CS5.241-C1 [REDLION]
POWER SUPPLY;
| 型号： | CS5.241-C1 |
| 厂家： | 
Red Lion Controls. Inc |
| 描述： | POWER SUPPLY |
| 文件： | 总20页 (文件大小：513K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
POWER SUPPLY
■
■
■
■
■
■
■
AC 100-120 / 200-240V Auto Select Input
Efficiency up to 90.2%
Width only 32mm
20% Output Power Reserves
Full Output Power Between -25°C and +60°C
Minimal Inrush Current Surge
3 Year Warranty
1. GENERAL DESCRIPTION
2. SHORT-FORM DATA
Output voltage
Adjustment range
Output current
DC 24V
24 - 28V
5 – 4.3A
6 – 5,1A
120W
The Dimension C-Series are cost optimized power
supplies without compromising quality, reliability
and performance. The C-Series is part of the
Dimension power supply family, existing alongside
the high featured Q-series.
ambient <60°C
ambient <45°C
ambient <60°C
ambient <45°C
20Hz to 20MHz
Auto-select Input
Output power
144W
< 50mVpp
AC 100-120 /
200-240V
50-60Hz
The C series includes all the essential basic functions
and the devices have a power reserve of 20%. This
extra current may even be used continuously at
temperatures up to +45°C. The most important
features are the small size, the high efficiency and
the wide temperature range.
Output ripple
Input voltage
Mains frequency
AC Input current
Power factor
AC Inrush current
DC Input
±6%
typ. 2.05 / 1.23A at 120 / 230Vac
The Auto-select input makes worldwide installation
and usage very simple. Defects or system failures
caused by wrongly set switches can not occur.
typ. 0.56 / 0.47
typ. 3A peak
not allowed
at 120 / 230Vac
Efficiency
Losses
Temperature range -25°C to +70°C
Derating
Hold-up time
Dimensions
typ. 89.4 / 90.2% at 120 / 230Vac
typ. 14.5 / 13.2W at 120 / 230Vac
C-Series
Spring-clamp
CS5.241-S1
Related products
terminals
operational
+60 to +70°C
at 120 / 230Vac
WxHxD
Conformal
coated
3W/°C
typ. 80 / 78ms
32x124x117mm
CS5.241-C1
CS4.243
Less
power
CS3.241
CS5.241
only
100-120V
only
200-240V
CS5.244
3. ORDER NUMBERS
4. MARKINGS
Power Supply CS5.241
Standard unit
Conformal coated PC-
boards
Quick-connect spring-
clamp terminals
Wall mount bracket
Side mount bracket
18WM
LISTED
GL
CS5.241-C1
IND. CONT. EQ.
UL 60950-1
UL 508
Marine, pending
CS5.241-S1
Accessory
ZM1.WALL
ZM11.SIDE
EMC, LVD
YRM2.DIODE Redundancy module
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
1/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
INDEX
PAGE
INDEX
PAGE
1. General Description ............................................1
2. Short-form Data ..................................................1
3. Order Numbers....................................................1
4. Markings..............................................................1
5. AC-Input...............................................................3
6. Input Inrush Current Surge.................................4
7. Hold-up Time.......................................................4
8. Output .................................................................5
9. Efficiency and Power Losses................................6
10. Functional Diagram.............................................7
11. Reliability.............................................................7
12. Front Side and User Elements.............................8
13. Terminals and Wiring..........................................8
14. EMC......................................................................9
15. Environment......................................................11
16. Protection Features...........................................11
17. Safety.................................................................12
18. Dielectric Strength ............................................12
19. Approvals...........................................................13
20. Fulfilled Standards............................................ 13
21. Used Substances ............................................... 13
22. Physical Dimensions and Weight..................... 14
23. Installation and Operation Instructions .......... 14
24. Accessory........................................................... 15
25. Application Notes............................................. 16
25.1. Peak Current Capability......................... 16
25.2. Charging of Batteries............................. 16
25.3. Back-feeding Loads................................ 16
25.4. Output Circuit Breakers ......................... 17
25.5. Inductive and Capacitive Loads ............. 17
25.6. Series Operation..................................... 18
25.7. Parallel Use to Increase Output Power . 18
25.8. Parallel Use for 1+1 Redundancy........... 18
25.9. External Input Protection....................... 19
25.10.Operation on Two Phases...................... 19
25.11.Use in a Tightly Sealed Enclosure.......... 19
25.12.Mounting Orientations.......................... 20
INTENDED USE
The power supply shall only be installed and put into operation by qualified personnel.
