2102972-1 [TE]
Crimping Die Assemblies and Supports for COPALUM Lite Sealed Terminals and Splices;
| 型号： | 2102972-1 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | Crimping Die Assemblies and Supports for COPALUM Lite Sealed Terminals and Splices |
| 文件： | 总17页 (文件大小：1081K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
Crimping Die Assemblies and
Supports for COPALUM* Lite
Sealed Terminals and Splices
408-32087
26 JUN 15 Rev K
Nest Wire
Support
Shank
Tongue
Support Tip
Stationary
Die (Nest)
Tongue Support (Used
ONLY with 59877-3,
68009-3, 68010-3,
Anvil Wire
Support
68011-3, and 314948-3)
Moving
Die Anvil
Support Mounting
Screw
Shank
CRIMPING
DIE ASSEMBLY
HYDRAULIC CRIMPING HEAD
(Instruction Sheet)
68006-3
68007-3
68008-3
68009-3
68010-3
69066 (408-2453)
58422-1 (408-9535)
1752787-1 (408-8914)
1752877-1 (408-8956)
---
59877-3
68011-3
314948-3
58422-1 (408-9535)
1752787-1 (408-8914)
Figure 1
1. INTRODUCTION
The crimping die assemblies are designed to be installed into the hydraulic crimping heads listed in Figure 1
and are used to crimp pre-lubed COPALUM Lite sealed terminals and splices shown in Figure 2. The supports
are designed to minimize crimp barrel and wire angle after crimping.
Read these instructions thoroughly before crimping any terminals or splices.
Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY.
NOTE
Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Illustrations and figures are for reference only
and are not drawn to scale.
2. DESCRIPTION
Each crimping die assembly consists of a stationary die (nest) and moving die (anvil), a nest wire support, an
anvil wire support, and an anvil tongue support used only with 59877-3, 68009-3, 68010-3, 68011-3, and
314948-3. See Figure 1. The anvil tongue support is not used with 68006-3, 68007-3, 68008-3 die sets.
3. INSTALLATION
3.1. Support Installation
DANGER
To avoid personal injury, install the supports on the die outside of the crimping head. ALWAYS DISCONNECT electrical and
air supply to the power unit before installing the hydraulic crimping head or supports.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
© 2015 TE Connectivity family of companies
All Rights Reserved
*Trademark
PRODUCT INFORMATION 1-800-522-6752
1 of 17
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
408-32087
Flag
Butt Splice
Straight
Straight Dual Hole
Figure 2
The supports can be placed on the dies and removed as needed.
Each support is keyed to fit only where it is intended. To install a support, align the pins on the support with the
pin holes on the die and tighten the support mounting screw. To remove a support, fully loosen the support
mounting screw and pull the support away from the die.
DANGER
Installing the supports on dies will extend the pinch areas of the dies. BE SURE to keep hands and fingers clear of the
supports while crimping. If necessary, use soft jaw pliers to grip the terminal tongue being careful not to impart damage.
3.2. Die Assembly Installation
For information concerning die installation and general performance of the hydraulic crimping head, refer to the
instruction sheet packaged with the crimping head.
DANGER
To avoid personal injury, ALWAYS DISCONNECT electrical and air supply to power unit before installing the hydraulic
crimping head or die assembly.
In order to achieve proper mating of the dies during installation, ensure that:
The shanks of the dies are offset to the same surface of the die, but that the alignment dots align and face
the operator.
The anvil moves and the nest is stationary.
CAUTION
DO NOT mix dies from different die assemblies (because of inconsistent wearing) – it is important that the dies are used as
the set.
DANGER
To avoid personal injury, make sure to close the yoke of the hydraulic crimping head and fully insert the pin. When operating
the power unit, be careful when handling terminals, splices, or wire near the crimping area of the die assembly.
4. CRIMPING PRODECURE
4.1. Selection
1. Refer to Figure 3 and select the appropriate die assembly and terminal or splice according to the wire.
NOTE
Butt splices will accept the same wire size at either end.
