STK672-632A-E_11 [SANYO]

2-phase Stepping Motor Driver; 两相步进电机驱动器
STK672-632A-E_11
型号: STK672-632A-E_11
厂家: SANYO SEMICON DEVICE    SANYO SEMICON DEVICE
描述:

2-phase Stepping Motor Driver
两相步进电机驱动器

驱动器 电机
文件: 总21页 (文件大小:161K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Ordering number : ENA1588A  
Thick-Film Hybrid IC  
STK672-632A-E  
2-phase Stepping Motor Driver  
Overview  
The STK672-632A-E is a hybrid IC for use as a unipolar, 2-phase stepping motor driver with PWM current control.  
Applications  
Office photocopiers, printers, etc.  
Features  
Built-in overcurrent detection function (output current OFF).  
Built-in overheat detection function (output current OFF).  
If either over-current or overheat detection function is activated, the FAULT signal (active low) is output.  
Built-in power on reset function.  
The motor speed is controlled by the frequency of an external clock signal.  
2 phase or 1-2 phase excitation switching function.  
Using either or both edges of the clock signal switching function.  
Phase is maintained even when the excitation mode is switched.  
Rotational direction switching function.  
Supports schmitt input for 2.5V high level input.  
Incorporating a current detection resistor (0.141Ω: resistor tolerance 2%), motor current can be set using two  
external resistors.  
The ENABLE pin can be used to cut output current while maintaining the excitation mode.  
With a wide current setting range, power consumption can be reduced during standby.  
No motor sound is generated during hold mode due to external excitation current control.  
Miniature package (provides pin compatibility with STK672-630A-E)  
Any and all SANYO Semiconductor Co.,Ltd. products described or contained herein are, with regard to  
"standard application", intended for the use as general electronics equipment (home appliances, AV equipment,  
communication device, office equipment, industrial equipment etc.). The products mentioned herein shall not be  
intended for use for any "special application" (medical equipment whose purpose is to sustain life, aerospace  
instrument, nuclear control device, burning appliances, transportation machine, traffic signal system, safety  
equipment etc.) that shall require extremely high level of reliability and can directly threaten human lives in case  
of failure or malfunction of the product or may cause harm to human bodies, nor shall they grant any guarantee  
thereof. If you should intend to use our products for applications outside the standard applications of our  
customer who is considering such use and/or outside the scope of our intended standard applications, please  
consult with us prior to the intended use. If there is no consultation or inquiry before the intended use, our  
customer shall be solely responsible for the use.  
Specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein stipulate  
the performance, characteristics, and functions of the described products in the independent state, and are not  
guarantees of the performance, characteristics, and functions of the described products as mounted in the  
customer's products or equipment. To verify symptoms and states that cannot be evaluated in an independent  
device, the customer should always evaluate and test devices mounted in the customer  
's products or  
equipment.  
62911HKPC 018-08-0085/N1809HKIM No. A1588-1/21  
STK672-632A-E  
Specifications  
Absolute Maximum Ratings at Tc = 25°C  
Parameter  
Maximum supply voltage 1  
Maximum supply voltage 2  
Input voltage  
Symbol  
Conditions  
Ratings  
unit  
V
V
max  
No signal  
52  
CC  
DD  
V
max  
max  
max  
max  
max  
No signal  
-0.3 to +6.0  
V
V
Logic input pins  
-0.3 to +6.0  
V
IN  
OP  
OH  
Output current 1  
I
10μA, 1 pulse (resistance load)  
10  
2.65  
A
Output current 2  
I
V
=5V, CLOCK200Hz  
A
DD  
Output current 3  
I
Pin16 output current  
10  
mA  
W
W
°C  
°C  
°C  
OF  
Allowable power dissipation 1  
Allowable power dissipation 2  
Operating substrate temperature  
Junction temperature  
Storage temperature  
PdMF max  
PdPK max  
Tc max  
Tj max  
With an arbitrarily large heat sink. Per MOSFET  
No heat sink  
7.3  
2.8  
105  
150  
Tstg  
-40 to +125  
Allowable Operating Ranges at Ta=25°C  
Parameter  
Operating supply voltage 1  
Operating supply voltage 2  
Input high voltage  
Symbol  
Conditions  
Ratings  
unit  
V
V
With signals applied  
With signals applied  
10 to 42  
5 5%  
CC  
V
V
DD  
V
Pins 10, 12, 13, 14, 15, 17  
Pins 10, 12, 13, 14, 15, 17  
2.5 to V  
V
IH  
DD  
Input low voltage  
V
0 to 0.8  
V
IL  
Output current 1  
I
I
1
Tc=105°C, CLOCK200Hz,  
OH  
2.0  
A
Continuous operation, duty=100%  
Tc=80°C, CLOCK200Hz,  
Output current 2  
2
OH  
Continuous operation, duty=100%,  
2.2  
A
See the motor current (I  
) derating curve  
OH  
CLOCK frequency  
f
Minimum pulse width: at least 10μs  
=1mA (Tc=25°C)  
0 to 50  
100min  
kHz  
V
CL  
Phase driver withstand voltage  
V
I
D
DSS  
Tc  
Recommended operating  
substrate temperature  
No condensation  
0 to 105  
°C  
Recommended Vref range  
Vref  
Tc=105°C  
0.14 to 1.38  
V
Refer to the graph for each conduction-period tolerance range for the output current and brake current.  
