AQ-CBL-OUT1CDG [SYNQOR]

Integral fan cooling with speed control;
AQ-CBL-OUT1CDG
型号: AQ-CBL-OUT1CDG
厂家: SYNQOR WORLDWIDE HEADQUARTERS    SYNQOR WORLDWIDE HEADQUARTERS
描述:

Integral fan cooling with speed control

文件: 总8页 (文件大小:2830K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Technical  
Specification  
ACuQor Single Output  
Industrial Grade AC/DC Power Supply With PFC  
85-264Vrms 12/15/24/28/48V  
800W  
1000W  
93%  
Input Voltage  
Semi-Regulated Output  
Output Continuous Output Transient  
Full Load Efficiency  
7"  
75"  
.
4
Product Features  
• High efficiency (93% for 48 VOUT Model at 800W)  
• Universal input voltage range  
• Over–current, over–voltage, & over–temp protection  
• DC Power Good / AC Power Good signals  
• Fan status output / Remote enable input  
• Small size: 4.75" x 7" x 1.625" (encased)  
• RoHS 6/6 compliant  
• Semi-regulated output for bus stability  
• Integral fan cooling with speed control  
• Active PFC; EN61000-3-2 compliant  
• Low noise; EN55011 / EN55022 Class B compliant  
• 5 V (500 mW) standby output  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 1  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
ACuQor 800W Series Electrical Characteristics  
All specifications typical with TA = 25 °C, unless otherwise specified. Specifications subject to change without notice.  
GENERAL SPECIFICATIONS  
MAIN OUTPUT SPECIFICATIONS  
Output power (continuous) 85-132/170-264 Vrms  
800W Fundamental ripple freq.  
1000W  
Input  
Output  
500 kHz  
250 kHz  
45 dBA @ 1 m max.  
998 g (35.2 oz)  
(5 s transient)  
85-132/170-264 Vrms  
132-170 Vrms  
12 Vout  
15 Vout  
24 Vout  
See Figure 12  
Audible noise  
Weight  
Fan speed varies with temp.  
( AQ0800xxxxGC )  
( AQ1100xxxxGC )  
Nominal DC output  
voltage (at 800W)  
(Semi-regulated)  
12.4 V  
15.6 V  
25 V  
1179 g (41.6 oz)  
1179 g (41.6 oz)  
( AQ1400xxxxGC )  
28 Vout  
48 Vout  
29 V  
MTBF  
MIL-217  
Demonstrated  
533 kHours  
TBD kHours  
50 V  
Efficiency (see figs. 1 - 10) 12 Vout, 115 Vrms, 800W  
90% typ.  
ISOLATION SPECIFICATIONS  
24 Vout, 115 Vrms, 800W  
48 Vout, 115 Vrms, 800W  
12 Vout, 230 Vrms, 800W  
24 Vout, 230 Vrms, 800W  
48 Vout, 230 Vrms, 800W  
91% typ.  
92% typ.  
91% typ.  
92% typ.  
93% typ.  
Isolation voltage  
Input to output  
Input to ground  
Output to ground  
3000 Vrms  
1500 Vrms  
500 Vrms  
Insulation resistance  
Leakage currents  
Output to ground  
10 MΩ min.  
Hold-up time (to -20%)  
12 / 15 Vout  
20 ms @ 800W  
24 ms @ 800W  
24 / 28 / 48 Vout  
See Note 2  
Maximum load capacitance 12 Vout  
48,000 µF  
40,500 µF  
24,000 µF  
19,200 µF  
6,000 µF  
ENVIRONMENTAL CHARACTERISTICS  
15 Vout  
24 Vout  
28 Vout  
48 Vout  
Thermal performance  
Operating ambient (see Figure 11)  
Non-operating ambient  
Non-condensing  
-40 ºC to +70 ºC  
-40 ºC to +85 ºC  
Relative humidity  
Altitude  
5-95% RH  
Operating  
Non-operating  
5-500 Hz  
Half-sine, 10 ms, 3 axes  
10,000 ft max.  
30,000 ft max.  
Output ripple voltage  
Switching frequency (20 MHz BW)  
Twice line frequency (at 800W)  
0.5% p-p  
5.0% p-p  
Random vibration  
Shock  
0.03 g2/Hz  
20 g peak  
Turn-on delay  
2 s max.  
Transient response  
Iout steps from 50-75%  
At 0.2 A/µs  
Cyclic restart  
Cyclic operation  
Over line, load and temperature  
Always on (See Note 1)  
3% typ / 6% max. dev.  