2 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
6
6
6
6
6
6
6
6
6
6
6
69066
69066
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68006-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
69120-1
69120-1
69120-1
69120-1
69120-2
69120-2
69120-2
69120-2
1804700-1
1804700-1
1804700-1
1804700-1
1804700-2
1804700-2
1804700-2
1804700-2
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
110
110
110
110
220
220
220
220
110
110
110
110
220
220
220
220
110
110
110
110
110
110
220
220
220
220
220
8200
8200
8200
8200
8200
8200
8200
8200
1000
1000
1000
1000
1000
1000
1000
1000
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-1
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-1
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
2102568-1
2226092-1
2102568-1
2226092-1
2102568-1
2226092-1
2102568-1
2226092-1
2102568-1
2226092-1
2102568-1
2226092-1
2102568-1
2226092-1
2102568-1
2226092-1
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
Straight, Single Hole
Splice, Butt
58422-1
58422-1
69066
Straight, Single Hole
Splice, Butt
Straight, Single Hole
Splice, Butt
69066
58422-1
58422-1
1752877-1
1752877-1
1752787-1
1752787-1
1752877-1
1752877-1
1752787-1
1752787-1
69066
Straight, Single Hole
Splice, Butt
Straight, Single Hole
Splice, Butt
Straight, Single Hole
Splice, Butt
Straight, Single Hole
Splice, Butt
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
69066
69066
58422-1
58422-1
58422-1
69066
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
69066
69066
58422-1
58422-1
Straight, Dual Hole
Straight, Single Hole
Figure 3 (cont’d)
3 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
6
6
6
6
6
6
6
6
6
6
6
6
6
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
58422-1
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1752787-1
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1752787-1
69066
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68007-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
69120-2
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
69120-2
220
110
110
110
110
110
110
220
220
220
220
220
220
110
110
110
110
110
110
220
220
220
220
220
220
110
110
110
110
110
8200
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
8200
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-2
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-2
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
2226080-1
2102577-1
2102569-1
2226080-1
2102577-1
2102569-1
2226080-1
2102577-1
2102569-1
2226080-1
2102577-1
2102569-1
2226080-1
2102578-1
2102570-1
2226093-1
2102578-1
2102570-1
2226093-1
2102578-1
2102570-1
2226093-1
2102578-1
2102570-1
2226093-1
2102578-1
2102570-1
2226093-1
2102578-1
2102570-1
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
69066
69120-2
8200
69066
69120-2
8200
58422-1
69120-2
8200
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
58422-1
69120-2
8200
58422-1
69120-2
8200
69066
69120-2
8200
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
69066
69120-2
8200
69066
69120-2
8200
58422-1
69120-2
8200
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
58422-1
69120-2
8200
58422-1
69120-2
8200
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
10000
10000
10000
10000
10000
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Figure 3 (cont’d)
4 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
4
4
4
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1752787-1
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1752787-1
69066
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68008-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-1
69120-2
69120-2
69120-2
69120-2
69120-2
69120-2
69120-2
69120-2
69120-2
69120-2
69120-2
110
220
220
220
220
220
220
110
110
110
110
110
110
110
110
110
110
110
110
220
220
220
220
220
220
220
220
220
220
220
10000
10000
10000
10000
10000
10000
10000
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
8200
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-3
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-3
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
---
---
2226093-1
2102578-1
2102570-1
2226093-1
2102578-1
2102570-1
2226093-1
2102579-1
2102964-1
2102972-1
2226094-1
2226098-1
2102571-1
2226081-1
2102579-1
2102964-1
2226094-1
2102571-1
2226081-1
2102579-1
2102964-1
2102972-1
2226094-1
2226098-1
2102571-1
2226081-1
2102579-1
2102964-1