Electrical Characteristics at Tc=25°C, V =24V, V =5.0V  
CC  
DD  
Parameter  
Symbol  
Conditions  
min  
typ  
max  
unit  
mA  
A
V
supply current  
I
Pin 9 current CLOCK=GND  
4.4  
8
DD  
CCO  
Output average current  
FET diode forward voltage  
Output saturation voltage  
Input high voltage  
Ioave  
Vdf  
R/L=1Ω/0.62mH in each phase  
0.273  
0.329  
0.92  
0.33  
0.385  
1.6  
If=1A (R =23Ω)  
V
L
Vsat  
R =23Ω  
0.48  
V
L
V
Pins 10, 12, 13, 14, 15, 17  
Pins 10, 12, 13, 14, 15, 17  
2.5  
V
IH  
Input low voltage  
V
0.8  
0.5  
10  
75  
10  
15  
61  
V
IL  
FAULT low output voltage  
5V level FAULT leakage current  
5V level input current  
V
Pin 16 (I =5mA)  
O
0.25  
50  
V
OLF  
I
Pin 16=5V  
μA  
μA  
μA  
μA  
kHz  
°C  
ILF  
I
Pins 10, 12, 13, 14, 15, 17=5V  
Pins 10, 12, 13, 14, 15, 17=GND  
Pin 19=1.0V  
ILH  
GND level input current  
Vref input bias current  
PWM frequency  
I
ILL  
I
10  
45  
IB  
fc  
29  
Overheat detection temperature  
TSD  
Design guarantee  
144  
*Ioave values are for when the lead frame of the product is soldered to the mounting substrate.  
Notes: A fixed-voltage power supply must be used.  
No. A1588-2/21  
STK672-632A-E  
Package Dimensions  
unit:mm (typ)  
24.2  
(18.4)  
4.5  
(R1.47)  
1
19  
0.4  
1.0  
0.5  
2.0  
18 1.0=18.0  
4.0  
4.45  
Derating curve of motor current, I  
vs. Operating substrate temperature, Tc  
OH,  
I
- Tc  
OH  
3.0  
200Hz 2-phase excitation  
2.5  
2.0  
1.5  
1.0  
Hold mode  
0.5  
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90 100 110  
Operating Substrate Temperature, Tc- °C  
ITF02548  
Notes  
The current range given above represents conditions when output voltage is not in the avalanche state.  
If the output voltage is in the avalanche state, see the allowable avalanche energy for STK672-6** series hybrid ICs given  
in a separate document.  
The operating substrate temperature, Tc, given above is measured while the motor is operating.  
Because Tc varies depending on the ambient temperature, Ta, the value of I , and the continuous or intermittent  
OH  
operation of I , always verify this value using an actual set.  
OH  
The Tc temperature should be checked in the center of the metal surface of the product package.  
