DS001AKA [SONY]

Single-Panel Liquid Crystal Optical Engine for Rear Projectors; 单面板液晶光学引擎背投
DS001AKA
型号: DS001AKA
厂家: SONY CORPORATION    SONY CORPORATION
描述:

Single-Panel Liquid Crystal Optical Engine for Rear Projectors
单面板液晶光学引擎背投

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中文:  中文翻译
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DS001AKA  
Single-Panel Liquid Crystal Optical Engine for Rear Projectors  
For the availability of this product, please contact the sales office.  
Description  
The DS001AKA is a single-panel liquid crystal  
optical engine for use in rear projectors, capable of  
full-color displays without color filters (CF).  
This engine provides a wide aspect ratio of 16:9,  
such as those represented in HD.  
The side-black function also allows an aspect ratio  
of 4:3 in the NTSC/PAL mode. Up/down and/or right/  
left inversion functions accommodate various mounting  
methods.  
Short projection distances are made possible  
through the adoption of ultra-wide angle lenses. In  
addition, a projection lens floating mechanism  
delivers 30" to 60" projected images with minimal  
image distortion.  
A high intensity discharge (HID) lamp ensures high  
luminance and low power consumption.  
Features  
The number of active dots: 768,000  
Horizontal resolution: 600 TV lines  
NTSC/NTSC-WIDE/HD (band: 20MHz) mode selectable (PAL/PAL-WIDE mode also available through  
conversion of scanned dot numbers by an external IC)  
Up/down and/or right/left inverse display function  
Side-black function  
16:9 and 4:3 aspect-ratio switching function  
Full-color display with CF-less projection system  
High luminouce flux: normally-white 120 ANSIlm (typ.)  
Ultra-wide angle lenses for short projection distances (531mm/37", at 4.5% overscanning)  
Image distortion correction floating mechanism to support 30" to 60"  
Relative illumination: 70% or above  
Uses HID lamp (100W)  
Engine Configuration  
HID lamp  
Lamp driver (DC 300V input)  
High-efficiency illumination system employing glass rods  
Separate RGB illumination systems using dichroic mirrors (DM)  
LCD panel mounting mechanism, adjustable along XYθ axes  
LCD panel (LCX011AM)  
Dots  
16:9 display: 1599.5 (H) × 480 (V) = 767,760 dots  
4:3 display: 1199.5 (H) × 480 (V) = 575,760 dots  
Wide fixed focal length lenses for enlarged projection of LCD  
Silent fans for cooling  
Applications  
Liquid crystal rear projection TV/monitor  
Sony reserves the right to change products and specifications without prior notice. This information does not convey any license by  
any implication or otherwise under any patents or other right. Application circuits shown, if any, are typical examples illustrating the  
operation of the devices. Sony cannot assume responsibility for any problems arising out of the use of these circuits.  
– 1 –  
E97422A94-PS  
DS001AKA  
Explanation of Basic Operation  
Apply DC 300V to the lamp driver.  
Light emitted by the lamp is focused by an elliptical reflector on a glass rod integrator, and is rendered  
homogeneous at the output end of the integrator.  
Light output from the integrator passes through a relay lens and collimator lens to become a collimated ray,  
which is color-separated by a group of dichroic mirrors.  
The color-separated rays are focused on the respective RGB dots by microlenses mounted on the  
LCX011AM, and distributed.  
After transmitting the panel, the light is enlarged and projected onto a screen by a projection lens.  
For details of the LCD panel operation, please refer to the LCX011AM specifications.  
