1901002-1 [TE]

Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY;


型号：	1901002-1
厂家：	TE CONNECTIVITY
描述：	Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY
文件：	总8页 (文件大小：341K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Crimping Dies Tool PN 2217330 for

SOLISTRAND* Terminals and Splices

408-10050

31 AUG 16 Rev D

Figure 1

1. INTRODUCTION

This instruction sheet provides instruction on application, maintenance and inspection procedures for dies that

crimp SOLISTRAND ring tongue terminals, butt splices and parallel splices. These dies are used to crimp

product on solid or stranded copper wire. The dies are used in Battery Operated Hand Tool PN’s 1901343-1, -

2, -3, -4 and 2217330-1, -2 and -5 (Customer Manual 409-10070). Read these instructions and all applicable

references before inserting any die assemblies and crimping any terminals. See Table 1

Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY.

NOTE

Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Illustrations are for reference only and not

drawn to scale.

2. DESCRIPTION

Each die assembly consists of a nest and an indenter, ordered separately, which are retained in the crimping

head by set screws. The nest is positioned in the yoke of the crimping head and the indenter is positioned in

the ram of the tool, in all applications.

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

*Trademark

PRODUCT INFORMATION 1-800-522-6752

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TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.

408-10050

3. DIE INSTALLATION AND REMOVAL

Refer to Table 1 and determine the correct die assembly and wire size for the terminal splice part number.

DANGER

Avoid personal injury. Exercise extreme caution when using the tool.

3.1. Die Installation

1. Pivot the latch arm away from the yoke to open the crimp head.

2. Loosen the set screw in the yoke.

3. Insert the shank of the nest into the yoke and tighten the set screw.

4. Extend the ram until the set screw is visible.

5. Loosen the set screw in the ram.

6. Insert the shank of the indenter into the ram and tighten the set screw.

7. Return the ram to the down position.

8. Pivot the latch arm and yoke toward each other until the locking flange secures the latch arm to the

yoke.

CAUTION

Always make sure the yoke and latching arm are secured by the locking flange before cycling the tool.

Nominal Wire Size

Dies

mm2

Typical

Mm²

AWG

Nest

Indenter

(Circular Mil Area Range) Product

6.637-10.539

[13,100-20,800]

10.539-16.771

[20,800-33,100]

16.771-26.653

[33,100-52,600]

33463

RTT⁽³⁾

33466

RTT⁽³⁾

34323

BS⁽⁴⁾

7-8

1901001-1⁽²⁾1901002-2⁽²⁾

1901000-1⁽²⁾1901002-1⁽²⁾

1901000-2⁽²⁾1901002-1⁽²⁾

13-15

4⁽¹⁾

(1) STRATO-THERM 4 AWG can only be crimped with 2217330-[ ] Revision G or higher

(2) Also used for STRATO-THERM* Heat Resistant Uninsulated Terminals

(3) RTT = Ring Tongue Terminals

(4) BS = Butt Splice

Table 1

3.2. Die Removal

1. Pivot the latch arm away from the yoke to open the head.

2. Loosen the set screw in the yoke and remove the nest.

3. Raise the ram to full up position.

4. Loosen the set screw in the ram and remove the indenter.

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408-10050

Strip Lengths

mm [inch]

Nominal Wire Size

mm²

(Circular Mil Area) Ring Tongue Terminals

Butt Splices

Parallel Splices

Min. Max.

10.319 11.112 10.319 11.112

[.406] [.437] [.406] [.437]

11.906 12.700 11.112 11.905

[.469] [.500] [.437] [.469]

13.493 14.288 13.493 14.288

[.531] [.563] [.531] [.563]

mm²

7-8

AWG

Min.

Max.

Min.

Max.

6.637-10.539

[13,100-20,800]

8.334

[.328]

9.128

[.359]

10.539-16.771

[20,800-33,100]

9.922

[.391]

13.225

[.522]

13-15

16.771-26.653

[33,100-52,600]

11.509

[.453]

12.302

[.484]

4⁽¹⁾

(1) STRATO-THERM 4 AWG can only be crimped with 2217330-[ ] Revision G or higher

Figure 2

4. WIRE STRIPPING AND CRIMPING PROCEDURE

4.1. Wire Stripping

Strip the wire to the dimensions listed in Figure 2.

CAUTION

DO NOT nick or cut the wire strands.

DANGER

AVOID PERSONAL INJURY. When operating the tool, exercise caution while holding the terminals,

splices or wire near the crimping area.

4.2. Crimping Procedure

1. Ensure the wire range or size stamped on the terminal or splice corresponds with the size being used

with the wire size or range stamped on the nest and indenter.

2. Pivot the latch arm away from the yoke to open the head.

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408-10050

3. Center terminal or splice in the nest as shown in Figure 3. For best results, when brazed seam on

terminal or splice is visible, position seam toward indenter.

Figure 3

4. Holding the terminal or splice in place, pivot the latch arm and yoke toward each other until the locking

flange secures the latch arm to the yoke.

CAUTION

Always make sure the yoke and latching arm are secured by the locking flange before cycling the tool.

