SP7651EB [SIPEX]

Evaluation Board Manual; 评估板手册
SP7651EB
型号: SP7651EB
厂家: SIPEX CORPORATION    SIPEX CORPORATION
描述:

Evaluation Board Manual
评估板手册

文件: 总8页 (文件大小:315K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Solved by  
SP7651  
TM  
Evaluation Board Manual  
Easy Evaluation for the SP7651ER  
12V Input, 0 to 3A Output Synchronous  
Buck Converter  
Built in Low RDS(ON) Power FETs  
UVLO Detects Both Vcc and VIN  
Highly Integrated Design, Minimal  
Components  
High Efficiency: 88%  
Feature Rich: UVIN, Programmable  
Softstart, External Vcc Supply and  
Output Dead Short Circuit Shutdown  
Protection  
SP7651EB SCHEMATIC  
Sept12-06  
SP7651 Evaluation Manual  
©2006 Sipex Corporation  
USING THE EVALUATION BOARD  
1) Powering Up the SP7651EB Circuit  
Connect the SP7651 Evaluation Board with an external +12V power supply. Connect  
with short leads and large diameter wire directly to the “VIN” and “GND” posts. Connect  
a Load between the VOUT and GND2 posts, again using short leads with large  
diameter wire to minimize inductance and voltage drops.  
2) Measuring Output Load Characteristics  
OUT ripple can best be seen touching the probe tip to the pad for C3 and the scope  
V
GND collar touching the GND side of C3 using short wrapped wire around the collar –  
avoid a GND lead on the scope which will increase noise pickup.  
3) Using the Evaluation Board with Different Output Voltages  
While the SP7651 Evaluation Board has been tested and delivered with the output set  
to 3.30V, by simply changing one resistor, R2, the SP7651 can be set to other output  
voltages. The relationship in the following formula is based on a voltage divider from the  
output to the feedback pin VFB, which is set to an internal reference voltage of 0.80V.  
Standard 1% metal film resistors of surface mount size 0603 are recommended.  
V
OUT = 0.80V (R1 / R2 + 1) => R2 = R1 / [ ( Vout / 0.80V ) – 1 ]  
Where R1 = 68.1Kand for VOUT = 0.80V setting, simply remove R2 from the board.  
Furthermore, one could select the value of the R1 & R2 combination to meet the exact  
output voltage setting by restricting R1 resistance range such that 50KΩ ≤ R1 100KΩ  
for overall system loop stability.  
Note that since the SP7651 Evaluation Board design was optimized for 12V down  
conversion to 3.30V, changes of output voltage and/or input voltage will alter  
performance from the data given in the Power Supply Data section. In addition, the  
SP7651ER provides short circuit protection by sensing VOUT at GND.  
POWER SUPPLY DATA  
The SP7651ER is designed with a very accurate 1.0% reference over line, load and  
temperature. Figure 1 data shows a typical SP7655 Evaluation Board Efficiency plot,  
with efficiencies to 87% (including generation of 5V Vcc) and output currents to 3A.  
SP7651ER Load Regulation is shown in Figure 2 to have only 0.5% change in output  
voltage from 0.5A load to 3A load. Figures 3 and 4 illustrate a 1.5A to 3A and 0A to 3A  
Load Step. Start-up Responses in Figures 5, 6 and 7 show a controlled start-up with  
different output load behavior when power is applied where the input current rises  
smoothly as the Softstart ramp increases. In Figure 8 the SP7651ER is configured for  
hiccup mode in response to an output dead short circuit condition and will Soft-start until  
the over-load is removed. Figure 9 and 10 show output voltage ripple less than 25mV at  
no load to 3A load.  
While data on individual power supply boards may vary, the capability of the SP7651ER  
of achieving high accuracy over a range of load conditions shown here is quite  
