PP150B120 [POWEREX]
POW-R-PAK 150A / 1200V H-Bridge IGBT Assembly; POW -R - PAK 150A / 1200V H桥IGBT大会型号: | PP150B120 |
厂家: | POWEREX POWER SEMICONDUCTORS |
描述: | POW-R-PAK 150A / 1200V H-Bridge IGBT Assembly |
文件: | 总6页 (文件大小:364K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
TENTATIVE
PP150B120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-PAKTM
150A / 1200V
H-Bridge IGBT Assembly
Description:
The Powerex POW-R-PAKTM is a configurable IGBT
based power assembly that may be used as a
converter, chopper, half or full bridge, or three phase
inverter for motor control, power supply, UPS or other
power conversion applications.
The power assembly is mounted on a forced air-
cooled heatsink and features state-of-the-art Powerex
F-series trench gate IGBTs with low conduction and
switching losses for high efficiency operation. The
POW-R-PAKTM includes a low inductance laminated
bus structure, optically isolated gate drive interfaces,
isolated gate drive power supplies, and a DC-link
capacitor bank. The control board provides a
simple user interface along with built-in
protection features including overvoltage,
undervoltage lockout, overcurrent,
Features:
ꢀ
ꢀ
High performance IGBT inverter bridge
Integrated gate drive with fault monitoring
& protection
overtemperature, and short circuit detection.
Depending on application characteristics the
POW-R-PAKTM is suitable for operation with DC
bus voltages up to 800VDC and switching
frequencies above 20kHz.
ꢀ
System status / troubleshooting LEDs to
verify or monitor proper operation
Isolated gate drive power supplies
Low inductance laminated bus
Output current measurement & feedback
Superior short circuit detection & shoot
through prevention
ꢀ
ꢀ
ꢀ
ꢀ
Schematic
PP150B120(-)
- 1 -
TENTATIVE
PP150B120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-PAKTM
150A / 1200V
H-Bridge IGBT Assembly
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
General
Symbol
Tj
Units
IGBT Junction Temperature
Storage Temperature
-40 to +150
°C
°C
Tstg
-40 to +125
-25 to +85
800
Operating Temperature
Top
°C
Voltage Applied to DC terminals
Isolation Voltage, AC 1 minute, 60Hz sinusoidal
IGBT Inverter
VCC
Viso
Volts
Volts
2500
Collector Current (TC = 25°C)
Peak Collector Current (Tj < 150°C)
Emitter Current
IC
ICM
IE
150
300
150
300
520
Amperes
Amperes
Amperes
Amperes
Watts
Peak Emitter Current
IEM
Pc
Maximum Collector Dissipation (Tj < 150°C)
Gate Drive Board
Unregulated +24V Power Supply
Regulated +15V Power Supply
PWM Signal Input Voltage
Fault Output Supply Voltage
Fault Output Current
30
18
20
30
50
Volts
Volts
Volts
Volts
mA
IGBT Inverter Electrical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
VCE = VCES, VGE = 0V
IC = 150A, Tj = 25°C
IC = 150A, Tj = 125°C
IE = 150A
Min
Typ
Max
1
Units
Collector Cutoff Current
ICES
-
-
-
-
-
-
-
-
-
-
-
mA
Volts
Volts
Volts
ns
1.8
2.4
-
Collector – Emitter Saturation Voltage
Emitter – Collector Voltage
VCE(sat)
1.9
VEC
td(on)
tr
-
3.2
150
80
-
-
ns
Inductive Load Switching Times
VCC = 600V
IC = 150A
td(off)
tf
-
-
450
300
150
-
ns
V
GE = 15V
ns
RG = 2.1Ω
Diode Reverse Recovery Time
Diode Reverse Recovery Charge
DC Link Capacitance
trr
-
ns
Qrr
6.0
3300
µC
µF
PP150B120(-)
- 2 -
TENTATIVE
PP150B120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-PAKTM
150A / 1200V
H-Bridge IGBT Assembly
Gate Drive Board Electrical Characteristics
Characteristics
Min
20
Typ
24
Max
30
Units
Volts
Volts
Volts
Volts
Amperes
°C
Unregulated +24V Power Supply
Regulated +15V Power Supply
PWM Input On Threshold
PWM Input Off Threshold
Output Overcurrent Trip
Overtemperature Trip
14.4
12
15
18
15
0
2
225
98
96
100
Overvoltage Trip
920
Volts
Volts
Volts
Volts
DC Link Voltage Feedback
Heatsink Temperature Feedback
Output Current Feedback
See Figure Below
See Figure Below
See Figure Below
DC Link Feedback