This power supply is designed for installation in an enclosure and is intended for the general use, such as in industrial
control, office, communication, and instrumentation equipment. Do not use this device in aircraft, trains and nuclear
equipment, where malfunctioning of the power supply may cause severe personal injury or threaten human life.
TERMINOLOGY AND ABREVIATIONS
PE and
symbol
PE is the abbreviation for Protective Earth and has the same meaning as the symbol
This document uses the term “earth” which is the same as the U.S. term “ground”.
To be defined, value or description will follow later.
.
Earth, Ground
T.b.d.
AC 230V
A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±20%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz and AC
120V parameters are valid at 60Hz mains frequency.
230Vac
A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
DISCLAIMER
The information presented in this document is believed to be accurate and reliable and may change without notice.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
2/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
5. AC-INPUT
nom.
nom.
AC 100-120V /
auto-select input, TN-, TT-, IT-Mains, see Fig. 5-1
AC input
200-240V
90-132Vac
180-264Vac
85-90Vac
264-300Vac
50 – 60Hz
AC input range
100-120V range, continuous operation
200-240V range, continuous operation
Short term or with output derating
< 0.5s
Input frequency
±6%
AC 100V
2.34A
0.58
2,9
740ms
8ms
25ms
400mV
75Vac
55Vac
AC 120V
2.05A
0.56
3,1
900ms
8ms
25ms
400mV
75Vac
55Vac
AC 230V
1.23A
0.47
3,7
720ms
8ms
25ms
400mV
N / A
Input current
Power factor *)
Crest factor **)
Start-up delay
Rise time
typ.
typ.
typ.
typ.
typ.
typ.
max.
typ.
typ.
at 24V, 5A see Fig. 5-3
at 24V, 5A see Fig. 5-1
at 24V, 5A
see Fig. 5-2
0mF, 24V, 5A, see Fig. 5-2
5mF, 24V, 5A, see Fig. 5-2
see Fig. 5-2
Turn-on overshoot
Turn-on voltage
Shut-down voltage
steady-state value, see Fig. 5-1
steady-state value, see Fig. 5-1
N / A
*)
The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to the RMS value of the input current waveform
Fig. 5-1 Input voltage range
Fig. 5-2 Turn-on behavior, definitions
Rated input ranges
Intput
Voltage
POUT
no
Range harm Range
100- from 200-
120V 132 to 240V
180V
- 5%
Output
Voltage
VIN
Start-up Rise
delay
Time
90V 132V 180V 264Vac
Fig. 5-3 Input current vs. output load
Fig. 5-4 Power Factor vs. output load
Input
Power Factor, typ.
0.65
0.6
Current, typ.
3A
2.5
2
0.55
0.5
1.5
1
0.45
0.4
0.5
0
Output Current
Output Current
0.35
1
3.5 4
5.5
4.5 5
6A
1.5 2 2.5 3
1
3.5 4
5.5 6A
4.5 5
1.5 2 2.5 3
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
3/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
6. INPUT INRUSH CURRENT SURGE
An active inrush limitation circuitry limits the input inrush current after turn-on of the input voltage.
The charging current into EMI suppression capacitors is disregarded in the first milliseconds after switch-on.
AC 100V
10Apeak
3Apeak
AC 120V
10Apeak
3Apeak
AC 230V
10Apeak
3Apeak
Inrush current
Inrush energy
max.
typ.
typ.
-25°C to +70°C
-25°C to +70°C
-25°C to +70°C
1A2s
1A2s
1A2s
Fig. 6-1 Input inrush current, typical behavior
A:
Start-up delay = Inrush delay
Input Current
Input:
Output:
Ambient:
230Vac
24V, 5A
25°C
Upper curve:
Medium curve: Input voltage 500V / DIV
Input current 10A / DIV
Input Voltage
Lower curve:
Time scale:
Output voltage 20V / DIV
100ms / DIV
Output Voltage
A
7. HOLD-UP TIME
AC 100V
AC 120V
AC 230V
Hold-up Time
typ.
typ.
typ.
109ms
50ms
37ms
165ms
80ms
62ms
161ms
78ms
63ms
2,5A, 24V, see Fig. 7-1
5A, 24V, see Fig. 7-1
6A, 24V, see Fig. 7-1
Fig. 7-1 Hold-up time vs. input voltage
Fig. 7-2 Shut-down behavior, definitions
Hold-up Time
a) 24V 2,5A typ.
b) 24V 2,5A min.
c) 24V 5A typ.
d) 24V 5A min.
e) 24V 6A min.
a
a
Zero Transition
150ms
125
100
75
b
b
Intput
Voltage
c
c
d
e
d
e
- 5%
50
Output
Voltage
25
Hold-up Time
Input Voltage
0
85 100 120
180
230Vac
Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is on during this time.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
4/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
8. OUTPUT
Output voltage
Adjustment range
nom.
min.
max.
