408-8040 [TE]
Printed Circuit (PC) Board Pins and Disconnect Receptacle Contacts;
| 型号： | 408-8040 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | Printed Circuit (PC) Board Pins and Disconnect Receptacle Contacts PC |
| 文件： | 总11页 (文件大小：696K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Application Specification
.058 and .093 Diameter
Printed Circuit (PC) Board Pins and
Disconnect Receptacle Contacts
114-1008
16 DEC 16 Rev K1
NOTE
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].
Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and
illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of .058 and .093 diameter pc board pins and
disconnect receptacle contacts. The pins are available in solid or formed press-fit and clinch fit. The pins
feature a pin body, bead, and cutoff tab. The bead ensures proper insertion depth of the pin when inserted into
the pc board. The clinch fit pin has legs that clinch the pc board for stability. The receptacle contact features a
wire barrel with serrations, insulation barrel, and mating barrel. The pin must be soldered to the pc board and
the receptacle contact must be crimped onto wire. The pin and receptacle contact mates for quick disconnect of
single-circuit wire-to-board connections.
The pins and receptacle contacts are available in loose pieces for application using hand tools and strip form
for application using semi-automatic and automatic machines.
When corresponding with personnel, use the terminology provided in this specification to facilitate inquiries for
information. Basic terms and features of this product are provided in Figure 1.
Press-Fit Pin
Clinch Fit Pin
Legs
Pin Body
Bead
Cutoff Tab
Receptacle Contact
Mating
Barrel
Insulation
Barrel
Wire Barrel
with Serrations
Wire Barrel
with Serrations
Figure 1
2. REFERENCE MATERIAL
2.1. Revision Summary
Revisions to this application specification include:
Updated specification to corporate requirements
Added “max” to dimension for front bellmouth, and corrected wire sizes in Paragraph 3.6
Modified documents in Paragraph 2.5, and modified tooling in Section 5
2.2. Customer Assistance
Reference Product Base Part Number 61137 and Product Code 1330 are representative of .058 and .093
diameter pc board pins and disconnect receptacle contacts. Use of these numbers will identify the product line
and help you to obtain product and tooling information. Such information can be obtained through a local
Representative, by visiting our website at www.te.com, or by calling PRODUCT INFORMATION or the
TOOLING ASSISTANCE CENTER at the numbers at the bottom of this page.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
© 2016 TE Connectivity family of companies
All Rights Reserved
*Trademark
PRODUCT INFORMATION 1-800-522-6752
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TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
114-1008
2.3. Drawings
Customer Drawings for product part numbers are available from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied, the information contained in the Customer Drawings takes priority.
2.4. Specifications
Product specifications (108-series) provides product performance and test results. Specifications available for
this product are:
108-1025 .058 Diameter PC Board Disconnect System
108-1059 .093 Diameter PC Board Disconnect System
2.5. Instructional Material
Instruction sheets (408-series) provide product assembly instructions or tool setup and operation procedures.
Instruction sheets available that pertain to this product are:
408-7345 Hand Crimping Tool 90135-2
408-7698 Hand Crimping Tool 90314-1
408-7850 Hand Crimping Tool 90131-4
408-7914 Hand Crimping Tool 90205-2
408-7951 Hand Crimping Tool 90204-4
408-7963 Application and Maintenance for Hand Crimping Tool 90221-2
408-8025 Miniature Quick-Change Applicator (Side Feed Type)
408-8039 Heavy Duty Miniature Quick-Change Applicators (End-Feed Type) with Mechanical or Air
Feed Systems
408-8040 Heavy Duty Miniature Quick-Change Applicators (Side-Feed Type) with Mechanical or Air
Feed Systems
409-5128 AMP-O-LECTRIC* Model “K” Terminating Machines 471273-[ ]
409-5842 AMP-O-LECTRIC Model “G” Terminating Machines 354500-[ ]
409-10047 AMP 3K* Terminating Machines 1725950-[ ] and AMP 5K* Terminating Machines 1725900-[ ]
409-10089 AccuSerter 2 Insertion Machines 1976500-[ ]
409-10093 Pin-Barrel Insertion Module 2031100-1
409-10204 AMP 3K/40* 2161400-[ ] CE Terminating Machines and AMP 5K/40* 216500-[ ] CE
Terminating Machines
3. REQUIREMENTS
3.1. Safety
Do not stack product shipping containers so high that the containers buckle or deform.
