG
Digital Panel
Controller
Other
Products
Controller internal circuit
External connection example
HL-G1
HL-C2
HL-D3
* 1
Non-voltage input
NPN open-collector
transistor output
IN
IN
or
External
insulation
COM (-)
External
insulation
COM (-)
Note: External insulation COM (-) is insulated from internal 0 V. Always connect to an external power supply of 0 V.
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1073
FIBER
PRECAUTIONS FOR PROPER USE
Refer to p.1595 for general precautions and p.1593~ for information about laser beam.
SENSORS
LASER
SENSORS
Combining new and old versions
• This catalog has been prepared to aid selection of
appropriate products. When using the product, be sure
to read the User’s Manual.
PHOTO-
ELECTRIC
SENSORS
• Combined operation of new and old versions of sensor
heads and controllers are as follows.
MICRO
PHOTO-
ELECTRIC
SENSORS
Sensor head
• Never use this product as a sensing device
for personnel protection.
AREA
Ver. 1.10
Ver. 2.00
SENSORS
Controller operates
as Ver. 1.20
• This product is intended to detect the objects
and does not have the control function to
ensure safety such as accident prevention.
• When using sensing devices for personnel
protection, use products that meet the laws
and standards for personnel protection that
apply in each region or country, such as
OSHA, ANSI and IEC.
SAFETY LIGHT
CURTAINS /
SAFETY
Operation
Ver. 1.20
Ver. 2.01
COMPONENTS
New features are
unavailable.
(
)
Controller
PRESSURE /
FLOW
SENSORS
Cannot use (Note)
(alarm output, always ON )
Operation
INDUCTIVE
PROXIMITY
SENSORS
Note: While the controller may seem to be usable, the controller cannot be
used as operations for existing functions are unavailable.
* Products produced from September 2013 have been upgraded to Ver. 2.
PARTICULAR
USE
SENSORS
SENSOR
OPTIONS
• Do not operate products using methods
other than those described in the instruction
manual included with each product. Control
or adjustment through procedures other than
those specified may cause hazardous laser
radiation exposure.
• The following labels are attached to the
products. Handle each product according to
the instruction given on the warning label.
Beam size
(Unit: mm in)
SIMPLE
WIRE-SAVING
UNITS
HL-D301B, HL-D301C
WIRE-SAVING
SYSTEMS
MEASURE-
MENT
SENSORS
STATIC
CONTROL
DEVICES
HL-D301B
LASER
MARKERS
This product is classified
as a Class 2 Laser Product
in IEC / JIS standards and
FDA* regulations. Do not
look at the laser beam
directly or through optical
devices such as a lens.
•
PLC
HUMAN
MACHINE
INTERFACES
0.2
15
ENERGY
MANAGEMENT
SOLUTIONS
0.0079
0.591
FA
COMPONENTS
HL-D301C
15
0.591
0.05
0.0020
MACHINE
VISION
This product is classified as
a Class 3R Laser Product
in IEC / JIS standards and
FDA* regulations. Never
directly look at or touch the
laser beam or its reflection.
•
SYSTEMS
UV
CURING
0.2
0.0079
15
0.591
SYSTEMS
Mutual interference
(Unit: mm in)
• When installing two or more sensor heads side by side,
mutual interference will not occur if the laser spots from
other sensor heads do not fall within the shaded areas of
the sensor head in the figure below.
* This product complies with 21 CFR 1040.10 and 1040.11 Laser Notice No.
50, dated June 24, 2007, issued by CDRH (Center for Devices and Radio-
logical Health) under the FDA (Food and Drug Administration).
Selection
Guide
Laser
Displacement
Magnetic
Safety standards for laser beam products
Displacement
Contact
Displacement
• A laser beam can harm human being’s eyes, skin, etc.,
because of its high energy density. IEC has classified
laser products according to the degree of hazard and the
stipulated safety requirements.
HL-D301B, HL-D301C
Collimated
Beam
Sensors
Metal-sheet
Double-feed
Detection
Digital Panel
Controller
(Refer to p.1593~ for information about laser beam.)
Other
Products
Safe use of laser products
HL-G1
HL-C2
HL-D3
• For the purpose of preventing users from suffering
injuries by laser products, IEC 60825-1(Safety of laser
products). Please check the standards before use.
(Refer to p.1593~ for information about laser beam.)
18
0.709
12
0.472
23
0.906
46
1.811
10
0.3941.575
40
40
1.575
60
2.362
60
2.362
28
1.102
8
59
2.323
0.315
High Speed, Multi-point Laser Displacement Sensor HL-D3 SERIES
1074
DIMENSIONS (Unit: mm in)
FIBER
The CAD data can be download from our website.
Sensor head
SENSORS
LASER
SENSORS
HL-D301B HL-D301C
PHOTO-
ELECTRIC
SENSORS
50
1.969
MICRO
PHOTO-
ELECTRIC
SENSORS
12.5
X-axis measuring range
0.492
AREA
SENSORS
12.5 11.5
0.492 0.453
SAFETY LIGHT
CURTAINS /
SAFETY
COMPONENTS
PRESSURE /
FLOW
(Measurement center distance)
50
85
3.346
(1 0.039)
SENSORS
1.969
36
1.417
18
INDUCTIVE
PROXIMITY
SENSORS
Z-axis measuring range
10
2-M5 Mounting holes,
10 0.394 deep
10
4.6 0.181
0.709
0.394 0.394
Beam-emitting
axis
(for both sides)
PARTICULAR
USE
12
0.472
5 0.197
SENSORS
Laser emission indicator (Green)
SENSOR
OPTIONS
40°
Measurement range indicator (Yellow)
SIMPLE
WIRE-SAVING
UNITS
95
3.740
112
4.409
WIRE-SAVING
SYSTEMS
Beam-receiving axis
64.8
59.8
MEASURE-
MENT
2.551
2.354
SENSORS
STATIC
CONTROL
DEVICES
ø6.6
ø0.260
5
75
2.953
LASER
0.197
MARKERS
PLC
(ø14.7 ø0.579)
HUMAN
MACHINE
INTERFACES
ENERGY
MANAGEMENT
SOLUTIONS
FA
COMPONENTS
MACHINE
VISION
Controller
HL-D3C
SYSTEMS
UV
60
2.362
CURING
SYSTEMS
42.3
1.665
Selection
Guide
Laser
Displacement
120
4.724
Magnetic
Displacement
Suitable for 35 mm
1.378 in width DIN rail
Contact
Displacement
Collimated
Beam
Sensors
Metal-sheet
Double-feed
Detection
Digital Panel
Controller
(9 0.354)
(Projection dimension)
Other
Products
25.4
1.000
74
2.913
2.7 0.106
(10 0.394)
HL-G1
HL-C2
HL-D3
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