3280-7SG-3DC [SWITCH]

Circular Connector, 7 Contact(s), Polyamide, Female, Crimp Terminal,;
3280-7SG-3DC
型号: 3280-7SG-3DC
厂家: SWITCHCRAFT, INC.    SWITCHCRAFT, INC.
描述:

Circular Connector, 7 Contact(s), Polyamide, Female, Crimp Terminal,

连接器
文件: 总36页 (文件大小:1989K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
* Please visit the product pages on our website for the most up-to-date product information  
TABLE OF CONTENTS  
Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2  
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
®
Micro-Con-X Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
®
Mini-Con-X Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
®
Multi-Con-X Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17  
®
Maxi-Con-X Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19  
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21  
®
Mega-Con-X Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23  
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25  
Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26  
Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27  
®
Mil-E-Qual Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29  
Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30  
Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32  
®
Mil-E-Qual Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33  
®
Mil-E-Qual Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34  
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35  
Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
1
* Please visit the product pages on our website for the most up-to-date product information  
CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
2
* Please visit the product pages on our website for the most up-to-date product information  
CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS  
Conxall History  
Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for  
the Marine and Industrial Markets. Since that time our custom designed products have become the stan-  
dard for many other industries and Conxall’s family of products has grown to include waterproof, water-  
tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic  
product lines to include metal shell, shielded connectors and cable assemblies designed to meet or  
exceed U.S., Canadian, and European shielding standards.  
Connectors  
Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro-  
vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec-  
tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and  
heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically  
conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a  
wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series  
which is intermateable with, and provides a high quality replacement for, expensive, all metal, military  
standard connectors.  
Assembly Capabilities  
Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli-  
cations including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and  
Factory Automation. The Conxall exclusive molded cable assembly process affords the additional  
advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser-  
vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano  
style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are  
UL and CSA certified for many applications. For additional information on SENSOR-LINK products  
please contact your Conxall Representative.  
Custom Designs  
Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.  
Our Service Teams will work with you from the initial design to the finished product to insure your com-  
plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs  
are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of  
engineers and research and development personnel will work side by side with your staff to custom  
design a solution for your needs.  
Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set  
Conxall apart from any other company in the industry.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
3
* Please visit the product pages on our website for the most up-to-date product information  
STANDARD CONNECTOR PRODUCTS  
Low-cost Standard and Weathertight Connectors for Industrial and  
Marine Applications.  
A completely indoor/outdoor connector system  
that offers performance and reliability features  
of MIL-Spec connectors at the cost of a com-  
mercial type product.  
Style…Designed for demanding service  
although attractive and modern in appearance to  
complement the most sophisticated equipment.  
Lightweight/Strong…50% weight savings  
over similar metal construction yet has tough,  
high-impact strength to withstand hard abuse  
both indoors and outdoors.  
Economical…The all molded nylon construc-  
tion provides for substantial savings in cost that  
helps hold the line on cost objectives without  
sacrificing performance.  
Weathertight Assemblies  
Standard Assemblies  
Optional panel connector gaskets and inter-  
facial “O” ring seals maintain a weathertight  
connection for outdoor use. The non-corrosive,  
high impact, all molded construction is perfect  
for recreational, agricultural or on/off the road  
vehicle connections. Hazards of electrical shock  
are minimized in addition to resistance to hostile  
outdoor environment. Frequently specified for  
depth sounders, metal detectors, marine/aircraft  
electronics, boat trailers, electronic farm imple-  
ments, food processing equipment, etc.  
Ideally satisfies power connections for test  
instruments, calibration or measuring equip-  
ment, communications systems, data processing,  
entertainment devices and a wide range of non-  
environmental applications where economy and  
maintenance-free reliability are essential.  
Especially suited to laboratory instruments,  