24V
24-28V
30V
guaranteed
at clockwise end position of potentiometer
±0.2%,at full load, cold unit
90 to 132Vac or 180 to 264Vac
static value, 0A Æ 5A Æ 0A
20Hz to 20MHz, 50Ohm
Factory setting
Line regulation
Load regulation
Ripple and noise voltage
Output capacitance
Output current
24.1V
70mV
100mV
50mVpp
1 800µF
6A U)
5A
5.1A U)
4.3A
max.
max.
max.
typ.
nom.
nom.
nom.
nom.
nom.
nom.
min.
max.
at 24V, ambient < 45°C, see Fig. 8-1
at 24V, ambient < 60°C, see Fig. 8-1
at 28V, ambient < 45°C, see Fig. 8-1
at 28V, ambient < 60°C, see Fig. 8-1
ambient < 45°C
Output power
144W U)
120W
10A
ambient < 60°C
Short-circuit current
load impedance 200mOhm, see Fig. 8-1
load impedance 200mOhm, see Fig. 8-1
14A
U) The unit may respond with a thermal shut-down when continuously loaded with more than 120W and operated with a mains
voltage of 100V or below.
Fig. 8-1 Output voltage vs. output current, typ.
Output Voltage
Adjustment
Range
28V
24
20
16
12
8
4
0
Output Current
0
2
4
6
8
10 12A
Peak current capability (up to several ms)
The power supply can deliver a peak current which is higher than the specified short term current. This helps to start
current demanding loads or to safely operate subsequent circuit breakers.
The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will
be discharged and causes a voltage dip on the output. Detailed curves can be found in chapter 25.1.
Peak current voltage dips
typ.
typ.
typ.
from 24V to 18.5V at 10A for 50ms, resistive load
from 24V to 22V
from 24V to 20V
at 25A for 2ms, resistive load
at 25A for 5ms, resistive load
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
5/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
9. EFFICIENCY AND POWER LOSSES
AC 100V
88.8%
1.9W
AC 120V
89.4%
2.0W
AC 230V
90.2%
1.7W
Efficiency
Power losses
typ.
typ.
typ.
typ.
typ.
5A, 24V
0A
2.5A, 24V
5A, 24V
6A, 24V
9.1W
15.3W
19.4W
8.8W
14.5W
18.2W
8.2W
13.2W
16.1W
Fig. 9-1 Efficiency vs. output current at 24V
Fig. 9-2 Losses vs. output current at 24V
Efficiency
Power Losses
91%
18W
100Vac
120Vac
90
89
88
87
86
15
12
9
230Vac
6
3
Output Current
Output Current
85
0
1
2
3
4
5
6A
0
1
2
3
4
5
6A
Fig. 9-3 Efficiency vs. input voltage, 24V, 5A
Fig. 9-4 Losses vs. input voltage, 24V, 5A
Efficiency
Power Losses
91%
18W
90.5
90.0
89.5
89.0
88.5
15
12
9
6
3
Input Voltage
Input Voltage
88.0
0
85
120
155
190
225 260Vac
85
120
155
190
225 260Vac
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
6/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
10. FUNCTIONAL DIAGRAM
Fig. 10-1 Functional diagram
Output
Voltage
Regulator
VOUT
+
+
Input
L
N
Input Fuse
Rectifier
&
Power
Output
Filter
&
Converter
Input Filter
Inrush
Limiter
-
-
Output
Over-
115/230V
DC
ok
Auto Select
Voltage
Protection
11. RELIABILITY
AC 100V
AC 120V
AC 230V
Lifetime expectancy
min.
min.
min.
min.
52 000h
27 000h
58 000h
34 000h
128 000h
15 years
661 000h
562 000h
1 111 000h
546 000h
491 000h
775 000h
72 000h
42 000h
144 000h
15 years
869 000h
739 000h
40°C, 24V, 5A
40°C, 24V, 6A
40°C, 24V, 2,5A
25°C, 24V, 5A
40°C, 24V, 5A
40°C, 24V, 6A
135 000h
142 000h
638 000h
542 000h
1 077 000h
552 000h
497 000h
788 000h
MTBF SN 29500, IEC 61709
MTBF MIL HDBK 217F
1 495 000h 25°C, 24V, 5A
574 000h
517 000h
800 000h
40°C, 24V, 5A, Ground Benign GB40
40°C, 24V, 6A, Ground Benign GB40
25°C, 24V, 5A, Ground Benign GB25
The Lifetime expectancy shown in the table indicates the operating hours (service life) and is determined by the
lifetime expectancy of the built-in electrolytic capacitors.
