1987225-6 [TE]

SOLARLOK Photovoltaic Interconnection System; SOLARLOK光伏互连系统
1987225-6
型号: 1987225-6
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

SOLARLOK Photovoltaic Interconnection System
SOLARLOK光伏互连系统

文件: 总40页 (文件大小:3424K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
RoHS  
Ready  
SOLARLOK  
Photovoltaic Interconnection System  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Table of Contents  
The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Large Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-Rail Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Medium Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Small Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Eco Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Slim Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Micro Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
2
3
4
6
7
8
9
Junction Boxes for Building integrated PV Applications (BiPV) . . . . . . . . . . . . . . . . . . . . . . 10  
Solar Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Combiner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Cable Coupler – Standard Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Cable Coupler – Slim Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
T-Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
DC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
AC Inverter Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Field Wiring, Switching and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Solar Cable – TÜV and UL certified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
Solar Cable, 1-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Wiring Example with Extension Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Grounding Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Interconnection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
Assembly and Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
Product Information Center (PIC)  
Tyco Electronics Online  
Our PIC team are there to help with any further questions.  
With our experienced employees in the Product Information  
Center (PIC) we can offer you a reliable source of information and  
support for your technical queries.  
Internet Homepage:  
www.tycoelectronics.com/solar  
To contact your local Tyco Electronics subsidiary,  
please refer to the address page at the back of this catalog.  
Electronic Internet Catalog:  
http://catalog.tycoelectronics.com  
Our website is more than an Internet guide. It is constantly being  
added to and is an innovative and interactive source for applications  
tips, product updates and technical information of all types. With our  
innovative StepSearch software, which has been perfected over a  
period of several years you can conveniently surf your way through  
all our products.  
Product und Machine Literature  
Order quickly and easily by fax:  
For Fax No. see address page entry for your specific region.  
A large product range has extensive product literature.  
You can request flyers, catalogs and brochures for each of the  
product sectors of relevance to you.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
The SOLARLOK Concept  
System Features  
Junction Box  
I Variable wiring options  
I Easily accessible  
I Simple, fast and cost-effective  
assembly  
I Flat, low profile design  
I High current carrying capacity  
I Good thermal balance  
I Connectorized or direct wire  
configurations  
I Up to four outputs possible  
I Up to six internal rails  
I Customer-specific solutions  
I TÜV and UL approved  
Connector  
I Simple on-site processing  
I Mating safety provided by  
keyed housings  
I Semi-automatic assembly  
capability possible  
I Multiple plugging and  
unplugging cycles  
I Accomodates solar cable with  
different insulation diameters  
I High current carrying capacity  
I Wide temperature operating  
range  
Tyco Electronics will be con-  
tributing to the establishment of  
this environmentally-friendly  
technology with the introduction  
of its SOLARLOK connector  
system.  
The male and female cable  
Simple and Reliable  
System Interconnection of  
Individual Solar Modules  
Right to the DC/AC  
coupler was designed for high  
voltage and high current-carrying  
capacity in addition to the well-  
established IP 67 sealing require-  
ment in the photovoltaic industry.  
Mating safety is provided by  
polarity keyed housings, fully  
shrouded contacts, reliable high  
cycle life, and squeeze to release  
connection system. In addition,  
a wide temperature range and ful-  
fillment of worldwide standards  
for photovoltaic connection  
Converters  
I TÜV and UL approved  
Market expansion of the formerly  
regulated energy supply sector,  
increased global environmental  
awareness and governments  
committing themselves to more  
stringent environmental targets  
have opened up new opportunities  
for the photovoltaic industry.  
SOLARLOK delivers a flexible  
system solution for easy and  
reliable interconnections from  
photovoltaic modules to the  
DC/AC converter. The entire  
system concept is based on cost-  
effective and reliable processing  
of individual interconnection  
system components. This  
Solar Cable  
I Dual wall insulation  
I Electron beam cross-linked  
I Excellent resistance to U.V.,  
water, ozone, fluids, salt,  
general weathering  
I Excellent resistance to abrasion  
I Halogen free, flame retardant,  
low toxicity  
I Very low smoke emissions  
I Excellent flexibility and  
stripping performance  
I Different cable diameters  
I Operating Temperature from  
–40 °C up to +125 °C  
I Voltage Rating up to 1800 V DC  
I Short circuit resistant  
up to +250 °C  
systems complement the robust  
product specification.  
Having served a niche market  
in the past, the photovoltaics  
industry now has the opportunity  
to move into mass production,  
realizing economies of scale and  
gaining a greater market share  
of the world’s energy mix.  
significantly reduces installation  
costs of the solar energy system. The design of the male and  
female receptacle for the junction  
box and the DC/AC converter  
The junction box concept is  
based on a flexible, open system  
follow the cable coupler “click  
structure, which allows serial as  
philosophy” for quick and secure  
well as parallel interconnection  
mating even in difficult mounting  
via direct wire connect or  
positions.  
separable connectors. Within the  
junction box, up to six termina-  
tion places rails are available for  
photovoltaic foil connection.  
If required by the customer, the  
junction box can be delivered  
pre-configured with diodes,  
jumpers, plug connectors, and  
solar cable pigtails.  
I TÜV and UL approved  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
1
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Large Junction Box – Serial Interconnection  
+
W: 150 mm  
H: 25 mm  
All mentioned versions are standard. Plus-connection see drawing.  
Junction Box with Mounted Cable and Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
1740300-2  
1987294-2  
1987254-2  
1740077-1  
1740077-3  
on request  
6
6
6
4
4
4
5
5
5
3
3
3
6.0  
8.5  
1,000  
1,000  
1,000  
1,000  
1,000  
1,000  
4.0  
4.0  
4.0  
4.0  
4.0  
4.0  
13.0  
6.0  
8.5  
13.0  
Junction Box with Connector Outlet  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Part Number  
Rails  
Diodes  
Junction Box with  
Extended Wiring Space  
3-1394723-0  
6-1394723-5  
6-1394723-6  
2-1394723-4  
on request  
6
6
6
4
4
4
5
5
5
3
3
3
6.0  
8.5  
13.0  
6.0  
8.5  
5-1394723-3  
13.0  
Special Versions  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
Wire Size  
(mm2)  
Part Number  
Diodes  
Comments  
(mm)  
1981988-1  
1981987-1  
6
6
5
5
8.5  
1,000  
1,000  
4.0  
4.0  
Junction Box with  
extended wiring space  
13.0  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
2
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
5-Rail Junction Box – Serial Interconnection  
+
W: 140 mm  
H: 22.5 mm  
All mentioned versions are standard. Plus-connection see drawing.  