impressive and desirable for accurate power supply design.  
Sept12-06  
SP7651 Evaluation Manual  
Page 2 of 8  
©2006 Sipex Corporation  
Output Voltage vs Load Current  
Efficiency vs Load Current  
100  
90  
80  
70  
60  
50  
40  
3.320  
3.310  
3.300  
3.290  
3.280  
Vi=12V  
Vo=3.3V  
Vi=12V  
Vo=3.3V  
0.0  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
0.0  
0.5  
1.0  
1.5  
2.0  
Load current (A)  
2.5  
3.0  
Load current (A)  
Figure 1. Efficiency vs Load  
Figure 2. Load Regulation  
Vout  
Vout  
Vi=12V  
Vo=3.3V  
Vi=12V  
Vo=3.3V  
Iout (1A/div)  
Iout (2A/div)  
Figure 3. Load Step Response: 1.5->3A  
Figure 4. Load Step Response: 0->3A  
Vin  
Vin  
Vi=12V  
Vo=3.3V  
Vout  
Vi=12V  
Vo=3.3V  
Vout  
SoftStart  
SoftStart  
Ichoke (0.5A/div)  
Ichoke (2A/div)  
Figure 5. Start-Up Response: No Load  
Figure 6. Start-Up Response: 3A Load  
Sept12-06  
SP7651 Evaluation Manual  
Page 3 of 8  
©2006 Sipex Corporation  
SoftStart  
Vout  
SoftStart  
Vi=12V  
Vo=3.3V  
Vout  
Vi=12V  
Vo=3.3V  
Ichoke  
25A/div  
Ichoke  
25A/div  
Figure 7. Output Load Short Circuit  
Figure 8. Output Load Short Circuit (Zoom-in)  
Vout ripple = 10mV  
Vout ripple = 10mV  
Vi=12V  
Vo=3.3V  
Ichoke (2A/div)  
Vi=12V  
Vo=3.3V  
Ichoke (1A/div)  
Figure 9. Output Ripple: No Load  
Figure 10. Output Ripple:3A Load  
Sept12-06  
SP7651 Evaluation Manual  
Page 4 of 8  
©2006 Sipex Corporation  
TYPE III LOOP COMPENSATION DESIGN  
The open loop gain of the SP7651EB can be divided into the gain of the error amplifier  
Gamp(s), PWM modulator Gpwm, buck converter output stage Gout(s), and feedback  
resistor divider Gfbk. In order to cross over at the selecting frequency fco, the gain of  
the error amplifier must compensate for the attenuation caused by the rest of the loop at  
this frequency. The goal of loop compensation is to manipulate the open loop frequency  
response such that its gain crosses over 0dB at a slope of –20dB/dec. The open loop  
crossover frequency should be higher than the ESR zero of the output capacitors but  
less than 1/5 to 1/10 of the switching frequency fs to insure proper operation. Since the  
SP7651EB is designed with Ceramic Type output capacitors, a Type III compensation  
circuit is required to give a phase boost of 180° in order to counteract the effects of the  
output LC underdamped resonance double pole frequency.  
PWM Stage  
Output Stage  
Type III Voltage  
Compensation Gamp(S)  
Gain Block  
Gpwm  
Gout(S)  
Gain Block  
Gain Block  
(SRz2Cz2+1)(SR1Cz  
(SResrCout+  
Vin  
Vref  
(Volts  
Vout  
Vramp_p  
SR1Cz2(SRz3Cz3+1)(SRz2C  
[S^2LCout+S(Resr+Rdc)Co  
(Volts  
Voltage Feedback  
Gfbk  
Gain Block  
R2  
Vref  
Vout  
OR  
(R1+R2  
Vfbk  
(Volts  
Definition  
Resr  
Rdc  
:= Output Capacitor Equivalent Series Resitance  
:= Output Inductor DC Resistance  
Vramp_pp := SP7651 Internal RAMP Amplitude Peak to Peak Voltage  
Condition  
Cz2 >> Cp1 and R1 >> Rz3  
Output Load Resistance >> Resr and Rdc  
Figure 11. Voltage Mode Control Loop with Loop Dynamic for Type III Compensation  
Sept12-06  
SP7651 Evaluation Manual  
Page 5 of 8  
©2006 Sipex Corporation  
The simple guidelines for positioning the poles and zeros and for calculating the  
component values for Type III compensation are as follows:  
a.  
b.  
Choose fco = fs / 5  
Calculate fp_LC  
fp_LC = 1 / [2π (L C) ^ 1/2 ]  
c.  
Calculate fz_ESR  
fz_ESR = 1 / 2π (RESR) (COUT  
)
d.  
e.  
Select R1 component value such that 50kΩ ≤ R1 100kΩ  
Calculate R2 base on the desired VOUT  
R2 = R1 / [(VOUT / 0.80V) – 1]  
f.  
Select the ratio of Rz2 / R1 gain for the desired gain bandwidth  