Block Diagram  
Fan 1  
Fan 2  
Red: power supply  
Red: GND  
Red: sensor output  
R-DM  
Pre-Polarizer  
HID  
Lamp  
Fan 2  
Glass Rod  
Integrator  
B-DM  
G-DM  
Relay Lens  
Polarizer  
UV/IR Cut  
Filter  
Collimator  
Fan 1  
LCD Panel  
Positive (DC 300V)  
Common  
Connector 1  
Start control input (SCI)  
GND  
Projection  
Lens  
Connector 2  
Signal output  
Lamp Driver  
– 2 –  
DS001AKA  
Pin Description and Operating Conditions  
Ambient Temperature  
Optical engine unit (excluding lamp driver)  
Operating temperature  
Storage temperature  
Lamp driver unit  
Topr  
Tstg  
0 to +50  
–20 to +60  
°C  
°C  
Operating temperature  
Storage temperature  
Topr  
Tstg  
–5 to +65  
–40 to +85  
°C (under forced air cooling)  
°C  
Lamp Driver Unit  
+5V  
Connector 2  
4.7k  
SCI  
GND  
1
2
3
Signal output  
(Flag output)  
To lamp  
Connector 1  
1
3
Pin Description  
Connector 1  
Connector 2  
DC power supply input  
SCI (start control input) and signal output  
start control input (SCI)  
GND  
1
2
3
positive (DC 300V)  
common  
signal output (flag output)  
Connector JST (Japan Solderless Terminal)  
JST (Japan Solderless Terminal)  
B 3B-PH-K  
type  
B 2P3-VH-B  
Operating Conditions  
Min.  
220  
105  
Typ.  
300  
110  
10  
Max. Unit  
Remarks  
Input voltage  
Power consumption  
Circuit loss  
390  
120  
15  
V
W
W
W
kV  
Lamp output  
95  
100  
105  
25  
Lamp startup peak voltage  
Start control input (SCI)  
Input voltage  
Lamp extinguish  
Lamp light  
3.5  
5.0  
1.0  
7.0  
V
V
Input current < 1.0mA  
Input current < 5.0mA  
Signal output (flag output)  
Output voltage  
Lamp extinguish  
Lamp light  
3.5  
1.0  
V
V
– 3 –  
DS001AKA  
DC Fan Unit (Fan 1, Fan 2)  
DC fan  
Vcc 28V max  
I sink 5.0mA max  
Sensor output (yellow)  
Pin Description  
Item  
Red cable  
Blue cable  
Fan1, Fan2  
power supply (positive)  
GND  
Remarks  
rated 12V  
sensor output  
When revolving: low  
When restrained: high  
restraint detection  
(open collector output)  
Yellow cable  
Housing MLX5102-03  
Connector type  
mfg. by Morex  
Pin  
MLX5103-TL  
Operating Conditions  
Fan 1  
Item  
Supply voltage  
Min.  
10.5  
Typ.  
12.0  
1.4  
Max.  
13.5  
Unit  
V
Remarks  
Power consumption  
W
A
rated voltage  
rated voltage  
rated voltage  
Current consumption when open  
0.14  
0.30  
Current consumption when restrained  
A
Sensor output  
Vcc  
Vcc (sat)  
I sink  
28  
1.0  
5.0  
V
V
mA  
Fan 2  
Item  
Min.  
10.5  
Typ.  
12.0  
2.0  
Max.  
13.5  
Unit  
V
Remarks  
Supply voltage  
Power consumption  
W
A
rated voltage  
rated voltage  
rated voltage  
Current consumption when open  
Current consumption when restrained  
0.20  
0.45  
A
Sensor output  
Vcc  
Vcc (sat)  
I sink  
28  
1.0  
5.0  
V
V
mA  
For details of the LCD panel operating conditions and pin description, refer to the LCX011AM specifications.  
– 4 –  
DS001AKA  
Electro-optical Characteristics  
(Ta = 25°C)  
Item  
Symbol Measurement method  
Min.  
130  
Typ.  
200  
Max.  
