SC2604 [SEMTECH]

Simple PWM Boost Controller with Input Disconnect FET Drive; 简单的PWM升压控制器与输入断开FET驱动器
SC2604
型号: SC2604
厂家: SEMTECH CORPORATION    SEMTECH CORPORATION
描述:

Simple PWM Boost Controller with Input Disconnect FET Drive
简单的PWM升压控制器与输入断开FET驱动器

驱动器 控制器
文件: 总14页 (文件大小:361K)
中文:  中文翻译
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SC2604  
Simple PWM Boost Controller  
with Input Disconnect FET Drive  
POWER MANAGEMENT  
Features  
Description  
Input Voltage Range: 4.5V to ꢀ3.5V  
ꢀ% Voltage Reference Accuracy  
Up to 95% Efficiency  
Input Disconnect FET Drive  
In-rush Current Control  
Internal Compensation  
Programmable Current Limit  
Programmable Soft Start  
800mA Typical PWM Gate Drive  
400kHz Switching Frequency  
Under Voltage Lockout  
<200uA Shutdown Current  
-40oC to +85oC Temperature Range  
MSOP-8 Package, Fully WEEE and RoHS Compliant  
The SC2604 is a versatile, low-cost, voltage-mode PWM  
controller designed for boost DC/DC power supply  
applications. It features input disconnect FET driver  
allowing power source and load separation at shutdown  
mode, which eliminates possible leakage current from  
source to load. Also, it prevents catastrophic failure when  
output is shorted during operation.  
The SC2604 also includes temperature compensated  
voltage reference, internal ramp, current limit comparator,  
internally compensated error amplifier, and floating driver  
with charge pump. Programmable soft start controls  
in-rush current and reduces output voltage overshoot.  
Hiccup mode over-current protection allows system auto-  
retry and ease of trouble shooting.  
Applications  
Internally compensated feedback loop makes power  
supply design simple, and eliminates the need for external  
compensation network.  
Portable Devices  
Flat Panel TV  
TV Set Top Box  
Auxiliary Supplies  
Peripheral Card Supplies  
Industrial Power Supply  
High Density DC/DC Conversion  
The SC2604 is available in MSOP-8 package with rated  
temperature range of -40oC to +85oC.  
Typical Application Circuit  
Figure 1. 12V to 25V/1A Boost Converter with Over Current Protection  
www.semtech.com  
January 4, 2008  
SC2604  
Pin Configuration  
Ordering Information  
Device  
Package  
SC2604MSTRT(ꢀ)(2)  
SC2604EVB  
MSOP-8  
Evaluation Board  
Notes:  
(ꢀ) Available in tape and reel only. A reel contains 2,500 devices.  
(2) Available in lead-free package only. Device is fully WEEE and RoHS  
compliant.  
(8 - Pin MSOP)  
Marking Information  
Top Mark  
Bottom Mark  
nnnn=Part Number Code (Example AS00)  
- Reference Part No. Code for MSOP  
yyww=Date Code (Example: 0752)  
xxxx = Semtech Lot No. (Example: E90ꢀ)  
xxxx = Semtech Lot No. (Example: 0ꢀ-ꢀ)  
© 2007 Semtech Corp.  
www.semtech.com  
2
SC2604  
Absolute Maximum Ratings  
Thermal Information  
Junction to Ambient (ꢀ) ……………………………… ꢀ60°C/W  
Junction to Case (ꢀ) ………………………………… 45°C/W  
Maximum Junction Temperature……………………… ꢀ50°C  
Storage Temperature ………………………… -45 to +ꢀ50°C  
VIN Supply Voltage ……………………………… -0.3 to 20V  
CS Pin Voltage………………………………………-0.3 to 20V  
GATE Pin Voltage……………………………………-0.3 to 20V  
DRV Pin Voltage ……………………………………-0.3 to 25V  
Lead Temperature (Soldering) ꢀ0 sec ………………… 300°C  
OCP/EN Pin Voltage …………………………………-0.3 to 7V  
SS/VREF Pin Voltage …………………………………-0.3 to 7V  
FB Pin Voltage ………………………………………-0.3 to 7V  
Peak IR Reflow Temperature …………………………. 260°C  
ESD Protection Level(2) ………………………………… 2000V  
Recommended Operating Conditions  
Input Voltage Range …………………………… 4.5V to ꢀ3.5V  
Exceeding the above specifications may result in permanent damage to the device or device malfunction. Operation outside of the parameters specified in the  
Electrical Characteristics section is not recommended.  
NOTES-  
(ꢀ) Calculated from package in still air, mounted to 3x 4.5, 4 layer FR4 PCB with thermal vias under the exposed pad per JESD5ꢀ standards.  
