SC4810EIMLTRT [SEMTECH]

High Performance Current Mode PWM Controller with Complementary Output, Programmable Delay; 高性能电流模式PWM控制器,带有互补输出,可编程延迟
SC4810EIMLTRT
型号: SC4810EIMLTRT
厂家: SEMTECH CORPORATION    SEMTECH CORPORATION
描述:

High Performance Current Mode PWM Controller with Complementary Output, Programmable Delay
高性能电流模式PWM控制器,带有互补输出,可编程延迟

控制器
文件: 总24页 (文件大小:362K)
中文:  中文翻译
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SC4810B/E  
High Performance Current Mode PWM Controller  
with Complementary Output, Programmable Delay  
POWER MANAGEMENT  
Description  
Features  
‹ Operation to 1MHz  
‹ Accurate programmable maximum duty cycle  
‹ Line voltage monitoring  
‹ External frequency synchronization  
‹ Bi-phase mode of operation for low ripple  
‹ Independent programmable delays  
‹ Hiccup mode current limit  
‹ Under 250µA start-up current  
‹ Programmable maximum volt-second clamp  
‹ Accessible reference voltage  
The SC4810B/E is a 16 pin BICMOS primary side PWM  
controller for use in Isolated DC-DC and off-line switching  
power supplies. It is a highly integrated solution, requiring  
few external components. It features a high frequency  
of operation, accurately programmable maximum duty  
cycle, current mode control, line voltage monitoring, supply  
UVLO, low start-up current, and programmable soft start  
with user accessible reference. It operates in a fixed  
frequency, highly desirable for Telecom applications. The  
output for switch is complementary to each other with  
programmable delay between each transition. The active  
technique allows single ended converters beyond 50%  
duty cycle and greater flux swing for the power  
transformer while reducing voltage stresses on the  
switches. The separate sync pin simplifies synchronization  
to an external clock. Feeding the oscillator of one device  
to the sync of another forces biphase operation which  
reduces input ripple and filter size.  
‹ VDD undervoltage lockout  
‹ -40°C to 105°C operating temperature  
‹ 16 lead TSSOP or MLPQ lead free packages. Both  
fully WEEE and RoHS compliant  
Applications  
‹ Telecom equipment and power supplies  
‹ Networking power supplies  
‹ Power over LAN applications  
‹ Industrial power supplies  
‹ Isolated power supplies  
‹ VoIP phones  
The SC4810B/E has a turn-on voltage threshold of 7V.  
In the SC4810B, OUT2 is inverted to drive the N-MOSFET.  
In the SC4810E, OUT2 is non-inverted to drive the  
P-MOSFET. These devices are available in a TSSOP-16 or  
MLPQ-16 lead package.  
Typical Application Circuit  
D1  
T1  
R1  
D3  
D4  
L1  
C1  
D2  
Q1  
Vout  
C2  
+48V  
C3  
C4  
C5  
R2  
C6  
Q2  
Q3  
C7  
U1  
R3  
R6  
T2  
SC1302A  
R4  
D5  
C8  
R7  
C9  
R5  
2
4
7
U2  
C10  
R10  
6
3
4
5
7
13  
15  
10  
11  
16  
9
R9  
RAMP  
OUT2  
OUT1  
CS  
5
SYNC  
RCT  
R11  
SC4810  
U3  
C11  
DMAX  
FB  
R8  
R12  
R13  
1
2
6
5
DELAY1  
DELAY2  
VREF  
SS  
R15  
R14  
C12  
C13  
8
R16  
R21  
C14  
C15  
Q4  
U4  
SC431L  
R17  
R18  
R19  
R20  
R22  
R23  
C16  
Revision: July 27, 2006  
1
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SC4810B/E  
POWER MANAGEMENT  
Absolute Maximum Ratings  
Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified  
in the Electrical Characteristics section is not implied. Exposure to Absolute Maximum rated conditions for extended periods of time may affect device  
reliability.  
Parameter  
Symbol  
VDD  
Maximum  
Units  
V
Supply Voltage  
19  
Supply Current  
IDD  
25  
mA  
V
LUVLO  
VLUVLO  
10  
SS, DMAX, RCT, FB, CS, RAMP, SYNC  
Current VREF  
-0.3V to VREF + 0.3V  
V
IREF  
ILUVLO  
TSTG  
TJ  
15  
-1  
mA  
mA  
°C  
Current LUVLO  
Storage Temperature Range  
Junction Temperature Range  
Lead Temperature (Soldering) 10 Sec.  
Peak IR Reflow Temperature 20 - 40 Sec.  
-65 to +150  
-40 to +150  
300  
°C  
TLEAD  
TPKG  
°C  
260  
°C  
Electrical Characteristics  
Unless specified: VDD = 12V, CSS = 1nF, FOSC = 420kHz, RT = 10k, CT = 220pF, DMAX = 2V, RDELAY = 75k, TA = TJ = -40ºC to 105ºC  
Parameter  
Test Conditions  
Min  
Typ  
Max  
Unit  
Supply Section  
Supply Voltage  
IDD  
15  
4.5  
250  
V
VDD = 15V, N  
O
L
OAD  
3.5  
mA  
µA  
IDD Shutdown  
SS = 0V  
100  
Ramp Section  
Ramp Clamp Threshold Voltage  
UVLO Section (B/E version)  
Start Threshold  
Hysteresis  
3
V
8
8.4  
2
8.8  
V
V
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SC4810B/E  
POWER MANAGEMENT  
Electrical Characteristics (Cont.)  