3.2. Storage
Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product
material.
Shelf Life
The product should remain in the shipping containers until ready for use to prevent deformation to
components. The product should be used on a first in, first out basis to avoid storage contamination that
could adversely affect performance.
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114-1008
Chemical Exposure
Do not store product near any chemical listed below as they may cause stress corrosion cracking in the
material.
Alkalies
Amines
Ammonia
Citrates
Nitrites
Phosphates Citrates
Sulfur Nitrites
Sulfur Compounds
Tartrates
Carbonates
3.3. PC Board
The pc board thickness and placement of the holes must meet the dimensions given in Figure 2.
Press-Fit Pin
Clinch Fit Pin
Type D
Type A
Type B
Type C
Type E
W
X
W
X
Y
Y
PC Board Layout
Z
Z
Note: Not to Scale
PIN
PC BOARD
DIMENSION
DIMENSION
Z
DESCRIPTION DIAMETER TYPE
THICKNESS
HOLE DIAMETER
W
X
Y
09.14 [.360]
12.32 [.485]
5.33 [.210] 2.41 [.095]
1.17-1.27 [.046-.050]
1.588 [.0625]
or
2.380 [.0937]
A
1.47-1.57 [.058-.062]
1.68-1.78 [.066-.070]
3.18 [.125]
Min
09.14 [.360] 5.33 [.210] 2.41 [.095]
09.14 [.360] 5.33 [.210] 2.41 [.095]
Press Fit
.058
1.588 [.0625]
or
2.380 [.0937]
B
C
1.17-1.27 [.046-.050]
1.40-1.55 [.055-.061]
1.70-1.85 [.067-.073]
07.87 [.310] 5.33 [.210] 2.41 [.095]
07.87 [.310] 5.33 [.210] 2.41 [.095]
1.588 [.0625]
4.44 [.175]
.058
.093
Clinch Fit
1.588 [.0625] 1.17-1.27 [.046-.050] 4.44 [.175]
001.19 [.047] 1.40-1.55 [.055-.061] 5.08 [.200]
1.588 [.0625] 1.70-1.85 [.067-.073] 4.44 [.175]
D
E
10.41 [.410] 7.75 [.305] 2.92 [.115]
Figure 2
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114-1008
3.4. Soldering
Guidelines
The pins can be soldered using wave soldering techniques. The temperatures and exposure time must be
within the ranges specified in Figure 3.
SOLDERING PROCESS
TEMPERATURE
260°C [500°F]
Figure 3
TIME (At Max Temperature)
Wave
5 Seconds
Flux Selection
Pins must be fluxed prior to soldering with a mildly-active, rosin base flux. Selection of the flux will depend
on the type of pc board and other components mounted on the board. Additionally, the flux must be
compatible with the wave solder line, manufacturing, health, and safety requirements. Fluxes that are
compatible with these pins are provided in Figure 4.
COMMERCIAL DESIGNATION
TYPE
ACTIVITY
RESIDUE
ALPHA
KESTER
RMA
Mild
Noncorrosive
611
186
Figure 4
Cleaning
After soldering, removal of fluxes, residues, and activators is necessary. Consult with the supplier of the
solder and flux for recommended cleaning solvents. Common cleaning solvents with times and
temperatures that will not affect these pins are specified in Figure 5.
CLEANER
TIME
(Minutes)
TEMPERATURE
(Max)
NAME
TYPE
ALPHA 2110
Aqueous
Solvent
Solvent
Solvent
Aqueous
Aqueous
Aqueous
Aqueous
Solvent
1
5
1
132°C [270°F]
100°C [212°F]
Ambient Room
BIOACT EC-7
Butyl CARBITOL
Isopropyl Alcohol
KESTER 5778
KESTER 5779
LONCOTERGE 520
LONCOTERGE 530
Terpene
5
100°C [212°F]
Figure 5
NOTE
If a particular cleaning solvent is not listed, contact PRODUCT INFORMATION at the number at the bottom of page 1 for
advice.