No. A1588-3/21  
STK672-632A-E  
Block Diagram  
N.C  
8
N.C  
A
AB  
F2  
B
BB  
F4  
7
4
5
3
1
V
=5V  
DD  
9
V
DD  
F1  
F3  
MODE1  
N.C  
10  
11  
Excitation mode  
selection  
FAO  
Phase  
excitation  
signal  
FAB  
FBO  
FBB  
MODE2 17  
CLOCK 12  
Phase  
advance  
counter  
generator  
13  
CWB  
Overcurrent  
detection  
Latch  
Circuit  
R2  
R1  
Power-on  
reset  
RESETB  
ENABLE  
14  
15  
P.G2  
P.G1  
2
6
AI  
BI  
FAULT  
signal  
(open drain)  
Current control  
chopper circuit  
16  
FAULT  
Vref/4.9  
Vref  
SS  
Latch  
Circuit  
Overheating  
detection  
Amplifier  
V
100kΩ  
SS  
V
V
SS  
18  
19  
S.G  
Vref  
Sample Application Circuit  
STK672-632A-E  
2 phase stepping motor driver  
V
(5V)  
DD  
9
CLOCK  
MODE1  
MODE2  
CWB  
12  
10  
A
4
V
24V  
AB  
17  
13  
15  
CC  
5
ENABLE  
B
3
1
RESETB  
BB  
14  
+
R01  
R02  
R03  
Vref  
C01  
at least 100μF  
16  
19  
P.G2  
P.G1  
FAULT  
2
6
18  
P.GND  
S.G  
No. A1588-4/21  
STK672-632A-E  
Precautions  
[GND wiring]  
To reduce noise on the 5V system, be sure to place the GND of C01 in the circuit given above as close as possible to  
Pin 2 and Pin 6 of the hybrid IC. Also, to achieve accurate current settings, be sure to connect Vref GND to Pin 18  
(S.G) used to set the current and to the point where P.G1 and P.G2 share a connection.  
[Input pins]  
If V  
is being applied, use care that each input pin does not apply a negative voltage less than -0.3V to S.G, Pin 18,  
DD  
and do not apply a voltage greater than or equal to V  
voltage.  
DD  
Do not wire by connecting the circuit pattern on the P.C.B side to Pins 7, 8, or 11 on the N.C. shown in the internal  
block diagram.  
Apply 2.5V high level input to pins 10, 12, 13, 14, 15, and 17.  
Since the input pins do not have built-in pull-up resistors, when the open-collector type pins 10, 12, 13, 14, 15, and 17  
are used as inputs, a 1 to 20kΩ pull-up resistor (to V ) must be used.  
DD  
At this time, use a device for the open collector driver that has output current specifications that pull the voltage down  
to less than 0.8V at Low level (less than 0.8V at Low level when I =5mA).  
OL  
[Current setting Vref]  
Considering the specifications of the Vref input bias current, I , a value of 1kΩ or less is recommended for R02.  
IB  
If the motor current is temporarily reduced, the circuit given below (STK672-630A-E, 632A-E: I >0.2A, STK672-  
OH  
640A-E, 642A-E: I >0.3A) is recommended.  
OH  
5V  
5V  
R01  
Vref  
R01  
Vref  
R02  
R3  
R3  
R02  
Motor current peak value I  
setting  
OH  
I
OH  
0
I
=(Vref÷4.9) ÷Rs  
OH  
The value of 4.9 in Equation above represents the Vref voltage as divided by a circuit inside the control IC.  
Vref=(R02÷ (R01+R02)) ×5V(or 3.3V)  
Rs is an internal current detection resistor value of the hybrid IC.  
Rs=0.141Ω when using the STK672-632A-E  
No. A1588-5/21  
STK672-632A-E  
[Smoke Emission Precuations]  
If Pin 18 (S.G terminal) is attached to the PCB without using solder, overcurrent may flow into the MOSFET at  
ON (24V ON), causing to emit smoke because 5V circuits cannot be controlled.  
V
CC  
In addition, as long as one of the output Pins, 1, 3, 4, or 5, is open, inductance energy stored in the motor results in  
electrical stress on the driver, possibly resulting in the emission of smoke.  
Input Pin Functions  
Pin Name  
CLOCK  
Pin No.  
12  
Function  
Reference clock for motor phase current switching  
Excitation mode selection  
Input Conditions When Operating  
Operates on the rising edge of the signal (MODE2=H)  
MODE1  
MODE2  
CWB  
10  
Low: 2-phase excitation  
High: 1-2 phase excitation  
High: Rising edge  
17  
13  
14  
Low: Rising and falling edge  
Low: CW (forward)  
Motor direction switching  
High: CCW (reverse)  
RESETB  
System reset  
A reset is applied by a low level  
Initial state of A and BB phase excitation in the timing  
charts is set by switching from low to high.  
The A, AB, B, and BB outputs are turned off, and after  
operation is restored by returning the ENABLE pin to the  
high level, operation continues with the same excitation  
timing as before the low-level input.  
ENABLE  
15  
The A, AB, B, and BB outputs are turned off by a low-  
level input.  