Unless specified: VDD = 12V, CSS = 1nF, FOSC = 420kHz, RT = 10k, CT = 220pF, DMAX = 2V, RDELAY = 75k, TA = TJ = -40ºC to 105ºC  
Parameter  
Test Conditions  
Min  
4.85  
2.91  
Typ  
Max  
5.15  
3.09  
Unit  
VREF Section  
VREF (B/E version)  
Line Under Voltage Lockout  
Start Threshold  
0 - 5mA  
5
V
3
V
Hysteresis  
150  
-100  
mV  
nA  
Input Bias Current(1)  
Comparator Section  
CS Input Current(1)  
LUVLO = 3.2V  
-200  
75  
nA  
ns  
PWM to OUT Propagation Delay  
(No Load)(1)  
Current Limit Section  
Current Limit Threshold  
590  
625  
75  
660  
-7.5  
mV  
ns  
(1)  
ILIM to OUT Propagation Delay  
Soft Start Section  
ISS  
VSS = 0V  
-2.5  
500  
-5  
µA  
Shutdown Threshold  
Oscillator Section  
Frequency Range (2)  
RCT Peak Voltage  
RCT Valley Voltage  
Maximum Duty Cycle  
Maximum Duty Cycle  
Frequency  
mV  
50  
1100  
kHz  
V
3.00  
0.05  
85  
V
DMAX = 2.8V, OUT1  
DMAX = 1.25V, OUT1  
%
29  
%
380  
2
420  
460  
kHz  
Sync/CLOCK  
Clock SYNC Threshold  
Minimum Sync Input Pulse Width(1)  
Positive Edge Triggered  
FSYNC > Fosc  
V
50  
ns  
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SC4810B/E  
POWER MANAGEMENT  
Electrical Characteristics (Cont.)  
Unless specified: VDD = 12V, CSS = 1nF, FOSC = 420kHz, RT = 10k, CT = 220pF, DMAX = 2V, RDELAY = 75k, TA = TJ = -40ºC to 105ºC  
Parameter  
Test Conditions  
Min  
Typ  
Max  
Unit  
Output Section (OUT1 and OUT2)  
Output VSAT Low  
I
OUT = 5mA sinking  
IOUT = 5mA sourcing  
COUT = 20pF  
500  
mV  
V
Output VSAT High  
VREF - 0.6  
Rise Time(1)  
10  
10  
ns  
ns  
Fall Time(1)  
COUT = 20pF  
Program Delay Section  
OUT1 Fall to OUT2 Rise (SC4810B)  
OUT2 Fall to OUT1 Rise (SC4810B)  
OUT1 Fall to OUT2 Fall (SC4810E)  
OUT2 Rise to OUT1 Rise (SC4810E)  
120  
140  
120  
140  
ns  
ns  
ns  
ns  
Notes:  
(1) Guaranteed by design.  
(2) Guaranteed by characterization.  
(3) This device is ESD sensitive. Use of standard ESD handling precautions is required.  
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SC4810B/E  
POWER MANAGEMENT  
Pin Configurations  
Ordering Information  
Part Number(2)  
Package(1)  
Temp. Range (TJ)  
TOP VIEW  
SC4810BITSTRT  
SC4810EITSTRT  
SC4810BIMLTRT  
SC4810EIMLTRT  
TSSOP-16  
MLPQ-16  
VDD  
LUVLO  
SYNC  
RCT  
DMAX  
RAMP  
DELAY 1  
DELAY 2  
1
2
3
4
5
6
7
8
16  
15  
14  
13  
12  
11  
10  
9
VREF  
OUT1  
PGND  
OUT2  
GND  
FB  
-40°C to 105°C  
Notes:  
(1) Only available in tape and reel packaging. A reel  
contains 2500 devices for TSSOP and 3000 parts  
for MLP package.  
(2) Lead free product. This product is fully WEEE and  
RoHS compliant.  
CS  
SS  
(16 Pin TSSOP )  
TOP VIEW  
(16 Pin MLPQ)  
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SC4810B/E  
POWER MANAGEMENT  
Pin Descriptions  
Pin #  
Pin #  
Pin Name  
Pin Function  
TSSOP  
MLPQ  
1
15  
VDD  
The power input connection for this device. This pin is shunt regulated at 17.5V which  
is sufficiently below the voltage rating of the DMOS output driver stage. VDD should  
be bypassed with a 1µF ceramic capacitor.  
2
16  
LUVLO  
SYNC  
Line undervoltage lock out pin. An external resistive divider will program the  
undervoltage lock out level. During the LUVLO, the Driver OUT1 is disabled and the  
softstart is reset. OUT2 continues with a fixed on time of DELAY 1 + DELAY2  
approximately.  
3
4
1
2
SYNC is a positive edge triggered input with a threshold set to 2.1V. In the Bi-Phase  
operation mode the SYNC pin should be connected to the CT (Timing Capacitor) of  
the second controller. This will force a out of phase operation. In a single controller  
operation, SYNC could be grounded or connected to an external synchronization clock  
with a frequency higher than the on-board oscillator frequency. The external OSC  
frequency should be 30% greater for guaranteed SYNC operation.  
RCT  
The oscillator frequency is configured by connecting resistor RT from VREF to RCT  
and capacitor CT from RCT to ground. Using the equation below values for RT and  
CT can be selected to provide the desired OUT frequency.  
1
F =  
VPK  
VREF  
(RT +1k)CT ln 1−  
where VP-K = RCT peak voltage  
5
6
3
4
DMAX  
RAMP  
Duty cycle up to 95% can be programmed via R18 and R12 (the resistor divider from  
Vref in the Application Circuit). When DMAX pin is taken above 3V, 100% duty cycle  
is achieved.  
A resistor from the RAMP to the input voltage and a capacitor from the RAMP to  
GND forms the ramp signal of maximum allowable volt-second product. The RAMP is  
discharged to GND when OUT1 is low and allowed to charge when OUT1 is high. A  
volt-second comparator compares the ramp signal to 3V to limit the maximum  
clamp = 3 Rramp Cramp.  
allowable volt-second product: Volt-second product  
7
8
5
6
DELAY 1 A resistor from these pins to GND programs the non-overlap delay time between  
OUT1 and OUT2.  