TÜV and UL pending.  
Junction Box with Mounted Cable and Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
1987858-3  
1987982-3  
5
5
4
4
8.5  
1,000  
1,000  
4.0  
4.0  
13.0  
Junction Box with Connector Outlet  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Part Number  
Rails  
Diodes  
on request  
on request  
5
5
4
4
8.5  
13.0  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
3
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Medium Junction Box – Serial Interconnection  
+
W: 115 mm  
H: 22.5 mm  
All mentioned versions are standard. Plus-connection see drawing.  
Junction Box with Mounted Cable and Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
Wire Size  
(mm2)  
Part Number  
Diodes  
(mm)  
1987002-4  
1740699-6  
1740971-2  
4
4
4
3
3
3
6.0  
8.5  
1,000  
1,000  
1,000  
4.0  
4.0  
4.0  
13.0  
Junction Box with Connector Outlet  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Part Number  
Rails  
Diodes  
1987003-3  
1740700-1  
1740972-1  
4
4
4
3
3
3
6.0  
8.5  
13.0  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
4
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Medium Junction Box – Serial Interconnection – Special Versions  
+
W: 115 mm  
H: 22.5 mm  
All mentioned versions are standard. Plus-connection see drawing.  
Junction Box with Mounted Cable and Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
Comments  
Male Contact (neutral) right,  
left closed  
3-1740699-9  
3-1740699-8  
0-1987994-1  
0-1987995-1  
4
4
4
4
3
3
3
3
8.5  
8.5  
1,000  
1,000  
1,000  
1,000  
4.0  
4.0  
4.0  
4.0  
Female Contact (neutral) left,  
right closed  
Male Contact (neutral) right,  
left closed  
13.0  
13.0  
Female Contact (neutral) left,  
right closed  
+
W: 115 mm  
H: 22.5 mm  
Inside Style  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
Comments  
0-  
1740657-8  
4
4
3
3
8.5  
8.5  
1,000  
1,000  
4.0  
4.0  
with Mounted Cable  
with Connector Outlet  
0-  
1740658-1  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
5
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Small Junction Box – Serial Interconnection  
+
W: 90 mm  
H: 22 mm  
All mentioned versions are standard. Plus-connection see drawing.  
Junction Box with Mounted Cable and Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
1740425-5  
1987225-6  
1987252-1  
3
3
3
2
2
2
6.5  
10.5  
14.0  
1,000  
1,000  
1,000  
4.0  
4.0  
4.0  
Junction Box with Connector Outlet  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Part Number  
Rails  
Diodes  
1418867-6  
1987459-1  
1987777-1  
3
3
3
2
2
2
6.5  
10.5  
14.0  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
6
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Eco Junction Box – Serial Interconnection  
+
W: 76 mm  
H: 18.5 mm  
All mentioned versions are standard. Plus-connection see drawing.  
TÜV and UL pending.  
Junction Box with Mounted Cable and Standard Connectors  
Rated Current  
Contact  
Rails  
Cable Length  
Wire Size  
(mm2)  
Foil  
Connection  
Part Number  
Diodes  
(IEC 61215, Edition 2)  
(Ampere)  
(mm)  
1987392-1  
1987392-2  
2
2
1
1
8
8
1,000  
1,000  
4.0  
4.0  
Straight  
Angled  
Junction Box with Mounted Cable, Slim Line Connectors and Double-Sided Adhesive Tape  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Foil  
Connection  
Part Number  
Diodes  
1987392-3  
2
1
8
1,000  
2.5  
Straight  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
7
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Slim Junction Box – Serial Interconnection  
+
W: 52 mm  
H: 15.5 mm  
All mentioned versions are standard. Plus-connection see drawing.  
UL pending.  
Junction Box with Mounted Cable and Standard Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
1971158-2  
2
1
3
600  
2.5  
Junction Box with Mounted Cable and Slim Line Connectors  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(mm2)  
Part Number  
Diodes  
on request  
2
1
3
600  
2.5  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
8
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Micro Junction Box – Serial Interconnection  
All mentioned versions  
are standard.  
Plus-connection see drawing.  
TÜV pending.  
38.0  
9.25  
63.0  
Micro Junction Box with Overmolded Cable  
Rated Current  
(IEC 61215, Edition 2)  
(Ampere)  
Contact  
Rails  
Cable Length  
(mm)  
Wire Size  
(AWG)  
Part Number  
Diodes  
1954875-3  
2
1
10  
750  
12  
Standard mounting on the panel with silicone glue (approved types see application specification).  
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the  
datasheets of the manufacturer).  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
9
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Junction Boxes for Building integrated PV Applications (BiPV)  
Attention:  
It is not permitted to use  
this product and products  
including it in the USA.  
TÜV pending.  
105.8  
12.5  
15.5  
12.5  
10.0  
Wing-Edge Junction Box  
Rated Current  
Part Number  
Diodes  
(IEC 61215, Edition 2)  
(Ampere)  
Connection Type  
with Slim Line Connector System  
(see Page 15)  
1987293-3  
1
10  
10  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Junction Boxes for Building integrated PV Applications (BiPV) (continued)  
Connection of foil by soldering.  
Required potting material  
please see application  
specification.  
10.0  
11.5  
131.0  
Straddle Edge Junction Box  
Rated Current  
Part Number  
Diodes  
(IEC 61215, Edition 2)  
(Ampere)  
Connection Type  
Specific Connector System  
(see table below)  
1971569-1  
1
11  
Accessories  
Part Number  
Description  
These specific Slim Connec-  
tors can be equipped with  
contacts of the SOLARLOK  
system on page 28.  
1971131-1  
1971131-2  
1971133-1  
Female Cable Coupler, Plus Contact  
Female Cable Coupler, Minus Contact  
Termination Connector  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
11  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Solar Labels  
Product Features  
I UV resistant  
I Meet IEC61215 Edition 2.0,  
IEC61646 Edition 2.0  
I UL- certified  
I Withstand harsh outdoor  
environments  
I Labels can be customized  
to customer requirements  
(design, logos, colors,  
specifications, etc.)  
