1583014-1 [TE]

This instruction sheet covers the use and maintenance of Crimping Die Assemblies;


型号：	1583014-1
厂家：	TE CONNECTIVITY
描述：	This instruction sheet covers the use and maintenance of Crimping Die Assemblies
文件：	总4页 (文件大小：175K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Crimping Die Assemblies 1583015-1,

-2, -3, and 1583016-1 for High Speed

Serial Data Connector 2 (HSSDC2)

408-8609

19 DEC 11 Rev A

The ferrule, which is ordered separately from the

AMPLIMITE* connector, is sized according to the

insulation diameter of the cable. Each die assembly is

marked with the cable insulation diameter range.

3. DIE ASSEMBLY INSTALLATION

The die assembly is designed to fit securely into the

tool by upper and lower die holder plates; each die is

held in by a single screw. To install the die assembly,

refer to the instructions packaged with the tool:

408-9315 Hand Crimping Tool Frame Assembly

543344-1

408-9245 Hand Crimping Tool Frame Assembly

58235-1

408-9721 Die Holder Assembly 58449-1

409-5822 Pneumatic Power Unit 312522-3

4. CRIMPING PROCEDURE

Assemble the connector. Make sure the ferrule is over

the connector shield cable outlet and butted against

the shield body. Then, proceed as follows:

1. Place the ferrule on the moving die, with the

cable extending out the back side of the die. Make

sure that the front part of the ferrule is positioned in

the braid section and the back part of the ferrule is

positioned in the insulation section. See Figure 2.

Figure 1

1. INTRODUCTION

This instruction sheet covers the use and maintenance

of Crimping Die Assemblies 1583015-1, -2, -3, and

1583016-1, which are designed to be used in Hand

Crimping Tool Frame Assembly 543344-1 or 58235-1,

or in Pneumatic Power Unit 312522-3 equipped with

Die Holder Assembly 58449-1. Each die assembly

crimps a ferrule onto round shielded cable used with

HSSDC2 Connectors.

The front edge of the ferrule must be against the

stop and the connector body must be clear of the

CAUTION

dies.

2. Actuate tool for crimping according to the

instructions packaged with the tool.

Reason for revision is given in Section 7, REVISON

SUMMARY.

3. Remove connector from die assembly and

inspect the crimped ferrule to the requirements

outlined in the applicable application specification:

Dimensions are in millimeters [with inches in

brackets]. Figures and illustrations are for

NOTE

114-13028 High Speed Serial Data

Connector 2 (HSSDC2)

reference only and are not drawn to scale.

See Figure 3 for a properly crimped ferrule.

2. DESCRIPTION

5. MAINTENANCE AND INSPECTION PROCEDURE

Each die assembly consists of an indenter (stationary

die) and an anvil (moving die). When mated, the dies

form two crimping sections: the braid and the

insulation. The braid section crimps the front part of

the ferrule onto the cable shield and the cable outlet of

the connector shield assembly, and simultaneously,

the insulation section crimps the back part of the

ferrule onto the cable insulation. The anvil die is

designed with a stop to ensure proper positioning of

the ferrule for crimping. See Figure 1.

The die assembly is inspected prior to shipment,

however, it is recommended that the die assembly be

inspected immediately upon arrival. TE Connectivity

recommends that a maintenance and inspection

program be performed periodically to ensure

continued reliability of the die assembly. The

inspection frequency should be based on the amount

of use, working conditions, operator training and skill,

and established company standards.

1 of 4

*Trademark

PRODUCT INFORMATION 1-800-522-6752

For latest revision and Regional Customer Service,

visit our website at www.te.com

LOC B

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

408-8609

Figure 2

3. When die assembly is not in use, mate and store

them in a clean, dry area.

5.2. Periodic Inspection

A. Visual Inspection

1. Remove all lubrication and accumulated film from

the dies by immersing the dies in a suitable

commercial degreaser that will not affect paint or

plastic material.

2. Make sure that all die retention screws and die

components are properly secured.

3. Inspect die assembly for worn, cracked, or

broken surfaces. If damage is evident, the dies must

be replaced. See Section 6, REPLACEMENT

PARTS.