DELAY 2 A resistor from these pins to GND programs the non-overlap delay time between  
OUT2 and OUT1.  
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SC4810B/E  
POWER MANAGEMENT  
Pin Descriptions (Cont.)  
Pin #  
Pin #  
Pin Name  
Pin Function  
TSSOP MLPQ  
9
7
SS  
This pin serves two functions. The soft start timing capacitor connects to SS and is  
charged by an internal 5µA current source. Under normal soft start SS is discharged  
to less than 0.65V and then ramps positive to 1V during which time the OUT1 is held  
low. As SS charges from 1V to 2.5V, soft start is implemented by an increasing  
output duty cycle. If SS is taken below 0.5V, the output driver is inhibited and held low.  
The user accessible 4V (A and D) or 5V (B, C and E) voltage reference also goes  
low and IDD = 100µA.  
10  
11  
8
9
CS  
FB  
Current sense input is provided via the CS pin. The current sense input from a sense  
resistor provides current feedback to the PWM comparator and current limit signal to  
terminate the PWM pulse. When a pulse peak voltage provided at this pin exceeds  
600mV, a soft-restart sequence will follow. Slope compensation is derived from the  
rising voltage at the timing capacitor and can be buffered with an external small signal  
PNP transistor.  
This pin is used to generate a reset signal when compared to CS for the PWM  
comparator with an offset voltage of 600mV and 1/2 attenuation. The feedback  
analog signal from the output of an error amplifier or an opto-coupler will be connected  
to this pin to provide regulation.  
12  
13  
10  
11  
GND  
Signal ground for all functions.  
OUT2  
This pin is the logic level drive output to the external MOSFET driver circuit (similar to  
SC1302) for the complementary switch.  
14  
15  
12  
13  
PGND  
OUT1  
Ground connection for the gate drivers. Connect PGND and GND at a single point.  
This pin is the logic level drive output to the external MOSFET driver circuit (similar to  
SC1302) for the main switch.  
16  
14  
VREF  
The 5V reference output. This reference is buffered and is available on the VREF pin.  
VREF should be bypassed with a 0.47 - 1.0µF ceramic capacitor.  
N/A  
THERMAL Pad for heatsinking purposes only. Connect to ground plane using multiple vias. Not  
PAD connected internally.  
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SC4810B/E  
POWER MANAGEMENT  
Block Diagram  
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SC4810B/E  
POWER MANAGEMENT  
Application Information  
Introduction  
Circuit Description  
The SC4810B/E is a 16 pin BICMOS peak current mode  
controlled PWM controller for isolated DC-DC and off-  
line switching power supplies. It features a high switching  
frequency of operation, programmable limits for both  
power transformer voltage-second product and maximum  
PWM duty cycle, line under-voltage lockout, auxiliary switch  
activation complementary to main power switch drive,  
programmable leading-edge delay time between  
activation of each switch, multiple protection features  
with programmable cycle -by-cycle current limit and hiccup  
mode over-current protection plus soft-restart. It  
operates in a fixed frequency programmed by external  
components. The separate sync pin simplifies  
synchronization to an external clock. Feeding the oscillator  
of one device to the sync of another forces biphase  
operation which reduces input ripple and input and output  
filter size.  
The schematic of the active clamp forward converter is  
illustrated in Figure. 1 below. T4 is the power transformer.  
M17 is the N-channel main switching MOSFET and M15  
is the auxiliary N-channel MOSFET. C35 is the reset  
capacitor for resetting the power transformer’s core. M14  
and M16 construct the synchronous rectification circuit.  
L2 and C32 and C33 construct the low-pass output  
filtering circuit. T6 is the current sensing transformer. R62  
is the reset resistor for resetting the magnetic core of  
the current sensing transformer. D18 is the rectifying  
diode. R63 is the current sensing resistor. R60 and C41  
construct the low-pass filtering circuit for the sensed  
current signal. The primary bias circuit consists of R55,  
R58, D17, Q8, C40, C31, D14 and R51. R55 and R58  
construct a voltage divider, which limits the bias voltage  
to 6.9V until the line voltage reach 36V. D17 is a zener  
diode that limits the bias voltage to under 8V. R51, D14  
and C31 construct the peak charge circuit. The peak  
charge circuit will provide bias to the PWM IC U9 (SC4810)  
and the driver U8 (SC1302A) after the converter starts  
The SC4810 can be applied in an active clamp forward  
topology with the input voltage ranging from 36V to 72V.  
This topology allows the converter to achieve an efficiency  
of 92.4% at normal input voltage of 48V.  
Figure 1: Active Clamp Forward Converter  
1N4148WS  
D13  
R50  
3.3V/30A  
T4  
10  
D14  
1N4148WS  
M14  
R51  
1
6
2
5.11  
Si4842DY  
11  
7
C31  
5.11  
0.1uF  
1.3uH  
L2  
100uF  
C32  
48V  
8
9
C33  
680uF  
C35  
3300pF  
8
7
6
5
1
2
3
4
M15  
Si4488DY  
C34  
1u, 100V  
4
R53  
10K  
10K  
R52  
D15  
1N4148WS  
R54  
20K  
M16  
Q7  
FZT458  
C36  
0.1uF  
Si4842DY  
R55  
30K  
8
7
6
5
1
2
3
4
R56  
10K  
R57  
Q8  
FZT458  
T5  
PE68386  
0.1uF  
C38  
5.11K  
C39  
0.1uF  
C37  
0.1uF  
D16  
R58  
8K  
1K  
R60  
D17  
open  
1N4148WS  
D18  
open  
C40  
10uF  
P8208T  
T6  
R59  
10  
8
7
1
3
R61  
1.1M  
D19  
1N5819HW  
R62  
10K  
330pF  
C41  
R63  
6.8  
C42  
open  
M17  
Si4488DY  
SC1302A  
U8  
C43  
R65  
R66  
open  
R67  
50  
R64  
165k  
100pF  
100K  
2
4
7
5
U9  
R68  
1K  
C44 220pF  
6
13  
15  
10  
11  
16  
9
RAMP  
OUT2  
3
4
5
7
8
R69  
10K  
SYNC  
RCT  
OUT1  
CS  
D20  
1N5819HW  
C45  
R70  
open  
R71  
10K  
open  
SC4810  
R72  
5.11K  
R73  
C46  
open  
DMAX  
FB  
3.01K  
C47  
0.01uF  
R74  
4.3K  
U10  
100K  
R75  
DELAY1  
DELAY2  
VREF  
SS  
U11  
MOC207  
SC431  
C49  
180pF  
0.1uF  
C48  
1
R76  
3.01K  
6
Q9  
FMMT718  
R77  
18K  
5
2
R78  
5.6K  
1000pF  
C50  
R79  
100K  
R80  
1.47K  
R81  
4.7K  
R82  
C51  
5.11K  
0.01uF  
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SC4810B/E  
POWER MANAGEMENT  
Application Information (Cont.)  