Quantity  
on Roll  
Product Description  
Part Number  
Label Description  
SOL-SD-104076-4-0.1  
SOL-DCD-104100-4-0.1  
SOL-DPS-104019-4-0.1  
SOL-ESH-104019-4-0.1  
SOL-SD-104076-4-0.5  
SOL-DCD-104100-4-0.5  
SOL-DPS-104019-4-0.5  
SOL-ESH-104019-4-0.5  
CN4616-000  
CN4619-000  
CN4618-000  
CN4617-000  
CL3803-000  
CL3806-000  
CL3804-000  
CL3805-000  
Solar Disconnect  
100  
100  
100  
100  
500  
500  
500  
500  
DC Disconnect  
Warning – Dual Power Sources  
Warning – Electric Shock Hazard  
Solar Disconnect  
DC Disconnect  
Warning – Dual Power Sources  
Warning – Electric Shock Hazard  
12  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Combiner Box  
Product Features  
I Combines up to 5 PV strings  
I Converts to standard wires  
I Completely pre-assembled  
I Plug and play design  
provides labor savings and  
minimizes installer error  
during installation  
I Uses existing products  
currently produced by  
Tyco Electronics  
I UL 1741 pending  
I No approval for use outside  
Americas!  
I Part No. 1954283-1  
SOLARLOK Combiner Box  
Assembly is used to combine  
up to five strings in a pre-  
terminated connectorized  
weather-resistant enclosure  
The interior of the box holds  
5 fuse blocks pre-wired to  
the positive SOLARLOK  
connectors, 5 terminal blocks  
pre-wired to the negative  
to meet National Electric Code SOLARLOK connectors, and  
(NEC) requirements for series  
fusing of photovoltaic (PV)  
modules (solar panels).  
an equipment terminal block  
used to ground the equip-  
ment. Fuses are not included.  
The combiner box assembly  
consists of a box, cover  
Part No. 1954283-1  
(with hinges), transparent dead  
front lid (under the cover), and  
10 pre-terminated SOLARLOK  
connectors each with a  
removeable seal cover. The  
box features 4 knockouts  
(for output wiring), lock tab,  
mounting slots, and pre-wired  
grounding clip.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
13  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Cable Coupler – Standard Line  
Female Cable Coupler (Kit with Screw-Machined Contact)  
Wire Size  
Package  
Quantity  
Part Number  
Keying  
(mm2)  
0-1394462-1  
0-1394462-3  
5-1394462-5  
0-1394462-2  
0-1394462-4  
5-1394462-6  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
Plus  
Plus  
100  
100  
100  
100  
100  
100  
Plus  
Minus  
Minus  
Minus  
Male Cable Coupler (Kit with Screw-Machined Contact)  
Wire Size  
Package  
Quantity  
Part Number  
Keying  
(mm2)  
0-1394461-1  
0-1394461-3  
6-1394461-5  
0-1394461-2  
0-1394461-4  
6-1394461-6  
6-1394461-1  
6-1394461-2  
6-1394461-4  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
Plus  
Plus  
100  
100  
100  
100  
100  
100  
100  
100  
100  
Plus  
Minus  
Minus  
Minus  
Neutral  
Neutral  
Neutral  
Female Cable Coupler (without Contact – only Housing and Sealing)  
Wire Size  
(mm2)  
Package  
Quantity  
Part Number  
Keying  
1740940-3  
1740940-4  
Plus  
2,500  
2,500  
Minus  
Male Cable Coupler (without Contact – only Housing and Sealing)  
Wire Size  
Package  
Quantity  
Part Number  
Keying  
(mm2)  
1740939-5  
1740939-4  
1740939-2  
Plus  
2,500  
2,500  
2,500  
Minus  
Neutral  
14  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Cable Coupler – Slim Line  
Female Cable Coupler (Kit with Screw-Machined Contact)  
Wire Size  
Package  
Quantity  
Part Number  
Keying  
(mm2)  
0-1987559-1  
1-1987559-1  
0-1987559-2  
1-1987559-2  
2.5  
4.0  
2.5  
4.0  
Plus  
Plus  
100  
100  
100  
100  
Minus  
Minus  
Male Cable Coupler (Kit with Screw-Machined Contact)  
Wire Size  
Package  
Quantity  
Part Number  
Keying  
(mm2)  
0-1987558-1  
1-1987558-1  
0-1987558-2  
1-1987558-2  
0-1987558-3  
1-1987558-3  
2.5  
4.0  
2.5  
4.0  
2.5  
4.0  
Plus  
Plus  
100  
100  
100  
100  
100  
100  
Minus  
Minus  
Neutral  
Neutral  
Female Cable Coupler (without Contact – only Housing and Sealing)  
Wire Size  
(mm2)  
Package  
Quantity  
Part Number  
Keying  
1987287-1  
1987287-2  
Plus  
2,500  
2,500  
Minus  
Male Cable Coupler (without Contact – only Housing and Sealing)  
Wire Size  
Package  
Quantity  
Part Number  
Keying  
(mm2)  
1987286-4  
1987286-5  
1987286-6  
Plus  
2,500  
2,500  
2,500  
Minus  
Neutral  
TÜV and UL pending.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
15  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
T-Branch Connector  
Parallel Interconnection using T-Branch Connector  
(Male-to-Male)  
Package  
Quantity  
Part Number  
Keying  
1534611-1  
1534611-2  
Plus  
20  
20  
Minus  
Parallel Interconnection using T-Branch Connector  
(Female-to-Male)  
Package  
Quantity  
Part Number  
Keying  
1740277-1  
1740277-2  
Plus  
20  
20  
Minus  
Safety + Clip  
(Optional Connector Latch Locking Clip Standard)  
Package  
Quantity  
Part Number  
Keying  
1534226-1  
2106207-1  
Standard  
100  
100  
NEC/UL certified  
Standard  
NEC/UL certified  
Connector Dust Covers  
Package  
Quantity  
Part Number  
Remarks  
1987423-1  
1394739-1  
for Female Cable Coupler  
for Male Cable Coupler  
100  
100  
16  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
DC Converter Receptacle  
