1-543382-0 [TE]

Insertion/Extraction Tool 91285-1;


型号：	1-543382-0
厂家：	TE CONNECTIVITY
描述：	Insertion/Extraction Tool 91285-1 连接器连接器支架
文件：	总6页 (文件大小：349K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Insertion/Extraction Tool 91285-1

and Replacement Tip Kits 543382-[ ]

408-9404

26 MAR 13 Rev D

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Insertion/Extraction

Handle

Cap

[.050 In.] Hex

Wrench

Insertion/Extraction Tips

Plug

INSERTION/EXTRACTION TIPS

CONTACT SIZE

WIRE SIZE (AWG)

COLOR CODE

Yellow

Red

TYPE

Insertion

PART NUMBER

543382-5

HD-20

HD-22

28-20

24-18

28-24

Posted

28-22

Extraction

1-543382-0

1-543382-1

543382-6

Brown

Blue

Extraction

Black

Insertion

543382-7

Green

Insertion/Extraction

543382-8

Figure 1

illustrations are for reference only and are not drawn to

scale.

1. INTRODUCTION

This instruction sheet covers the use of Insertion/

Extraction Tool 91285-1 and Replacement Tip Kits

543382 shown in Figure 1. The tool is designed to

insert and extract HD-22 and HD-20 contacts used in

AMPLIMITE* High Density (HD) Connectors.

2. DESCRIPTION (Figure 1)

The insertion/extraction tool consists of a handle, a

cap, six insertion/extraction tips, a plug, and a

[.050 in.] hex wrench. The handle of the tool provides

storage for the tips, plug, and hex wrench. The

insertion/extraction tips convert the tool for the

appropriate product and are used to insert or extract

connector contacts. Each tip is color coded according

to specific type and wire size. The plug is inserted into

the widest end of the tip to prevent damage to the tip

when it is secured in the tool handle. The hex wrench

is used to tighten the setscrew which secures the tip in

the tool handle.

For information concerning the assembly of

AMPLIMITE HD connectors, refer to the instruction

sheet packaged with the connector.

Read these instructions thoroughly before using the

tool.

See Section 6, REVISION SUMMARY, for revision

information.

NOTE

All dimensions on this document are in metric units [with

U.S. customary units in brackets]. Figures and

1 of 6

PRODUCT INFORMATION 1-800-522-6752

For latest revision and Regional Customer Service,

TE logo is a trademark.

visit our website at www.te.com

*Trademark. Other products, logos, and company names might be trademarks of their respective owners.

LOC B

408-9404

Insertion/Extraction Tip

Wire Slot

(Ref)

Insertion/Extraction

Handle

Plug

Setscrew (Ref)

Bottom of Tool

(Ref)

Figure 2

3. Using the hex wrench, tighten the setscrew to

secure the tip in the tool handle.

3. TOOL ASSEMBLY (Figure 2)

Refer to Figure 1 and select the appropriate contact,

wire size, and insertion/extraction tip. Proceed as

follows:

4. INSERTION/EXTRACTION PROCEDURES

4.1. Inserting A Wire Crimped Contact (Figure 3)

1. Insert plug into the widest end of the insertion/

extraction tip.

1. Position tool handle between thumb and

fingertips, then place wire over the wire slot of the

tip. Hold wire in this position with your thumb.

2. Slide the insertion/extraction tip into the end of

the tool handle with the orientation latch positioned

toward the bottom of the tool.

Back of Receptacle

Connector 205439-1

Wire

Butt Tool Tip Against

Contact Shoulder

Insertion Tip

Contact Cavity

Wire Slot

Insertion Handle

Figure 3

2 of 6

Rev D

408-9404

2. Slide thumb over the wire toward the end of the

tip.

3. Place tip over the contact post or crimp barrel and

slide the tip straight into the contact cavity until the

tip bottoms against the contact shoulder.

NOTE

The wire must be positioned inside the wire slot of the

tip.

4. Holding the wire tight against the tool handle, pull

back on the tool handle to extract the contact. If you

experience difficulty in extracting the contact, repeat

Steps 1 through 4.

3. Slide tip over contact wire barrel until the tip butts

against the contact shoulder.

4.3. Inserting A Posted Contact (Figure 5)

4. Align contact with the BACK of the contact cavity.

Push contact straight into the contact cavity until the

contact bottoms.

1. Place the contact in the contact cavity. Do NOT

push on the contact post.

5. Remove the insertion tool; then pull back on the

wire to ensure that the contact is locked into the

contact cavity.

2. Position the tip over the contact post. Move the

tool along the post until the tip butts against the

contact stabilizer. Align the tip on the stabilizer as

shown in Figure 5.

4.2. Extracting A Wire Crimped Contact (Figure 4)

3. Hold the tool handle, and push the contact post to

make certain that the contact is locked in the cavity.

1. Position tool handle between thumb and

fingertips, and align contact wire with the wire slot

on the tip. Hold wire in this position with your thumb.

NOTE

Contacts with tail lengths longer than 10.85 mm [.427

in.] must use yellow color coded insertion tips.

2. Slide your thumb over the wire toward the end of

the insertion tip.

NOTE

The wire must be positioned inside the wire slot of the

tip.

Back of Receptacle

Connector 205439-1 (Ref)

Wire

Slot

Slide Extraction Tip Over

Contact Post or Crimp

Barrel

Extraction Handle

Figure 4

3 of 6

Rev D

408-9404

Back of Connector (Ref)

Contact Post

Contact

Cavity

Insertion Tip

Butt Tool Tip

Against Contact

Stabilizer

Figure 5

4.4. Extracting A Posted Contact (Figure 6)

5. TOOL INSPECTION/REPLACEMENT (Figure 7)

1. Place the extraction tip over the contact post.

Move the tool along the post until the tip enters the

contact cavity.

Insertion/Extraction Tool is inspected before shipment.

TE recommends that the tool be inspected

immediately upon its arrival to ensure that the tool has

not been damaged during shipment, and that the tool

conforms to the dimensions provided in

Figure 7.Customer-replaceable parts are provided in

Figure 7. If the tool becomes broken or damaged,

replacement and/or spare parts can be purchased by

contacting:

2. Align the groove of the extraction tip with the

contact stabilizer as shown in Figure 6.

3. Push the tip past the stabilizer and straight into

the cavity until it bottoms.

4. For a receptacle style connector, insert a 1.02

mm [.040 in.] diameter pin straight into the FRONT

of the contact cavity. For a plug style connector,

push on mating tip of contact with a suitable device.

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

5. Apply pressure to remove the contact and tool

from the contact cavity.

For tool repair service, please contact an TE

Representative at 1-800-526-5136.

6. REVISION SUMMARY

Since the previous release, the last line of Figure 1

was corrected to indicate contact HD-22.

4 of 6

Rev D

408-9404

Back of Connector

1.02 [.040] Pin Dia.

Contact Post

Extraction Tip

Groove of Extraction Tip Aligned

with Contact Stabilizer

Figure 6

5 of 6

Rev D

408-9404

REPLACEMENT PARTS†

PART NUMBER

543382-5

ITEM

COLOR CODE

Yellow

Blue

DESCRIPTION

TIP, Insertion

543382-6

TIP, Extraction

Black

543382-7

TIP, Insertion

Green

Red

543382-8

TIP, Insertion/Extraction

TIP, Extraction

1-543382-0

1-543382-1

2-21006-0

Brown

-----

TIP, Extraction

SCREW, Set No. 4-40 X .180 Lg.

CAP

-----

2-26538-5

† Available in packs of 25 only (one plug included in each packet).

Figure 7

6 of 6

Rev D

相关型号：