2226094-1
2102571-1
Splice, Butt
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
---
---
---
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
---
---
2217326-4
2217326-4
---
Straight, Dual Hole
Flag
69066
69066
Bent (90°) Flag
Hammerhead
69066
2217326-4
---
69066
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
69066
2217326-4
---
69066
58422-1
58422-1
58422-1
58422-1
58422-1
69066
2217326-4
2217326-4
2217326-4
2217326-4
---
Straight, Dual Hole
Flag
Hammerhead
Straight, Single Hole
Splice, Butt
2217326-4
2217326-4
---
Straight, Dual Hole
Flag
69066
69066
Bent (90°) Flag
Hammerhead
69066
2217326-4
---
69066
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
69066
2217326-4
---
69066
58422-1
58422-1
58422-1
58422-1
2217326-4
2217326-4
2217326-4
2217326-4
Straight, Dual Hole
Flag
Hammerhead
Straight, Single Hole
Figure 3 (cont’d)
5 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
2
2
58422-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
69066
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68009-3
68010-3
68010-3
68010-3
68010-3
68010-3
69120-2
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
69120-1
220
110
110
110
110
110
110
110
110
110
110
110
110
220
220
220
220
220
220
220
220
220
220
220
220
110
110
110
110
110
8200
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
8200
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-4
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-4
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
---
2226081-1
2102579-1
2102964-1
2102972-1
2226094-1
2226098-1
2102571-1
2226081-1
2102579-1
2102964-1
2226094-1
2102571-1
2226081-1
2102579-1
2102964-1
2102972-1
2226094-1
2226098-1
2102571-1
2226081-1
2102579-1
2102964-1
2226094-1
2102571-1
2226081-1
2102580-1
2102965-1
2102973-1
2226095-1
2226099-1
Splice, Butt
Straight, Dual Hole
Flag
2217326-4
2217326-4
---
2
2
Bent (90°) Flag
Hammerhead
2
2217326-4
---
2
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2
2217326-4
---
2
2
2217326-4
2217326-4
2217326-4
2217326-4
---
Straight, Dual Hole
Flag
2
2
Hammerhead
2
Straight, Single Hole
Splice, Butt
2
2
2217326-4
2217326-4
---
Straight, Dual Hole
Flag
2
2
Bent (90°) Flag
Hammerhead
2
2217326-4
---
2
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2
2217326-4
---
2
2
2217326-4
2217326-4
2217326-4
2217326-4
---
Straight, Dual Hole
Flag
2
2
Hammerhead
2
Straight, Single Hole
Splice, Butt
2
1/0
1/0
1/0
1/0
1/0
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
69066
69120-1
8200
69066
69120-1
8200
Bent (90°) Flag
Hammerhead
69066
69120-1
8200
2217326-5
---
69066
69120-1
8200
Bent (90°) Hammerhead
Figure 3 (cont’d)
6 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
69066
69066
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
69120-1
69120-1
110
110
110
110
110
110
110
220
220
220
220
220
220
220
220
220
220
220
110
110
110
110
110
110
110
110
110
110
110
110
8200
8200
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217326-5
---
2102572-1
2226082-1
2102580-1
2102965-1
2226095-1
2102572-1
2226082-1
2102965-1
2102973-1
2226095-1
2226099-1
2102572-1
2226082-1
2102580-1
2102965-1
2226095-1
2102572-1
2226082-1
2102580-1
2102965-1
2102973-1
2226095-1
2226099-1
2102572-1
2226082-1
2102580-1
2102965-1
2226095-1
2102572-1
2226082-1
Straight, Single Hole
Splice, Butt
58422-1
58422-1
58422-1
58422-1
58422-1
69066
69120-1
8200
2217326-5
2217326-5
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
69120-1
8200
69120-1
8200
Hammerhead
Straight, Single Hole
Splice, Butt
69120-1
8200
69120-1
8200
69120-2
8200
2217326-5
---
Flag
69066
69120-2
8200
Bent, (90°) Flag
Hammerhead
Bent, (90°) Hammerhead
Straight, Single Hole
Splice, Butt
69066
69120-2
8200
2217326-5
---
69066
69120-2
8200
69066
69120-2
8200
2217326-5
---
69066
69120-2
8200
58422-1
58422-1
58422-1
58422-1
58422-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
69120-2
8200
2217326-5
2217326-5
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
69120-2
8200
69120-2
8200
Hammerhead
Straight, Single Hole
Splice, Butt
69120-2
8200
69120-2
8200
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
Bent, (90°) Flag
Hammerhead
Bent, (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2217326-5
---
2217326-5
---
2217326-5
2217326-5
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
Hammerhead
Straight, Single Hole
Splice, Butt