DANGER
Consideration must be given to toxicity and other safety requirements recommended by the solvent manufacturer. Refer to the
manufacturer's material safety data sheet (MSDS) for characteristics and handling of cleaners. Trichloroethylene and
methylene chloride is not recommended because of harmful occupational and environmental effects. Both are carcinogenic
(cancer-causing).
ALPHA, BIOACT, CARBITOL, KESTER, and LONCOTERGE are trademarks of their respective owners.
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114-1008
Drying
When drying cleaned assemblies and pc boards, make certain that temperature limitations are not
exceeded: -55 to 105°C [-67 to 221°F] for standard temperature products. Excessive temperatures may
cause pin degradation.
3.5. Pin Insertion
Carrier Cutoff Tab
The pin cutoff tab must not exceed the dimension given in Figure 7.
0.25 [.010] Max
Cutoff Tab
Figure 6
Inspection
— Leg protrusion (including the cutoff tab) must meet dimension given in Figure 7.
For the clinch fit pin, the width of the legs must meet dimension given in Figure 7.
— The bead of the pin must be in contact with the pc board.
— The pin must be perpendicular to the pc board to a maximum of 5 degrees.
— The pin must not be able to rotate, nor exhibit looseness, when torque is applied by finger force.
Press Fit Pin
Clinch Fit Pin
5° Max
5° Max
Bead
Bead
Y
Y
Z
PIN
DIMENSION
PC BOARD
THICKNESS
DESCRIPTION
DIAMETER
TYPE
A, B
C
Y
Z
1.588 [.0625]
2.380 [.0937]
1.588 [.0625]
1.588 [.0625]
001.19 [.047]
1.588 [.0625]
Figure 7
1.65-2.79 [.065-.110]
1.65-2.16 [.065-.085]
0.38-1.42 [.015-.056]
1.27 [.050] Max
—
Press Fit
.058
—
2.79 0.51 [.110 .020]
2.92 [.115] Max
3.55 [.140] Max
2.79 0.51 [.110 .020]
.058
.093
Clinch Fit
D
1.14 [.045] Max
E
0.38-1.42 [.015-.056]
— The inserted pin must have solder fillets evenly formed around each leg.
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114-1008
3.6. Wire Selection and Preparation
The receptacle contacts accept a stranded wire size range of 28 to 17 AWG and tinsel wire with an insulation
diameter between 0.81 and 2.79 [.032 and .110].
The wire strip length must be between 3.56 and 0.39 [.140 and.0155]. Reasonable care must be taken during
the stripping operation to ensure the wire is not nicked, scraped, or cut.
3.7. Crimp Requirements
The receptacle contact must be crimped to the wire according to instructions packaged with applicable tooling.
Cutoff Tab and Burr
The cutoff tab and burr must not exceed the dimension given in Figure 8.
Wire Barrel and Insulation Barrel Crimp
The wire barrel flash, wire barrel crimp height (not including flash) and width, and insulation barrel crimp
height and width must not exceed the dimensions given in Figure 8.
Wire Conductors and Insulation Location
The wire insulation must not enter the wire barrel. Both the wire conductors and insulation must be visible
between the insulation barrel and wire barrel. The end of the wire conductors must be flush with or extend
no further than the front of the wire barrel to meet the dimension given in Figure 8.
Bellmouths
The front and rear bellmouths must not exceed the dimensions given in Figure 8.