(2) Tested according to JEDEC standard JESD22-Aꢀꢀ4-B.  
Electrical Characteristics  
Unless otherwise noted, VIN = ꢀ2V, VO = 25V, -40°C < TA = TJ < ꢀ25°C.  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
Input Supply  
VIN Supply Voltage  
VIN Start Voltage  
4.5  
ꢀ3.5  
4.5  
V
VIN Rising  
4.2  
400  
6.0  
V
VIN Start Hysteresis  
VIN Supply Current  
VIN Shutdown Current  
Error Amplifier  
Feedback Voltage  
Feedback Bias Current  
Error Amplifier Gain (ꢀ)  
Oscillator  
mV  
mA  
µA  
Switching, GATE pin floating  
OCP/EN = Low  
9.0  
200  
IO = ꢀ00mA  
ꢀ.225  
ꢀ.250  
0.5  
ꢀ.275  
ꢀ.0  
V
VIN = ꢀ2V, VFB = VSS/VREF  
µA  
90  
V/V  
Oscillator Frequency  
Maximum Duty Cycle  
Internal Ramp Peak (2)  
Internal Ramp Valley (2)  
Regulation  
320  
86  
400  
90  
480  
kHz  
%
V
ꢀ.4  
0.4  
V
Load Regulation  
Line Regulation  
IO = 0.ꢀA to ꢀA  
0.5  
ꢀ.0  
%
%
VIN = 5V to ꢀ3.5V, IO = 0.ꢀA  
© 2007 Semtech Corp.  
www.semtech.com  
3
SC2604  
Electrical Characteristics (Cont.)  
Unless otherwise noted, VIN = ꢀ2V, VO = 25V, -40°C < TA = TJ < ꢀ25°C.  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
PWM Switch Gate Drive  
Gate Source Current  
Gate Sink Current  
VIN = ꢀ2V, CGATE = ꢀ0nF  
VIN = ꢀ2V, CGATE = ꢀ0nF  
0.5  
0.5  
0.8  
0.8  
A
A
PWM Switch Soft Start  
Soft Start Charge Current  
55  
µA  
Pull down below this level to  
disable PWM Switch gate  
SS/VREF Threshold to Shutdown Switch  
SS/VREF Threshold to Turn-on Switch  
ꢀ00  
mV  
Pull above this level to  
enable PWM Switch gate  
3ꢀ0  
mV  
Disconnect Switch Gate Drive  
DRV Source Current  
VIN = ꢀ2V, VDRV = ꢀ5.5V  
VIN = ꢀ2V, VDRV = 8V  
45  
45  
µA  
µA  
DRV Sink Current  
Over Current Protection  
Current Limit Threshold  
VIN - CS  
6ꢀ  
72  
83  
mV  
mV  
Pull down below this level to  
disable Disconnect FET gate  
OCP/EN Threshold  
520  
590  
660  
OCP/EN Charge Current  
OCP/EN Discharge Current  
CS Input Current  
37  
ꢀ.0  
0.2  
µA  
µA  
µA  
Note: (ꢀ). Guaranteed by Characterization  
(2). Guaranteed by design  
© 2007 Semtech Corp.  
www.semtech.com  
4
SC2604  
Pin Descriptions  
Pin  
Pin Name  
Pin Function  
2
3
4
5
6
CS  
VIN  
Current sense input (negative)  
Device supply voltage (also positive current sense input)  
PWM gate driver output for boost converter  
Device ground  
GATE  
GND  
SS/VREF  
FB  
Soft start and reference voltage pin  
Error amplifier inverted input  
When a capacitor is tied to this pin, the maximum inrush current is controlled during start-up. The capacitor value  
also determines the off-time after the device has entered hiccup mode. Pulling this pin low can disable the linear  
and the switcher to turn off the circuit.  
7
8
OCP/EN  
DRV  
Gate drive of input disconnect FET limiting system input current  
© 2007 Semtech Corp.  
www.semtech.com  
5
SC2604  
Block Diagram  
Figure 2. SC2604 Function Diagram  
© 2007 Semtech Corp.  
www.semtech.com  
6
SC2604  
Typical Characteristics  
© 2007 Semtech Corp.  
www.semtech.com  
7
SC2604  
Typical Characteristics (Cont.)  
© 2007 Semtech Corp.  
www.semtech.com  
8
SC2604  
Applications Information  
PWM Control Loop  
allow a complete shutdown of the output. Pulling the SS/  
VREF pin below 0.ꢀV only shuts the boost FET (Q2 in Figure  
ꢀ) off and the output voltage will be (VIN-Vd).  