medical analysis devices, automotive test equip-  
ment, computer peripherals, recording instru-  
ments, etc.…  
Molded Cable Assemblies (See pages 3 & 26)  
Complete Facilities to Assemble and/or Mold All Connector Styles  
to Many Cable Constructions  
Permanently Molded...Cable and connectors  
are molded together in a choice of attractive  
boot shapes to add functional improvements to  
your product.  
Weathertight...This construction prevents  
ingress of moisture into contact areas.  
Saves Time and Money...Avoids setting  
up new production line and training personnel  
plus cost of maintaining inventories.  
Accident Proof...Molded encapsulation be-  
tween cable and connector prevents pull-out or  
breakage of internal wires for maintenance free  
operation.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
4
* Please visit the product pages on our website for the most up-to-date product information  
STANDARD CONNECTOR FEATURES  
Panel Connector mounts from behind in  
round or “D” shaped hole and are securely fas-  
tened with hex nut on the front of the panel.  
Standard assembly include weathertight gasket.  
Locking Type coupling ring prevents acciden-  
tal disconnect. Quick 90 degree connect/discon-  
nect rotation or threaded.  
Cable Splices and/or extension cables can be  
Premium Quality The standard screw-  
machine socket contact has premium design fea-  
tures at low cost. The closed entry prevents  
probe damage or accidental loss of spring reten-  
tion due to misaligned or bent pins.  
easily made using the cable to cable connectors.  
Unassembled Cable Connectors without  
mold-on cables are available. This option pro-  
vides for field installation or replacement ser-  
vice on existing cable assemblies.  
Reverse Contact Options are available pro-  
viding pin or socket contacts in all styles.  
Dimensions and Specifications are for ref-  
erence only and may change without notice  
where it does not affect form, fit or function.  
Electrical Rating Tables are for reference  
only and are based on continuous current carry-  
ing capacity of the connector with all contacts  
carrying current.  
Packaging and Warranty  
Packaging  
Connectors:  
Standard Con-X series components are packaged unassembled and individually  
bulk packed. Kitted packaging, one complete connector per bag, available upon  
request for an additional cost. Mil-E-Qual components are assembled and indi-  
vidually kitted in plastic bags.  
Cable Assemblies:  
Assemblies less than 3 ft., including connector head, are bundled and boxed.  
Assemblies over 3 ft., including connector head, are coiled, secured with cable tie  
and boxed.  
Warranty  
CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these  
products are intended to be used in accordance with the specifications described in this catalog. Any use  
or application that deviates from the stated operating specifications is not recommended and may be  
unsafe. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically  
assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,  
cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or  
implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac-  
ture, sale, use or repair of the products.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
5
* Please visit the product pages on our website for the most up-to-date product information  
MICRO-CON-X® FIELD INSTALLABLE CONNECTORS  
Cable Pin  
Panel Mount  
P/C Tail Panel Mount  
172XX-XXG-XXX  
Matching Mates:  
• Cable Pin  
1628X-XPG-XXX  
Matching Mates:  
• Cable-Cable  
1728X-XXG-XXX  
Matching Mates:  
• Cable Pin  
1828X-XSG-XXX  
1628X-XPG-XXX  
1628X-XPG-XXX  
• Panel  
• Cable Socket  
• Cable Socket  
172XX-XSG-XXX  
1628X-XSG-XXX  
1628X-XSG-XXX  
Cable Socket  
1628X-XSG-XXX  
Matching Mates:  
• Cable-Cable  
Cable to Cable  
1828X-XXG-XXX  
Matching Mates:  
• Cable Pin  
Dust Cap  
16295  
1828X-XPG-XXX  
1628X-XPG-XXX  
• Panel  
• Cable Socket  
172XX-XPG-XXX  
1628X-XSG-XXX  
Molded Cable Assemblies (See pages 3 & 26)  
Cable End  
Cable to Cable  
Right Angle  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
6
* Please visit the product pages on our website for the most up-to-date product information  
MICRO-CON-X® FIELD INSTALLABLE CONNECTORS  
Dimensions (Dimensions in brackets are in millimeters)  
Molded Cable Assemblies (See pages 3 & 26)  
1.030 [26.2]  
1.470 [37.3]  
1.470 [37.3]  
1.100  
[27.9]  
CABLE END ASSEMBLY  
CABLE END ASSEMBLY  
CABLE TO CABLE ASSEMBLY  
STRAIGHT BOOT  
0.280 [7.1] MAX. CABLE O.D.  
STRAIGHT BOOT  
0.280 [7.1] MAX. CABLE O.D.  
90º BOOT  
0.280 [7.1] MAX. CABLE O.D.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
7
* Please visit the product pages on our website for the most up-to-date product information  
MICRO-CON-X® FIELD INSTALLABLE CONNECTORS  
Part Number to Order  
XX X XX-XXG-3XX  
Grommet Code –  
Connector Type:  
16 - Cable End  
17 - Panel Mount  
18 - Cable to Cable  
Cable O.D. Range:  
11 - .09 - .14 (2.3-3.5)  
15 - .15 - .17 (3.8-4.3)  
18 - .18 - .20 (4.6-5.1)  
Back Shell  
Style 3  
Contact Size:  
Back Shell Style:  
2 - #20  
3
- Weathertight Grommet  
Grip/Seal & (1) interfacial  
“O” Ring  
Contact Style:  
80 - Crimp (Supplied loose)  
81 - P/C Tail .187" (4.7) (Supplied assembled)  
82 - Solder Cup (Supplied assembled)  
91 - P/C Tail .280" (7.1) (Supplied assembled)*  
92 - P/C Tail .335" (8.5) (Supplied assembled)*  
300 - Panel mount with hex nut  
& gasket  
3ES - 300 with Epoxy  
Number of Contacts:  
2 or 3  
Type of Contact:  
P - Pin  
S - Socket  
Contact Plating:  
G - Gold over Nickel (Standard)  
*Available in #20 size contact only.  
Consult factory for optional threaded coupling.  
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)  
Contact Arrangements  