With O-Ring and Metal Nut (Kit with Screw-Machined Contact)  
Wire Size  
(mm2)  
Package  
Quantity  
Part Number  
Keying  
0-1394738-1  
0-1394738-3  
0-1394738-9  
0-1394738-2  
0-1394738-4  
1-1394738-0  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
Plus  
Plus  
100  
100  
100  
100  
100  
100  
Plus  
Minus  
Minus  
Minus  
With Flat Seal and Plastic Nut (Kit with Screw-Machined Contact)  
Wire Size  
(mm2)  
Flat Seal  
Color  
Package  
Quantity  
Part Number  
Keying  
0-1740210-1  
0-1740210-3  
0-1740210-5  
0-1740210-2  
0-1740210-4  
0-1740210-6  
0-1740210-7  
0-1740210-9  
1-1740210-1  
0-1740210-8  
1-1740210-0  
1-1740210-2  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
2.5  
4.0  
6.0  
Plus  
Plus  
Black  
Black  
Black  
Black  
Black  
Black  
Red  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
Plus  
Minus  
Minus  
Minus  
Plus  
Plus  
Red  
Plus  
Red  
Minus  
Minus  
Minus  
Blue  
Blue  
Blue  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
17  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
AC Inverter Connector  
Product Facts  
I Current Rating:  
25 A per Pole  
I Voltage Rating:  
400 V  
I Protection Degree:  
IP67 (mated)  
I No. of Positions:  
5 Poles  
I Temperature Range:  
–40 °C up to +50 °C  
I Wire Size Range:  
2.5–6.0 mm2  
I Approvals:  
• VDE certified  
Panel Mount Plug  
Cable Length  
(5 x 4.0 mm2)  
Package  
Quantity  
Part Number  
Nut  
1740483-1  
1740483-2  
Metal  
200 mm  
200 mm  
24  
24  
Plastic  
Free Hanging Receptacle  
Cable Length  
(5 x 4.0 mm2)  
Package  
Quantity  
Part Number  
Nut  
1740479-1  
24  
Complete Sets  
Cable Length  
(5 x 4.0 mm2)  
Package  
Quantity  
Part Number  
Nut  
1740493-1  
1740493-2  
Metal  
200 mm  
200 mm  
24  
24  
Plastic  
18  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Field Wiring, Switching and Protection  
Product Features  
Switching  
Collecting  
Protecting  
I Modular product concept  
I One- / two-pole switches  
I Current up to 60 A DC  
I Voltage up to 1,000 V DC  
I Compact, standardized design  
I Proven quality  
I TÜV and UL pending  
I One- / two-pole switch  
I Main switch function  
I Lockable  
I Current up to 60 A DC  
I Voltage up to 1,000 V DC  
I 2 to 6 strings input  
I Lightning protection  
I Cable cross section  
up to 6 mm2  
I SOLARLOK connectors  
I Current up to 60 A DC  
I Voltage up to 1,000 V DC  
Your Solution  
The photovoltaic integrator  
looks for best fit solutions to  
wire various types and sizes  
of solar generators.  
The new product concept  
from Tyco Electronics provides  
this flexibility to photovoltaic  
integrators.  
The modular product can  
be comprised of a switch,  
lightning protection, fuses or  
any combination of these  
or other commonly available  
components.  
We can customize a product  
to fit your specific application.  
Please contact us with your  
requirements.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
19  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Solar Cable – TÜV and UL certified  
Product Facts  
I Dual wall insulation  
I Electron beam cross-linked  
I Excellent resistance to UV,  
water, ozone, fluids, salt,  
general weathering  
I Excellent resistance to  
abrasion  
I Halogen free, flame retardant,  
low toxicity  
I Very low smoke emissions  
I Excellent flexibility and  
stripping performance  
I Wire size from 2.5 mm2  
up to 6.0 mm2  
I Safety Class II  
• TÜV approved  
(2Pfg1169/08.2007)  
• UL approved  
(Subject 4703)  
As part of expanding the  
SOLARLOK Product Line,  
Tyco Electronics has specified  
The flexible, dual wall, halogen In addition, it has excellent  
free and cross linked solar  
wire offers long term stability  
resistance to abrasion and  
temperature extremes.  
a wire that is designed to meet and TÜV approval.  
the harsh environmental  
The wire has a high dielectric  
withstand voltage and with  
its fine-stranded, tin plated  
copper conductor, it is easy  
to handle and to strip.  
Its outstanding features in-  
conditions typical in the wiring  
of photovoltaic installations.  
clude: high resistance against  
environmental conditions like  
humidity, UV-radiation and  
ozone.  
Standards  
Approval:  
• IEC 60228 Class 5  
(stranded tin plated copper  
and flexible);  
• TÜV certified  
according to  
2Pfg1169/08.2007  
Material and Finish  
Mechanical Features  
Electrical Features  
(according TÜV requirements)  
Conductor:  
Stranded tin plated copper  
Voltage Rating:  
600/1,000 V AC / 1,800 V DC  
Max. Conductor Temperature  
Continuous:  
+125 °C  
Insulation:  
Electron beam cross-linked  
Polyolefin  
Test Voltage for 5 Minutes:  
6 kV  
At Short Circuit: +200 °C/5 s  
Min. Operating Temperature  
Free Installation: 40 °C  
Fixed Installation: 60 °C  
Max. Current Carrying Capacity  
(Free in Air):  
2.5 mm2 – 41 A  
4.0 mm2 – 55 A  
6.0 mm2 – 70 A  
Sheath:  
Electron beam cross-linked  
halogen free Polyolefin  
• UL certified  
acc. Subject 4703  
Wire Size Range:  
2.5 mm2 (AWG 14),  
4.0 mm2 (AWG 12),  
6.0 mm2 (AWG 10)  
Color:  
Black, Blue, Red  
Min. Bending Radius:  
5 x cable wire diameter,  
fixed installation  
Additional, internal tests  
have been carried out.  