Figure 3 (cont’d)
7 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
1752877-1
58422-1
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68010-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
69120-1
220
220
220
220
220
220
220
220
220
220
220
220
110
110
110
110
110
110
110
220
220
220
220
220
220
220
110
110
110
110
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
8200
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-5
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-5
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217326-5
2217326-5
---
2102580-1
2102965-1
2192973-1
2226095-1
2226099-1
2102572-1
2226082-1
2102580-1
2102965-1
2226095-1
2102572-1
2226082-1
2102581-1
2102966-1
2102974-1
2226096-1
2226100-1
2102573-1
2226083-1
2102581-1
2102966-1
2102974-1
2226096-1
2226100-1
2102573-1
2226083-1
2102581-1
2102966-1
2102974-1
2226096-1
Straight, Dual Hole
Flag
Bent, (90°) Flag
Hammerhead
2217326-5
---
Bent, (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2217326-5
---
2217326-5
2217326-5
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
Hammerhead
Straight, Single Hole
Splice, Butt
2217326-6
2217326-5
---
Straight, Dual Hole
Flag
58422-1
69120-1
8200
58422-1
69120-1
8200
Bent, (90°) Flag
Hammerhead
58422-1
69120-1
8200
2217326-5
---
58422-1
69120-1
8200
Bent, (90°) Hammerhead
Straight, Single Hole
Splice, Butt
58422-1
69120-1
8200
2217326-5
---
58422-1
69120-1
8200
58422-1
69120-2
8200
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
58422-1
69120-2
8200
58422-1
69120-2
8200
Bent, (90°) Flag
Hammerhead
58422-1
69120-2
8200
2217326-5
---
58422-1
69120-2
8200
Bent, (90°) Hammerhead
Straight, Single Hole
Splice, Butt
58422-1
69120-2
8200
2217326-5
---
58422-1
69120-2
8200
1752787-1
1752787-1
1752787-1
1752787-1
1804700-1
1804700-1
1804700-1
1804700-1
10000
10000
10000
10000
2217326-5
2217326-5
---
Straight, Dual Hole
Flag
Bent, (90°) Flag
Hammerhead
2217326-5
Figure 3 (cont’d)
8 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
58422-1
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
68011-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
59877-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
1804700-1
1804700-1
1804700-1
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
1804700-2
69120-1
110
110
110
220
220
220
220
220
220
220
110
110
110
220
220
220
110
110
110
220
220
220
110
110
110
110
110
110
110
220
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
8200
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-6
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-6
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-7
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
---
2226100-1
2102573-1
2226083-1
2102581-1
2102966-1
2102974-1
2226096-1
2226100-1
2102573-1
2226083-1
2102582-1
2102574-1
2226084-1
2102582-1
2102574-1
2226084-1
2102582-1
2102574-1
2226084-1
2102582-1
2102574-1
2226084-1
2102583-1
2102968-1
2102976-1
2226097-1
2226101-1
2102575-1
2226085-1
2102583-1
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2217326-6
---
2217326-6
2217326-6
---
Straight, Dual Hole
Flag
Bent (90°) Flag
Hammerhead
2217326-6
---
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2217326-6
---
2217326-6
2217326-6
---
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
58422-1
69120-1
8200
58422-1
69120-1
8200
58422-1
69120-2
8200
2217326-7
2217326-7
---
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
58422-1
69120-2
8200
58422-1
69120-2
8200
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
58422-1
1804700-1
1804700-1
1804700-1
1804700-2
1804700-2
1804700-2
69120-1
10000
10000
10000
10000
10000
10000
8200
2217326-7
2217326-7
---
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
2217326-7
2217326-7
---
Straight, Dual Hole
Straight, Single Hole
Splice, Butt
2217326-8
2217326-8
---
Straight, Dual Hole
Flag
58422-1
69120-1
8200
58422-1
69120-1
8200
Bent (90°) Flag
Hammerhead
58422-1
69120-1
8200
2217326-8
---
58422-1
69120-1
8200
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
58422-1
69120-1
8200
2217326-8
---
58422-1
69120-1
8200
58422-1
69120-2
8200
2217326-8
Straight, Dual Hole
Figure 3 (cont’d)
9 of 17
Rev K
408-32087
TOOL
TERMINAL
ANVIL
WIRE
SIZE
(AWG)
NEST
WIRE
SUPPORT
ANVIL
WIRE
SUPPORT
TONGUE
SUPPORT
(STRAIGHT
TONGUE)
HYDR
HEAD
DIE
SET
HYDR
PUMP
PUMP
VOLT
HYDR
PRESS
TE PART
NO.