Heatsink Temperature Feedback
Output Current Feedback
1000
900
800
700
600
500
400
300
200
100
0
120
100
80
60
40
20
0
400
350
300
250
200
150
100
50
0
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
Feedback Voltage (Volts)
Feedback Voltage (Volts)
Feedback Voltage (Volts)
Thermal and Mechanical Characteristics
Characteristics
Symbol
Test Conditions
Min
Typ
Max
0.21
0.24
-
Units
°C/W
°C/W
°C/W
°C/W
in-lb
in-lb
in-lb
lb
IGBT Thermal Resistance, Junction to Case
FWD Thermal Resistance, Junction to Case
Contact Thermal Resistance
Heatsink Thermal Resistance
Mounting Torque, AC terminals
Mounting Torque, DC terminals
Mounting Torque, Mounting plate
Weight
Rth(j-c)
Q
D
Per IGBT ½ module
Per FWD ½ module
-
0.11
Rth(j-c)
Rth(c-f)
Rth(f-a)
-
0.020
0.040
75
1500 LFM airflow
90
130
130
21
150
150
PP150B120(-)
- 3 -
TENTATIVE
PP150B120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-PAKTM
150A / 1200V
H-Bridge IGBT Assembly
Gate Drive Board Interface Signal Definitions
Pin
1
Signal Name
Shield
Description
Connected to circuit ground
2
PWM A-
0-15 V signal controlling the duty cycle of A- IGBT
Open collector output, external pull-up resistor required
3
Phase A Error1
LOW = No Error; Floating = Phase A overcurrent or short circuit
0-15 V signal controlling the duty cycle of A+ IGBT
4
5
PWM A+
PWM B-
0-15 V signal controlling the duty cycle of B- IGBT
Open collector output, external pull-up resistor required
6
Phase B Error1
LOW = No Error; Floating = Phase B overcurrent or short circuit
7
8
PWM B+
0-15 V signal controlling the duty cycle of B+ IGBT
9
10
Open collector output, external pull-up resistor required
LOW = No Error; Floating = heatsink overtemp
11
Overtemp1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Not Connected
DC Link Voltage
24 VDC input power2
24 VDC input power2
15 VDC input power2
15 VDC input power2
GND
Analog voltage representation of DC link voltage
20 – 30 VDC input voltage range
20 – 30 VDC input voltage range
14.4 – 18 VDC input voltage range
14.4 – 18 VDC input voltage range
Ground reference for 15 and 24 VDC inputs
Ground reference for 15 and 24 VDC inputs
Analog voltage representation of heatsink temperature
Tied to pins 18 and 19
GND
Heatsink Temperature
GND3
Iout Phase A
GND3
Analog voltage representation of phase A output current
Tied to pins 18 and 19
Iout Phase B
Analog voltage representation of phase B output current
Notes:
1. Open collectors can be pulled up to 30 V max and sink 50mA continuous.
2. Do not connect a 15 VDC and 24 VDC source to the unit at the same time, use one or the other.
3. GND signals to be used for analog feedback signals, i.e. twisted pair with Iout Phase A.
Gate Drive Board Interface Connector
Description
Symbol
Type
Manufacturer
Gate Drive Board Interface Header
Recommended Mating Socket
Recommended Strain Relief
J1
-
0.100” x 0.100” latching header, 26 pin
0.100” x 0.100” IDC socket, 26 pin
Plastic strain relief
3M# 3429-6002 or equivalent
3M# 3399-7600 or equivalent
3M# 3448-3026 or equivalent
-
PP150B120(-)
- 4 -
TENTATIVE
PP150B120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-PAKTM
150A / 1200V
H-Bridge IGBT Assembly
Performance Curves
Effective Output Current vs. Carrier Frequency (Typical)
140
130
120
110
100
90
10kHz
5kHz
1kHz
80
70
60
50
40
40
60
80
100
120
140
160
180
200
220
Iout ARMS
Condition
Symbol
TA
Value
40
Units
°C
Ambient Temperature
DC Bus Voltage
VCC
600
0.8
Volts
Load Power Factor
IGBT Saturation Voltage
IGBT Switching Loss
Airflow
cos φ
VCE(sat)
ESW
Typical @ TJ = 125°C
Typical @ TJ = 125°C
1500
Volts
mJ
-
LFM
Switching Conditions
1 phase PWM, 60Hz sinusoidal output
PP150B120(-)
- 5 -
TENTATIVE
PP150B120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-PAKTM
150A / 1200V
H-Bridge IGBT Assembly
Mechanical Drawing
PP150B120(-)
- 6 -
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