A self-driven configuration was adopted on the secondary  
side for driving the synchronous rectification FETs. One  
extra winding (Pin8~Pin9) was added at the bottom side  
of the power transformer’s secondary side to drive the  
freewheeling FET. The forward FET was driven directly  
from the top of the power winding. Primary side auxiliary  
winding was used to generate primary side bias to improve  
the converter’s efficiency.  
up so that the total power loss is less. D19, R59, C37,  
T5, C36, D15 and R53 construct the driving circuit for  
the auxiliary reset switch M15. The secondary side bias  
circuit composed of R50, D13 and C38 is regulated to  
about 7.5V via a linear regulator composed of R57, Q7  
D16 and C39. The feedback of the converter is composed  
of U10 (SC431), U11, R73, C47, C45, R72, R76, R70  
and C46.  
The final configuration of the power transformer is  
illustrated as Fig. 2.  
SC4810 is the PWM controller which processes the  
voltage feedback plus current signal and generates  
driving signals to drive the main switch and auxiliary reset  
switch. SC1302A is a dual driver IC which is capable of  
sourcing 3A peak current. To obtain the best performance,  
SC1302A is adopted to drive M17 and M15 in the  
Semtech application circuits. SC4810 features dual  
complementary driving signals. And SC4810 also provides  
adjustable leading-edge delay time for the driving signals,  
which helps to achieve zero-voltage switching in active  
clamp forward converter. R75 and R79 are the two  
resistors available to adjust the delay for the  
complementary driving. C50 is the soft-start capacitor.  
R61 and R65 construct the voltage divider for the line  
under voltage lock out protection. R64 and C44 construct  
the circuit for the programmable power transformer  
voltage-second production protection limits. This special  
protection function provide the voltage-second balance  
for the power transformer under different input line  
conditions. R78 and R74 also provide an extra maximum  
duty cycle protection for the power converter.  
2
11  
6T(PRI)  
1T(SEC)  
4
1
10  
9
1T(SEC AUX)  
2T(PRI AUX)  
6
8
1T(SEC)  
7
Fig.2 Illustration of the power transformer  
PA0944G (PUSLE ENGINEERING)  
Power MOSFET Selection  
The selection of the switching power MOSFET is based  
on the peak & RMS current rating, the total gate charge,  
Rds and drain to source voltage rating. In this application,  
SI4842 was chosen for the secondary side synchronous  
rectification MOSFET. And SI4488 was chosen for the  
primary side main switching and reset MOSFET.  
The clock signal is generated by C49 and R77. When VDD  
of SC4810 hits the threshold voltage, VREF jumps up to  
5.0V. VREF charges C49 via R77. C49 will be discharged  
via an internal FET whenever the voltage on C49 reaches  
3.0V. The selection of C49 and R77 is described in the  
“Set Clock Frequency” section on the following page. Q9  
works as a buffer between the clock signal and the slope  
compensation signal to minimize the interference on the  
system clock signal. R80 is a pull-up resistor tied to VREF.  
Since SYNC function is not utilized, SYNC pin is grounded  
via R71.  
Output Filter Design  
The output filtering circuit consists of the output inductor  
and output capacitors. The design of the output capacitor  
usually depends on the specification of the requirement  
of the output ripple. Given the worst case output ripple  
requirement and peak to peak output current ripple plus  
the duty ratio under the different line and load condition,  
output capacitance is calculated to meet the output ripple  
requirement. After all, ESR and ESL of the output  
capacitor under certain switching frequency should also  
be considered during the calculation. The value of the  
output inductance would affect the peak to peak value  
of the output current, which would also influence the  
Power Transformer Design  
A power transformer with the turns ratio of 6 to 1 was  
designed for this application. With the turns ratio of 6:1,  
the duty ratio under different input line and load conditions  
were calculated to verify feasibility.  
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SC4810B/E  
POWER MANAGEMENT  
Application Information (Cont.)  
output voltage ripple. The designer needs to take the  
output inductance and output capacitance and the ESL  
and ESR of the output capacitor into consideration during  
the design.  
VRCT  
3V  
0V  
V
PK  
t
For this application, one Panasonic power choke output  
inductor was selected and three 6.3V, 100uF TDK  
ceramic capacitors were adopted in the design.  
Fig.4 Voltage Waveform on RCT Pin  
As illustrated, the capacitor C is charged via the resistor  
R from VREF. Whenever the voltage on the RCT pin  
reaches 3V, the capacitor C will be discharged through  
an internal FET shorted to ground. When the clock signal  
circuit is connected as in Fig.3, the frequency of the clock  
signal is defined, as in equation 2.  