Type A
Type B
Type C
Type D
L
L
L
L
3.94 [.155]
3.94 [.155]
4.06 [.160]
3.94 [.155]
(.058 Diameter)
Crimp Requirements
6.48 [.255]
(.093 Diameter)
Wire Barrel Seam Closed and
Containing All Wire Strands
Wire Insulation Does Not Enter Wire Barrel
No Damage to Mating End
End of Wire Conductors Flush with or Extends
0.64 [.025] Beyond Front of Wire Barrel
Both Wire Conductors and Insulation
between Insulation Barrel and Wire Barrel
0.51 [.020] (Max)
Front Bellmouth
0.13-0.51 [.005-.020]
Rear Bellmouth
Detail X-X
Wire Barrel Crimp
Width (See Table)
X
X
0.38 [.015] (Max) Cutoff Tab
0.25 [.010] (Max) Burr
Wire Barrel Crimp
Height (See Table)
0.25 [.010] (Max)
Wire Barrel Flash
Figure 8 (Cont’d)
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114-1008
USING HAND TOOL
RECEPTACLE CONTACT
WIRE
INSULATON
WIRE BARREL CRIMP
HEIGHT 0.05 [ .002] WIDTH
INSULATION
BARREL
CRIMP WIDTH
SIZE
(AWG)
DIMENSION
L
DIAMETER
TYPE
DIAMETER
28-26
26-22
24-20
24-22
22-18
22-20
18-17
24-20
0.89-1.14 [.035-.045]
0.89-1.65 [.035-.045]
1.14-1.78 [.045-.070]
1.52-2.29 [.060-.090]
1.02-2.54 [.040-.100]
0.61 [.024]
0.66 [.026]
0.84 [.033]
0.81 [.032]
0.84 [.033]
0.94 [.037]
1.24 [.049]
0.84 [.033]
09.65 [.380]
1.40 [.055]
1.40 [.055]
1.40 [.055]
1.57 [.062]
.058
A
A
09.65 [.380]
10.03 [.395]
13.97 [.550]
2.03 [.080]
2.29 [.090]
2.79 [.110]
.058
.093
1.52-2.29 [.060-.090]
1.02-2.54 [.040-.100]
.058
.058
B
C
07.62 [.300]
08.51 [.335]
1.78 [.070]
1.40 [.055]
2.29 [.090]
2.79 [.110]
USING APPLICATOR
RECEPTACLE CONTACT
WIRE BARREL CRIMP
WIRE
INSULATION
BARREL
CRIMP WIDTH
SIZE
(AWG)
INSULATON
DIAMETER
DIMENSION
DIAMETER
TYPE
L
HEIGHT 0.05 [ .002]
WIDTH
28
26
26
24
22
26
24
22
24
22
20
24
22
20
22
20
18
26
24
22
20
28
26
0.63 [.025]
0.68 [.027]
0.66 [.026]
0.74 [.029]
0.81 [.032]
0.99 [.039]
1.02 [.040]
1.12 [.044]
0.86 [.034]
0.94 [.037]
1.04 [.041]
0.86 [.034]
0.94 [.037]
1.04 [.041]
0.94 [.037]
1.02 [.040]
1.14 [.045]
0.81 [.032]
0.86 [.034]
0.94 [.037]
1.04 [.041]
0.89-1.14 [.035-.045]
0.89-1.65 [.035-.065]
.058
A
09.65 [.380]
1.40 [.055]
1.78 [.070]
2.03 [.080]
.058
.058
.058
.058
.058
A
A
A
A
A
09.65 [.380]
10.03 [.395]
09.65 [.380]
10.03 [.395]
10.03 [.395]
0.89-1.65 [.035-.065]
1.14-1.78 [.045-.070]
1.52-2.29 [.060-.090]
2.79 [.110] Max
1.40 [.055]
1.40 [.055]
1.78 [.070]
2.29 [.090]
2.29 [.090]
1.02-2.79 [.040-.110]
0.81-1.45 [.032-.057]
.058
.093
A
A
10.03 [.395]
13.84 [.545]
1.40 [.055]
1.40 [.055]
3.05 [.120]
2.29 [.090]
7 of 11
0.74 [.029]
Rev K1
114-1008
22
20
1.09 [.043]
1.17 [.046]
1.29 [.051]
1.02 [.040]
1.09 [.043]
1.22 [.048]
1.32 [.052]
1.09 [.043]
1.17 [.046]
1.30 [.051]
0.71 [.028]
0.74 [.029]
0.84 [.033]
0.86 [.034]
0.94 [.037]
1.04 [.041]
0.86 [.034]
0.94 [.037]
1.04 [.041]
0.96 [.038]
1.52-2.79 [.060-.110]
1.52-2.79 [.060-.110]
.093
.058
A
B
13.97 [.550]
7.62 [.300]
1.78 [.070]
1.78 [.070]
3.05 [.120]
18
22
20
2.29 [.090]
18
17
22
20
1.02-2.79 [.040-.110]
0.89-1.65 [.035-.065]
1.14-1.78 [.045-.070]
.093
.058
.058
B
C
C
10.03 [.395]
08.38 [.330]
08.38 [.330]
08.51 [.335]
1.78 [.070]
1.40 [.055]
1.40 [.055]
3.05 [.120]
1.78 [.070]
2.03 [.080]
18
26
24
22
24
22
20
24
22
1.02-2.54 [.040-.100]
0.76-1.02 [.030-.040]
.058
.058
C
D
1.40 [.055]
1.40 [.055]
2.79 [.110]
2.79 [.110]
20
Tinsel
09.65 [.380]
Figure 8 (End)
Wire Barrel Seam
The seam between the two sides of the wire barrel must be closed adequately to confine all strands of the
wire. There must be no evidence of loose wire strands or wire strands embedded in the seam. See Figure 8.