Contact arrangements shown are wiring view of cable end pins/sockets.  
Key/keyway shown for orientation only.  
For higher density patterns, consult factory.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
8
* Please visit the product pages on our website for the most up-to-date product information  
MICRO-CON-X® FIELD INSTALLABLE CONNECTORS  
Specifications  
Typical Specifications  
Manufacturers Identifications  
Description  
Micro-Con-X®  
Field Installable Connector & Custom Cable Assemblies  
3.0 thru 7.5A, 600V  
Rating  
Conductor Size  
Configuration  
Certification  
20 thru 24 AWG  
2 & 3 #20 Contacts  
UL Recognized File #E150822 - 250V  
CSA Certified File #181200 - 600V  
Material Specifications  
Cable Pin/Socket  
Backshell (Non-Removable Snap Lock)  
Grommet  
Coupling Ring  
Contacts  
Nylon, UL Recognized, Black  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Connector Body  
O-Ring  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Cable to Cable  
Backshell (Non-Removable Snap Lock)  
Grommet  
Nylon, UL Recognized, Black  
Santoprene Rubber, Black  
Brass, Gold over Nickel  
Contacts  
Connector Body  
Panel Mount  
Contacts  
Panel Body  
Gasket  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Hex Nut  
Nylon, UL Recognized, Black  
Optional  
Dust Cap  
Santoprene Rubber, Black (Part No. 16295)  
Gasket, O-Ring, & Grommet materials are  
suitable for -40ºC to +90ºC (-40ºF to +194ºF).  
Consult factory for higher temperature requirements.  
Mechanical Specifications  
Durability  
Minimum 300 mate/unmate cycles without mechanical or electrical  
failure  
Vibration  
Coupling rings have overriding locking feature to prevent  
loosening or separation of connector  
Hex Nut Torque  
All series hex nut to withstand 10-12 inch/lb tightening torque.  
Electrical Specifications  
Voltage  
Current  
600 V  
See Electrical Current Rating Chart (Page 27)  
Environmental Specifications  
Temperature Rating  
Corrosion  
-40ºC to +115ºC (-40ºF to +239°F)  
300 Hr salt spray contacts  
Consult factory with specific application  
Weathertight  
Molded Cable Assemblies  
Watertight  
(See Pages 3 & 26)  
NEMA 6P, 13: IEC IP67  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
9
* Please visit the product pages on our website for the most up-to-date product information  
MINI-CON-X® FIELD INSTALLABLE CONNECTORS  
Cable Pin  
Panel Mount  
P/C Tail Panel Mount  
7XXX-XXG-XXX  
Matching Mates:  
• Cable Pin  
6X8X-XPG-XXX  
• Cable Socket  
6X8X-XPG-XXX  
Matching Mates:  
• Cable-Cable  
8X8X-XSG-XXX  
• Panel  
7X8X-XXG-XXX  
Matching Mates:  
• Cable Pin  
6X8X-XPG-XXX  
• Cable Socket  
7XXX-XSG-XXX  
6X8X-XSG-XXX  
6X8X-XSG-XXX  
Cable Socket  
6X8X-XSG-XXX  
Matching Mates:  
• Cable-Cable  
Cable to Cable  
8X8X-XXG-XXX  
Matching Mates:  
• Cable Pin  
Dust Cap  
6295  
8X8X-XPG-XXX  
6X8X-XPG-XXX  
• Panel  
• Cable Socket  
7XXX-XPG-XXX  
6X8X-XSG-XXX  
Winged Coupling Ring  
W/6482  
Molded Cable Assemblies (See pages 3 & 26)  
Cable End  
Cable to Cable  
Right Angle  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
10  
* Please visit the product pages on our website for the most up-to-date product information  
MINI-CON-X® FIELD INSTALLABLE CONNECTORS  
Dimensions (Dimensions in brackets are in millimeters)  
Molded Cable Assemblies (See pages 3 & 26)  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
11  
* Please visit the product pages on our website for the most up-to-date product information  
MINI-CON-X® FIELD INSTALLABLE CONNECTORS  
Part Number to Order  
X X XX-XXG-XXX  
Grommet Code –  
Connector Type:  
6 - Cable End  
7 - Panel Mount  
8 - Cable to Cable  
Cable O.D. Range:  
11 - .09 - .14 (2.3 - 3.5)  
15 - .15 - .17 (3.8 - 4.3)  
18 - .18 - .20 (4.6 - 5.1)  
21 - .21 - .23 (5.3 - 5.8)  
Back Shell  
Style 3  
Contact Size:  
2 - #20 (2-8 Contacts)  
3 - #16 (2-5 Contacts)  
13 - .13 - .15 (3.3 - 3.8)  
16 - .16 - .18 (4.1 - 4.6)  
19 - .19 - .21 (4.8 - 5.3)  
22 - .22 - .25 (5.6 - 6.3)  
Back Shell  
Style 5  
Contact Style:  
80 - Crimp (Supplied loose)  
81 - P/C Tail .187" (4.7) (Supplied assembled)  
82 - Solder Cup (Supplied assembled)  
91 - P/C Tail .280" (7.1) (Supplied assembled)*  
92 - P/C Tail .335" (8.5) (Supplied assembled)*  
Back Shell Style:  
3
Weathertight grommet grip/  
seal & (1) interfacial “O” ring.  
3DC - Daisy chain grommet with 3  
I.D.s. (.125, .188 & .250)  
Number of Contacts:  
2, 3, 4, 5, 6, 7 & 8  
5
Long back shell with extended  
grommet & cable grip. Use  
with crimp or solder.  
Type of Contact:  
P - Pin  
S - Socket  
300 - Panel mount with hex nut &  
gasket.  
3ES - 300 with Epoxy  
Contact Plating:  
G - Gold over Nickel (Standard)  
*Available in #20 size contact only.  
Consult factory for optional threaded coupling.  
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)  
Contact Arrangements  
Contact arrangements shown are wiring view of cable end pins/sockets.  
Key/keyway shown for orientation only.  
*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
12  
* Please visit the product pages on our website for the most up-to-date product information  
MINI-CON-X® FIELD INSTALLABLE CONNECTORS  
Specifications  
Typical Specifications  
Manufacturers Identifications  
Description  
Mini-Con-X®  
Field Installable Connector & Custom Cable Assemblies  
4.8 thru 13.0A, 600V  
Rating  
Conductor Size  
#16 contacts, 16 thru 18 AWG  
#20 contacts, 20 thru 24 AWG  
Configuration  
Certification  
2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts  
UL Recognized File #E150822 - 250V  
CSA Certified File #181200 - 600V  
Material Specifications  
Cable Pin/Socket  
Backshell (Removable Twist Lock)  
Grommet  
Coupling Ring  
Contacts  
Nylon, UL Recognized, Black  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Connector Body  