Lifetime expectancy is specified in operational hours. Lifetime expectancy is calculated according to the capacitor’s
manufacturer specification. The prediction model allows a calculation of up to 15 years from date of shipment.
MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates
reliability of a device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily
represent the life of a product.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
7/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
12. FRONT SIDE AND USER ELEMENTS
Fig. 12-1 Front side
Output Terminals
Screw terminals
(Spring-clamp terminals on the
CS5.241-S1)
Output voltage potentiometer
Open the flap to tune the output voltage.
Factory set: 24.1V
+
-
Positive output
Negative (return) output
Dual pins per pole
DC-on lamp (green)
On when the voltage on the output
terminals is > 21 V
Input Terminals
Screw terminals
(Spring-clamp terminals
on the CS5.241-S1)
N … Neutral input
L … Line (hot) input
... PE (Protective Earth) input
13. TERMINALS AND WIRING
Type
Solid wire
Stranded wire
American wire gauge
Ferrules
Screw terminals (CS5.241, CS5.241-C1), ); Spring-clamp terminals (CS5.241-S1)
0.5-6mm2
0.5-4mm2
20-10 AWG
allowed, but not required
Wire stripping length
Screwdriver
Recommended tightening torque
Instructions:
7mm / 0.275inch
3.5mm slotted or Pozidrive No 2 (only for screw terminals)
0.8Nm, 7lb.in (only for screw terminals)
a) Use appropriate copper cables that are designed for an operating temperature of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Up to two stranded wires with the same cross section are permitted in one connection point (except PE wire).
e)
Do not use the unit without PE connection.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
8/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
14. EMC
The CE mark is in conformance with EMC guideline 89/336/EEC and 93/68/EEC and the low-voltage directive (LVD)
73/23/EWG. A detailed EMC Report is available on request.
EMC Immunity
Electrostatic discharge
EN 61000-6-2 EN 61000-6-1
EN 61000-4-2
Generic standards
Contact discharge
Air discharge
8kV
15kV
Criterion A
Criterion A
Electromagnetic RF field
Fast transients (Burst)
EN 61000-4-3
EN 61000-4-4
80MHz-1GHz
10V/m
Criterion A
Input lines
Output lines
4kV
2kV
Criterion A
Criterion A
Surge voltage on input
Surge voltage on output
EN 61000-4-5
EN 61000-4-5
L Æ N
N / L Æ PE
2kV
4kV
Criterion A
Criterion A
+ Æ -
+ / - Æ PE
500V
500V
Criterion A
Criterion A
Conducted disturbance
Mains voltage dips
EN 61000-4-6
EN 61000-4-11
0,15-80MHz
10V
0Vac, 20ms
40Vac, 200ms
70Vac, 500ms
0Vac, 20ms
Criterion A
0% of 100Vac
40% of 100Vac
70% of 100Vac
0% of 200Vac
40% of 200Vac
70% of 200Vac
Criterion A
Criterion C
Criterion A
Criterion A
Criterion C
Criterion A
80Vac, 200ms
140Vac, 500ms
Voltage interruptions
Input voltage swells
Powerful transients
EN 61000-4-11
PULS internal standard
VDE 0160
0Vac, 5000ms
300Vac, 500ms
Criterion C
Criterion A
over entire load
range
750V, 1.3ms
Criterion A
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply might shut-down and restarts by itself. No damages or hazards for the
power supply occur.
Switching frequency
175kHz to 225kHz
100kHz to 130kHz
input voltage dependent 24V, 2.5A
input voltage dependent 24V, 5A
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
9/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
EMC Emission
EN 61000-6-4
Generic standards
Conducted emission
EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22 Class B, input lines
EN 55022
EN 55011, EN 55022
EN 61000-3-2
Class A, output lines
Class B
>2.7A output current not fulfilled
fulfilled
Radiated emission
Harmonic input current
Voltage fluctuations, flicker EN 61000-3-3
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
Above an average output current of 2.7A, the harmonic current standard EN61000-3-2 is not fulfilled.