DESCRIPTION
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
58422-1
58422-1
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
314948-3
69120-2
69120-2
220
220
220
220
220
220
110
110
110
110
110
110
110
220
220
220
220
220
220
220
8200
8200
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217323-7
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217324-8
2217326-8
---
2102968-1
2102976-1
2226097-1
2226101-1
2102575-1
2226085-1
2102583-1
2102968-1
2102976-1
2226097-1
2226101-1
2102575-1
2226085-1
2102583-1
2102968-1
2102976-1
2226097-1
2226101-1
2102575-1
2226085-1
Flag
Bent (90°) Flag
Hammerhead
58422-1
69120-2
8200
2217326-8
---
58422-1
69120-2
8200
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
58422-1
69120-2
8200
2217326-8
---
58422-1
69120-2
8200
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1752787-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
1804700-1
69120-2
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
2217326-8
2217326-8
---
Straight, Dual Hole
Flag
Bent (90°) Flag
Hammerhead
2217326-8
---
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
2217326-8
---
2217326-8
2217326-8
---
Straight, Dual Hole
Flag
69120-2
69120-2
Bent (90°) Flag
Hammerhead
69120-2
2217326-8
---
69120-2
Bent (90°) Hammerhead
Straight, Single Hole
Splice, Butt
69120-2
2217326-8
---
69120-2
Figure 3 (end)
2. Cut the end of the wire perpendicular to the wire; the shape of the wire may be distorted, but can be
formed back into a circular shape.
3. Strip the wire according to the Application Specification 114-32098. DO NOT nick or cut the wire
strands.
4. There are two approved methods for crimping the terminals and splices using these die assemblies
and hydraulic crimping heads when not using the spring-loaded tongue support. These two methods
are as follows. The spring-loaded tongue support will interfere with the terminal while loading the
terminal using these procedures.
4.2. Terminal
IMPORTANT: To ensure a quality crimp, gage the die assembly at the beginning of a run, after changing a die
assembly — and then periodically during the run. Refer to Paragraph 6.2 for gaging instructions.
NOTE
Terminals are pre-lubed to reduce sticking of the terminal in the dies.
The first (preferred) method is:
1. Insert the properly stripped wire fully into the wire barrel of the terminal. Ensure that there are no
exposed strands.
10 of 17
Rev K
408-32087
CAUTION
The wire must avoid being moved after it is inserted. The wire should not be rotated or pulled out after it is fully inserted. This
could lead to an improperly terminated wire.
2. Position the terminal in the stationary die (nest) with the locating shoulder of the tongue resting
against the die, with the crimping head yoke closed and pin fully inserted.
BE SURE to align the terminal tongue using the scribe lines on the nest. See Figure 4.
NOTE
Make sure that the terminal is positioned so that the crimper of the moving die (anvil) will crimp the wire barrel of the terminal.
See Figure 4.
3. Holding the wire in place and fully inserted, activate the power unit to complete the crimp.
4. Remove the crimped terminal from the die assembly.
NOTE
If the terminal sticks in the die after crimping, apply a rocking action to remove it from the die. Initial force required to break
loose or release terminal from the die will be higher with clean or new dies. It is acceptable to add spray dry lubricant to clean
or new die to reduce initial force of removing crimped terminal.
NOTE: This view is for 59877-3, 68009-3,
68010-3, 68011-3, and 314948-3 only.
Terminal Tongue
Aligned with
Scribe Lines
Terminal Shoulder
Resting Against the
Side of the Nest
Spring-Loaded
Support Maintaining
Terminal Alignment
Figure 4
The second (alternate) method is:
NOTE
This method is only slightly different than the first (preferred) method. The difference is when the wire is inserted into the wire
barrel.
1. Position the terminal in the stationary die (nest) with the locating shoulder of the tongue resting
against die, with the crimping head yoke closed and pin fully inserted.
BE SURE to align the terminal tongue using the scribe lines on the nest.
NOTE
Make sure that the terminal is positioned so that the crimper of the moving die (anvil) will crimp the wire barrel of the terminal.
See Figure 4.
2. Jog the power unit to advance the ram to hold the terminal in place. Make sure not to deform the wire
barrel; otherwise, it may be difficult to insert the wire into the wire barrel of the terminal.
3. Insert the properly stripped wire fully into the wire barrel of the terminal. Ensure that there are no
exposed strands.
CAUTION
The wire must avoid being moved after it is inserted. The wire should not be rotated or pulled out after it is fully inserted. This
could lead to an improperly terminated wire.