O-Ring  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Optional  
Long Backshell (Removable Twist Lock)  
Winged Coupling Ring  
Cable to Cable  
Backshell (Removable Twist Lock)  
Grommet  
Nylon, UL Recognized, Black (Style #5)  
Nylon, UL Recognized, Black (W/6482)  
Nylon, UL Recognized, Black  
Santoprene Rubber, Black  
Brass, Gold over Nickel  
Contacts  
Connector Body  
Panel Mount  
Contacts  
Panel Body  
Gasket  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Hex Nut  
Nylon, UL Recognized, Black  
Optional  
Dust Cap  
Santoprene Rubber, Black (Part No. 6295)  
Gasket, O-Ring, & Grommet materials are  
suitable for -40ºC to +90ºC (-40ºF to +194ºF).  
Consult factory for higher temperature requirements.  
Mechanical Specifications  
Durability  
Minimum 300 mate/unmate cycles without mechanical or electrical  
failure  
Vibration  
Coupling rings have overriding locking feature to prevent  
loosening or separation of connector  
Hex Nut Torque  
All series hex nut to withstand 10-12 inch/lb tightening torque.  
Electrical Specifications  
Voltage  
Current  
600 V  
See Electrical Current Rating Chart (Page 27)  
Environmental Specifications  
Temperature Rating  
Corrosion  
-40ºC to +115ºC (-40ºF to +239ºF)  
300 Hr salt spray contacts  
Consult factory with specific application  
Weathertight  
Molded Cable Assemblies  
Watertight  
(See Pages 3 & 26)  
NEMA 6P, 13: IEC IP67  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
13  
* Please visit the product pages on our website for the most up-to-date product information  
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS  
Cable Pin  
Panel Mount  
P/C Tail Panel Mount  
4XXX-XXG-XXX  
Matching Mates:  
• Cable Pin  
3X8X-XPG-XXX  
• Cable Socket  
3X8X-XPG-XXX  
Matching Mates:  
• Cable-Cable  
5X8X-XSG-XXX  
• Panel  
4X8X-XXG-XXX  
Matching Mates:  
• Cable Pin  
3X8X-XPG-XXX  
• Cable Socket  
4XXX-XSG-XXX  
3X8X-XSG-XXX  
3X8X-XSG-XXX  
Cable Socket  
3X8X-XSG-XXX  
Matching Mates:  
• Cable-Cable  
Cable to Cable  
5X8X-XXG-XXX  
Matching Mates:  
• Cable Pin  
Mechanical Back Shell  
(Style #5)  
5X8X-XPG-XXX  
3X8X-XPG-XXX  
• Panel  
• Cable Socket  
4XXX-XPG-XXX  
3X8X-XSG-XXX  
Square Flange  
Gasket  
4297  
Square Flange  
Adapter  
4296  
Dust Cap  
4295  
Winged Coupling Ring  
W/4482  
Molded Cable Assemblies (See pages 3 & 26)  
Cable End  
Cable to Cable  
Right Angle  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
14  
* Please visit the product pages on our website for the most up-to-date product information  
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS  
Dimensions (Dimensions in brackets are in millimeters)  
Molded Cable Assemblies (See pages 3 & 26)  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
15  
* Please visit the product pages on our website for the most up-to-date product information  
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS  
Part Number to Order  
X X XX-X XG-XXX  
Grommet Code –  
Connector Type:  
3 - Cable End  
4 - Panel Mount  
5 - Cable to Cable  
Cable O.D. Range:  
15 - .15 -.17 (3.8-4.3)  
18 - .18 -.20 (4.6-5.1)  
21 - .21 -.23 (5.3-5.8)  
24 - .24 -.27 (6.1-6.8)  
28 - .28 -.29 (7.1-7.4)  
30 - .30 -.32 (7.6-8.1)  
Back Shell  
Style  
3 or 5  
Contact Size:  
1 - #12 (2-4 Contacts)  
2 - #20 (4-9 Contacts)  
3 - #16 (4-6 Contacts)  
Back Shell Style:  
3
Weathertight grommet  
Contact Style:  
80 - Crimp (Supplied loose)  
81 - P/C Tail .187" (4.7) (Supplied assembled)  
82 - Solder Cup (Supplied assembled)  
91 - P/C Tail .280" (7.1) (Supplied assembled)*  
92 - P/C Tail .335" (8.5) (Supplied assembled)*  
grip/seal & (1) interfacial  
O”ring.  
3DC - Daisy chain grommet with 3  
I.D.s (.125, .188 & .250)  
5
Mechanical screw-down  
cable clamp with grommet  
seal.  
Number of Contacts:  
2, 3, 4, 5, 6, 7, 8 & 9  
300 - Panel mount with hex nut &  
gasket.  
3ES - 300 with Epoxy (Panel  
Type of Contact:  
P - Pin  
S - Socket  
Mount Only)  
Contact Plating:  
G - Gold over Nickel (Standard)  
EMI/RFI shielded assemblies available - consult factory.  
*Available in #20 size contact only.  
Consult factory for optional threaded coupling.  
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)  
Contact Arrangements  
Contact arrangements shown are wiring view of cable end pins/sockets.  
Key/keyway shown for orientation only.  
*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
16  
* Please visit the product pages on our website for the most up-to-date product information  
MULTI-CON-X® FIELD INSTALLABLE CONNECTORS  
Specifications  
Typical Specifications  
Manufacturers Identifications  
Description  
Multi-Con-X®  
Field Installable Connector & Custom Cable Assemblies  
1.95 thru 23.0A, 600V  
#12 Contacts, 12 thru 14 AWG  
#16 Contacts, 16 thru 18 AWG  
#20 Contacts, 20 thru 24 AWG  
2 thru 4 #12 Contacts  
4 thru 6 #16 Contacts  
4 thru 9 #20 Contacts  
UL Recognized File #E150822 - 250V  
CSA Certified File #181200 - 600V  
Rating  
Conductor Size  
Configuration  
Certification  
Material Specifications  
Cable Pin/Socket  
Backshell (Threaded)  
Grommet  
Coupling Ring  
Contacts  
Nylon, UL Recognized, Black (Style #3)  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Connector Body  
O-Ring  
Sleeve  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Nylon, UL Recognized, Black  
Cable to Cable  
Backshell (Threaded)  
Grommet  
Nylon, UL Recognized, Black (Style #3)  
Santoprene, Rubber, Black  
Contacts  
Brass, Gold over Nickel  
Connector Body  
Nylon, UL Recognized, Black  
Optional  
Long Backshell (Threaded)  
Winged Coupling Ring  
Mechanical Backshell (Threaded)  
– Strap  
Nylon, UL Recognized, Black (Style #3 with solder contacts)  
Nylon, UL Recognized, Black (W/4482)  
Nylon, UL Recognized, Black (Style #5)  