Please note:
A power supply has to comply with EN 61000-3-2 (Standard for harmonic input current) when:
1) the end-device is used within the European Union and
2) the end-device is connected to a public mains supply with a nominal voltage ≥ 220Vac and
3) the power supply is:
- fitted in an end-device with an average input power in excess of 75W or
- fitted in an end-device with a continuous input power in excess of 75W or
- part of a lighting system.
Exceptions:
End-devices for professional applications with an input power > 1000W do not need to fulfill EN 61000-3-2.
Comments:
- The average input power must be determined in accordance with EN 61000-3-2.
- Industrial mains supplies with their own transformer are considered to be “non-public”.
- Where individual self-contained items of equipment are installed in a rack or case
(e.g. devices connected in parallel), they are regarded as being individually connected to the
mains supply. The rack or case need not be tested as a whole. Alternatively it is also permitted
to assess the whole rack or case. This is recommended for devices used in professional
applications with an input power greater than 1000W.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
10/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
15. ENVIRONMENT
Operational temperature
Output de-rating
-25°C to +70°C (-13°F to 158°F)
1.6W/°C
reduce output power according Fig. 15-1
45-60°C (113°F to 140°F),
3W/°C
60-70°C (140°F to 158°F),
Storage temperature
Humidity
-40 to +85°C (-40°F to 185°F)
5 to 95% r.H.
storage and transportation
IEC 60068-2-30
Do not energize while condensation is present
Vibration sinusoidal
Shock
2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g
2 hours / axis
30g 6ms, 20g 11ms
IEC 60068-2-6
IEC 60068-2-27
3 bumps / direction, 18 bumps in total
Altitude
0 to 6000m (0 to 20 000ft)
Reduce output power or ambient
temperature above 2000m sea level.
Output de-rating (for altitude)
Over-voltage category
7.5W/1000m or 5°C/1000m
III
II
above 2000m (6500ft), see Fig. 15-2
EN 50178, altitudes up to 2000m
Altitudes from 2000m to 6000m
EN 50178, not conductive
Degree of pollution
2
Fig. 15-1 Output current vs. ambient temp.,
Fig. 15-2 Output current vs. altitude, 24V
Allowable Output
Current at 24V
Allowable Output
short te
rm
short
Current at 24V
ter
m
6A
6A
5
C
continuou
s
B
5
A
4
4
3
3
2
2
A... Tamb
B... Tamb
C... Tamb
< 60°C
< 50°C
< 40°C
1
1
Altitude
Ambient Temperature
0
0
-25
0
20
40
60 70°C
0
2000
4000
6000m
The ambient temperature is defined 2cm below the unit.
16. PROTECTION FEATURES
Output protection
Electronically protected against overload, no-load and short-circuits
Output over-voltage protection
typ. 35Vdc
max. 39Vdc
In case of an internal power supply defect, a redundant
circuitry limits the maximum output voltage. The output
shuts down and automatically attempts to restart.
Output over-current protection
Degree of protection
electronically limited
see Fig. 8-1
IP 20
EN/IEC 60529
Penetration protection
Over-temperature protection
Input transient protection
Internal input fuse
> 3.5mm
yes
MOV
e.g. screws, small parts
output shut-down with automatic restart
Metal Oxide Varistor
not user replaceable
T4A H.B.C.
Note: In case of a protection event, audible noise may occur.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
11/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
17. SAFETY
Input / output separation
SELV
PELV
IEC/EN 60950-1
EN 60204-1, EN 50178, IEC 60364-4-41
double or reinforced insulation
Class of protection
I
PE (Protective Earth) connection required
Isolation resistance
PE resistance
Touch current (leakage current)
> 5MOhm
< 0.1Ohm
typ. 0.24mA
typ. 0.35mA
typ. 0.40mA
< 0.36mA
< 0.53mA
< 0.60mA
input to output, 500Vdc
between housing and PE terminal
100Vac, 50Hz, TN mains
120Vac, 60Hz, TN mains
230Vac, 50Hz, TN mains
110Vac, 50Hz, TN mains
132Vac, 60Hz, TN mains
264Vac, 50Hz, TN mains
18. DIELECTRIC STRENGTH
Fig. 18-1 Dielectric strength
A
B
C
Type test
Factory test
Field test
60s
5s
2500Vac
2500Vac
2000Vac
3000Vac
2500Vac
2000Vac
500Vac
500Vac
500Vac
Input
L
N
5s
Output
Type tests and factory tests:
Conducted by the manufacturer. Do not repeat test in field!
Rules for field test:
Use appropriate test equipment which applies the voltage
with a slow ramp! Connect L and N together as well as all
output poles.
+
A
-
Earth, PE
The output voltage is floating and has no ohmic connection to ground.