100 ms recovery  
EMC CHARACTERISTICS  
EN55011 and EN55022, FCC  
part15  
Conducted emissions  
Level B  
Overvoltage protection  
Short circuit protection  
Total regulation  
Auxiliary Output  
Thermal protection  
REMOTE_ENABLE  
110-120%  
115% rated Iout  
±6.0%  
5 V @ 100 mA  
Line frequency harmonics EN61000-3-2  
Class A  
Clause 5b  
Level 3  
Level 3  
Level 3  
Level 3  
Level 3  
Level 3  
3 A/m  
Voltage fluctuations  
ESD air  
EN61000-3-3  
EN61000-4-2  
EN61000-4-2  
EN61000-4-3  
EN61000-4-4  
EN61000-4-5  
EN61000-4-6  
EN61000-4-8  
EN61000-4-11  
Automatic recovery  
Input Low Voltage  
Input High Voltage  
INPUT SPECIFICATIONS  
Universal range  
+125 ºC (PCB Temp)  
0.45 V (max)  
4.15 V (min)  
ESD contact  
Radiated immunity  
Fast transients  
AC input voltage  
Input frequency  
Input current  
85-264 Vrms  
Line surge immunity  
Conducted immunity  
Power freq. mag. field  
Voltage dip immunity  
47-63 Hz  
8 Arms  
4 Arms  
>0.98  
50 A max.  
20 A  
115 Vrms @ 800W  
230 Vrms @ 800W  
Power factor  
Input surge current  
Internal input fuses  
Perf Criteria A, A, B  
<5% UT 10 ms,  
70% UT 500 ms,  
40% UT 100 ms  
264 Vrms (cold start)  
Both AC lines  
NOTES:  
1. Derate 2 mA per °C above 50 °C ambient temperature.  
2. Leakage currents see page 4.  
SAFETY AGENCY CERTIFICATIONS  
CAN/CSA-C22.2 No. 60950-1:2007  
UL 60950-1:2007  
EN 60950-1/A1:2010  
CE Marked  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 2  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
EFFICIENCY, DERATING, AND VOUT DROOP CURVES  
100  
13.5  
13.0  
12.5  
12.0  
11.5  
11.0  
10.5  
10.0  
95  
90  
85  
80  
75  
115 Vrms  
230 Vrms  
70  
65  
0
15  
30  
45  
60  
75  
90  
0
100  
200  
300  
400  
500  
600  
700  
800  
900  
1000  
Output Load (A)  
Output Power (W)  
Figure 1: 12 VOUT efficiency curves.  
Figure 2: 12 VOUT droop characteristic.  
100  
95  
90  
85  
80  
75  
70  
65  
17.0  
16.5  
16.0  
15.5  
15.0  
14.5  
14.0  
13.5  
115 Vrms  
230 Vrms  
0
10  
20  
30  
40  
50  
60  
70  
0
100  
200  
300  
400  
500  
600  
700  
800  
900  
1000  
Output Load (A)  
Output Power (W)  
Figure 4: 15 VOUT droop characteristic.  
Figure 3: 15 VOUT efficiency curves.  
100  
95  
90  
85  
80  
75  
70  
65  
27  
26  
25  
24  
23  
22  
21  
115 Vrms  
230 Vrms  
0
5
10  
15  
20  
25  
30  
35  
40  
45  
0
100  
200  
300  
400  
500  
600  
700  
800  
900  
1000  
Output Load (A)  
Output Power (W)  
Figure 5: 24 VOUT efficiency curves.  
Figure 6: 24 VOUT droop characteristic.  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 3  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
100  
95  
90  
85  
80  
75  
70  
65  
31  
30  
29  
28  
27  
26  
25  
115 Vrms  
230 Vrms  
0
6
12  
18  
24  
30  
36  
0
100  
200  
300  
400  
500  
600  
700  
800  
900  
1000  
Output Load (A)  
Output Power (W)  
Figure 7: 28 VOUT efficiency curves.  
Figure 8: 28 VOUT droop characteristics.  
100  
95  
90  
85  
80  
75  
70  
65  
53  
52  
51  
50  
49  
48  
47  
46  
45  
44  
115 Vrms  
230 Vrms  
0
3
6
9
12  
15  
18  
21  
0
100  
200  
300  
400  
500  
600  
700  
800  
900  
1000  
Output Load (A)  
Output Power (W)  
Figure 9: 48 VOUT efficiency curves.  
Figure 10: 48 VOUT droop characteristics.  
AC Leakage Current  
from Input to Earth  
Normal Open Neutral  
AC Line Connection  
240 V L-N, 1 phase  
Condition  
Fault  
400 µA  
200 µA  
200 µA  
800 µA  
400 µA  
400 µA  
ACuQor Typical at  
110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases  
voltage 60 Hz  
240 V L-N-L, 120 V L-N, split phase  
Table 1: Leakage Currents  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 4  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
1200  
1100  
1000  
900  
800  
700  
600  
500  
400  
300  
200  
100  
0
1000  
900  
800  
700  
600  
500  
400  
300  
200  
100  
0
Transient  
Continuous  
132  
170  
264  
85  
0
10  
20  
30  
40  
50  
60  
70  
80  
Ambient / Case Temperature (ºC)  
Input AC Voltage (VRMS  
)
Figure 11: Continuous power derating curve in natural convection.  