Nylon, UL Recognized, Black  
– Screws  
Stainless Steel  
Panel Mount  
Contacts  
Panel Body  
Gasket  
Hex Nut  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Nylon, UL Recognized, Black  
Optional  
Dust Cap  
Santoprene Rubber, Black (Part No. 4295)  
Nylon, UL Recognized, Black (Part No. 4296)  
Neoprene Rubber, Black (Part No. 4297)  
Square Flange Adapter  
Square Flange Adapter Gasket  
Gasket, O-Ring, & Grommet materials are  
suitable for -40ºC to +90ºC (-40ºF to +194ºF).  
Consult factory for higher temperature requirements.  
Mechanical Specifications  
Durability  
Vibration  
Minimum 300 mate/unmate cycles without mechanical or electrical failure  
Coupling rings have overriding locking feature to prevent loosening or  
separation of connector  
Hex Nut Torque  
All series hex nut to withstand 10-12 inch/lb tightening torque.  
Electrical Specifications  
Voltage  
Current  
600 V  
See Electrical Current Rating Chart (Page 27)  
Environmental Specifications  
Temperature Rating  
Corrosion  
-40ºC to +115ºC (-40ºF to +239ºF)  
300 Hr salt spray contacts  
Consult factory with specific application  
(See Pages 3 & 26)  
NEMA 6P, 13: IEC IP67  
Weathertight  
Molded Cable Assemblies  
Watertight  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
17  
* Please visit the product pages on our website for the most up-to-date product information  
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS  
Cable Pin  
Panel Mount  
P/C Tail Panel Mount  
14XXX-XXXG-XXX  
Matching Mates:  
13X8X-XXPG-XXX  
Matching Mates:  
• Cable-Cable  
14X8X-XXXG-XXX  
Matching Mates:  
• Cable Pin  
• Cable Pin  
15X8X-XXSG-XXX  
13X8X-XXPG-XXX  
13X8X-XXPG-XXX  
• Panel  
• Cable Socket  
•Cable Socket  
14XXX-XXSG-XXX  
13X8X-XXSG-XXX  
13X8X-XXSG-XXX  
Cable Socket  
Cable to Cable  
15X8X-XXXG-XXX  
Matching Mates:  
• Cable Pin  
Winged Coupling Ring  
W/14482  
13X8X-XXSG-XXX  
Matching Mates:  
• Cable-Cable  
15X8X-XXPG-XXX  
13X8X-XXPG-XXX  
• Panel  
• Cable Socket  
14XXX-XXPG-XXX  
13X8X-XXSG-XXX  
Dust Cap  
14295  
Molded Cable Assemblies (See pages 3 & 26)  
Cable End  
Cable to Cable  
Right Angle  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
18  
* Please visit the product pages on our website for the most up-to-date product information  
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS  
Dimensions (Dimensions in brackets are in millimeters)  
Molded Cable Assemblies (See pages 3 & 26)  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
19  
* Please visit the product pages on our website for the most up-to-date product information  
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS  
Part Number to Order  
XX X XX-XX XG-3XX  
Grommet Code –  
Connector Type:  
13 - Cable End  
14 - Panel Mount  
15 - Cable to Cable  
Cable O.D. Range:  
21 - .21 -.25 (5.3-6.3)  
26 - .26 -.30 (6.6-7.6)  
31 - .31 -.38 (7.8-9.6)  
Back  
Shell  
Style 3  
Contact Size:  
Back Shell Style:  
1 - #12 (7 Contacts)  
2 - #20 (18 & 20 Contacts)  
3 - #16 (10 Contacts)  
3
Mechanical screw-down  
cable clamp with grommet  
seal and (1) interfacial “O”  
ring for cable end.  
Contact Style:  
80 - Crimp (Supplied loose)  
81 - P/C Tail .187” (4.7) (Supplied assembled)  
82 - Solder Cup (Supplied assembled)  
91 - P/C Tail .280” (7.1) (Supplied assembled)*  
92 - P/C Tail .335” (8.5) (Supplied assembled)*  
300 - Panel mount with hex nut &  
gasket.  
3ES - 300 with Epoxy  
Number of Contacts:  
7, 10, 18 & 20  
Type of Contact:  
P - Pin  
S - Socket  
Contact Plating:  
G - Gold over Nickel (Standard)  
EMI/RFI shielded assemblies available - consult factory.  
*Available in #20 size contact only.  
Consult factory for optional threaded coupling.  
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)  
Contact Arrangements  
Contact arrangements shown are wiring view of cable end pins/sockets.  
Key/keyway shown for orientation only.  
*Available in connector types: cable end socket, panel mount pin styles only.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
20  
* Please visit the product pages on our website for the most up-to-date product information  
MAXI-CON-X® FIELD INSTALLABLE CONNECTORS  
Specifications  
Typical Specifications  
Manufacturers Identifications  
Description  
Maxi-Con-X®  
Field Installable Connector & Custom Cable Assemblies  
1.35 thru 23.0A, 600V  
Rating  
Conductor Size  
#12 Contacts, 12 thru 14 AWG  
#16 Contacts, 16 thru 18 AWG  
#20 Contacts, 20 thru 24 AWG  
7 - #12 Contacts  
Configuration  
10 - #16 Contacts  
18 - #20 Contacts  
20 - #20 Contacts  
Certification  
UL Recognized File #E150822 - 250V  
CSA Certified File #181200 - 600V  
Material Specifications  
Cable Pin/Socket  
Mechanical Backshell (Threaded)  
Strap  
Nylon, UL Recognized, Black  
Nylon, UL Recognized, Black  
Stainless Steel  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Screws  
Grommet  
Coupling Ring  
Contacts  
Connector Body  
O-Ring  
Optional  
Winged Coupling Ring  
Nylon, UL Recognized, Black (W/14482)  
Cable to Cable  
Mechanical Backshell (Threaded)  
Grommet  
Nylon, UL Recognized, Black  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black  
Stainless Steel  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Strap  
Screws  
Contacts  
Connector Body  
Panel Mount  
Contacts  
Brass, Gold over Nickel  
Panel Body  
Gasket  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Nylon, UL Recognized, Black  
Hex Nut  
Optional  
Dust Cap  
Santoprene Rubber, Black (Part No. 14295)  
Gasket, O-Ring, & Grommet materials are  
suitable for -40ºC to +90ºC (-40ºF to +194ºF).  
Consult factory for higher temperature requirements.  
Mechanical Specifications  
Durability  
Minimum 300 mate/unmate cycles without mechanical or electrical  
failure  
Vibration  