Selection of the Current Sensing Resistor  
The selection of the current sensing resistor is based on  
the over-current protection triggering point. SC4810  
employs a Hiccup mode over-current protection with an  
overcurrent threshold of 600mV. A voltage signal above  
600mV on the CS pin will trigger hiccup mode overcurrent  
protection. Suppose the over-current protection setpoint  
is set to be Iov. The threshold voltage of SC4810 is  
Vthreshold. The turns ratio of the power transformer is  
Ns/Np. The turns ratio of the current sensing transformer  
is Ncs:1. Then the Rsense would be calculated as:  
1
F =  
........(2)  
VPK  
VREF  
(RT +1k)CT ln 1−  
VREF is the reference voltage of the SC4810, 4V for  
SC4810A/D and 5V for SC4810B/C/E.  
In this application, to get 600kHz, C = 180pF,  
(R + 1k) = 10k ohms and VP-K = 3V.  
V
Threshold ×NP ×N  
Rsense  
=
CS ......(1)  
IOV ×NS  
Maximum Duty Ratio Limit  
Set Clock Frequency  
SC4810 features maximum duty ratio limitation for ex-  
tra protection. The maximum duty ratio is determined by  
the voltage on DMAX pin. As illustrated as in Fig. 5, VDMAX  
will be compared with VRCT and DMAX is determined by  
the comparison of the two signals.  
The SC4810 uses a pair of resistors and capacitors to  
generate a triangle signal as the clock signal, as illustrated  
in Fig. 3.  
VRCT  
RCT  
VREF  
R
C
Fig. 3 Configuration for Clock Signal  
The voltage waveform on the RCT pin is illustrated as in  
Fig. 4.  
2006 Semtech Corp.  
11  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
Application Information (Cont.)  
Voltage waveform on RAMP pin  
Clock Signal of SC4810  
VRAMP  
VRCT  
3V  
3V  
VDMAX  
0V  
t
t
0V  
t
t
OUT1  
Maximum OUT1 of SC4810  
DMAX  
0V  
0V  
Fig. 6 Illustration of the programmable limits for power  
transformer voltage-second product  
Fig. 5 Illustration for DMAX  
In this application, VDMAX was designed to be 2.8V. So the  
DMAX = 90%.  
VIN  
R
Limit for Power Transformer  
Voltage Second Product  
The SC4810 also features programmable limits for power  
transformer voltage-second product. As illustrated in Fig.  
6 and Fig. 7 RAMP pin is charged up via a resistor R from  
the input line voltage. The capacitor C will be discharged  
via an internal FET shorted to ground and the output  
OUT1 will be pulled low whenever the voltage on RAMP  
pin hits 3V. By adjusting the values of the resistor R and  
the value of the capacitor C, the maximum voltage-sec-  
ond product imposed on the power transformer is pre-  
set. The maximum voltage-second product limitation helps  
prevent saturation of the power transformer.  
RAMP  
C
Fig. 7 Illustration for Maximum voltage-  
second product on the power transformer  
The selection of the R and C should consider the maxi-  
mum voltage rating of the main switching FET. In this  
application, the voltage rating of SI4488 is 150V. Since  
Vin*D/(1-D) = 150V, D = 0.8 for low line 36V. So to get  
80% at low line, R = 165kOhms and C = 220pF were  
selected using volt-second product equation:  
3 • Ramp • Cramp.  
2006 Semtech Corp.  
12  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
Application Information (Cont.)  
VDD and LUVLO  
SC4810 features three different input turn-on voltage  
thresholds, as specified in the Electrical Characteristics  
on page 2. V starts to regulate when the supply voltage  
REF  
on the VDD pin is above the turn-on voltage threshold.  
V drops to ground when VDD is lower than the turn-on  
REF  
threshold minus the hysteresis value. The soft start cap  
remains grounded as long as LUVLO is below the thresh-  
old voltage 3V. The soft start cap will be charged up  
through an internal 5uA current source when LUVLO is  
above the threshold voltage.  
Soft Start  
The soft-start function is implemented by charging the  
soft-start cap through an internal 5uA current source.  
Under normal soft-start, the SS pin is discharged below  
0.65V and ramps up to 1V, during which time the output  
driving signals OUT1 and OUT2 are held low. During the  
time when the SS pin is charged from 1V to 2.5V, soft-  
start is implemented by an increasing output duty ratio.  
The duty ratio is completely under the control of the  
feedback after the SS pin is above 2.5V.  
When the SS pin is pulled down below 0.5V, OUT1 and  
OUT2 will be held low and the VREF pin will be grounded  
via an internal FET.  
Complementary Driving with Programmable Delays  
The SC4810 features dual driving signals to drive two  
power switches complementarily. This feature makes the  
SC4810 suitable for a variety of applications in which  
dual complimentary driving signals are needed. The  
SC4810 even provides programmable driving delay as  
an extra feature for applications such as active-clamp  
forward topology. The users can program the driving delay  
by adjusting the resistors tied to pin DELAY1 and pin  
DELAY2 respectively to achieve the optimum delay for  
each output. The delay of OUT1 is controlled by the  
resistor tied to pin DELAY1 and the delay of OUT2 is  
controlled by the resistor tied to pin DELAY2. For  
illustration, see Fig. 8.  
Over Current Protection  
The SC4810 provides Hiccup mode over-current  
protection when the sensed current signals are beyond  
0.6V. When the hiccup mode over-current protection is  
triggered, the soft-start cap will be discharged  
immediately by an internal grounded FET. When the soft-  
start pin SS is pulled down below 1V, OUT1 and OUT2 will  
be disabled, and a soft re-start sequence will follow.  
SC4810 can also be configured to implement cycle-by-  
cycle over-current limit. As illustrated in Fig. 9, cycle-by-  
cycle over-current limitation can be achieved by adjusting  
the values of R1 and R2 to limit the voltage of FB pin to  
less than the threshold voltage (0.6Volt) of the hiccup  
over-current protection, using equations (3) and (4).  