Output Pin Functions  
Pin Name  
FAULT  
Pin No.  
16  
Function  
Input Conditions When Operating  
Low level is output when detected.  
Monitor pin used when over-current detection or overheat  
detection function is activated.  
Note: See the timing chart for the concrete details on circuit operation.  
No. A1588-6/21  
STK672-632A-E  
Timing Charts  
2-phase excitation  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
1-2 phase excitation  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
No. A1588-7/21  
STK672-632A-E  
1-2 phase excitation (CWB)  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
2 phase excitation Switch to 1-2 phase excitation  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
No. A1588-8/21  
STK672-632A-E  
1-2 phase excitation (ENABLE)  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
1-2 phase excitation (Hold operation results during fixed CLOCK)  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
Hold operation  
FAB  
FBO  
FBB  
No. A1588-9/21  
STK672-632A-E  
2 phase excitation (MODE 2)  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
1-2 phase excitation (MODE 2)  
V
DD  
Power On Reset  
(or RESETB)  
MODE1  
MODE2  
CWB  
CLOCK  
ENABLE  
FAO  
FAB  
FBO  
FBB  
No. A1588-10/21  
STK672-632A-E  
Usage Notes  
1. Input signal functions and timing  
[ENABLE, CLOCK and power on reset, RESETB (Input signal timing when power is first applied)]  
The control IC of the driver is equipped with a power on reset function capable of initializing internal IC operations  
when power is supplied. A 4V typ setting is used for power on reset. Because the specification for the MOSFET gate  
voltage is 5V 5%, conduction of current to output at the time of power on reset adds electromotive stress to the  
MOSFET due to lack of gate voltage. To prevent electromotive stress, be sure to set ENABLE=Low while V  
which is outside the operating supply voltage, is less than 4.75V.  
,
DD  
In addition, if the RESETB terminal is used to initialize output timing, be sure to allow at least 10μs until CLOCK  
input.  
3.8V typ  
4V typ  
Control IC power (V ) rising edge  
DD  
Control IC power on reset  
RESETB signal input  
ENABLE signal input  
CLOCK signal input  
No time specification  
At least 10μs  
At least 10μs  
ENABLE, CLOCK, and RESETB Signals Input Timing  
[CLOCK (Phase switching clock)]  
Input frequency: DC to 50kHz  
Minimum pulse width: 10μs  
MODE2=1(High) Signals are read on the rising edge.  
MODE2=0(Low) Signals are read on the rising and falling edges.  
[CWB (Motor direction setting)]  
The direction of rotation is switched by setting CWB to 1 (high) or 0 (low).  
See the timing charts for details on the operation of the outputs.  
Note: The state of the CWB input must not be changed during the 6.25μs period before and after the rising edge of the  
CLOCK input.  
[ENABLE (Forcible on/off control of the A, AB, B, and BB outputs, and hybrid IC internal operation)]  
ENABLE=1: Normal operation  
ENABLE=0: Outputs A, AB, B, and BB forced to the off state.  
If, during the state where CLOCK signal input is provided, the ENABLE pin is set to 0 and then is later  
restored to the 1 state, the IC will resume operation with the excitation timing continued from before the  
point ENABLE was set to 0.  
If sudden stop is applied to the CLOCK signal used for motor rotation, the motor axis may advance beyond the  
theoretical position due to inertia. To stop at the theoretical position, the SLOW DOWN setting for gradually slowing  
the CLOCK cycle is required.  
No. A1588-11/21  
STK672-632A-E  
[MODE1 and MODE2 (Excitation mode selection)]  
MODE1=0: 2-phase excitation  
MODE2=1: Rising edge of CLOCK  
MODE1=1: 1-2 phase excitation  
MODE2=0: Rising and falling edges of CLOCK  
See the timing charts for details on output operation in these modes.  
Note: The state of the MODE input must not be changed during the 5μs period before and after the rising edge of the  
CLOCK input.  
[Configuration of Each Input Pin]  
<Configuration of the MODE1, MODE2, CLOCK, CWB, ENABLE, and RESETB input pins>  
Input pins: Pin 10, 17, 12, 13, 15, and 14  
5V  
10kΩ  
100kΩ  
V
SS  
All input pins of this driver support schmitt input. Typ specifications at Tc = 25°C are given below. Hysteresis voltage  
is 0.3V (VIHa-VILa).  