20  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Solar Cable, 1-Pole  
Solar Cable, 1-Pole  
I TÜV approved  
(2Pfg1169/08.2007)  
I UL approved  
(Subject 4703)  
TÜV Approved (ZKLA)  
Cable Cross Section  
Outer Diameter  
Package Quantity  
(m)  
Part Number  
Color  
(mm2)  
(AWG)  
(mm)  
Toleranz  
0-956297-4  
1-956297-4  
0-956297-5  
1-956297-5  
0-956297-6  
1-956297-6  
0-956298-4  
1-956298-4  
0-956298-5  
1-956298-5  
0-956298-6  
1-956298-6  
0-956299-4  
1-956299-4  
0-956299-5  
1-956299-5  
0-956299-6  
1-956299-6  
2.5  
2.5  
2.5  
2.5  
2.5  
2.5  
4.0  
4.0  
4.0  
4.0  
4.0  
4.0  
6.0  
6.0  
6.0  
6.0  
6.0  
6.0  
14  
14  
14  
14  
14  
14  
12  
12  
12  
12  
12  
12  
10  
10  
10  
10  
10  
10  
6.65  
6.65  
6.65  
6.65  
6.65  
6.65  
6.90  
6.90  
6.90  
6.90  
6.90  
6.90  
7.35  
7.35  
7.35  
7.35  
7.35  
7.35  
+0.15/–0.10  
+0.15/–0.10  
+0.15/–0.10  
+0.15/–0.10  
+0.15/–0.10  
+0.15/–0.10  
+0.10/–0.10  
+0.10/–0.10  
+0.10/–0.10  
+0.10/–0.10  
+0.10/–0.10  
+0.10/–0.10  
+0.30/–0.25  
+0.30/–0.25  
+0.30/–0.25  
+0.30/–0.25  
+0.30/–0.25  
+0.30/–0.25  
Black  
Black  
Red  
500  
100  
500  
100  
500  
100  
500  
100  
500  
100  
500  
100  
500  
100  
500  
100  
500  
100  
Red  
Blue  
Blue  
Black  
Black  
Red  
Red  
Blue  
Blue  
Black  
Black  
Red  
Red  
Blue  
Blue  
UL Approved (only USE-2)  
Cable Cross Section  
Outer Diameter  
(Inch)  
Package Quantity  
(Feet)  
Part Number  
Color  
(AWG)  
1986166-1  
1986166-2  
1986166-3  
1986165-1  
1986165-2  
1986165-3  
1986164-1  
1986164-2  
1986164-3  
14  
14  
14  
12  
12  
12  
10  
10  
10  
0.17  
0.17  
0.17  
0.19  
0.19  
0.19  
0.21  
0.21  
0.21  
Black  
Black  
Black  
Black  
Black  
Black  
Black  
Black  
Black  
7,500  
7,500  
2,500  
6,000  
7,500  
1,600  
5,500  
7,500  
1,000  
For other Cross Sections (1.5 mm2 to 400 mm2) as well as technical data please contact us.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
21  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Wiring Example with Extension Cables  
5
5
4
3
1
2
Male Cable Coupler (+)  
1394461-3  
Buchsenkontakt (+)  
1394462-3  
1
2
3
4
5
Male Cable Coupler (–)  
1394461-4  
Female Cable Coupler (–)  
1394462-4  
Female Cable Coupler (+)  
1394462-3  
Female Cable Coupler (+)  
1394462-3  
Inverter  
Female Cable Coupler (–)  
1394462-4  
Female Cable Coupler (–)  
1394462-4  
Female Cable Coupler (–)  
1394462-4  
Female Cable Coupler (+)  
1394462-3  
Configuration Example at 4.0 mm2.  
Cable Assembly  
Part Numbers for Cable Length  
Cable Assembly  
Version  
Wire Size:  
1 m  
3 m  
5 m  
10 m  
20 m  
4.0 mm2  
2-1987376-1  
2-1987376-2  
2-1987376-3  
2-1987376-4  
1-1987376-4  
2-1987376-4  
3-1987376-4  
4-1987376-4  
2-1987376-5  
1-1987376-5  
2-1987376-5  
3-1987376-5  
4-1987376-5  
1
2
3
4
5
Color:  
Black  
1-1987376-1  
2-1987376-1  
3-1987376-1  
4-1987376-1  
1-1987376-2  
2-1987376-2  
3-1987376-2  
4-1987376-2  
1-1987376-3  
2-1987376-3  
3-1987376-3  
4-1987376-3  
All used components are  
TÜV and UL approved.  
More variants (cable length, wire diameter, color) upon request.  
22  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Grounding Solutions  
Product Features  
I Self-tapping screw or nut  
and locking ring  
I Quick and easy mounting  
I Four-point contact to wire  
I Low interface resistance  
I Toolless termination  
I Re-terminateable up to  
5 times  
I UV resistant  
I Weather-proof  
I RoHS compliant  
I UL approved  
SolKlip Grounding Clip  
AWG 6-8 Grounding Connection  
I TÜV in preparation  
Description  
Electrical  
Approvals  
SolKlip ground clips are designed The electrical performance of  
• UL 467 pending  
• UL 486A-B pending  
• TÜV in preparation  
for solar panel grounding appli-  
cations using solid un-insulated  
copper 10 AWG and 12 AWG.  
this product will meet the tough  
requirements of photovoltaic  
grounding applications.  
Materials  
Applications  
Product Offering & Dimensions  
Housing:  
Durable PPT.  
Solar panels and related products SolKlip for Solar Grounding  
that require grounding for safety  
reasons.  
(Part No. 1954381-x) to handle  
solid, un-insulated ground wire  
from 4 mm2 (AWG 12) to 6 mm2  
(AWG 10). For larger wires from  
10 mm2 (AWG 8) and 16 mm2  
(AWG 6) please use the AWG 6-8  
Grounding Connector.  
Contact:  
High conductivity copper alloy  
Applications include: wire  
jumpers between solar panels,  
solar roof tiles and between  
panels and the AC/DC inverters.  
Mechanical  
The mechanical properties of  
this product will meet the tough  
requirements for grounding  
applications layed down in the  
UL requirements.  
Application Tooling  
No special tooling required.  
3 Easy Steps to  
Ground Your PV System  
Insert ...  
... Push ...  
... Ready!  
Grounding Solutions  
Part Number  
Description  
Package Quantity  
1954381-1  
1954381-2  
1954381-3  
2058729-1  
SolKlip with Self-Tapping Screw  
SolKlip with Screw and Nut  
100  
100  
100  
100  
SolKlip with Screw, Nut and Locking Ring  
AWG 6-8 Grounding Clip  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
23  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Interconnection Examples  
Serial Interconnection for Junction Boxes with Cable Glands  
(4.0 mm2 Wiring)  
1394462-4  
6-1394461-2  
1394461-4  
1394462-4  
1394462-3  
1394462-3  
1394738-3  
1394738-4  
DC/AC Converter  
24  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Interconnection Examples (continued)  
Serial Interconnection for Junction Boxes with Plug Connectors  
(4.0 mm2 Wiring)  
1394462-4  
1394462-3  
1394462-3  
1394462-4  
1394462-4  
1394738-4  
1394462-3  
1394738-3  
DC/AC Converter  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
25  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Application Tooling  
Hand Crimping Tool  
Cable Assembly Tooling  
for Screwed Contacts  
incl. Vario Crimp Head and Locator  
Part Numbers  
1-1579004-1 (1.5 + 2.5 mm2)  
1-1579004-2 (4.0 + 6.0 mm2)  
Vario Crimp Head  
7-1579001-8 (1.5 + 2.5 mm2)  
7-1579001-9 (4.0 + 6.0 mm2)  
Hand Crimping Tool for  
Stamped & Formed Contacts  
incl. Vario Crimp Head and Locator  
Part No. 2063900-1  
for 2.5–6.0 mm2 (AWG 1014)  
Applicator for  
Strip Form Contacts  
Part No. 1855503-1  
Extraction Tool  
suitable for all wire sizes  
Part No. 1102855-3  
Insulation Stripper  
includes length stop for all  
wire sizes: 1.5 mm2, 2.5 mm2,  
4.0 mm2 and 6.0 mm2.  