Rz2 = R1 (VRAMP_PP / VIN_MAX) (fco / fp_LC)  
g.  
h.  
i.  
Calculate Cz2 by placing the zero at ½ of the output filter pole frequency  
Cz2 = 1 / [π (Rz2) (fp_LC) ]  
Calculate Cp1 by placing the first pole at ESR zero frequency  
Cp1 = 1 / [2π (Rz2) (fz_ESR) ]  
Calculate Rz3 by setting the second pole at ½ of the switching frequency and the  
second zero at the output filter double pole frequency  
Rz3 = 2 (R1) (fp_LC) / fs  
j.  
Calculate Cz3 from Rz3 component value above  
Cz3 = 1 / π (Rz3) (fs)  
k.  
Choose 100pF Cf1 220pF to stabilize the SP7651ER internal Error Amplifier  
Note: Loop Compensation component calculations discussed in this section are  
further elaborated in the application note #ANP16, “Loop Compensation of  
Voltage-Mode Buck Converters”.  
These calculations shown here can be quickly iterated with the Type III Loop  
Compensation Calculator on the web at:  
www.sipex.com/files/Application-Notes/TypeIIICalculator.xls  
Sept12-06  
SP7651 Evaluation Manual  
Page 6 of 8  
©2006 Sipex Corporation  
PCB LAYOUT DRAWINGS  
Figure 12. SP7651EB Layout Top Side & Component Placement  
Figure 13. SP7651EB PC Layout Bottom Side & Component Placement  
Figure 14. SP7651EB PC Layout Inner Layer 1  
Figure 15. SP7651EB PC Layout Inner Layer 2  
Sept12-06  
SP7651 Evaluation Manual  
Page 7 of 8  
©2006 Sipex Corporation  
Table 1: SP7651EB List of Materials  
MANUFACTURER  
REF. DES.  
QTY NAME  
Manufacturer Part Number  
SIZE  
DFN-26  
SOT-23-5  
SOD-323  
7 X 7mm  
1210  
DESCRIPTION  
U1  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SIPEX  
SP7651ER  
2-FETs Buck Ctrl  
U2  
Sipex  
SPX5205M5-5.0  
150mA LDO Voltage Regulator  
Schottky Diode, 15mA  
DBST  
L1  
Diodes Inc.  
SD101AWS-7  
Intertechnical  
SC7232-2R2M  
Inductor, 2.2uH, 8A, 10.4mohm  
Capacitor, Ceramic, 22uF, 6.3V, X5R, 20%  
Capacitor, Ceramic, 22uF, 16V, X5R, 20%  
Capacitor, Ceramic, 2.2uF, 10V, X5R, 10%  
Capacitor, Ceramic, 0.1uF, 50V, X7R, 10%  
Capacitor, Ceramic, 6.8nF, 50V, X7R, 10%  
Capacitor, Ceramic, 15nF, 50V, X7R, 10%  
Capacitor, Ceramic, 10pF, 50V, C0G, 5%  
Capacitor, Ceramic, 390pF, 50V, C0G, 5%  
Capacitor, Ceramic, 100pF, 50V, C0G, 5%  
Capacitor, Ceramic, 100pF, 50V, C0G, 5%  
Resistor, 15K, 1/16W, 1%  
C3  
TDK CORPORATION  
TDK CORPORATION  
TDK CORPORATION  
TDK CORPORATION  
AVX CORPORATION  
ROHM  
C3225X5R0J226M  
C3225X5R1C226M  
C1608X5R1A225K  
C1608X7R1H104K  
06035C682KAT2A  
MCH185CN153KK  
06035A100JAT2A  
06035A391JAT2A  
06035A101JAT2A  
MCH185A101JK  
C4  
1210  
CVCC  
C2  
0603  
0603  
CBST  
CSS  
CP1  
CZ2  
CZ3  
CF1  
RZ2  
R2  
0603  
0603  
AVX CORPORATION  
AVX CORPORATION  
AVX CORPORATION  
ROHM  
0603  
0603  
0603  
0603  
VISHAY DALE  
SEI ELECTRONICS  
VISHAY DALE  
VISHAY DALE  
VISHAY DALE  
VISHAY DALE  
ROHM  
CRCW0603-1502FRT1  
RMC-1/16W-21.5K-1%-TR  
CRCW0603-2001FRT1  
CRCW0603-6812FRT1  
CRCW0603-2003FRT1  
CRCW0603-1003FRT1  
MCR03EZPEFX20R0  
0603  
0603  
Resistor, 21.5K, 1/16W, 1%  
RZ3  
R1  
0603  
Resistor, 2K, 1/16W, 1%  
0603  
Resistor, 68.1K, 1/16W, 1%  
R3  
0603  
Resistor, 200K, 1/16W, 1%  
R4  
0603  
Resistor, 100K, 1/16W, 1%  
RBST  
VIN,VOUT,  
GND,GND2  
0603  
Resistor, 20, 1/16W, 1%  
4
Vector Electronic  
K24C/M  
.042 Dia  
Input/Output Terminal Posts  
ORDERING INFORMATION  
Temperature Range  
Model  
Package Type  
SP7651EB…................................-40°C to +85°C...............…SP7651 Evaluation Board  
SP7651ER..............................…. -40°C to +85°C.................................……26-pin DFN  
Sept12-06  
SP7651 Evaluation Manual  
Page 8 of 8  
©2006 Sipex Corporation  