When rising  
When falling  
1.8V typ  
1.5V typ  
Input voltage  
VILa  
VIHa  
Input voltage specifications are as follows.  
V
V
=2.5V min  
IH  
=0.8V max  
IL  
<Configuration of the FAULT Input Pin>  
<Configuration of the Vref Input Pin>  
5V  
Vref/4.9  
-
Output pin  
Pin 16  
Input pin  
Pin 19  
+
Amplifier  
100kΩ  
V
SS  
V
V
SS  
SS  
The internal impedance, 100kΩ, is designed so that the increase in current is prevented while Pin 19 is open.  
The recommended Vref voltage is 0.14V or higher because the output offset voltage of Vref/4.9 amplifier cannot be  
controlled down to 0V  
No. A1588-12/21  
STK672-632A-E  
2. Overcurrent Detection and Overheat Detection Functions of the STK672-632A-E  
Each detection function operates using a latch system and turns output off. Because a RESET signal is required to  
restore output operations, once the power supply, V , is turned off, you must either again apply power on reset  
DD  
with V ON or apply a RESETB=HighLowHigh signal.  
DD  
[Overcurrent detection]  
This hybrid IC is equipped with a function for detecting overcurrent that arises when the motor burns out or when there  
is a short between the motor terminals.  
Overcurrent detection occurs at 3.5A typ with the STK672-632A-E.  
Current when motor terminals are shorted  
PWM period  
Over-current detection  
max  
Set motor  
current,  
I
OH  
I
OH  
MOSFET all OFF  
5.5μs typ  
No detection interval  
(5.5μs typ)  
Normal operation  
Operation when motor pins are shorted  
Overcurrent detection begins after an interval of no detection (a dead time of 5.5μs typ) during the initial ringing part  
during PWM operations. The no detection interval is a period of time where overcurrent is not detected even if the  
current exceeds I  
.
OH  
[Overheat detection]  
Rather than directly detecting the temperature of the semiconductor device, overheat detection detects the temperature  
of the aluminum substrate (144°C typ).  
Within the allowed operating range recommended in the specification manual, if a heat sink attached for the purpose of  
reducing the operating substrate temperature, Tc, comes loose, the semiconductor can operate without breaking.  
However, we cannot guarantee operations without breaking in the case of operations other than those recommended,  
such as operations at a current exceeding I  
max that occurs before overcurrent detection is activated.  
OH  
No. A1588-13/21  
STK672-632A-E  
3. Calculating HIC Internal Power Loss  
The average internal power loss in each excitation mode of the STK672-632A-E can be calculated from the following  
formulas.  
Each excitation mode  
2-phase excitation mode  
2PdAVex=(Vsat+Vdf) ×0.5×CLOCK×I ×t2+0.5×CLOCK×I × (Vsat×t1+Vdf×t3)  
OH OH  
1-2 Phase excitation mode  
1-2PdAVex=(Vsat+Vdf) ×0.25×CLOCK×I ×t2+0.25×CLOCK×I × (Vsat×t1+Vdf×t3)  
OH OH  
Motor hold mode  
HoldPdAVex= (Vsat+Vdf) ×I  
OH  
Vsat: Combined voltage represented by the Ron voltage drop+shunt resistor  
Vdf: Combined voltage represented by the MOSFET body diode+shunt resistor  
CLOCK: Input CLOCK (CLOCK pin signal frequency)  
t1, t2, and t3 represent the waveforms shown in the figure below.  
t1: Time required for the winding current to reach the set current (I  
t2: Time in the constant current control (PWM) region  
)
OH  
t3: Time from end of phase input signal until inverse current regeneration is complete  
I
OH  
0A  
t1  
t2  
t3  
Motor COM Current Waveform Model  
t1= (-L/(R+0.33)) In (1-((R+0.33)/V ) ×I  
CC OH  
)
t3= (-L/R) In ((V +0.33)/(I ×R+V +0.33))  
CC OH CC  
: Motor supply voltage (V)  
CC  
L: Motor inductance (H)  
V
R: Motor winding resistance (Ω)  
I
: Motor set output current crest value (A)  
OH  
Relationship of CLOCK, t1, t2, and t3 in each excitation mode  
2-phase excitation mode: t2= (2/CLOCK) - (t1+t3)  
1-2 phase excitation mode: t2= (3/CLOCK) -t1  
For Vsat and Vdf, be sure to substitute values from the graphs of Vsat vs. I  
and Vdf vs. I  
while the set current  
OH  
OH  
value is I  
.