Suitable for Tyco Electronics  
Solar Cable.  
Part No. 4-1579002-2  
Electric Terminator CS 200  
for Screwed Contacts  
Adapter for Vario Crimp Head:  
Part No. 1579000-4  
SOLARLOK  
Electric Terminator CS 200  
Base Machine:  
Part No. 539630-1  
Vario Crimp Head  
(1.5 and 2.5 mm2):  
Part No. 7-1579001-8  
Vario Crimp Head  
(4.0 and 6.0 mm2):  
Part No. 7-1579001-9  
Vario Crimp Head (AWG 10):  
Part No. 8-1579001-2  
Vario Crimp Head (AWG 12):  
Part No. 5-1579001-5  
26  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Application Tooling (continued)  
Wire Spring Clamp Tool  
Junction Box  
Assembly Tooling  
Part No. 1579007-2  
Dioden/Jumper  
Spring Clamp Tool  
Part No. 1579007-5  
Foil Spring Clamp Tool  
Part No. 1740969-3 5-Rail Box  
Part No. 1740969-1 Medium Box  
Part No. 1740969-2 Small Box  
Kit includes the following parts:  
Field Service Kit  
I 100 Cable Coupler  
(Housings, Plus and Minus  
coded)  
Part No. 1534858-1  
(Metric Wire)  
I Crimp Contacts  
(4.0 and 6.0 mm2)  
I Strain Relief  
I Seals  
I Hand Crimp Tool:  
Part No. 1-1579004-2  
I Extraction Tool:  
Part No. 1102855-3  
I Insulation Stripper:  
Part No. 4-1579002-2  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
27  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Contacts  
Female Contacts (Screw-Machined)  
Material: Copper alloy, silver plated  
24.25  
Wire Size  
Package  
Quantity  
Part Number  
(mm2)  
2.5  
4.0  
6.0  
(AWG)  
1987281-1  
1987281-2  
1987281-3  
1987281-4  
1987281-5  
100  
100  
100  
100  
100  
AWG 10  
AWG 14  
AWG 12  
4.1  
4.0  
Male Contacts (Screw-Machined)  
Material: Copper alloy, silver plated  
26.75  
Wire Size  
Package  
Quantity  
Part Number  
(mm2)  
2.5  
4.0  
6.0  
(AWG)  
1987280-1  
1987280-2  
1987280-3  
1987280-4  
1987280-5  
100  
100  
100  
100  
100  
AWG 10  
AWG 14  
AWG 12  
4.1  
4.0  
Female Contacts (Stamped and Formed)  
Material: Copper alloy, silver plated  
26.2  
Wire Size  
Package  
Quantity  
Part Number  
4.5  
5.7  
(mm2)  
(AWG)  
100  
(Loose-Piece)  
2058454-3  
2058454-2  
2.5–4.0  
12–14  
6,000  
, (Strip Form),  
Male Contacts (Stamped and Formed)  
Material: Copper alloy, silver plated  
27.7  
Wire Size  
Package  
Quantity  
Part Number  
(mm2)  
(AWG)  
4.5  
5.7  
100  
(Loose-Piece)  
2058453-3  
2058453-2  
2.5–4.0  
12–14  
6,000  
, (Strip Form),  
,
) Note: Strip Form is only suitable for processing with Applicator,  
Part No. 1855503-1.  
28  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Assembly and Installation Guidelines  
Table of Contents  
Catalog 889753-3  
Revised 9-2009  
Page  
SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
2. Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
3. Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
4. Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
5. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
6. Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
SOLARLOK Plug Connector  
Attention: This connector is to be used only to interconnect firmly fixed cables.  
Do not disconnect under load.  
Current path should only be disconnected using approved disconnect devices.  
Cable assemblies shall be labeled with Part No. 1394470-1.  
To protect against shock, ensure that conductors and their associated connectors  
are separated from opposite polarity components.  
IMPORTANT NOTE  
Mounting and installation must be done by qualified and trained staff considering  
all applying safety regulations. Tyco Electronics disclaims any warranty as a result of  
non-compliance to these notes.  
1. General Comments  
Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector  
can degrade contact and connector performance. This applies in particular to the seals and the crimping  
of the contacts.  
A clean assembly environment is therefore essential.  
2. Termination of the  
Cable Wires and Crimping  
of the Contacts  
SOLARLOK connectors use different crimp contacts for various wire gauges.  
Possible wire gauges are 2.5 mm2, 4.0 mm2, 5.3 mm2 und 6.0 mm2 resp.  
AWG 14, AWG 12 and AWG 10.  
The tools to be used are selected based upon the wire gauge.  
For the application specification, please refer to specification # 114-74013.  
3.1 Handling of the Connectors  
3.1 Selection of  
3.1 Sealing Grommet  
3.1 for Cable Connectors  
Use only appropriate wire gauges.  
Besides the standard seal/pinch ring combination further five different seals are available.  
I 4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5  
I 5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1  
I 6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2  
I 7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3  
I 8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4  
The grommet has to be matched with the outer diameter of the solar cable (see customer drawing,  
Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
29  
SOLARLOK Photovoltaic Interconnection System  
Assembly and Installation Guidelines (continued)  
Catalog 889753-3  
Revised 9-2009  
When assembling the connectors, the following sequence must be followed:  
1 Stripping the Wire (please refer to application specification # 114-74013).  
Fig. 1  
2 Insert the stripped wire into the wire crimp barrel until it stops.  
While holding the wire in place, squeeze tool handles together until ratchet releases.  
Fig. 2  
3 Push contact with cable into the connector housing (incl. seal/pinch ring combination and backshell)  
until you hear the contact is locked into position.  
Fig. 3  
4 Tighten backshell nut to 1.5 Nm.  
Fig. 4  
30  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Assembly and Installation Guidelines (continued)  
Catalog 889753-3  
Revised 9-2009  
3.2 Connector Latching  
When mating the SOLARLOK connectors, ensure the following:  
I Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked and  
keyed connectors.  