Figure 12: Rated output power vs Input AC Voltage.  
OUTPUT DATA CONNECTOR PINOUT  
Pin 1 Reserved  
Pin 2 Reserved  
Pin 3 VOUT(–)  
Reserved for future use.  
Reserved for future use.  
Negative Output Voltage  
Logic input. See Figure B.  
Pull high to enable main output.  
Open collector with internal 5 V pullup. See Figure A.  
Pulsed low on fan failure, 100 ms, 50% duty.  
Pin 4 REMOTE_ENABLE  
Pin 5 FAN_GOOD  
Open collector with internal 5 V pullup. See Figure A.  
Pulled low on AC power dropout.  
Pin 6 AC_POWER_GOOD  
Open collector with internal 5 V pullup. See Figure A.  
Pulled low during startup ramp and within 5ºC of  
temperature shutdown threshold.  
Figure A: Power good and fan good interface circuitry.  
Pin 7 DC_POWER_GOOD  
Pin 8 5V_STANDBY  
5 V @ 100 mA available whenever AC power is applied.  
OUTPUT POWER CONNECTOR PINOUT  
Positive Output Voltage  
Pin 1 VOUT(+)  
Pin 2 VOUT(–)  
Pin 3 VOUT(+)  
Pin 4 VOUT(–)  
Pin 5 VOUT(+)  
Pin 6 VOUT(–)  
Pin 7 VOUT(+)  
Pin 8 VOUT(–)  
Negative Output Voltage  
Positive Output Voltage  
Negative Output Voltage  
Positive Output Voltage  
Negative Output Voltage  
Positive Output Voltage  
Negative Output Voltage  
Figure B: Remote enable interface circuitry.  
1
3
MATING CONNECTORS  
INPUT CONNECTOR PINOUT  
Connector  
OUTPUT (Power)  
OUTPUT (Data)  
INPUT  
Type  
Contact  
Pin 1  
Pin 2  
Pin 3  
Ground  
Positronic PLA08M7  
Molex 43025-0800  
Hirose DF22B-3S-7.92C  
Positronic MS112N  
Molex 43030-0008  
Hirose DF22A-1012SC  
AC Neutral  
AC Line  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 5  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
MECHANICAL DRAWINGS  
.19 PLASTIC RIVET OD.  
[ 4,8 ]  
6-32 SELF CLINCHING INSERT  
MOUNTING SCREW SHALL NOT  
PROTRUDE 3/8" INTO THE CHASSIS  
x4  
7.00  
6.60  
[177,8]  
[167,6]  
6.63  
[168,3]  
4.30  
[109,2]  
.75  
[19,1]  
.20 [5,1 ]  
.25 [6,4 ]  
2.28 [57,8]  
4.75 [120,7]  
.16  
[4,1 ]  
4.25 [108 ]  
4.84 [123 ]  
FRONT VIEW  
BACK VIEW  
1.03 .04  
[26,1 1 ]  
.62 .03  
[15,8 0,7]  
.51 .03  
[13 0,7]  
1.63  
[41,3]  
1.31 .03 [33,3 0,7]  
OUTPUT POWER PIN 1  
.89 .03 [ 22,5 0,7]  
INPUT PIN 1  
3.47 .03 [88,2 0,7]  
OUTPUT DATA PIN 1  
NOTES  
1. Recommended screw tightening torque of 6in.. lbs.  
2. Undimensioned components are shown for visual reference only  
3. All dimensions in inches [mm]  
Tolerances: x.xx in 0.02  
x.xxx in 0.010  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 6  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
INSTALLATION INSTRUCTIONS  
GENERAL INFORMATION: ACuQor AC/DC power  
supplies are intended for use as components in medical  
OUTPUT: Refer to the Connector Details section for the  
output connector wiring and signal I/O functionality.  
Refer to nameplate label for output current ratings.  
Main DC output (Vout+, Vout-) pins should use 12 AWG  
(4.0mm2) wire size. Individual main output pins should  
not be loaded to more than 30 A. For currents greater  
than 30 A, multiple main output pins/wires must be used  
in parallel. All signal I/O pins are referenced to Vout-.  
and industrial equipment.  
ACuQor units must be  
properly installed within end use equipment before they  
can be safely applied as described in this document.  
The suitability of the ACuQor/equipment combination  
must be verified through end product investigation.  
MOUNTING: Refer to the Mechanical Drawings section.  