13 www.semtech.com  
2006 Semtech Corp.  
SC4810B/E  
POWER MANAGEMENT  
Application Information (Cont.)  
guaranteed synchronization. SYNC pin should be  
grounded if synchronization is unused. (The patent for  
the synchronization scheme is pending).  
VREF  
V
Bias  
The synchronous function is illustrated as in Fig. 10.  
R3  
R1  
R2  
V
out  
FB  
Clock Signal of the Master SC4810  
VRCT  
R4  
R5  
3V  
2.1V  
SC431  
GND  
0V  
t
Fig.9 Cycle-by-cycle over-current limitation  
OUT1 of the Master SC4810  
VFB = 2 VCS +1.3V........(3)  
R2  
R1 + R2  
VFB = VREF  
........(4)  
0V  
t
Synchronization  
SC4810 features a special synchronization function  
which is leading-edge triggered with a threshold set to  
2.1V. Applications like multi-phase interleaving can be  
achieved using the SYNC pin. When the SYNC pin is con-  
nected to the RCT pin of the master SC4810, the out-  
puts of the two SC4810’s will be out of phase. The fre-  
quency of the master SC4810 clock signal should be at  
least 30% faster than that of the slave SC4810 for the  
OUT1 of the Slave SC4810  
0V  
t
Fig. 10 Illustration for Synchronization  
2006 Semtech Corp.  
14  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
Applications Information (Cont.)  
PCB Layout Guidelines  
PCB layout is very critical, and the following should be  
used to insure proper operation of the SC4810. High  
switching currents are present in applications and their  
effect on ground plane must be understood and  
minimized.  
6) The feed back connection between the error ampli-  
fier and the FB pin should be kept as short as possible,  
and the GND connections should be to the quiet GND  
used for the SC4810.  
7) If an opto-coupler is used for isolation, quiet primary  
and secondary ground planes should be used. The same  
precautions should be followed for the primary GND plane  
as mentioned in item 5. For the secondary GND plane,  
the GND plane method mentioned in item 4 should be  
followed.  
8) All the noise sensitive components such as VDD by-  
pass capacitor, RCT oscillator resistor/capacitor network,  
DMAX resistive divider, VREF by pass capacitor, delay  
setting resistors, current sensing circuitry and feedback  
circuitry should be connected as close as possible to the  
SC4810. The GND return should be connected to the  
quiet SC4810 GND plane.  
9) The connection from the OUT of the SC4810 should  
be minimized to avoid any stray inductance. If the layout  
can not be optimized due to constraints, a small Schottky  
diode may be connected from the OUT pin to the ground  
directly at the IC. This will clamp excessive negative volt-  
ages at the IC.  
1) The high power parts of the circuit should be placed  
on a board first. A ground plane should be used. Isolated  
or semi-isolated areas of the ground plane may be delib-  
erately introduced to constrain ground currents to par-  
ticular areas, for example the input capacitor and the  
main switch FET ground.  
2) The loop formed by the Input Capacitor(s) (Cin), the  
main transformer and the main switch FET must be kept  
as small as possible. This loop contains all the high fast  
transient switching current. Connections should be as  
wide and as short as possible to minimize loop induc-  
tance. Minimizing this loop area will a) reduce EMI, b)  
lower ground injection currents, resulting in electrically  
“cleaner” grounds for the rest of the system and c) mini-  
mize source ringing, resulting in more reliable gate switch-  
ing signals.  
3) The connection between FETs and the main trans-  
former should be a wide trace or copper region. It should  
be as short as practical. Since this connection has fast  
voltage transitions, keeping this connection short will  
minimize EMI.  
10) If the SYNC function is not used, the SYNC pin should  
be grounded at the SC4810 GND to avoid noise pick up.  
4) The output capacitor(s) (Cout) should be located as  
close to the load as possible. Fast transient load cur-  
rents are supplied by Cout only. Connections between  
Cout and the load must be short, wide copper areas to  
minimize inductance and resistance.  
5) A 0.1uF to 1uF ceramic capacitor should be directly  
connected between VDD and PGND and a 1uF to 4.7uF  
ceramic capacitor between VREF and PGND. The SC4810  
is best placed over a quiet ground plane area. Avoid pulse  
currents in the Cin and the main switch FET loop flowing  
in this area. GND should be returned to the ground plane  
close to the package and close to the ground side of  
(one of) the VDD supply capacitor(s). Under no  
circumstances should GND be returned to a ground inside  
the Cin and the main switch FET loop. This can be  
achieved by making a star connection between the quiet  
GND planes that the SC4810 will be connected to and  
the noisy high current GND planes connected to the FETs.  