To fulfill the PELV requirements according to EN60204-1 § 6.4.1, we recommend that either the + pole, the – pole or
any other part of the output circuit shall be connected to the protective earth system. This helps to avoid situations in
which a load starts unexpectedly or can not be switched off any more when unnoticed earth faults occur.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
12/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
19. APPROVALS
IEC 60950-1
CB Scheme,
Information Technology Equipment
IECEE
CB SCHEME
UL 508
LISTED as Industrial Control Equipment
E198865
18WM
LISTED
IND. CONT. EQ.
UL 60950-1
RECOGNIZED E137006 recognized for the use in U.S.A. (UL 60950-1)
and Canada (C22.2 No. 60950)
Information Technology Equipment, Level 3
Marine
pending
GL (Germanischer Lloyd) classified and ABS (American Bureau for
Shipping) PDA for marine and offshore applications.
Environmental category: C, EMC2
GL
ABS
20. FULFILLED STANDARDS
EN 61558-2-17
EN/IEC 60204-1
EN/IEC 61131-2
EN 50178
Safety of Power Transformers
Safety of Electrical Equipment of Machines
Programmable Controllers
Electronic Equipment in Power Installations
21. USED SUBSTANCES
The unit does not release any silicone and is suitable for the use in paint shops.
Electrolytic capacitors included in this unit do not use electrolytes such as Quaternary Ammonium Salt Systems.
Plastic housings and other molded plastic materials are free of halogens, wires and cables are not PVC insulated.
The production material within our production does not include following toxic chemicals:
Polychlorized Biphenyl (PCB), Polychlorized Terphenyl (PCB), Pentachlorophenol (PCP), Polychlorinated naphthalene
(PCN), Polybrom Biphenyl (PBB), Polybrom Bipheny-oxyd (PBO), Polybrominated Diphenylether (PBDE), Polychlorinated
Diphenylether (PCDE), Polydibromphenyl Oxyd (PBDO), Cadmium, Asbest, Mercury, Silicia
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
13/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
22. PHYSICAL DIMENSIONS AND WEIGHT
Weight
DIN-Rail
500g / 1.1lb
Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
The DIN-rail height must be added to the depth (117mm) to calculate the total required
installation depth.
Electronic files with mechanical data can be downloaded at www.pulspower.com
Fig. 22-1 Front view
Fig. 22-2 Side view
23. INSTALLATION AND OPERATION INSTRUCTIONS
Mounting Orientation:
Output terminal must be located on top and input terminal on the bottom. For other orientations see chapter 25.12.
Cooling:
Convection cooled, no forced cooling required. Do not cover ventilation grid (e.g. cable conduits) by more than 30%!
Installation clearances:
40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently
with full power. In case the adjacent device is a heat source, 15mm clearance are recommended.
Risk of electrical shock, fire, personal injury or death!
Do not use the unit without proper earth connection (Protective Earth). Use the pin on the terminal block for earth
connection and not one of the screws on the housing.
Turn power off before working on the power supply. Protect against inadvertent re-powering.
Make sure the wiring is correct by following all local and national codes.
Do not open, modify or repair the unit.
Use caution to prevent any foreign objects from entering into the housing.
Do not use in wet locations or in areas where moisture or condensation can be expected.
Service parts:
The unit does not contain any service parts. The tripping of an internal fuse is caused by an internal defect. If damage
or malfunctioning should occur during operation, immediately turn power off and send unit to factory for
inspection!
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
14/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
24. ACCESSORY
ZM1.WALL Wall mounting bracket
This bracket is used to mount Dimension units onto a flat surface without utilizing a DIN-Rail. The two aluminum
brackets and the black plastic slider of the unit have to be detached, so that the two steel brackets can be mounted.
Fig. 24-1 ZM1.WALL Wall Mounting Bracket
Fig. 24-2 Assembled Wall Mounting Bracket
ZM11.SIDE Side mounting bracket
This bracket is used to mount Dimension units sideways with or without utilizing a DIN-Rail. The two aluminum
brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on
the steel bracket.
Fig. 24-3 ZM13.SIDE Side Mounting Bracket
Fig. 24-4 Side Mounting with DIN-rail brackets
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
15/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
25. APPLICATION NOTES
25.1. PEAK CURRENT CAPABILITY
Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current
demand of the pick-up coil is several times higher than the steady state current and usually exceeds the nominal
output current (including the PowerBoost) The same situation applies, when starting a capacitive load.