Coupling rings have overriding locking feature to prevent loosening or  
separation of connector  
Hex Nut Torque  
All series hex nut to withstand 10-12 inch/lb tightening torque  
Electrical Specifications  
Voltage  
Current  
600 V  
See Electrical Current Rating Chart (Page 27)  
Environmental Specifications  
Temperature Rating  
Corrosion  
-40ºC to +115ºC (-40ºF to +239ºF)  
300 Hr salt spray contacts  
Consult factory with specific application  
Weathertight  
Molded Cable Assemblies  
(See Pages 3 & 26)  
NEMA 6P, 13: IEC IP67  
Watertight  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
21  
* Please visit the product pages on our website for the most up-to-date product information  
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS  
Panel Mount  
24XXX-XXXG-XXX  
Matching Mates:  
• Cable Pin  
23X8X-XXPG-XXX  
• Cable Socket  
Cable Pin  
23X8X-XXPG-XXX  
Matching Mate:  
• Panel  
24XXX-XXSG-XXX  
23X8X-XXSG-XXX  
Cable Socket  
23X8X-XXSG-XXX  
Matching Mate:  
• Panel  
P/C Tail Panel Mount  
24XXX-XXXG-XXX  
Matching Mates:  
24XXX-XXPG-XXX  
• Cable Pin  
23X8X-XXPG-XXX  
• Cable Socket  
23X8X-XXSG-XXX  
Dustcap  
24295  
Molded Cable Assemblies (See pages 3 & 26)  
Cable End  
Right Angle  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
22  
* Please visit the product pages on our website for the most up-to-date product information  
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS  
Quick Connect Type  
Threaded Type  
Dimensions (Dimensions in brackets are in millimeters)  
Single Key  
5 Key  
Receptacle  
w/Pin  
Plug  
w/Socket  
Receptacle  
w/Pin  
Plug  
w/Socket  
5 Key  
Receptacle  
w/Socket  
Plug  
w/Pin  
Panel Cutout  
1.140 [28.9]  
1.170  
[29.7]  
0.003 [ 0.1]  
Molded Cable Assemblies (See pages 3 & 26)  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
23  
* Please visit the product pages on our website for the most up-to-date product information  
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS  
Part Number to Order  
XX X XX-XX XG-T3XX  
Grommet Code –  
Cable O.D. Range:  
50 -.51 - .56 (12.9 - 14.2)  
Connector Type:  
23 - Cable End  
24 - Panel Mount  
Back  
Shell  
Style 3  
Back Shell Style:  
Contact Size:  
3
Mechanical screw-down  
cable clamp with grommet  
seal and (1) interfacial  
“O” ring for cable end.  
2 - #20  
Contact Style:  
80 - Crimp (Supplied loose)  
81 - P/C Tail .187" (4.7) (Supplied assembled)  
82 - Solder Cup (Supplied assembled)  
91 - P/C Tail .280" (7.1) (Supplied assembled)*  
92 - P/C Tail .335" (8.5) (Supplied assembled)*  
300 - Panel mount with hex nut  
& gasket.  
3ES - 300 with Epoxy  
Coupling Type  
Blank - Twist Lock  
T - Threaded  
Number of Contacts:  
31  
Type of Contact:  
P - Pin  
S - Socket  
Contact Plating:  
G - Gold over Nickel (Standard)  
*Available in #20 size contact only.  
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)  
Contact Arrangements  
31-#20  
31-#20  
31-#20  
Threaded Type  
(5 Key)  
Cable End w/Socket  
Quick Connect Type  
(5 Key)  
Cable End w/Pins  
Quick Connect Type  
(Single Key)  
Cable End w/Socket  
Contact arrangements shown are wiring view of cable end pins/sockets.  
Key/keyway shown for orientation only.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
24  
* Please visit the product pages on our website for the most up-to-date product information  
MEGA-CON-X® FIELD INSTALLABLE CONNECTORS  
Specifications  
Typical Specifications  
Manufacturers Identifications  
Description  
Mega-Con-X®  
Field Installable Connector & Custom Cable Assemblies  
0.9 thru 2.3A, 600V  
Rating  
Conductor Size  
Configuration  
Certification  
20 thru 24 AWG  
31 - #20 Contacts  
UL Recognized File #E150822 - 250V  
CSA Certified File #181200 - 600V  
Material Specifications  
Cable Pin/Socket  
Mechanical Backshell (Threaded)  
Strap  
Nylon, UL Recognized, Black  
Nylon, UL Recognized, Black  
Stainless Steel  
Screws  
Grommet  
Coupling Ring  
Contacts  
Connector Body  
O-Ring  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Panel Mount  
Contacts  
Panel Body  
Gasket  
Brass, Gold over Nickel  
Nylon, UL Recognized, Black  
Neoprene Rubber, Black  
Hex Nut  
Nylon, UL Recognized, Black  
Gasket, O-Ring, & Grommet materials are  
suitable for -40ºC to +90ºC (-40ºF to +194ºF).  
Consult factory for higher temperature requirements.  
Mechanical Specifications  
Durability  
Minimum 300 mate/unmate cycles without mechanical or electrical  
failure  
Vibration  
Coupling rings have overriding locking feature to prevent loosening  
or separation of connector  
Hex Nut Torque  
All series hex nut to withstand 10-12 inch/lb tightening torque  
Electrical Specifications  
Voltage  
Current  
600V  
See Electrical Current Rating Chart (Page 27)  
Environmental Specifications  
Temperature Rating  
Corrosion  
-40ºC to +115ºC (-40ºF to +239ºF)  
300 Hr salt spray contacts  
Consult factory with specific application  
Weathertight  
Molded Cable Assemblies  
Watertight  
(See Pages 3 & 26)  
NEMA 6P, 13: IEC IP67  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
25  
* Please visit the product pages on our website for the most up-to-date product information  
CON-X MOLDED CABLE ASSEMBLY CHECK LIST  
Company Name:  
Customer Name:  
Address:  
City  
State:  
Zip:  
No:  
Phone:  
Fax:  
Website:  
E-mail:  
Annual Usage Quantity:  
Monthly Usage Quantity:  
Yes:  
Does the assembly need to be RoHS compliant?  
Cable Vendor and Part Number (if available):  
Cable Outer Jacket - Color:  
Number of Conductors:  
Conductor Colors:  
Material:  
Conductor AWG:  
OD:  
Stranding:  
Is there a drain wire?  
Is the drain wire terminated?  
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.  
Is the cable shielded? How? Foil  
Braid  
%
*If the shield is braided, be sure to indicate where on the pin-out diagram.  