11 of 17
Rev K
408-32087
4. Holding the wire in place and fully inserted, activate the power unit to complete the crimp.
5. Remove the crimped terminal from the die assembly.
NOTE
If the terminal sticks in the die after crimping, apply a rocking action to remove it from the die. Initial force required to break
loose or release terminal from the die will be higher with clean or new dies. It is acceptable to add spray dry lubricant to clean
or new die to reduce initial force of removing crimped terminal.
When using the spring-loaded tongue support, proceed as follows:
CAUTION
Make sure the yoke is closed, and the yoke pin is fully inserted before crimping. If the yoke is open or the pin in not fully
inserted, the crimping motion may damage the dies and crimping head.
1. Pull the yoke pin and open the yoke on the crimping head.
2. Insert the properly stripped wire fully into the wire barrel of the terminal. Ensure that there are no
exposed strands.
CAUTION
The wire must avoid being moved after it is inserted. The wire should not be rotated or pulled out after it is fully inserted. This
could lead to an improperly terminated wire.
3. Position the terminal in the stationary die (nest) and align the terminal tongue with the scribe lines.
4. Pivot the crimping head yoke closed while maintaining the position of the terminal. The terminal
tongue will contact the spring-loaded support.
5. Replace the yoke pin and make sure it is fully inserted.
6. Recheck the alignment of the terminal, make sure the terminal locating shoulder is resting against the
side of the stationary die (nest), and make sure the wire is fully inserted into the terminal.
7. Make sure hands and fingers are clear of the die and supports.
8. Holding the wire in place and fully inserted, activate the power unit to complete the crimp.
9. Remove the crimped terminal from the die assembly.
NOTE
If the terminal sticks in the die after crimping, apply a rocking action to remove it from the die. Initial force required to break
loose or release terminal from the die will be higher with clean or new dies. It is acceptable to add spray dry lubricant to clean
or new die to reduce initial force of removing crimped terminal.
4.3. Splice
IMPORTANT: To ensure a quality crimp, gage the die assembly at the beginning of a run, after changing a die
assembly — and then periodically during the run. Refer to Paragraph 6.2 for gaging instructions.
CAUTION
Remove the tongue supports from the dies before crimping the splices.
The first (preferred) method is:
1. Insert the properly stripped wire fully into the wire barrel of the splice. Ensure that there are no
exposed strands.
CAUTION
The wire must avoid being moved after it is inserted. The wire should not be rotated or pulled out after it is fully inserted. This
could lead to an improperly terminated wire.
2. Position the splice in the stationary die (nest) with the splice shoulder resting against the side of the
die. Orient the part marking as shown in Figure 5.
12 of 17
Rev K
408-32087
NOTE
Make sure that the splice is properly aligned in the stationary die (nest) so that the moving die (anvil) will crimp the wire barrel
of the splice.
3. Holding the wire in place, activate the power unit to complete the first wire barrel crimp.
4. When the first wire barrel crimp is completed, remove the crimping head pin, open the yoke, and
remove the splice.
5. To crimp the other wire barrel of the splice:
a. First close the yoke and replace the yoke pin.
b. Rotate the splice or crimping head 180° and position the splice in the stationary die (nest) with the
splice shoulder of the uncrimped portion resting against the side of the die.
c. Orient the part marking as shown in Figure 5.
d. Follow the same steps used to crimp the first wire barrel (Step 1 through Step 5).
The second (alternate) method is:
NOTE
This method is only slightly different than the first (preferred) method. The difference is when the wire is inserted into the wire
barrel.
1. Position the splice in the stationary die (nest) with the splice shoulder resting against the side of the
die. Orient the part marking as shown in Figure 5.
CAUTION: Tongue Supports Must be
Removed in Order to Crimp Splices
Marking Oriented
as Shown
Splice Shoulder Resting
Against Side of Die
Figure 5
2. Jog the power unit to advance the ram to hold the splice in place. Make sure not to deform the wire
barrel; otherwise, it may be difficult to insert the wire into the wire barrel of the splice.
3. Insert the properly stripped wire fully into wire barrel of the splice. Ensure that there are no exposed
strands.
CAUTION
The wire must avoid being moved after it is inserted. The wire should not be rotated or pulled out after it is fully inserted. This
could lead to an improperly terminated wire.
4. Holding the wire in place, activate the power unit to complete the other wire barrel crimp.
5. When the wire barrel crimp is completed, remove the crimping head pin, open yoke, and remove the
splice.