OH  
Then, determine whether a heat sink is required by comparing with the graph of ΔTc vs. Pd based on the average HIC  
power loss calculated.  
When designing a heat sink, refer to the section “Thermal design” found on the next page. The average HIC power  
loss, PdAV, described above does not have the avalanche’s loss. To include the avalanche’s loss, be sure to add  
Equation (2), “STK672-6** Allowable Avalanche Energy Value” to PdAV above. When using this IC without a fin  
always check for temperature increases in the set, because the HIC substrate temperature, Tc, varies due to effects of  
convection around the HIC.  
No. A1588-14/21  
STK672-632A-E  
Output saturation voltage, Vsat - Output current, I  
OH  
Vsat - I  
OH  
1.0  
0.8  
0.6  
0.4  
0.2  
0
0
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
Output current, I  
OH  
- A  
ITF02571  
Forward voltage, Vdf -Output current, I  
OH  
Vdf- I  
OH  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
0
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
Output current, I  
OH  
- A  
ITF02572  
Substrate temperature rise, ΔTc (no heat sink) - Internal average power dissipation, PdAV  
ΔTc - PdAV  
80  
70  
60  
50  
40  
30  
20  
10  
0
0
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
Hybrid IC internal average power dissipation, PdAV - W  
ITF02717  
No. A1588-15/21  
STK672-632A-E  
4. Allowable Avalanche Energy Value  
(1) Allowable Range in Avalanche Mode  
When driving a 2-phase stepping motor with constant current chopping using an STK672-6** Series hybrid IC,  
the waveforms shown in Figure 1 below result for the output current, I , and voltage, V  
.
DS  
D
V
: Voltage during avalanche operations  
DSS  
V
DS  
I
: Motor current peak value  
OH  
IAVL: Current during avalanche operations  
I
D
tAVL: Time of avalanche operations  
ITF02557  
Figure 1 Output Current, I , and Voltage, V , Waveforms 1 of the STK672-6** Series when  
DS  
D
Driving a 2-Phase Stepping Motor with Constant Current Chopping  
When operations of the MOSFET built into STK672-6** Series ICs is turned off for constant current chopping,  
the I signal falls like the waveform shown in the figure above. At this time, the output voltage, V , suddenly  
D
DS  
rises due to electromagnetic induction generated by the motor coil.  
In the case of voltage that rises suddenly, voltage is restricted by the MOSFET V  
. Voltage restriction by  
DSS  
V
results in a MOSFET avalanche. During avalanche operations, I flows and the instantaneous energy at  
D
DSS  
this time, EAVL1, is represented by Equation (1).  
EAVL1=V  
V
×IAVL×0.5×tAVL ------------------------------------------- (1)  
DSS  
: V units, IAVL: A units, tAVL: sec units  
DSS  
The coefficient 0.5 in Equation (1) is a constant required to convert the IAVL triangle wave to a  
square wave.  
During STK672-6** Series operations, the waveforms in the figure above repeat due to the constant current  
chopping operation. The allowable avalanche energy, EAVL, is therefore represented by Equation (2) used to find  
the average power loss, PAVL, during avalanche mode multiplied by the chopping frequency in Equation (1).  
PAVL=V  
×IAVL×0.5×tAVL×fc ------------------------------------------- (2)  
fc: Hz units (fc is set to the PWM frequency of 50kHz.)  
DSS  
For V  
DSS  
, IAVL, and tAVL, be sure to actually operate the STK672-6** Series and substitute values when  
operations are observed using an oscilloscope.  
Ex. If V =110V, IAVL=1A, tAVL=0.2μs when using a STK672-632A-E driver, the result is:  
DSS  
PAVL=110×1×0.5×0.2×10-6×50×103=0.55W  
=110V is a value actually measured using an oscilloscope.  
V
DSS  
The allowable loss range for the allowable avalanche energy value, PAVL, is shown in the graph in Figure 3.  
When examining the avalanche energy, be sure to actually drive a motor and observe the I , V , and tAVL  
D
DSS  
waveforms during operation, and then check that the result of calculating Equation (2) falls within the allowable  
range for avalanche operations.  
No. A1588-16/21  
STK672-632A-E  
(2) I  
V
Operating Waveforms in Non-avalanche Mode  
D and DSS  
Although the waveforms during avalanche mode are given in Figure 1, sometimes an avalanche does not result during  
actual operations.  
Factors causing avalanche are listed below.  