Branch circuits are often protected with circuit breakers or fuses. In case of a short or an overload in the branch
circuit, the fuse needs a certain amount of over-current to trip or to blow. The peak current capability ensures the
safe operation of subsequent circuit breakers.
Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the
power supply can deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following
two examples show typical voltage dips:
Fig. 25-1 Peak load 10A for 50ms, typ.
Fig. 25-2 Peak load 25A for 5ms, typ.
Output
Voltage
Output
Voltage
24V
24V
18.5V
20V
10A
25A
Output
Current
Output
Current
0A
0A
10ms/DIV
1ms/DIV
Peak load 10A (resistive) for 50ms
Output voltage dips from 24V to 18.5V.
Peak load 25A (resistive) for 5ms
Output voltage dips from 24V to 20V.
25.2. CHARGING OF BATTERIES
The power supply shall not be used to charge batteries. Choose Q-Series for charging batteries.
25.3. BACK-FEEDING LOADS
Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power
supply. It does not matter, whether the power supply is on or off.
The maximum allowed feed back voltage is 35Vdc. The absorbing energy can be calculated according to the built-in
large sized output capacitor which is specified in chapter 8.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
16/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
25.4. OUTPUT CIRCUIT BREAKERS
Standard miniature circuit breakers (MCBs) can be used for branch protection. Ensure that the MCB is rated for DC
voltage, too. The following tests show which circuit breakers the power supply typically trips.
Circuit breakers have huge tolerances in their tripping behavior. Therefore, these typical tests can only be used as a
recommendation or for comparing two different power supplies. Furthermore, the loop impedance has a major
influence on whether a breaker trips or not. Two tests were performed, representing typical situations:
Test 1: Short circuit with S1 on the power supply end of the cable (loop impedance approx. 20mOhm)
Fig. 25-3 Branch protectors, test circuit 1
Parameters:
Input voltage: 230Vac, load current:
Circuit
Breaker
I
0A
Power
Supply
AC
The following circuit breaker tripped during the test:
+
-
+
-
A- or Z- Characteristic:: equal or smaller 8A
S1
Load
B- Characteristic:
no tripping ≥ 6A
no breaker available < 6A
DC
C- Characteristic:
equal or smaller 4A
Test 2: Short circuit with S1 on the load end (additional impedance included; represents longer load wire length).
Fig. 25-4 Branch protectors, test circuit 2
Parameters:
Input voltage: 230Vac, load current:
0A
Circuit
Breaker
I
Power
Supply
AC
The following circuit breaker tripped during the test:
A- or Z- Characteristic:: ≤ 6A and R= 180mOhm
R
+
-
+
-
B- Characteristic:
no tripping ≥ 6A
no breaker available < 6A
S1
Load
C- Characteristic:
≤ 3A and R= 270mOhm
DC
What does this resistance mean in wire length?
0.5mm2 0.7mm2 1.0mm2 1.5mm2 2.5mm2 4.0mm2
180mOhm
270mOhm
5.0m
7.5m
7.0m
10m
15m
15m
23m
25m
38m
40m
60m
10.5m
Example:
Which wire gauge must be used to trip a C-Characteristic circuit breaker with a rating of 3A? The load wire length is
21m.
Answer: A 3A C-Characteristic circuit breaker requires a loop impedance of less than 270mOhm (test results). The wire
length table shows that up to 23m wire with a cross section of 1.5mm2 are below 270mOhm. A wire not smaller than
1.5mm2 shall be used.
25.5. INDUCTIVE AND CAPACITIVE LOADS
The unit is designed to supply any kind of load, including unlimited capacitive and inductive loads.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
17/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
25.6. SERIES OPERATION
The power supply can be put in series to increase the output voltage.
Instructions for use in series:
Fig. 25-5 Schematic for series operation
a) It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed
150Vdc.
Unit A
b) Voltages with a potential above 60Vdc are not SELV any
more and can be dangerous. Such voltages must be installed
with a protection against touching.
AC
+
-
DC
c)
For serial operation use power supplies of the same type.
+
d) Earthing of the output is required when the sum of the
output voltage is above 60Vdc.
e) Keep an installation clearance of 15mm (left/right) between
two power supplies and avoid installing the power supplies
on top of each other.
Unit B
Load
AC
+
-
-
Earth
DC
Note: Avoid return voltage (e.g. from a decelerating motor or
battery) which is applied to the output terminals.
25.7. PARALLEL USE TO INCREASE OUTPUT POWER
The power supply shall not be used in parallel to increase the output power.