2006 Semtech Corp.  
15  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
SC4810B Evaluation Board - Schematic  
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
4
6
3
1
3
8
1
6
D
V D  
D N P G  
G N  
1
2
1 4  
1 2  
O L V L U  
D
2006 Semtech Corp.  
16  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
SC4810B Evaluation Board - BOM  
Item Quantity  
Reference  
Part  
2.2nF/630V  
Package  
SM0805  
Manufacturer  
P/N  
1
1
C1  
TDK  
C3216X7R2J222K  
C2,C3,C4,C5,  
2
11  
C15,C18,C19,  
0.1uF  
SM0805  
C20,C50,C52,C53  
3
4
5
6
8
1
3
3
1
1
1
1
2
1
1
1
C6  
C7,C8,C9  
C10,C11,C12  
C13  
680uF  
100uF  
1u,100V  
22nF/100V  
47uF/16V  
180pF  
100pF  
220pF  
1uF  
47nF  
SM/CT_7343_12  
SM/C_1812  
SM/C_1210  
SM1206  
SM/CT_7343  
SM0805  
Sanyo  
TDK  
TDK  
TDK  
Sanyo  
4TPB680M  
C4532X5ROJ107MT  
C3225X7R2A105K  
C3216X7R2J223M  
16TQC47M  
C16  
C17  
C21  
9
10  
11  
12  
13  
14  
SM0805  
SM0805  
SM0805  
SM0805  
C25,C22  
C24  
C26  
C27  
0(short)  
SM0805  
D1,D2,D5,  
D6,D7,D10,D21  
15  
7
1N4148WS  
SOD123  
Vishay  
1N4148WS  
16  
17  
18  
19  
20  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
2
2
1
1
4
2
3
1
3
1
1
1
4
1
D3  
D4,D8  
D9,D11  
D20  
MMSZ4702(15V)  
MMSZ4698(11V)  
SL04  
MMSZ4697(10V)  
1.3uH  
SOD123  
SOD123  
SOD123  
SOD123  
PCC-S1  
SO-8  
SO-8  
SOT-23  
SOT-23  
SOT-23  
On Semi  
On Semi  
Vishay  
On Semi  
Panasonic  
Vishay  
Vishay  
Vishay  
Zetex  
MMSZ4702T1  
MMSZ4698T1  
SL04  
MMSZ4697T1  
ETQPAF1R3EFA  
Si4842DY  
Si4488DY  
SI2308  
L1  
M3,M4,M8,M10  
M5,M13  
M7,M9,M14  
Q1  
Si4842DY  
Si4488DY  
SI2308  
FMMT618  
FMMT718  
FZT853  
FMMT493  
5.11  
5.1K  
5.11K  
FMMT618  
FMMT718  
FZT853  
Q2,Q5,Q6  
Q3  
Zetex  
Zetex  
Zetex  
SM/SOT223_BCEC  
SOT-23  
Q10  
R1  
FMMT493  
SM0805  
SM0805  
SM0805  
R2,R12,R25,R32  
R3  
R8,R9,R10,R19,  
R28,R30,R35,R43,R63  
32  
9
10K  
SM0805  
33  
34  
35  
1
1
3
R13  
R16  
R17,R18,R34  
open  
1K  
1K  
SM1206  
RC0805  
SM0805  
2006 Semtech Corp.  
17  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
SC4810B Evaluation Board - BOM  
(Cont.)  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
53  
54  
55  
56  
57  
58  
59  
1
1
1
1
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
R20  
R21  
8.2  
1.1M  
10  
160K  
100K  
6.34K  
7.5K  
100K  
1.47K  
15.8K  
2.4K  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
PA0646  
PE68386  
P8208  
R22  
R23  
R24  
R29  
R31,R36  
R33,R37  
R38  
R40  
R42  
R44  
R52  
1.5K  
51  
5.1  
200K  
R54,R56,R57  
R61  
R62  
T1  
T2  
T3  
U1  
U2  
U3  
U4,U6  
4.75K  
PA0944G  
PE68386  
P8208T  
MOCD207  
SC1302A  
SC4810  
SC431  
Pulse  
Pulse  
Pulse  
PA0944G  
PE68386  
P8208T  
SO-8  
Fairchild  
Semtech  
Semtech  
Semtech  
MOCD207  
SC1302A  
SC4810  
SC431  
MSOP-8  
TSSOP16  
SOT-23  
2006 Semtech Corp.  
18  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
SC4810E Evaluation Board - Schematic  
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
3
8
1
6
D
V D  
D N P G  
1
2
1 4  
1 2  
O L V L U  
D
G N  
2006 Semtech Corp.  
19  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
SC4810E Evaluation Board - BOM  
Item Quantity  
Reference  
Part  
2.2nF/630V  
Package  
SM0805  
Manufacturer  
P/N  
1
1
C1  
TDK  
C3216X7R2J222K  
C2,C3,C4,C5,C18,  
2
10  
0.1uF  
SM0805  
C19,C20,C50,C52,C53  
3
1
3
3
1
1
1
1
2
1
1
1
5
1
2
3
1
1
4
1
3
1
1
1
2
1
1
4
1
C6  
C7,C8,C9  
C10,C11,C12  
C13  
680uF  
100uF  
SM/CT_7343  
SM/C_1812  
SM/C_1210  
SM1206  
SM/CT_7343  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SOD123  
SOD123  
SOD123  
SOD123  
SOD123  
PCC-S1  
SO-8  
Sanyo  
TDK  
4TPB680M  
C4532X5ROJ107MT  
C3225X7R2A105K  
C3216X7R2J223M  
16TQC47M  
4
5
1u,100V  
22nF/100V  
47uF/16V  
180pF  
TDK  
6
TDK  
Sanyo  
8
C16  
9
C17  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
C21  
100pF  
C25,C22  
C24  
220pF  
1uF  
C26  
C27  
47nF  
0(short)  
D1,D2,D5,D10,D21  
D3  
1N4148WS  
MMSZ4702(15V)  
MMSZ4698(11V)  
SL04  
Vishay  
On Semi  
On Semi  
Vishay  
On Semi  
Panasonic  
Vishay  
I. R.  
1N4148WS  
MMSZ4702T1  
MMSZ4698T1  
SL04  
D4,D8  
D6,D9,D11  
D20  
MMSZ4697(10V)  