CAUTION:  
The “neutral” designated pin connectors incorporate no keying features and must  
only be used for Serial Interconnection of Photovoltaic Modules.  
The neutral product should not be used where maintaining polarity is critical.  
The polarity of the “neutral” connector must labeled with Part No. 1394725-1 or Part No. 1394725-2  
nearby the connector.  
I The connector system is fully latched only when the latches are flush with the mating connector.  
I After the connector is fully latched, the optional latch locking clip may be snapped into place.  
Fig. 5  
(Female Connector)  
3.3 Disconnecting  
CAUTION: This connector must not be disconnected under load.  
Disconnect circuit from load before unplugging connectors.  
Cable assemblies should be labeled using Tyco Electronics Label, Part No. 1394470-1.  
Unmating of the connector  
CAUTION: Do not disconnect the connector under load!  
1
2
Fig. 6  
1
1 The locking mechanism is opened by depressing the latches.  
2 Pull out the connectors. While depressing the latches,  
disconnect the connector by pulling the connector halves apart.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
31  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Assembly and Installation Guidelines (continued)  
4. Application Examples  
Abb. 7: Serial (Wire Diagram)  
Abb. 8: Parallel (Wire Diagram)  
5. Storage  
6. Tooling  
See Product Specification 108-18701  
I Find available tools for the contact crimping on page 26 (please specify required wire gauge).  
I An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components.  
This tool is used to unlock the contact retention features, after which the contact can be removed  
and re-used if necessary.  
Technical Description  
Fig. 9  
32  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Technical Data (Junction Box and One Pole Plug Connectors)  
Materials  
Socket and Pin Contacts:  
Housing:  
CuZn  
PPO, weatherproof against UV radiation and ozone  
Color  
Connector, Junction Box:  
Black  
Electrical Features  
Withstanding Voltage:  
Current Rating:  
1000 V DC  
up to 25 A  
Յ5 m⍀  
1 m⍀  
Contact Resistance:  
Contact Resistance (typical):  
Protection Class:  
II  
Mechanical Features  
Junction Boxes  
Dimensions:  
Depending on junction box type  
–40 °C to +105 °C  
up to AWG 12  
Temperature Range:  
Wire Size Range:  
Protection Degree:  
IP 65, closed  
Connector  
Dimensions:  
Diameter 18 mm, (diameter 0.71 inch)  
–40 °C to +105 °C  
Temperature Range:  
Wire Size Range:  
Protection Degree:  
Contact Finish:  
Mating Cycles:  
Unmating Force:  
Additional Features:  
AWG 14, AWG 12, AWG 10 stranded wire  
IP 67, mated  
silver plated,  
50, silver plated  
3040 Newton  
Coded housing ensures mating safety  
Contact voltage-proof  
Connector with crimp technology  
Standards  
IEC 61215 Edition 2, 61646, IEC 61730,  
Protection Class II, UL 1703  
Subject to Change.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
33  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Numerical Index  
Part Number  
Page  
Part Number  
Page  
Part Number  
Page  
539630-1  
956297-4  
956297-5  
26  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
21  
6-1394723-5  
6-1394723-6  
1394725-1  
1394725-2  
1394738-1  
1394738-2  
1394738-3  
2
2
31  
31  
17  
1740483-1  
1740483-2  
1740493-1  
1740493-2  
1740657-8  
1740658-1  
1740699-6  
3-1740699-8  
3-1740699-9  
1740700-1  
1740939-2  
1740939-4  
1740939-5  
1740940-3  
1740940-4  
1740969-1  
1740969-2  
1740969-3  
1740971-2  
1740972-1  
1855503-1  
1954283-1  
1954381-1  
1954381-2  
1954381-3  
1954875-3  
1971131-1  
1971131-2  
1971133-1  
1971158-2  
1971569-1  
1981987-1  
1981988-1  
1986164-1  
1986164-2  
1986164-3  
1986165-1  
1986165-2  
1986165-3  
1986166-1  
1986166-2  
1986166-3  
1987002-4  
1987003-3  
1987225-6  
1987252-1  
1987254-2  
1987280-1  
18  
18  
18  
18  
5
5
4
5
5
956297-6  
1-956297-4  
1-956297-5  
1-956297-6  
956298-4  
956298-5  
956298-6  
1-956298-4  
1-956298-5  
1-956298-6  
956299-4  
956299-5  
956299-6  
17  
17, 24,  
25  
17, 24,  
25  
1394738-4  
4
1394738-9  
1-1394738-0  
1394739-1  
1418677-2  
1418867-6  
1534226-1  
1534611-1  
1534611-2  
1534858-1  
1579000-4  
5-1579001-5  
7-1579001-8  
7-1579001-9  
8-1579001-2  
4-1579002-2  
1-1579004-1  
1-1579004-2  
1579007-2  
1579007-5  
1740077-1  
1740077-3  
1740210-1  
1740210-2  
1740210-3  
1740210-4  
1740210-5  
1740210-6  
1740210-7  
1740210-8  
1740210-9  
1-1740210-0  
1-1740210-1  
1-1740210-2  
1740277-1  
1740277-2  
1740300-2  
1740425-5  
1740479-1  
17  
17  
16  
29  
6
16  
16  
16  
27  
26  
26  
26  
26  
26  
14  
14  
14  
14  
14  
27  
27  
27  
4
1-956299-4  
1-956299-5  
1-956299-6  
1102855-3  
21  
21  
26, 27,  
32  
4
26, 28  
13  
23  
23  
23  
9
1394461-1  
1394461-2  
1394461-3  
1394461-4  
14  
14  
14, 22  
14, 22,  
24  
14  
14, 24  
14  
26, 27  
26  
26, 27  
27  
6-1394461-1  
6-1394461-2  
6-1394461-4  
6-1394461-5  
6-1394461-6  
1394462-1  
11  
11  
11  
8
11  
2
27  
2
2
17  
17  
17  
17  
17  
17  
17  
17  
17  
17  
17  
17  
16  
14  
14  
14  
14  
1394462-2  
1394462-3  
2
14, 22,  
24, 25  
14, 22,  
24, 25  
14  
21  
21  
21  
21  
21  
21  
21  
21  
21  
4
1394462-4  
5-1394462-5  
5-1394462-6  
1394465-1  
1394465-2  
1394465-3  
1394465-4  
1394465-5  
1394470-1  
2-1394723-4  
3-1394723-0  
5-1394723-3  
14  
29  
29  
29  
29  
29  
4
6
6
2
29, 31  
2
16  
2
6
18  
2
2
28  
34  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Numerical Index  
Part Number  
Page  
Part Number  
Page  
Part Number  
Page  
1987280-2  
1987280-3  
1987280-4  
1987280-5  
1987281-1  
1987281-2  
1987281-3  
1987281-4  
1987281-5  
1987286-4  
1987286-5  
1987286-6  
1987287-1  
1987287-2  
1987293-3  
1987294-2  
1987376-1  
1987376-2  
1987376-3  
1987376-4  
1987376-5  
1-1987376-1  
1-1987376-2  
28  
28  
28  
28  
28  
28  
28  
28  
28  
15  
15  
15  
15  
15  
10  
2
22  
22  
22  
22  
22  
22  
22  
1-1987376-3  
1-1987376-4  
1-1987376-5  
2-1987376-1  
2-1987376-2  
2-1987376-3  
2-1987376-4  
2-1987376-5  
3-1987376-1  
3-1987376-2  
3-1987376-3  
3-1987376-4  
3-1987376-5  
4-1987376-1  
4-1987376-2  
4-1987376-3  
4-1987376-4  
4-1987376-5  
1987392-1  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