B. Gaging the Crimping Section

This inspection requires the use of a plug gage

conforming to the dimensions provided in Figure 4.

TE does not manufacture or market these gages. To

gage the crimping section, remove die assembly from

tool and proceed as follows:

Figure 3

5.1. Daily Maintenance

1. Remove accumulated dust, moisture, and other

contaminants with a clean, soft brush or lint-free

cloth. Do NOT use hard or abrasive objects that

could damage the dies.

1. Remove traces of oil or dirt from the crimping

section and plug gage.

2. Mate the dies until the crimping surfaces have

bottomed; then hold in this position. DO NOT force

the dies beyond initial contact.

2. Make sure dies are protected with a THIN coat of

any good SAE 20 motor oil. Do NOT oil excessively.

2 of 4

Rev A

408-8609

GAGE ELEMENT DIMENSIONS

NO-GO

DIE ASSEMBLY

PART NUMBER

WIDTH (Max) “W”

1583015-1

1583015-2

1583015-3

1583016-1

4.293-4.300 [.1690-.1693]

5.207-5.215 [.2050-.2053]

5.867-5.875 [.2310-.2313]

7.442-7.450 [.2930-.2933]

4.544-4.547 [1789-.1790]

5.458-5.461 [.2149-.2150]

6.119-6.121 [.2409-2410]

7.693-7.696 [.3029-.3030]

2.87 [.113]

3.30 [.130]

4.16 [.164]

GAGE ELEMENT DIMENSIONS

DIE ASSEMBLY

PART NUMBER

NO-GO

WIDTH (Max) “W”

RADIUS (Max) “R”

4.27 [.168]

1583015-1, -2, -3

1583016-1

8.572-8.580 [.3375-.3378]

10.223-10.231 [.4025-.4028]

8.773-8.776 [.3454-.3455]

10.424-10.427 [.4104-.4105]

8.51 [.335]

10.16 [.400]

5.08 [.200]

Figure 4

Pivot the stop away from the moving die in order to

gage the braid crimping section.

For additional information concerning the use of a plug

gage, refer to Instruction Sheet 408-7424.

NOTE

6. REPLACEMENT PARTS

3. Carefully insert GO element into the

corresponding crimping section; do not force it. The

GO element must pass completely through the

crimping section.

The parts listed in Figure 5 are customer- replaceable.

A complete inventory can be stocked and controlled to

prevent lost time when replacement of parts is

necessary. Parts other than those listed should be

replaced by TE to ensure quality and reliability of the

die assembly.

4. In the same manner, try to insert the NO-GO

element into the same crimping section. The NO-

GO element may start entry, but must not pass

completely through the crimping section.

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

If the crimping sections conform to the gage

inspection, they are considered dimensionally correct,

and should be lubricated with a THIN coat of any good

SAE 20 motor oil. If not, the die assembly must be

replaced. Refer to Section 6, REPLACEMENT

PARTS.

HARRISBURG PA 17105-3608

7. REVISION SUMMARY

• New logo

3 of 4

Rev A

408-8609

CRIMPING DIE ASSEMBLY

ITEM

NO.

QTY PER

DIE ASSY

DESCRIPTION

SCREW, Special

1583015-1

543416-1

1583013-1

543410-1

543411-1

1-21046-3

543412-1

543409-1

1583012-1

543416-2

1583014-1

1583015-2

543416-1

1583013-1

543415-1

543411-1

1-21046-3

543412-1

543414-1

1583012-1

543416-2

1583014-1

1583015-3

543416-1

1583013-1

543408-1

543411-1

1-21046-3

543412-1

543407-1

1583012-1

543416-2

1583014-1

1583016-1

543416-1

1583023-1

543399-1

543411-1

1-21046-3

543412-1

543400-1

1583022-1

543416-2

1583014-1

INDENTER, Braid

INSERT, Insulation, Upper

SPACER, Upper

RING, Retaining, External E-Ring

SPACER, Lower

INSERT, Insulation, Lower

ANVIL, Braid

SCREW, Special

STOP, Ferrule

Figure 5

4 of 4

Rev A

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