5. Activate the tool so the ram advances and holds terminal or splice in place.

CAUTION

DO NOT deform terminal or splice wire barrel.

6. Insert stripped wire into:

 terminal or parallel splice until end of conductor is flush with or extended slightly beyond end of

wire barrel.

 butt splice until end of conductor butts against splice wire stop.

7. Activate the tool to complete the crimp.

NOTE

If the terminal or splice sticks in the die after crimping, grasp the wire close to the crimp and apply a

rocking motion to free it.

8. Pivot the latch arm away from the yoke to open the head.

9. Remove the crimped terminal or splice from the tool.

10. For butt splice, repeat steps 2 thru 9 for other wire barrel.

11. Refer to paragraph 5.1. for standard terminal, butt and parallel splice inspection procedure.

5. INSPECTION/MAINTENANCE

DANGER

Remove battery from tool before performing maintenance, adjustments, inspections and repairs.

Each die assembly is inspected before shipment. It is recommended that the die assembly be inspected

immediately upon arrival at your facility to ensure that it conforms to the gage dimensions provided in Figure 7

and that it has not been damaged during shipment.

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408-10050

5.1. Crimp Inspection (Figure 4)

NOTE

The accompanying procedure is included as an aid to the local operator ONLY. It is not intended to

serve as a quality control procedure for qualifying finished crimps on SOLISTRAND terminals or

splices.

Inspect crimped terminals or splices by checking the features described in Figure 4. USE ONLY terminals or

splices that meet the conditions shown in the ACCEPT column. Terminals and splices displaying the features

shown in the REJECT column can be avoided by careful use of these instructions and by performing the

maintenance and inspection procedures described in paragraphs 5.2. and 5.3.

Figure 4

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408-10050

5.2. Daily Maintenance

It is recommended that each operator of the dies be made aware of, and responsible for, the following steps of

daily maintenance:

1. Remove dust, moisture, and other contaminants from the dies with a clean brush, or a clean, soft, lint–

free cloth. DO NOT use objects that could damage the dies.

2. If dies are coated with oil or preservative, wipe clean – particularly in the crimping areas – before

placing them in use.

3. When dies are not in use, make certain all surfaces are protected with a THIN coat of any good SAE

No. 20 motor oil, and mate and store them in a clean, dry area.

5.3. Periodic Inspection

Regular inspections should be performed by quality control personnel. A record of scheduled inspections

should remain with the dies or be made available to supervisory personnel responsible for the dies. Though

recommendations call for at least a monthly inspection, the inspection frequency should be based upon the

amount of use, working conditions, operator training and skill, and established company standards. These

inspections should be performed in the following sequence:

Visual Inspection (Figure 5)

1. Remove all lubrication and accumulated film by immersing the dies in a suitable degreaser that will not

affect paint or plastic material.

2. Check all surfaces for wear. Inspect the crimp area for flattened, chipped, cracked, worn, or broken

areas. See Figure 5. If damage is evident, the die must be replaced.

Figure 5

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408-10050

Gaging the Crimping Chamber (Figures 6 and 7)

This inspection requires the use of a plug gage conforming to the dimensions in Figure 7.

NOTE

TE Connectivity does not manufacture or market these gages.

Proceed as follows (reference Figure 6):

1. Mate the dies until it is evident that they have bottomed. Hold the dies in this position.

2. Align the GO element with the wire barrel crimping chamber. Push the element straight into the

crimping chamber without using force. The GO element must pass completely through the crimping

chamber.

3. Align the NO–GO element and try to insert it straight into the same crimping chamber. The NO–GO

element may start entry but must not pass completely through. If the crimping chamber conforms to

the gage inspection, the dies are considered dimensionally correct. If not, they must be replaced. For

additional information regarding the use of a plug gage, refer to Instruction Sheet 408–7424.

Figure 6

DIES

INDENTER

DIE CLOSURE DIM. “A”

GAGE ELEMENT DIM “B”

DIMENSION

“R” (Radius)

NEST

NO-GO

“C”

2.540

[.1000]

3.911

[.1540]

4.699

[.1850]

2.692

[.1060]

4.1115

[.1620]

4.902

2.540-2.548

2.689 2.692

7.92

1901001-1 1901002-2

1901000-1 1901002-1

1901000-2 1901002-1

3.18 [.1252]

4.34 [.171]

5.54 [.218]

[.1000-.1003] [.1059-.1060] [.312]

3.911-3.919 4.112-4.115 11.09

[.1540-.1543] [.1619-.1620] [.437]

4.699-4.706 4.899-4.902 11.09

[.1850-.1853] [.1929-.1930] [.437]

[.1930]

Figure 7

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408-10050

6. REPLACEMENT PARTS

Order replacement dies through your TE Representative or call 1-800-526-5142, or send a facsimile of your

purchase order to 1-717-986-7605, or write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

7. REVISION SUMMARY

Revisions to this instruction sheet include:

 Add tool PN 2217330.

 Adjusted Figure numbers to accommodate Table 1.

 Removed 34-35 mm²(2 AWG) capability using nest PN 1901000-3.

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1901002-1 [TE]

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