Unit  
Contrast ratio  
Luminous flux  
25°C  
CR25  
L
1
2
25°C  
92  
120  
ANSIlm  
x
y
x
y
x
y
x
y
x
y
Rx  
0.550  
0.300  
0.300  
0.580  
0.125  
0.040  
0.250  
0.300  
0.590  
0.340  
0.340  
0.620  
0.155  
0.070  
0.290  
0.340  
0.005  
0.010  
0.640  
0.380  
0.380  
0.660  
0.185  
0.100  
0.330  
0.380  
0.040  
0.040  
R
G
B
Ry  
Gx  
Gy  
Chromaticity  
3
4
Bx  
CIE  
standards  
By  
Wx  
Wy  
Wx  
Wy  
W
W
Color  
uniformity  
Basic Measurement Conditions  
(1) LCD driving voltage  
HVDD = 13.5V, VVDD = 13.5V, AVDD = 15.5V  
VVC = 7.0V, Vcom = 6.8V  
(2) Lamp output  
100W  
(3) DC fan voltage  
12.0V common to Fans 1 and 2  
(4) Measurement temperature  
25°C unless otherwise specified.  
(5) Measurement point  
One point in the center of screen unless otherwise specified.  
(6) Measurement system  
Measurement system is as shown below.  
(7) Video input signal voltage Vsig  
Vsig = 7.0 ± VAC [V] (VAC: signal amplitude)  
Measurement system I  
LCD driver circuit  
Projected size 38.665" (37" overscan of 4.5%)  
– 5 –  
DS001AKA  
1. Contrast ratio  
Contrast ratio (CR) is given by the following formula.  
L(White): Surface illuminance of the screen at the input signal amplitude VAC = 0.5V  
L(Black): Surface illuminance of the screen at VAC = 4.5V  
Both luminances are measured by System I.  
L (White)  
CR =  
L (Black)  
2. Luminous flux  
In measurement system I, the average of the luminance at the nine points specified in ANSI standards when  
the input signal amplitude VAC is 0.5V, multiplied by the effective display area, is computed.  
L = average illuminance at nine ANSI points (lm/m2) × effective display area (m2)  
H/3  
H/3  
H/3  
nine ANSI points: centers of each of the  
areas obtained by dividing  
the effective display area  
into nine smaller areas  
H
3. Chromaticity  
Raster modes of each color are defined by the representations at the input signal amplitude conditions shown  
in the table below.  
System I uses chromaticity of x and y on the CIE standards here.  
Signal amplitude (VAC) supplied to each input  
R input  
0.5  
G input  
4.5  
B input  
4.5  
R
G
B
4.5  
0.5  
4.5  
4.5  
4.5  
0.5  
(Unit: V)  
4. Color uniformity  
In the measurement system I, the maximum values of the CIE color differences at the three points in the  
middle row of the nine ANSI points, measured at an input signal amplitude VAC of 0.5V, are used to compute  
the color uniformity.  
Wx = x max – x min  
Wy = y max – y min  
For other electro-optical characteristics, refer to the LCX011AM specifications.  
– 6 –  
DS001AKA  
Optical Characteristics  
The optical performance is specified for the following projection conditions.  
Projection Conditions  
Item  
Setting value  
1.43'' (31.68mm × 17.76mm)  
none  
1
2
3
4
5
6
7
8
Panel  
Panel shift  
Dot pitch  
19.8µm × 37.0µm  
18.16mm  
Maximum image height  
Overscan  
4.5% (NTSC)  
Effective panel size  
1.368'' (30.316mm × 16.995mm)  
Effective projection size 30 to 60''  
Projection magnification 27.04×/37", fixed focus (including distortion)  
Projection Lens Specifications (design)  
Item Design value  
Focal length  
Remarks  
1
2
3
21mm ± 5%  
1.5 ± 5%  
F number  
Back focus  
19.52mm (at )  
in air  
at 37" projection at 45" projection at 60" projection  
4
5
698.16mm  
40.79°  
812.18mm  
40.84°  
1036.01mm  
40.92°  
Conjugate length  
Half angle of view  
1
TV distortion  
6
7
0.124%  
0.005%  
0.444%  
0.005%  
1.112%  
0.082%  
Up/down  
Right/left  
Lateral chromatic  
aberration vs. 550nm  
–8.0µm  
–4.5µm  
6.8µm  
–8.0µm  
–4.6µm  
6.5µm  
–7.8µm  
–4.6µm  
6.2µm  
470nm  
to 0.5H  
to 0.7H  
to 0.9H  
to 1.0H  
15.7µm  
15.3µm  
14.7µm  
10.9µm  
12.9µm  
11.9µm  
10.1µm  
10.9µm  
12.9µm  
12.0µm  
10.4µm  
10.8µm  
12.9µm  
12.2µm  
10.7µm  
605nm  
to 0.5H  
to 0.7H  
to 0.9H  
to 1.0H  
1
TV distortion is defined by the diagram and equations below.  