The SC2604 is a voltage-mode PWM controller with a fixed  
switching frequency of 400kHz for use in high efficiency,  
boosted voltage, DC/DC power supplies.  
As shown in Figure 2, the PWM control loop of the SC2604  
consists of a 400kHz oscillator, a PWM comparator,  
a voltage error amplifier, and a FET driver. The boost  
converter output voltage is fed back to FB (error amplifier  
negative) and is regulated to the reference voltage at  
SS/VREF pin. The error amplifier output is compared  
with the 400kHz ramp to generate a PWM wave, which  
is amplified and used to drive the boost FET (Q2 in Figure  
ꢀ) for the converter. The PWM controller works with soft  
start and fault monitoring circuitry to meet application  
requirements.  
UVLO, Start-up, and Shutdown  
To initiate the SC2604, a supply voltage is applied to VIN.  
The DRV and GATE are held low. When VIN voltage exceeds  
UVLO (Under Voltage Lockout) threshold, typically 4.2V,  
an internal current source (37µA) begins to charge the  
OCP/EN pin capacitor. The OCP/EN voltage ramps from  
near ground to over ꢀ.25V but the voltage between  
0.625V and ꢀ.25V provides the linear soft-start range for  
the disconnect FET (Q). When the OCP/EN voltage is  
over ꢀ.25V, the OCP hiccup is enabled, and SS/VREF pin is  
released. At this moment, another internal current source  
(55µA) begins to charge the SS/VREF pin capacitor. When  
the SS/VREF pin voltage reaches 0.5V, the error amplifier  
output will rise to 0.4V, then the PWM comparator begins  
to switch. The switching regulator output is slowly  
ramping up for a soft turn-on. The details of SC2604 start-  
up timing is shown in Figure 3.  
Figure 3. Start-up Timing Diagram  
Hiccup Mode Short Circuit Protection  
Hiccup mode over-current protection is utilized in the  
SC2604. When an increasing load causes a voltage of  
72mv to occur from VIN to CS then a current limit hiccup  
sequence is started. The sequence starts by pulling DRV  
low and discharging the OCP/EN pin with a ꢀµA current  
source. When the OCP/EN pin falls below ꢀ.25V, the SS/  
VREFpinisforcedtoground(similartotheUVLOshutdown  
described in the last setion).  
When the voltage on the OCP/EN pin falls to near zero  
volt, the ꢀµA discharge current becomes a 37µA charging  
current and the OCP/EN pin starts to charge and DRV is  
enabled. When the OCP/EN voltage rises from 0.625V  
to ꢀ.25V, the current in the disconnect FET is allowed to  
increase from zero to a maximum of 72mV/(Current Sense  
Resistor Value). If the over-current condition still exists  
when OCP/EN crosses ꢀ.25V then the hiccup sequence  
will re-start. If there is no over-current as OCP/EN crosses  
ꢀ.25V then the SS/VREF pin is released to rise and allow a  
If the supply voltage at VIN pin falls below UVLO threshold  
(3.8V typically) during a normal operation, the DRV pin  
is pulled low to cut off the supply power of the boost  
converter, while the OCP/EN pin capacitor is discharged  
with a ꢀµA internal current source. When the OCP/EN pin  
falls below ꢀ.25V, the SS/VREF pin is forced to ground. This  
completely shuts down the boost conveter.  
Directly pulling the OCP/EN pin below 0.52V can also  
© 2007 Semtech Corp.  
www.semtech.com  
9
SC2604  
Applications Information (Cont.)  
soft-start of the switching boost regulator.  
Capacitor at OCP/EN Pin - COCP/EN  
The DRV pin of the SC2604 is meant to drive an N-Channel  
FET that can disconnect the input supply in the event of an  
over-current condition. The OCP/EN capacitor becomes  
part of a hiccup oscillator that is charged with 37µA and  
discharged with ꢀµA to provide a low duty cycle for the  
FET Q.  
Asthecurrentatstart-upmayhititscurrentlimitthreshold,  
the ramp rate of the current must be slow enough to allow  
the output capacitor to be fully charged to a voltage one  
diode drop Vd less than input voltage VIN. To guarantee a  
successful start-up at no load, the value of the capacitor at  
the OCP/EN pin has to satisfy the following formula:  
It should be understood that sufficiently fast ramp rates  
on the OCP/EN pin and the SS/VREF pin can trigger a  
hiccup event because of the charging current demanded  
by the boost regulator output capacitor.  