相关型号:

SP7651ER

Wide Input Voltage Range 3Amp 900kHz Buck Regulator
SIPEX

SP7651ER-L

Wide Input Voltage Range 3Amp 900kHz Buck Regulator
SIPEX

SP7651ER-L/TR

Wide Input Voltage Range 3A, 900kHz, Buck Regulator
SIPEX

SP7651ER-L/TR

Switching Regulator, Voltage-mode, 5A, 990kHz Switching Freq-Max, PDSO26, 7 X 4 MM, ROHS COMPLIANT, DFN-26
EXAR

SP7651ER/TR

Wide Input Voltage Range 3A, 900kHz, Buck Regulator
SIPEX

SP7651_06

Evaluation Board Manual
SIPEX

SP7651_07

Wide Input Voltage Range 3Amp 900kHz Buck Regulator
SIPEX

SP7652

Wide Input Voltage Range 6A, 600kHz, Buck Regulator
SIPEX

SP7652EB

Evaluation Board Manual
SIPEX

SP7652ER

Wide Input Voltage Range 6A, 600kHz, Buck Regulator
SIPEX

SP7652ER-L

Switching Regulator, Voltage-mode, 10A, 720kHz Switching Freq-Max, PDSO26, 7 X 4 MM, LEAD FREE, DFN-26
SIPEX

SP7652ER-L/TR

Wide Input Voltage Range 6A, 600kHz, Buck Regulator
SIPEX