A
Right/left distortion = (4x)/(A + B)  
Up/down distortion = (4y)/(C + D)  
y
x
x
D
C
y
– 7 –  
B
DS001AKA  
1. Focus adjustment  
Loosen the screws (four) holding the projection lens in place, and adjust the eccentricity roller for focus  
adjustment to change the focus between 30" to 60".  
1
Relation between projection size and projection distance  
70  
60  
50  
40  
30  
20  
10  
0
400  
500  
600  
700  
800  
900  
Projection distance [nm]  
1
The projection distance is the distance from the front edge of the projection lens to the screen.  
2. Floating mechanism  
The floating mechanism corrects for distortion between 30" to 60". At time of shipment, it is optimized for a  
diagonal of 37" (including 4.5% overscan), but the floating mechanism should be adjusted if the projection size  
is different and image distortion becomes prominent. Recommended values for different projection sizes are  
given below, but adjustments should be made such that image distortion is minimized.  
Recommended floating mechanism settings  
Projection size (diagonal) [inch] Recommended floating mechanism setting  
31.48  
38.74  
46.57  
51.50  
56.34  
61.22  
1
3
4.6  
5.6  
6.6  
7.6  
– 8 –  
DS001AKA  
3. Registration  
Adjustment of the LCD panel registration, expressed as a horizontal adjustment (h) and vertical adjustment  
(v), shall lie within a circle of radius 0.66mm.  
h2 + v2 = (0.66mm)2  
Servicing Parts  
The following is a list of parts used in servicing.  
Part number  
DS-A001  
DS-A002  
DS-A003  
DS-A004  
DS-A005  
DS-A006  
DS-A007  
Name  
Construction  
Remarks  
1
2
3
4
5
6
7
Lamp unit  
lamp + lamp housing  
Lamp driver  
Polarizer unit  
polarizer + holder  
Diffraction grating unit diffraction grating + holder  
Projection lens  
FAN1  
FAN2  
– 9 –  
DS001AKA  
Notes on Handling  
(1) Cooling  
1) This optical engine is provided with DC fans to cool the panel and lamp unit. However, the set should  
be designed for enough ventilation and convection to ensure sufficient cooling.  
2) The lamp should under no circumstances be lit while the cooling DC fans are not operating. The  
cooling DC fans are provided with sensor output pins to detect operation, and the lamp driver is  
provided with start control input pins. The set should be designed so that if the cooling fans are not  
operating, the lamp driver does not operate.  
3) When using a dust filter with ventilation orifices, reduced ventilation due to filter clogging can cause  
rises in temperature, possibly damaging the LCD or other components. The temperature of the optical  
engine should be controlled, and filters should be changed as appropriate.  
(2) Lamp unit  
1) In order to prevent burns and other accidents, do not directly touch the lamp housing while the lamp is  
lit or immediately after it has been extinguished.  
2) Because of the extremely high focusing power of the ellipsoid reflector, if it is not installed in the  
specified position, damage to the engine or other problems may arise. Ensure that, if the lamp housing  
is not mounted in the specified position when changing the lamp, the lamp power supply will not  
operate.  