6. To crimp the other wire barrel of the splice:
a. First close the yoke and replace the yoke pin.
13 of 17
Rev K
408-32087
b. Rotate the splice or crimping head 180° and position the splice in the stationary die (nest) with the
splice shoulder of the uncrimped portion resting against the side of the head.
c. Orient the part marking as shown in Figure 5.
d. Follow the same steps used to crimp the first wire barrel (Step 1 through Step 5).
5. CRIMP INSPECTION
Refer to Application Specification 114-32098 for detailed criteria to check that the crimp is applied properly.
The crimp inspection mark (created by the die assembly) on the terminal or splice can be used as a visual
indicator of an acceptable termination, but it does not indicate that the crimp is not acceptable. If the crimp
inspection mark is centered in the crimp area and is evenly and distinctly formed, the crimp is considered
properly applied; however, if it is not:
Refer to Figure 3 to verify that the proper terminal or splice and die combination according to the wire size
was used,
Verify that the dies fully bottom during the crimp cycle, and
Ensure that the die assembly is dimensionally correct as specified in Paragraph 6.2.
6. MAINTENANCE AND INSPECTION
Each die assembly is inspected before shipment. It is recommended that the die assembly be inspected
immediately upon arrival at your facility to ensure that it conforms to the dimensions provided in the customer
drawings and that it has not been damaged during shipment.
6.1. Daily Maintenance
Each operator of the power unit must be made aware of —and responsible for— the following steps of daily
maintenance.
1. Remove dust, dirt, and other contaminants with a clean brush, or a soft, lint-free cloth. DO NOT use
objects that could damage the dies.
2. When the dies are not in use, mate them and store in a clean dry area.
6.2. Gaging the Die Assembly
NOTE
It is highly recommended to gage the die assembly at the beginning of a run, after changing a die assembly — and then
periodically during the run.
NOTE
Be sure to remove the supports prior to gaging the die assemblies.
Inspect the wire barrel section and insulation sealing section of the crimping chamber using plug gages that
conform to the measurements provided in Figure 7 and Figure 8 as follows:
NOTE
Gages can be purchased from:
Pennoyer-Dodge Company
6650 San Fernando Road, Glendale, CA 91201
(e-mail sales@pdgage.com.).
1. Mate the dies until it is evident that they have bottomed. Hold the dies in this position.
2. Align the GO element of the plug gage with the crimping chamber. Push the element straight into the
crimping chamber as shown in Figure 9. The GO element must pass completely through the crimping
chamber.
3. Align the NO-GO element with the crimping chamber and try to insert it straight into the crimping
chamber. The NO-GO element may start entry, but must not pass completely through as shown in
Figure 9.
If the crimping chamber conforms to the gage inspection, the die assembly is considered dimensionally correct.
If not, the die assembly must be replaced.
14 of 17
Rev K
408-32087
6.3. Periodic Inspection
Regular inspections should be performed by quality control personnel. A record of scheduled inspections
should remain with the dies and/or be supplied to personnel responsible for the dies. Although
recommendations call for at least one inspection a month, the inspection frequency should be based on the
amount of use, ambient working conditions, operator training and skill, and established company standards.
This inspection should be performed as follows:
1. Remove all lubrication and accumulated film by immersing the die assembly in a suitable commercial
degreaser that will not affect the painted alignment dots.
2. Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas. If damage is evident,
the die assembly must be replaced.