1.3uH  
MMSZ4697T1  
ETQPAF1R3EFA  
Si4842DY  
IRF6216  
L1  
M3,M4,M8,M10  
Si4842DY  
IRF6216  
SI2308  
Si4488DY  
FMMT618  
FZT853  
FMMT718  
FMMT493  
5.11  
M5  
SO-8  
M7,M9,M14  
SOT-23  
Vishay  
Vishay  
Zetex  
SI2308  
M13  
SO-8  
Si4488DY  
FMMT618  
FZT853  
Q1  
SOT-23  
Q3  
SM/SOT223  
SOT-23  
Zetex  
Q5,Q6  
Zetex  
FMMT718  
FMMT493  
Q10  
SOT-23  
Zetex  
R1  
R2,R12,R25,R32  
R3  
SM0805  
SM0805  
SM0805  
5.1K  
5.11K  
R8,R9,R10,R19,  
R28,R30,R35,R43,R63  
R16  
33  
35  
9
1
10K  
1K  
SM0805  
SM0805  
2006 Semtech Corp.  
20  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
SC4810E Evaluation Board - BOM  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
54  
55  
56  
57  
58  
59  
3
1
1
1
1
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
1
1
2
R17,R18,R34  
R20  
1K  
8.2  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
SM0805  
PA0646  
P8208  
R21  
1.1M  
R22  
2
R23  
160K  
R24  
100K  
R29  
6.34K  
7.5K  
R31,R36  
R33,R37  
R38  
80.6K  
1.47K  
15.8K  
2.4K  
R40  
R42  
R44  
1.5K  
R52  
51  
R54,R56,57  
R61  
5.1  
200K  
R62  
4.75K  
PA0944G  
P8208T  
MOCD207  
SC1302A  
SC4810  
SC431  
T1  
Pulse  
PA0944G  
P8208T  
MOCD207  
SC1302A  
SC4810  
SC431  
T3  
Pulse  
U1  
SO-8  
Fairchild  
Semtech  
Semtech  
Semtech  
U2  
MSOP-8  
TSSOP16  
SOT-23  
U3  
U4,U6  
2006 Semtech Corp.  
21  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
Outline Drawing - TSSOP-16  
DIMENSIONS  
INCHES MILLIMETERS  
A
DIM  
A
D
E
MIN NOM MAX MIN NOM MAX  
e
-
-
-
-
-
-
-
-
-
-
-
-
.047  
1.20  
0.15  
1.05  
0.30  
0.20  
N
A1 .002  
.006 0.05  
.042 0.80  
.012 0.19  
.007 0.09  
.031  
.007  
.003  
A2  
b
2X E/2  
c
E1  
D
.192 .196 .201 4.90 5.00 5.10  
E1 .169 .173 .177 4.30 4.40 4.50  
PIN 1  
E
.252 BSC  
.026 BSC  
6.40 BSC  
0.65 BSC  
INDICATOR  
e
L
L1  
N
.018 .024 .030 0.45 0.60 0.75  
(.039)  
(1.0)  
3
1 2  
ccc C  
2X N/2 TIPS  
e/2  
16  
16  
-
-
01  
aaa  
0°  
8°  
0°  
8°  
B
.004  
.004  
.008  
0.10  
0.10  
0.20  
bbb  
ccc  
D
aaa C  
A2  
A
SEATING  
PLANE  
H
C
A1  
bxN  
c
bbb  
C A-B D  
GAGE  
PLANE  
0.25  
L
(L1)  
01  
DETAIL A  
SEE DETAIL A  
SIDE VIEW  
NOTES:  
1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES).  
2. DATUMS AND TO BE DETERMINED AT DATUM PLANE  
-A-  
-B-  
-H-  
DIMENSIONS "E1" AND "D" DO NOT INCLUDE MOLD FLASH, PROTRUSIONS  
OR GATE BURRS.  
3.  
4. REFERENCE JEDEC STD MO-153, VARIATION AB.  
Land Pattern - TSSOP-16  
X
DIMENSIONS  
DIM  
INCHES  
MILLIMETERS  
(.222)  
.161  
.026  
.016  
.061  
.283  
(5.65)  
4.10  
0.65  
0.40  
1.55  
7.20  
C
G
P
X
Y
Z
(C)  
G
Y
Z
P
NOTES:  
1.  
THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY.  
CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR  
COMPANY'S MANUFACTURING GUIDELINES ARE MET.  
2006 Semtech Corp.  
22  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
Outline Drawing - MLPQ-16, 4 x 4  
DIMENSIONS  
INCHES MILLIMETERS  
DIM  
A
MIN NOM MAX MIN NOM MAX  
A
D
-
-
-
-
.031  
A1 .000  
.040 0.80  
.002 0.00  
1.00  
0.05  
-
B
E
-
(.008)  
-
-
(0.20)  
A2  
b
D
.010 .012 .014 0.25 0.30 0.35  
.153 .157 .161 3.90 4.00 4.10  
PIN 1  
INDICATOR  
D1 .100 .106 .110 2.55 2.70 2.80  
E
.153 .157 .161 3.90 4.00 4.10  
(LASER MARK)  
E1 .100 .106 .110 2.55 2.70 2.80  
e
.026 BSC  
0.65 BSC  
L
N
.012 .016 .020 0.30 0.40 0.50  
16  
.003  
.004  
16  
0.08  
0.10  
aaa  
bbb  
A2  
A
SEATING  
PLANE  
aaa C  
A1  
C
D1  
e/2  
LxN  
E/2  
E1  
2
1
N
e
bxN  
bbb  
C A B  
D/2  
NOTES:  
1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES).  
2. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS.  
2006 Semtech Corp.  
23  
www.semtech.com  
SC4810B/E  
POWER MANAGEMENT  
Land Pattern - MLPQ-16, 4 x 4  
K
DIMENSIONS  
INCHES MILLIMETERS  
DIM  
(.156)  
.122  
.106  
.106  
.026  
.016  
.033  
.189  
(3.95)  
3.10  
2.70  
2.70  
0.65  
0.40  
0.85  
4.80  
C
G
H
K
P
X
Y
Z
2x Z  
H
2x G  
Y
2x (C)  
X
P
NOTES:  
1.  
THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY.  
CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR  
COMPANY'S MANUFACTURING GUIDELINES ARE MET.  
Contact Information  
Semtech Corporation  
Power Management Products Division  
200 Flynn Road, Camarillo, CA 93012  
Phone: (805)498-2111 FAX (805)498-3804  
2006 Semtech Corp.  
24  
www.semtech.com  

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