22  
7
1987558-1  
1987558-2  
1987558-3  
1-1987558-1  
1-1987558-2  
1-1987558-3  
1987559-1  
1987559-2  
1-1987559-1  
1-1987559-2  
1987777-1  
1987858-3  
1987982-3  
1987994-1  
1987995-1  
2058453-2  
2058453-3  
2058454-2  
2058454-3  
2058729-1  
2063900-1  
2106207-1  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
6
3
3
5
5
28  
28  
28  
28  
23  
26  
16  
1987392-2  
1987392-3  
1987423-1  
1987459-1  
7
7
16  
6
Disclaimer  
While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure  
the accuracy of the information contained in this catalog, Tyco Electronics cannot assure that this  
information is error free. For this reason, Tyco Electronics does not make any representation or offer any  
guarantee that such information is accurate, correct, reliable or current. Tyco Electronics reserves the  
right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any  
implied warranty regarding the information contained herein, including, but not limited to, the implied  
warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are  
those stated in Tyco Electronics’ Standard Terms and Conditions of Sale. Tyco Electronics will in no  
case be liable for any incidental, indirect or consequential damages arising from or in connection with,  
including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their  
own judgment to evaluate the suitability of a product for a certain purpose and test each product for  
its intended application.  
In case of any potential ambiguities or questions, please don’t hesitate to contact us for clarification.  
www.tycoelectronics.com  
SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks.  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
35  
SOLARLOK Photovoltaic Interconnection System  
Catalog 889753-3  
Revised 9-2009  
Restriction on the Use of Hazardous Substances (RoHS)  
At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more  
than 1.5 million end items/components for RoHS compliance, and issued new part numbers  
where any change was required to eliminate the restricted materials. Part numbers in this catalog  
are identified as:  
Restriction on the Use  
of Hazardous Substances  
(RoHS)  
RoHS Compliant  
Part numbers in this catalog are RoHS Compliant, unless marked otherwise.  
These products comply with European Union Directive 2002/95/EC as amended 1 January 2006  
that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain  
electrical and electronic products sold into the EU as of 1 July 2006.  
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products  
that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical  
accessories.  
Non-RoHS Compliant  
These part numbers are identified with a “” symbol. These products do not comply with the  
material restrictions of the European Union Directive 2002/95/EC.  
5 of 6 Compliant  
A “” symbol identifies these part numbers. These products do not fully comply with the European  
Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not  
contain any of the other five restricted substances above allowable limits). However, these prod-  
ucts may be suitable for use in RoHS applications where there is an application-based exception  
for lead in solders, such as the server, storage, or networking infrastructure exemption.  
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our  
suppliers and represents our current actual knowledge based on the information provided by our  
suppliers. This information is subject to change. For latest compliance status, refer to our website  
referenced below.  
Getting the Information You Need  
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your  
questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available  
with links to more detailed information. You can also submit RoHS questions and receive a  
response within 24 hours during a normal work week. The Support Center also provides:  
I Cross-Reference from Non-compliant to Compliant Products  
I Ability to browse RoHS Compliant Products in our on-line catalog:  
RoHS  
http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do  
Customer  
I Downloadable Technical Data Customer Information Presentation  
Support  
I More detailed information regarding the definitions used above  
Center  
So whatever your questions when it comes to RoHS, we’ve got the  
answers at www.tycoelectronics.com/leadfree  
36  
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.  
Consult Tyco Electronics for latest specifications.  
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Phone: +54-11-4733-2200  
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Phone: +1-905-475-6222  
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Fax:  
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Fax:  
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Phone: +40-21-311-3479/3596  
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Phone: +36-1-289-1016  
Denmark – Glostrup  
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Phone: +7-495-790-7902  
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+36-1-289-1017  
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Fax:  
+7-495-721-1893  
Ireland – Dublin  
Phone: +353-1-866-5612  
Product Information Center:  
Phone: +7-495-790-7902-404  
Egypt – Cairo  
Phone: +202-419-2334  
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Fax:  
+202-417-7647  
Israel – Petach-Tikva  
Phone: +972-3-929-0999  
Slovenia – Ljubljana  
Phone: +386-1561-3270  
Estonia Tartu  
Phone: +372-5138-274  
Fax:  
+972-3-919-1088  
Fax:  
+386-1561-3240  
Fax:  
+372-7400-779  
Italy – Collegno (Torino)  
Phone: +39-011-4012-111  
South Africa – Port Elizabeth  
Phone: +27-41-503-4500  
Finland – Helsinki  
Phone: +358-95-12-34-20  
Fax:  
+39-011-4031-116  
Fax:  
+27-41-581-0440  
Fax:  
+358-95-12-34-250  
Product Information Center:  
Phone: +39-011-4012-428  
Fax:  
+39-011-40-287-428  
Parts of the cover photo were kindly provided by:  
Tyco Electronics AMP GmbH  
AMPèrestr. 12–14  
64625 Bensheim / Germany  
Phone: +49-(0)6251-133-0  
Fax:  
+49-(0)6251-133-1600  
www.tycoelectronics.com  
SOLARLOK, SOLKLIP, TE Logo  
and Tyco Electronics are trademarks.  
© 2009 Tyco Electronics Ltd.  
889753-3 Revised 9-2009 12M ST  

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