ACuQor units are provided with threaded stainless-  
steel stand-offs or inserts for mounting. This mounting  
hardware is internally connected to the input connector  
protective-earth terminal for functional-earth EMC control.  
Any orientation (vertical, horizontal, etc.) may be used.  
Adequate air space should be provided over the fan  
intake (top) and exhaust (sides) to allow for exchange of  
cooling air. ACuQor is designed for a pollution degree 2  
environment. A minimum of 5 mm electrical clearance should  
be allowed from the connector ends of encased models.  
EMC: ACuQor products have been tested to the EMC  
specifications listed in the section of this datasheet titled  
Electrical Characteristics, on page two. However, end  
use equipment must be tested to verify EMC compliance.  
HIPOT TESTING: ACuQor products are rated for Hipot  
testing levels of 1500 Vac input to protective-earth, 500 Vac  
output to protective-earth, and 3000 Vac input to output.  
When performing the 3000 Vac input to output test, the  
test voltage must be balanced evenly 1500 Vac input and  
output to protective-earth. Two oppositely phased test  
voltage sources or a single test voltage source with external  
balancing impedances (capacitors) may be used to prevent  
overstressing input or output to protective-earth insulation  
per IEC/EN 60950-1.  
INPUT: Refer to the Connector Details section for input  
connector wiring. ACuQor products require a single phase  
AC power source of 100-240V 50/60Hz nominal. Refer to  
nameplate label for input current ratings. A protective-  
earth connection is also required. Minimum wire size of 14  
AWG (2.5mm2) is recommended. Both sides of the AC line  
are internally fused (see table for specific models). These  
fuses are not user replaceable.  
Input Fuses  
(in Both AC Lines)  
Fuses  
Total  
MODEL  
AQ0800 Cooper Bussmann 20A 250V GBB-20  
AQ1100 Cooper Bussmann 20A 250V GBB-20  
AQ1400 Cooper Bussmann 20A 250V GBB-20  
2
2
2
Table 2: AC line fuse for specific ACuQor Industrial Models  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 7  
85-264Vrms  
12/15/24/28/48V  
800W  
AC Input:  
DC Output:  
Power:  
Industrial  
Grade:  
PART NUMBERING SYSTEM  
The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below.  
Not all combinations make valid part numbers, please contact SynQor for availability.  
Output  
Voltage  
Package  
Type  
Thermal  
Design  
Family  
Output Power  
Grade  
Range  
Options  
Medical Grade  
AQ:  
ACuQor series  
of AC-DC  
semi-regulated  
output power  
supplies  
B:  
B isolation rating  
12: 12V  
15: 15V  
24: 24V  
28: 28V  
48: 48V  
BF: BF isolation rating  
CF: CF isolation rating  
CFD: CF isolation rating  
defibrillator proof  
0800: 800W  
1100: 1100W  
1400: 1400W  
M: (Medical)  
I: (Industrial) (85-264 VRMS)  
U: Universal  
G: 1 unit  
C: Encased  
(5"x7")  
IND: Industrial Grade  
Example: AQ0800IU24GCIND  
ACCESSORIES  
SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these  
accessories are available for download in pdf format from the SynQor website.  
Part Number  
Description  
Input mating cable with pre-stripped wire ends (36” long)  
AQ-CBL-INPUT1CG  
Output mating cables (Signal and Power) with pre-stripped wire ends (18” long)  
AQ-CBL-OUT1CDG  
APPLICATION NOTES  
PATENTS  
A variety of application notes and technical white papers can  
be downloaded in pdf format from the SynQor website.  
Online Application Notes  
Online Library of Technical White Papers  
SynQor website.  
SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter  
products. Any that apply to the product(s) listed in this document are identified by markings on  
the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.  
SynQor’s patents include the following:  
5,999,417  
6,896,526  
7,269,034  
7,787,261  
6,222,742  
6,927,987  
7,272,021  
8,023,290  
6,545,890  
7,050,309  
7,272,023  
8,149,597  
6,594,159  
7,072,190  
7,558,083  
8,493,751  
6,731,520  
7,085,146  
7,564,702  
8,644,027  
6,894,468  
7,119,524  
7,765,687  
9,143,042  
Contact SynQor for further information and to order:  
Phone:  
978-849-0600  
Warranty  
Toll Free: 888-567-9596  
SynQor offers a two (2) year limited warranty. Complete warranty  
information is listed on our website or is available upon request from  
SynQor.  
Fax:  
978-849-0602  
E-mail:  
Web:  
power@synqor.com  
http://www.synqor.com/  
155 Swanson Road  
Boxborough, MA 01719  
USA  
Address:  
Product # AQ0800IUxx  
Phone 1-888-567-9596  
www.SynQor.com  
Doc.# 005-0005745 Rev. E  
10/01/15  
Page 8  

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