Disconnect FET Selection  
Setting the Output Voltage  
The floating driving voltage of DRV pin drops slightly as  
the supply voltageVIN is below 7.5V (Typical Characteristics  
on page 8), where a FET with low gate threshold voltage  
(VGS(TH)) has to be used for the disconnect FET. In a 5V input  
application, a FET with VGS(TH)=2V, such as FDD6672A from  
Fairchild, is needed.  
In Figure ꢀ, an external resistive divider R7 and R8 with its  
center tap tied to the FB pin sets the output voltage.  
In some applications, a RC branch (R6, Cꢀ2 in the Typical  
Schematic on page ꢀ2) will be needed for loop stability.  
Layout Guidelines  
Careful attentions to layout requirements are necessary  
for successful implementation of the SC2604 PWM  
controller. High currents switching at 400kHz are present  
in the application and their effect on ground plane voltage  
differentials must be understood and minimized.  
Maximum Duty Cycle  
The maximum duty cycle, Dmax defines the upper limit of  
power conversion ratio  
ꢀ) The high power parts of the circuit should be laid out  
first. A ground plane should be used, the number and  
position of ground plane interruptions should be such as  
to not unnecessarily compromise ground plane integrity.  
Isolated or semi-isolated areas of the ground plane may  
be deliberately introduced to constrain ground currents  
to particular areas, for example the input capacitor and  
bottom Schottky ground.  
Calculating Current Sense Resistor  
Current sense resistor is placed at the input to sense  
inductor peak current of the boost regulator. The value of  
the resistor can be calculated by  
2) The loop formed by the output Capacitor(s) (COUT), the  
FET (Q), the current sensing resistor, and the Schottky  
(D) must be kept as small as possible, as shown on the  
layout diagram in Figure 4. This loop contains all the high  
current, fast transition switching. Connections should  
be as wide and as short as possible to minimize loop  
inductance. Minimizing this loop area will reduce EMI,  
where IPEAK is the allowed boost inductor peak current.  
Inmanyapplications,anoiseltercircuit(R=200,Cꢀ0=ꢀ0nF  
in the Typical Schematic on page ꢀ2) may be needed for  
the input current sensing.  
© 2007 Semtech Corp.  
www.semtech.com  
ꢀ0  
SC2604  
Applications Information (Cont.)  
lower ground injection currents, resulting in electrically  
“cleaner” grounds for the rest of the system and minimize  
source ringing, resulting in more reliable gate switching  
signals.  
5) The SC2604 is best placed over an isolated ground  
plane area.The soft-start capacitor and theVin decoupling  
capacitor should also connected to this ground pad  
area. This isolated ground area should be connected to  
the main ground by a trace that runs from the GND pin  
to the ground side of the output capacitor. If this is not  
possible, the GND pin may be connected to the ground  
path between the Output Capacitor and the CIN, Q, Dꢀ  
loop. Under no circumstances should GND be returned to  
a ground inside the CIN, Q, Dloop.  
3) The connection between the junction of Q, Dand the  
output capacitor should be a wide trace or copper region.  
It should be as short as practical. Since this connection  
has fast voltage transitions, keeping this connection short  
will minimize EMI.  
4) The Output Capacitor(s) (COUT) should be located as  
close to the load as possible, fast transient load currents  
are supplied by COUT only, and connections between COUT  
and the load must be short, wide copper areas to minimize  
inductance and resistance.  
6) Input voltage of the SC2604 should be supplied from  
the power rail through a ꢀΩ resistor, the Vin pin should  
be decoupled directly to GND by a 0.ꢀµF~ꢀµF ceramic  
capacitor, trace lengths should be as short as possible.  
Note: Heavy lines indicate the critical loop carrying high pulsating current.  
The inductance of the loop needs to be minimized.  
Figure 4. SC2604 Layout Diagram  
© 2007 Semtech Corp.  
www.semtech.com  
ꢀꢀ  
SC2604  
Applications Information (Cont.)  
Typical application schematic with 12V input and 25V/1.5A output  
Note: A small Schottky diode (Da) may be required in some applications to clamp negative spike at the GATE pin.  
Bill of materials  
© 2007 Semtech Corp.  
www.semtech.com  
ꢀ2  
SC2604  
Applications Information (Cont.)  
Start up  
Inductor current and DRV pin voltage at OCP  
© 2007 Semtech Corp.  
www.semtech.com  
ꢀ3  
SC2604  
Outline Drawing - MSOP-8  
Land Pattern - MSOP-8  
Contact Information  
Semtech Corporation  
Power Mangement Products Division  
200 Flynn Road, Camarillo, CA 930ꢀ2  
Phone: (805) 498-2ꢀꢀꢀ Fax: (805) 498-3804  
© 2007 Semtech Corp.  
www.semtech.com  
ꢀ4  

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