7. REPLACEMENT AND REPAIR (Figure 6)
Order die assemblies through your TE Representative, or call 1-800-526-5142, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
8. REVISION SUMMARY
Changed product name in all instances
5
7
8
2
1
6
4
DIE ASSEMBLY
ITEM
68006-3
68007-3
2-312309-1
2-307465-1
---
68008-3
2-312309-2
2-307465-2
---
68009-3
2-312309-3
2-307465-3
2217326-4
2217323-4
2217324-4
2217998-1
3-21028-2
Figure 6
68010-3
2-312309-4
2-307465-4
2217326-5
2217323-5
2217324-5
2217998-1
3-21028-2
68011-3
2-312309-5
2-307465-5
2217326-6
2217323-6
2217324-6
2217998-1
3-21028-2
59877-3
2-312309-6
2-307465-6
2217326-7
2217323-7
2217324-7
2217998-1
3-21028-2
314948-3
314951-3
1
2
4
5
6
7
8
2-312309-0
2-307465-0
---
2-307465-6
2217326-8
2217323-7
2217324-8
2217998-1
3-21028-2
2217323-1
2217324-1
---
2217323-2
2217324-2
---
2217323-3
2217324-3
---
---
---
---
15 of 17
Rev K
408-32087
NO-GO
Gage Element
GO
Gage Element
R
C
25.4 [1.00]
Min Typ
Suggested Plug Gage Design for
Wire Barrel Section of Crimping Chamber
Die Closure
Configuration
GAGE ELEMENT
DIE
ASSEMBLY
C
R
(EXPOSED LENGTH)
RADIUS (MAX)
GO
NO-GO
59877-3
68006-3
68007-3
68008-3
68009-3
68010-3
68011-3
314948-3
7.518-7.526 [.2960-.2963]
2.870-2.877 [.1130-.1133]
3.200-3.208 [.1260-.1263]
3.937-3.944 [.1550-.1553]
5.003-5.011| [.1970-.1973]
6.197-6.205 [.2440-.2443]
7.924-7.932 [.3120-.3123]
9.550-9.558 [.3760-.3763]
7.769-7.772 [.3059-.3060]
3.045-3.048 [.1199-.1200]
3.375-3.378 [.1329-.1330]
4.112-4.114 [.1619-.1620]
5.179-5.181 [.2039-.2040]
6.372-6.375 [.2509-.2510]
8.100-8.102 [.3189-.3190]
9.802-9.804 [.3859-.3860]
Figure 7
9.91 [.390]
6.35 [.250]
6.35 [.250]
6.35 [.250]
9.91 [.390]
9.91 [.390]
9.91 [.390]
9.91 [.390]
7.62 [.300]
3.18 [.125]
3.556 [.140]
4.34 [.171]
5.54 [.218]
6.73 [.265]
7.52 [.296]
8.13 [.320]
NO-GO
W
GO
Gage Element
Gage Element
R
25.4 [1.00]
Min Typ
Die Closure
Configuration
Suggested Plug Gage Design for
Insulation Sealing Section of Crimping Chamber
GAGE ELEMENT
DIE
ASSEMBLY
W TIP
WIDTH (MAX)
R
RADIUS (MAX)
GO
NO-GO
59877-3
68006-3
68007-3
68008-3
68009-3
68010-3
68011-3
314948-3
16.205-16.213 [.6380-.6383]
6.248-6.256 [.2460-.2463]
7.518-7.526 [.2960-.2963]
9.195-9.202 [.3620-.3623]
11.379-11.387 [.4480-.4483]
13.818-13.825 [.5440-.5443]
15.037-15.044 [.5920-.5923]
16.205-16.213 [.6380-.6383]
16.558-16.561 [.6519-.6520]
6.601-6.604 [.2599-.2600]
7.871-7.874 [.3099-.3100]
9.548-9.550 [.3759-.3760]
11.732-11.735 [.4619-.4620]
14.171-14.173 [.5579-.5580]
15.390-.15.392 [.6059-.6060]
16.15 [.636]
6.20 [.244]
7.47 [.294]
9.14 [.360]
11.33 [.446]
13.77 [.542]
14.99 [.590]
16.15 [.636]
8.08 [.318]
3.10 [.122]
3.73 [.147]
4.57 [.180]
5.66 [.223]
6.88 [.271]
7.49 [.295]
8.08 [.318]
16.558-16.561 [.6519-.6520]
Figure 8
16 of 17
Rev K
408-32087
Inspection of
Wire Barrel Section of Crimping Chamber
Inspection of
Insulation Sealing Section of Crimping Chamber
Insulation Sealing
Section of Crimping
Chamber
Wire Barrel Section of
Crimping Chamber
Dies are Bottomed but
Not Under Pressure
Dies are Bottomed but
Not Under Pressure
Plug Gage
Plug Gage
Front of Die
Assembly
Back of Die
Assembly
“GO” Gage Element Must
Pass Completely Through
Crimping Chamber
“GO” Gage Element Must
Pass Completely Through
Crimping Chamber
“NO-GO” Gage Element May
Enter Partially, But Must Not
Pass Completely Through
Crimping Chamber
“NO-GO” Gage Element May
Enter Partially, But Must Not
Pass Completely Through
Crimping Chamber
Figure 9
17 of 17
Rev K
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