1055476-1 [TE]
Solder Assembly Kit;型号: | 1055476-1 |
厂家: | TE CONNECTIVITY |
描述: | Solder Assembly Kit |
文件: | 总3页 (文件大小:127K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Instruction Sheet
408-8783
Solder Assembly Kit 1055469-1
24 AUG 11 Rev A
5
6
4
7
3
2
1
ITEM NUMBER
TE PART NUMBER
1055439-1
1055441-1
1055440-1
91362-3
DESCRIPTION
QTY PER KIT
1
2
3
4
5
6
7
Cable Fixture Sub-Assembly
Clamp Insert for 2.16 [.085] Cable
Clamp Insert for 3.58 [.141] Cable
0.81 [.032] Thick Solder Gage
Locator Tool
1
1 Set
1 Set
1
1
1
1
1055477-1
1055476-1
1055474-1
Locator Tool
Center Contact Holder
Figure 1
Dimensions are in metric units [with U.S. customary
units in brackets], unless otherwise indicated.
1. INTRODUCTION
NOTE
Solder Assembly Kit 1055469-1 (see Figure 1) for
TNC and BNC Connectors contains everything
necessary to solder TNC and BNC solder style
connectors to 2.16 [.085] and 3.58 [.141] diameter
semi-rigid cable.
i
TNC SOLDER-STYLE CONNECTORS
Connector Part Number
Instruction Sheet
Tool directions in this document are for reference
only. Refer to the appropriate connector assembly
CAUTION
1057679-1
408-4720
instructions to insure proper assembly. Refer to
Figure 2 for specific TNC solder-style connector
assemblies and the associated instruction sheets.
1057699-1
1049681-1
!
408-4722
1057631-1
1057697-1
1057676-1
408-8201
408-8203
408-8205
Note that additional tools may be required for
connector assembly. Refer to connector assembly
instructions for required tooling.
NOTE
i
1313535-1
1060840-1
408-8206
408-8208
Contact customer service or refer to Catalog
1307191 for additional information.
1058565-1
1063038-1
NOTE
i
Figure 2
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
*Trademark
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
1 of 3
PRODUCT INFORMATION 1-800-522-6752
LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
408-8783
4. Remove the clamp inserts from the frame after
the positioning tool is removed.
2. DESCRIPTION
Solder Assembly Kit 1055469-1 contains the tooling
required to properly solder TNC and BNC solder-style
connectors to semi-rigid coax cable. The kit contains a
cable fixture sub-assembly, two sets of clamp inserts
for 2.16 [.085] and 3.58 [.141] cable, and two types of
locators that are used to properly align the connector
and cable. The kit also contains a solder gage for
proper spacing of the center contact, and a center
contact holder.
5. Sandwich the spring in the pockets on the
replacement clamp inserts.
6. Place clamp inserts in the fixture frame and
reinstall the positioning tool.
7. Retighten positioning tool.
8. Reinstall the thumbscrew.
The cable fixture subassembly consists of a fixture
frame, thumbscrew, positioning tool and spring. See
Figure 3. When used with the proper clamp inserts the
assembly holds and locates coaxial cable for
soldering.
4. TRIMMING CABLE WITH FIXTURE FRAME
The fixture frame is equipped with six trimming holes
designed to remove the outer jacket and cable
dielectric. The side marked with the number 2 is for
trimming 1.78 [.070], 2.16 [.085], and 3.58 [.141]
cable. See Figure 3 and Figure 4. When cable is fully
bottomed during trimming, a strip length of 2.79 [.110]
will result. If different strip lengths are required the
center conductor must be trimmed separately.
3. INSTALLING/REPLACING THE CLAMP INSERT
Clamp inserts come in sets of two. Upper and lower
inserts are interchangeable.
NOTE
i
The side marked with a number the number "1" is for
trimming cable already mounted in a connector
housing. See the connector specific instruction sheet
for more information.
1. Select the appropriate clamp inserts. Refer to
Figure 1 for the appropriate clamp inserts.
2. Remove the cable fixture thumbscrew by rotating
it in a counterclockwise direction.
Trim blades are NOT included with the kit. Use a
razor blade with 0.38 [.015] maximum thickness.
NOTE
3. Remove the positioning tool by rotating it in a
counterclockwise direction.
i
Fixture Frame
Thumb Screw
Positioning
Tool
Cable
Spring
Trimming Holes
Figure 3
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Rev A
408-8783
To avoid personal injury, be sure to observe all local
safety practices (including the use of gloves). The
solder gage, center contact holder, and the contact
may be hot after soldering.
DANGER
STOP
6. USING LOCATING TOOLS
Solder Assembly Kit 1055469-1 contains two locating
tools. Refer to the connector specific instruction sheet
for selection of proper locator tool and assembly
instructions.
For 2.16
[.085] Cable
These tools are designed to be used with the fixture
subassembly. To insure proper connector assembly,
follow the instructions listed below.
For 3.58
[.141] Cable
1. Place connector housing on end of cable sub-
assembly. The subassembly refers to cable with
center contact.
2. Place loose connector assembly in fixture base.
3. Nest the center contact in locator tool.
For 1.78
[.070] Cable
4. Tighten the thumbscrew to secure the cable.
5. Tighten the locator tool to seat the cable firmly.
6. Slide connector housing over locator tool.
Figure 4
5. USING SOLDER GAGES AND CENTER CONTACT
HOLDER
7. Maintain position of housing firmly against locator
tool.
The center contact holder is designed to hold both
male and female connector center contacts.
To avoid personal injury, be sure to follow all local
safety practices when using solder and solder
equipment.
DANGER
Solder gages are used to properly space the center
contact away from the cable dielectric. Refer to the
connector specific instruction sheet for the appropriate
solder gage to be used during the assembly
procedure.
STOP
8. Solder according to the connector specific
instructions.
Center contact holders contains small amounts of
lead. The lead is used for assembly.
CAUTION
Fixture should be clamped vertically in vise to keep
housing seated against locator tool.
NOTE
!
i
Maximum operating temperature for the center
contact holder is 300°C [572°F]
NOTE
7. REVISION SUMMARY
Revisions to this instruction sheet include:
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• Changed company name and logo
3 of 3
Rev A
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