Poor coupling of the motor’s phase coils (electromagnetic coupling of A phase and AB phase, B phase and  
BB phase).  
Increase in the lead inductance of the harness caused by the circuit pattern of the P.C. board and motor.  
Increases in V  
, tAVL, and IAVL in Figure 1 due to an increase in the supply voltage from 24V to 36V.  
DSS  
If the factors above are negligible, the waveforms shown in Figure 1 become waveforms without avalanche as  
shown in Figure 2.  
Under operations shown in Figure 2, avalanche does not occur and there is no need to consider the allowable loss  
range of PAVL shown in Figure 3.  
V
DS  
I
: Motor current peak value  
OH  
I
D
ITF02558  
Figure 2 Output Current, I , and Voltage, V , Waveforms 2 of the STK672-6** Series when Driving a  
DS  
D
2-Phase Stepping Motor with Constant Current Chopping  
Figure 3 Allowable Loss Range, PAVL-I During Avalanche Operations  
OH  
PAVL - I  
OH  
4.0  
3.5  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0
0
0.5  
1.0  
1.5  
2.0  
2.5  
Motor phase current, I  
OH  
- A  
ITF02573  
Note:  
The operating conditions given above represent a loss when driving a 2-phase stepping motor with constant current  
chopping.  
Because it is possible to apply 2.6W or more at I =0A, be sure to avoid using the MOSFET body diode that is used  
OH  
to drive the motor as a zener diode.  
No. A1588-17/21  
STK672-632A-E  
5. Thermal design  
[Operating range in which a heat sink is not used]  
Use of a heat sink to lower the operating substrate temperature of the HIC (Hybrid IC) is effective in increasing the  
quality of the HIC.  
The size of heat sink for the HIC varies depending on the magnitude of the average power loss, PdAV, within the HIC.  
The value of PdAV increases as the output current increases. To calculate PdAV, refer to “Calculating Internal HIC  
Loss for the STK672-632A-E”.  
Calculate the internal HIC loss, PdAV, assuming repeat operation such as shown in Figure 1 below, since conduction  
during motor rotation and off time both exist during actual motor operations,  
I 1  
O
Motor phase current  
(sink side)  
I 2  
O
0A  
-I 1  
O
T1  
T3  
T2  
T0  
Figure 1 Motor Current Timing  
T1: Motor rotation operation time  
T2: Motor hold operation time  
T3: Motor current off time  
T2 may be reduced, depending on the application.  
T0: Single repeated motor operating cycle  
I 1 and I 2: Motor current peak values  
O
O
Due to the structure of motor windings, the phase current is a positive and negative current with a pulse form.  
Note that figure 1 presents the concepts here, and that the on/off duty of the actual signals will differ.  
The hybrid IC internal average power dissipation PdAV can be calculated from the following formula.  
PdAV= (T1×P1+T2×P2+T3×0) ÷TO ---------------------------- (I)  
(Here, P1 is the PdAV for I 1 and P2 is the PdAV for I 2)  
O
O
If the value calculated using Equation (I) is 1.5W or less, and the ambient temperature, Ta, is 60°C or less, there is no  
need to attach a heat sink. Refer to Figure 2 for operating substrate temperature data when no heat sink is used.  
[Operating range in which a heat sink is used]  
Although a heat sink is attached to lower Tc if PdAV increases, the resulting size can be found using the value of  
θc-a in Equation (II) below and the graph depicted in Figure 3.  
θc-a= (Tc max-Ta) ÷PdAV ---------------------------- (II)  
Tc max: Maximum operating substrate temperature =105°C  
Ta: HIC ambient temperature  
Although a heat sink can be designed based on equations (I) and (II) above, be sure to mount the HIC in a set and  
confirm that the substrate temperature, Tc, is 105°C or less.  
The average HIC power loss, PdAV, described above represents the power loss when there is no avalanche operation.  
To add the loss during avalanche operations, be sure to add Equation (2), “Allowable STK672-6** Avalanche Energy  
Value”, to PdAV.  
No. A1588-18/21  
STK672-632A-E  
Figure 2 Substrate temperature rise, ΔTc (no heat sink) - Internal average power dissipation, PdAV  
ΔTc - PdAV  
80  
70  
60  
50  
40  
30  
20  
10  
0
0
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
Hybrid IC internal average power dissipation, PdAV - W  
ITF02717  
Figure 3 Heat sink area (Board thickness: 2mm) - θc-a  
θc-a - S  
100  
7
5
3
2
10  
7
5
3
2
1.0  
10  
2
3
5
7
2
3
5
7
1000  
100  
Heat sink area, S - cm2  
ITF02554  
6. Mitigated Curve of Package Power Loss, PdPK, vs. Ambient Temperature, Ta  
Package power loss, PdPK, refers to the average internal power loss, PdAV, allowable without a heat sink.  