Will the Customer supply the cable for production?  
Cable Cut Length:  
Overall Assembly Length:  
Does the Cable Assembly have Environmental Requirements?  
If yes, please list them:  
Must overmold have a moisture bond to the cable’s outer jacket?  
Is the Cable Assembly:  
Single ended:  
Double Ended:  
Do the connectors need to be shielded?  
If yes, do they need to be: 180º shield:  
End “A” Connector Part Number:  
End “B”, will that end need processing?  
Outer jacket strip length:  
OR Shield thru pin:  
Right Angle?  
If yes, indicate below:  
Inner Conductor strip length:  
Tinned?  
Does end “B” have any special inclusions? If yes, please list them:  
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which  
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to  
be molded closed where required. If a drawing assembly is available, please send it also.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
26  
* Please visit the product pages on our website for the most up-to-date product information  
CON-X ELECTRICAL CURRENT RATING CHART  
FOR CONNECTORS & CABLE ASSEMBLIES  
CONTACT  
SIZE  
NUMBER of  
CONDUCTORS  
CONDUCTOR  
SIZE - AWG  
CURRENT RATING  
#12  
#14  
#16  
1 through 7  
23.0A  
1 through 3  
4 through 6  
7 through 9  
1 through 3  
4 through 6  
7
17.0A  
12.75A  
11.0A  
13.0A  
9.75A  
8.45A  
#12  
1 through 10  
11 and 12  
13.0A  
7.5A  
#16  
#18  
#16  
#20  
1 through 3  
4 through 12  
10.0A  
7.5A  
1 through 3  
4 through 20  
21 through 31  
1 through 3  
4 through 20  
21 through 31  
7.5A  
5.6A  
2.3A  
7.5A  
5.6A  
2.3A  
#18  
#20  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
27  
* Please visit the product pages on our website for the most up-to-date product information  
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015  
Cable Socket  
CXX 3106A XXXX XX S XXX  
Box Receptacle Pin  
CXX 3102A XXXX XX P XXX  
Cable Pin  
CXX 3106A XXXX XX P XXX  
Box Receptacle Socket  
CXX 3102A XXXX XX S XXX  
Cable Cap  
4XX96  
Receptacle Cap  
4XX95  
Molded Cable Assemblies (See pages 3 & 33)  
Cable Pin  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
28  
* Please visit the product pages on our website for the most up-to-date product information  
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
29  
* Please visit the product pages on our website for the most up-to-date product information  
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015  
Contact Arrangements  
Contact Arrangements shown are mating view of pin insert (socket opposite).  
Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory.  
*Available in connector types: cable end socket, panel mount pin styles only.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
30  
* Please visit the product pages on our website for the most up-to-date product information  
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015  
Part Number to Order  
CX X 310XA XXXX XX X XXX  
Deviations  
CONXALL  
Molded Equivalent  
to MIL-C-5015  
-300 Weathertight  
Option adds:  
“O” Ring for plug  
(3106A)  
Rubber Gasket  
for receptacle  
Contact Style  
S - Solder  
C - Crimp  
(3102A)  
-010 Receptacle with (4)  
mounting hole rein-  
forcement bosses.  
Consult factory for  
availability.  
Shell Type  
(See Note 1)  
3101A Cable Receptacle (in-line)  
(See Note 3)  
-310 Same as -010 except  
3102A Box Receptacle  
3106A Straight Plug (See Note 2)  
with rubber gasket.  
Contacts  
P - Pin  
S - Socket  
Note 1 - All plugs and receptacles include crimp or solder  
contacts specified.  
Note 2 - Straight Plugs include back shell assembly with  
cable clamp and bushing.  
Note 3 - For overmolded cable construction only. Consult  
factory for availability.  
Insert Number/Arrangement  
All inserts are integrally molded with connector  
shells for one piece construction. Contact factory  
for alternative W, X, Y or Z insert positions.  
Shell/Insert Sizes  
10SL-4  
10SL-3  
12S - 3  
14S - 1  
14S - 2  
14S - 5  
14S - 6  
14S - 7  
14S - 9  
16S-1  
16S-8  
16 - 10  
18 - 1  
18 - 4  
18 - 8  
18 - 10  
18 - 11  
18 - 12  
18-19  
20-7  
Bushing Sizes Provided  
20-16  
20-27  
20-29  
22-14  
24-2  
24-28  
28-2  
28-12  
28-21  
Plug Shell Size Max. Cable Dia.  
10SL, 12S  
14S  
16S, 16  
18  
20, 22  
24, 28  
1/4"  
5/16"  
7/16"  
9/16"  
5/8"  
3/4"  
Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
31  
* Please visit the product pages on our website for the most up-to-date product information  
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015  
Specifications  
Typical Specifications  
Manufacturers Identifications  
Description  
MIL-E-QUAL®  
Field Installable Connector & Custom Cable Assemblies  
3.4 thru 23.0A, 600V  
Rating  
Conductor Size  
Configuration  
Certification  
12 thru 20 AWG  
2 thru 37 Contacts per Mil - C-5015  
UL Recognized File #E150822 - 250V  
CSA Certified File #181200-500V  
Material Specifications  
Cable Pin/Socket  
Mechanical Backshell (Threaded)  
Strap  
Nylon, UL Recognized, Black with UV Inhibitor  
Nylon, UL Recognized, Black with UV Inhibitor  
Zinc Plated  
Screws  
Grommet  
Coupling Ring  
Contacts  
Santoprene Rubber, Black  
Nylon, UL Recognized, Black with UV Inhibitor  
Brass, Standard Silver Plated, Gold Plated Optional  
Nylon, UL Recognized, Black with UV Inhibitor  
Connector Body  
Optional  
Connector Cap  
O-Ring  
Nylon, UL Recognized, Black with UV Inhibitor (4XX96)  
Neoprene Rubber, Black  
Different Keyways Available  
Gold Contacts  
Box Receptacle  
Contacts  
Brass, Gold over Nickel  
Brass, Standard Silver Plated, Gold Plated Optional  
Nylon, UL Recognized, Black with UV Inhibitor  
Receptacle Body  
Optional  
Receptacle Cap  
Gasket  
Nylon, UL Recognized, Black with UV Inhibitor (4XX95)  
Neoprene Rubber, Black  