25.8. PARALLEL USE FOR 1+1 REDUNDANCY
Power supplies can be paralleled for 1+1 redundancy to gain a higher system availability. Redundant systems require
a certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put
two C-Series power supplies in parallel. In case one power supply unit fails, the other one is automatically able to
support the load current without any interruption. This simple way to build a redundant system has two major
disadvantages:
-
The faulty power supply can not be recognized. The green LED will still be on since it is reverse-powered from
the other power supply.
-
It does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a -
virtually nearly impossible - case, the defective unit becomes a load for the other power supplies and the output
voltage can not be maintained any more.
This can only be avoided by utilizing decoupling diodes which are included in the decoupling module YR2.DIODE or
redundancy module YRM2.DIODE.
Recommendations for building redundant power systems:
a) Use separate input fuses for each power supply.
b) Monitor the individual power supply units. A DC-ok lamp and a DC-ok contact is included in the redundancy
module YRM2.DIODE. This feature reports a faulty unit.
c)
When possible, connect each power supply to different phases or circuits.
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
18/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
25.9. EXTERNAL INPUT PROTECTION
The unit is tested and approved for branch circuits up to 20A. External protection is only required if the supplying
branch has an ampacity greater than this. In some countries local regulations might apply. Check also local codes and
local requirements.
If an external fuse is necessary or utilized, a minimum value is required to avoid undesired tripping of the fuse.
B-Characteristic
C-Characteristic
Ampacity
max.
min.
20A
10A
20A
6A
25.10.OPERATION ON TWO PHASES
Fig. 25-6 Schematic for two phase operation
Power Supply
Instructions for two phase operation:
a) A phase to phase connection is allowed as long as the
L1
AC
supplying voltage is below 240V+10%
.
internal
fused
L
b) Use a fuse or a circuit breaker to protect the N input. The
N input is internally not protected and is in this case
connected to a hot wire.
Fuse
N
L3
PE
Appropriate fuses or circuit breakers are specified in section 25.9
“External Input Protection”.
DC
L2
25.11.USE IN A TIGHTLY SEALED ENCLOSURE
When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher
than outside. The inside temperature defines the ambient temperature for the power supply.
Results from such an installation:
Power supply is placed in the middle of the box, no other heat producer inside the box
Enclosure:
Rittal Type IP66 Box PK 9516 100, plastic, 110x180x165mm
Load:
Input:
24V, 4A; (=80%) load is placed outside the box
230Vac
Temperature inside the box:
Temperature outside the box:
Temperature rise:
44.3°C (in the middle of the right side of the power supply with a distance of 2cm)
23.3°C
21K
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
19/20
www.pulspower.com Phone +49 89 9278 0 Germany
CS5.241, CS5.241-C1, CS5.241-S1
C–Series
24V, 5A, SINGLE PHASE INPUT
25.12.MOUNTING ORIENTATIONS
Mounting orientations other than input terminals on the bottom and output on the top require a reduction in
continuous output power or a limitation in the max. allowed ambient temperature. The amount of reduction
influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous
operation can be found below:
Curve A1 Recommended output current.
Curve A2 Max allowed output current (results approx. in half the lifetime expectancy of A1).
Fig. 25-7
Output Current
6A
Mounting
Orientation A
Standard
A1
OUTPUT
5
4
3
2
1
Orientation
Power
Supply
Ambient Temperature
INPUT
0
40
60°C
10
20
30
50
Fig. 25-8
Mounting
Orientation B
(Upside down)
Output Current
6A
T U I N P
A2
A1
5
4
3
2
1
y
u p S p l
r e w P o
U P T O U T
Ambient Temperature
40
50
0
10
60°C
60°C
60°C
60°C
20
30
Fig. 25-9
Output Current
Mounting
Orientation C
(Table-top
mounting)
6A
5
4
3
2
1
A2
A1
Ambient Temperature
40
50
0
10
20
30
Fig. 25-10
Mounting
Orientation D
(Horizontal cw)
Output Current
6A
5
4
3
2
1
A2
A1
Ambient Temperature
40
50
0
10
20
30
Fig. 25-11
Mounting
Orientation E
(Horizontal ccw)
Output Current
6A
5
4
3
2
1
A2
A1
Ambient Temperature
40
50
0
10
20
30
Dec. 2006 / Rev. 1.3 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
20/20
www.pulspower.com Phone +49 89 9278 0 Germany
相关型号：
CS5012-BD7
ADC, Successive Approximation, 12-Bit, 1 Func, 1 Channel, Serial, Parallel, Word Access, CMOS, CDIP40, CERAMIC, DIP-40
CIRRUS
©2020 ICPDF网 联系我们和版权申明