The figure below represents the allowable power loss, PdPK, vs. fluctuations in the ambient temperature, Ta.  
Power loss of up to 2.8W is allowable at Ta=25°C, and of up to 1.5W at Ta=60°C.  
Allowable power dissipation, PdPK(no heat sink) - Ambient temperature, Ta  
PdPK - Ta  
3.0  
2.5  
2.0  
1.0  
1.5  
0.5  
0
0
20  
40  
60  
80  
100  
120  
Ambient Temperature, Ta - °C  
ITF02718  
No. A1588-19/21  
STK672-632A-E  
7. Example of Stepping Motor Driver Output Current Path (1-2 phase excitation)  
2-phase stepping motor  
I A  
O
I AB  
O
N.C  
N.C  
B
A
AB  
BB  
F4  
V
DD  
V
=5V  
DD  
F2  
F3  
F1  
Excitatin  
mode setting  
FAO  
MODE1  
N.C  
Phase  
excitation  
signal  
FAB  
FBO  
MODE2  
CLOCK  
V
CC  
24V  
Phase  
advnce  
counter  
generation  
FBB  
CWB  
Over  
Latch  
current  
detection  
Power  
on  
+
C02  
RESETB  
at least 100μF  
reset  
P.G2  
P.G1  
ENABLE  
FAULT  
AI  
BI  
FAULT  
signal  
(Opendrain)  
Chopper  
circuit  
P.GND  
Vref/4.9  
Vref  
Over heat  
detection  
Latch  
Amp  
100kΩ  
V
SS  
V
SS  
S.G  
Vref  
CLOCK  
Phase A output  
current  
I A  
O
PWM operations  
When PWM operations of I  
A
O
are OFF, for I AB, negative  
O
Phase AB output  
current  
current flows through the  
parasitic diode, F2.  
I AB  
O
When PWM operations of I AB  
O
are OFF, for I A, negative  
O
current flows through the  
parasitic diode, F1.  
No. A1588-20/21  
STK672-632A-E  
SANYO Semiconductor Co.,Ltd. assumes no responsibility for equipment failures that result from using  
products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition  
ranges, or other parameters) listed in products specifications of any and all SANYO Semiconductor Co.,Ltd.  
products described or contained herein.  
SANYO Semiconductor Co.,Ltd. strives to supply high-quality high-reliability products, however, any and all  
semiconductor products fail or malfunction with some probability. It is possible that these probabilistic failures or  
malfunction could give rise to accidents or events that could endanger human lives, trouble that could give rise  
to smoke or fire, or accidents that could cause damage to other property. When designing equipment, adopt  
safety measures so that these kinds of accidents or events cannot occur. Such measures include but are not  
limited to protective circuits and error prevention circuits for safe design, redundant design, and structural  
design.  
In the event that any or all SANYO Semiconductor Co.,Ltd. products described or contained herein are  
controlled under any of applicable local export control laws and regulations, such products may require the  
export license from the authorities concerned in accordance with the above law.  
No part of this publication may be reproduced or transmitted in any form or by any means, electronic or  
mechanical, including photocopying and recording, or any information storage or retrieval system, or otherwise,  
without the prior written consent of SANYO Semiconductor Co.,Ltd.  
Any and all information described or contained herein are subject to change without notice due to  
product/technology improvement, etc. When designing equipment, refer to the "Delivery Specification" for the  
SANYO Semiconductor Co.,Ltd. product that you intend to use.  
Information (including circuit diagrams and circuit parameters) herein is for example only; it is not guaranteed  
for volume production.  
Upon using the technical information or products described herein, neither warranty nor license shall be granted  
with regard to intellectual property rights or any other rights of SANYO Semiconductor Co.,Ltd. or any third  
party. SANYO Semiconductor Co.,Ltd. shall not be liable for any claim or suits with regard to a third party's  
intellectual property rights which has resulted from the use of the technical information and products mentioned  
above.  
This catalog provides information as of June, 2011. Specifications and information herein are subject  
to change without notice.  
PS  
No. A1588-21/21  

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