Gold Contacts  
Extended Bosses  
Different Keyways Available  
Brass, Gold over Nickel  
Gasket, O-Ring, & Grommet materials are  
suitable for -40ºC to +90ºC (-40ºF to +194ºF).  
Consult factory for higher temperature requirements.  
Electrical Specifications  
Voltage  
Current  
500 V  
See Electrical Current Rating Chart (Page 34)  
Environmental Specifications  
Temperature Rating  
Corrosion  
Durability  
Weathertight  
-40ºC to +125ºC (-40ºF to +257ºF)  
48 Hr salt spray contacts  
300 mate/unmate cycles minimum  
Consult factory with specific application  
Molded Cable Assemblies  
Watertight  
(See Pages 3 & 33)  
NEMA 6P, 13: IEC IP67  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
32  
* Please visit the product pages on our website for the most up-to-date product information  
ABLE SSEMBLY HECK IST  
MIL-E-QUAL® MOLDED  
C
A
C
L
EQUIVALENT TO MIL-C-5015  
Company Name:  
Address:  
Customer Name:  
City  
State:  
Fax:  
Zip:  
Phone:  
Website:  
E-mail:  
Annual Usage Quantity:  
Monthly Usage Quantity:  
Yes:  
Does the assembly need to be RoHS compliant?  
Cable Vendor and Part Number (if available):  
No:  
Cable Outer Jacket - Color:  
Number of Conductors:  
Conductor Colors:  
Material:  
Conductor AWG:  
OD:  
Stranding:  
Is there a drain wire?  
Is the drain wire terminated?  
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.  
Is the cable shielded? How? Foil  
Braid  
%
*If the braid is terminated, be sure to indicate where on the pin-out diagram.  
Will the Customer supply the cable for production?  
Cable Cut Length:  
Overall Assembly Length:  
Does the Cable Assembly have Environmental Requirements?  
If yes, please list them:  
Must overmold have a moisture bond to the cable’s outer jacket?  
Is the Cable Assembly:  
Single ended:  
Double Ended:  
Do the connectors need to be shielded?  
If yes, do they need to be: 180º shield:  
End “A” Connector Part Number:  
OR Shield thru pin:  
Right Angle?  
End “B” Connector Part Number:  
Right Angle?  
If no conductor on end “B”, will that need processing?  
If yes, indicate below:  
Outer jacket strip length: Inner Conductor strip length: Tinned?  
Does end “B” have any special inclusions? If yes, please list them:  
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which  
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to  
be molded closed where required. If a drawing assembly is available, please send it also.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
33  
* Please visit the product pages on our website for the most up-to-date product information  
MIL-E-QUAL® ELECTRICAL CURRENT RATING CHART  
FOR CONNECTORS & CABLE ASSEMBLIES  
TOOLING  
Contact Insertion & Removal Tools  
356-XXX Bits  
356-1 Handle  
Manual Crimp Tool  
(Multi-contact)  
Handle  
Manual Crimp Tool  
(Single Purpose)  
Positioner  
Handle  
Locator  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
34  
* Please visit the product pages on our website for the most up-to-date product information  
TOOLING  
Contact Insertion/Removal Tools  
Product not designed to  
remove contacts after  
insertion. Consult factory  
for removal tools.  
Manual Contact Crimping Tools  
Pneumatic Crimping Tools - Consult Factory  
Contact Crimping and Assembly Procedures:  
A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring.  
B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires  
when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder  
dipped.  
Conductor Strip Lengths  
CON-X  
MIL-E-QUAL  
#20 -3/16  
#16 -7/32  
#12 -7/32  
#16 -9/32  
#12 -7/32  
Cable Stripping  
C. Contact crimping tools, use as follows:  
Assemble contact locator to tool.  
Check tool setting for wire gage to be crimped.  
Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel  
until it stops.  
Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.)  
Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact.  
D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts  
at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into  
position.  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
35  
* Please visit the product pages on our website for the most up-to-date product information  
NOTES  
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com  
36  

相关型号:

SI9130DB

5- and 3.3-V Step-Down Synchronous Converters

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9135LG-T1

SMBus Multi-Output Power-Supply Controller

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9135LG-T1-E3

SMBus Multi-Output Power-Supply Controller

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9135_11

SMBus Multi-Output Power-Supply Controller

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9136_11

Multi-Output Power-Supply Controller

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9130CG-T1-E3

Pin-Programmable Dual Controller - Portable PCs

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9130LG-T1-E3

Pin-Programmable Dual Controller - Portable PCs

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9130_11

Pin-Programmable Dual Controller - Portable PCs

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9137

Multi-Output, Sequence Selectable Power-Supply Controller for Mobile Applications

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9137DB

Multi-Output, Sequence Selectable Power-Supply Controller for Mobile Applications

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9137LG

Multi-Output, Sequence Selectable Power-Supply Controller for Mobile Applications

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY

SI9122E

500-kHz Half-Bridge DC/DC Controller with Integrated Secondary Synchronous Rectification Drivers

Warning: Undefined variable $rtag in /www/wwwroot/website_ic37/www.icpdf.com/pdf/pdf/index.php on line 217
-
VISHAY