3) Always use the included lamp driver to light the lamp. If the lamp is turned on and off repeatedly in  
short cycles, the lamp lifetime will be shortened.  
4) The lamp is designed to be lit in a horizontal position. Ensure that the optical axis of the ellipsoid  
reflector is within ±20° of horizontal.  
5) The lamp emits ultraviolet rays while lit and immediately after being extinguished. Be sure not to look  
directly at the lamp.  
(3) Protection from dust and dirt  
Image quality is significantly degraded by dust in the optical engine. Employ a set construction such that  
after dust is removed by a filter or other means during air cooling, air is blown into the optical engine.  
1) Operate in clean environment.  
2) Do not touch the surface of a projection lens and polarizer. The surfaces are easily scratched. When  
cleaning, use a clean-room wiper with isopropyl alcohol. Be careful not to leave stains on the surface.  
3) Use ionized air to blow off dust at an optical engine.  
(4) Static charge prevention  
1) Use non-chargeable gloves, or simply use bare hands.  
2) Do not touch any electrodes.  
3) Wear non-chargeable clothes and conductive shoes.  
4) Keep optical engines away from any charged materials.  
5) Use ionized air or some other means to discharge.  
– 10 –  
DS001AKA  
(5) Other handling precautions  
1) The DM angles of this optical engine are adjusted to their optimal values, and should not be changed.  
2) Do not remove or take apart the engine cover, projection lens, projection lens mount, relay lens,  
integrator support, or lamp housing.  
3) Light emitted from the lamp and from the projection lens may harm the eyes. Do not look directly into  
the light from the lamp or lens.  
4) Do not drop an optical engine.  
5) Do not twist or bend an optical engine.  
6) Keep an optical engine away from heat source.  
7) Do not dampen an optical engine with water or other solvents.  
8) Avoid to store or to use an optical engine in high temperature or in high humidity, which may result in  
optical engine damages.  
– 11 –  
DS001AKA  
+0.2  
0
4-φ4.0  
5.0 ± 0.2  
5.0 ± 0.2  
22.2  
4.0 max.  
1.6 ± 0.14  
+2  
31.1  
101.8  
25  
0
118 ± 0.2  
– 12 –  
DS001AKA  
4 . 0 ± 0 . 0 8 1  
) s s o b f o r e t n e C (  
5 2 . 0 ± 0 . 0 8 1  
) e l o h e s a b f o r e t n e C (  
4 . 0 ± 0 . 5 6 1  
3 . 0 ± 7 . 2 5 1  
4 . 0 ± 0 . 5 2 1  
4 . 0 ± 0 . 5 1 1  
5 1 . 0 ± 0 . 0 9  
5 . 0 ± 1 . 3 5  
3 . 0 ± 2 . 7 3  
3 . 0 ± 0 . 6 2  
5 . 0 ± 1 . 3 6  
3 . 0 ± 0 . 0 5  
) 0 . 7 (  
n e e r c s e h t m o r f m m 1 3 5  
) s n e l t s 1 f o e c a f r u S -  
e l o h n o i t i s o p f o r e t n e C (  
0 . 0 2  
1 . 0 ±  
9 H 0 . 4  
5 . 2 ± 4 3 . 8 6  
2 . 0 ± 7 . 3 0 1  
5 3 . 0 ± 1 . 1 9  
0 . 0 1  
) 6 . 1 6 (  
2 . 0 ±  
5 . 0 ± 6 . 4 2 1  
3 . 0 ± 0 . 0 5  
5 . 0 ±  
6 . 3 5  
5 . 0 ± 0 . 2 5  
5 . 0 ± 2 . 4 8  
0 . 1 ± ) 1 . 0 2 2 ( ) 1 . 6 2 2 ( 1 . 3 2 2  
5 . 0 ± 0 . 6 6  
3 . 0 ± 1 . 7 4  
– 13 –  

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