Mating End
There must be no damage to the mating end of the receptacle contact.
Bend Allowance
The receptacle contact, including the cutoff tab and burr, must not be bent above or below the datum line
more than the amount given in Figure 9.
Side-to-side bending of the receptacle contact must not exceed the limits given in Figure 9.
There must be no twist or roll in the crimped portion of the receptacle contact that will impair usage.
4. QUALIFICATION
.058 and .093 diameter pc board pins and disconnect receptacle contacts does not require agency approval.
5. TOOLING
Tooling part numbers and instructional material packaged with the tooling are given in Figure 10. Refer to
Paragraph 2.5 for links to instructional material.
5.1. Hand Crimping Tools
Hand tools for crimping loose-piece receptacle contacts are available.
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Up-and-Down Bend
5° Max
10° Max
Datum Line
Side-to-Side Bend
8° Max
8° Max
Datum Line
Figure 9
5.2. Applicators
Each applicator is designed to crimp tape-mounted receptacle contacts onto pre-stripped wire, and provides for
high volume, heavy-duty production requirements. The applicator must be installed onto a power unit.
5.3. Power Units
These power units provide the force required to drive the applicator.
5.4. Insertion Tooling
The hand insertion tool is designed to insert a single pin into the pc board.
The insertion machine is a computer–controlled automatic X–Y positioner that positions the pc board so that
pins can be inserted using an insertion module.
Insertion Tool
689141-1
AMP 3K/40 2161400-[ ]
CE Terminating Machines
and AMP 5K/40 216500-[ ]
CE Terminating Machines
(409-10204)
AMP 3K Terminating
Machines 1725950-[ ] and
AMP 5K Terminating
Machines 1725900-[ ]
(409-10047)
AccuSerter 2 Insertion Machines
1976500-[ ] (409-10089) with
Pin-Barrel Insertion Module
2031100-1 (409-10093)
Figure 10 (Cont’d)
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Hand Crimping Tools
(See Table)
AMP-O-LECTRIC Model G II
Terminators 2217000-[ ]
(409-32035) or
AMP-O-LECTRIC Model “K”
Terminating Machines 565435-5
(409-5128)
Miniature Quick-Change
Applicator (See Table)
AMP-O-LECTRIC Model “G”
Terminating Machine 354500-1
(409-5842)
WIRE
TOOLING
APPLICATOR AND
INSTRUCTION SHEET
HAND CRIMPING TOOL AND
INSTRUCTION SHEET
SIZE (AWG) INSULATION DIAMETER
POWER UNIT
Tinsel
28-26
0.76-1.02 [.030-.040]
0.81-1.45 [.032-.057]
0.89-1.14 [.035-.045]
687769-2
567307-2
466348-2
466348-2
466296-2
687662-2
—
408-8040
—
—
—
—
408-8040
1725900-[ ], 1725950-[ ],
2161400-[ ], 2161500-[ ],
2217000-[ ], 354500-1, or
565435-5
90205-2
408-7914
408-8040
408-8039
408-8025
—
26-22
0.89-1.65 [.035-.065]
90131-4
408-7850
26-20
24-22
1.02-2.79 [.040-.110]
1.52-2.29 [.060-.090]
1.02-2.54 [.040-.100]
—
—
—
90221-2
408-7963
466295-2
466294-2
466443-2
466453-2
—
408-8039
—
—
1725900-[ ], 1725950-[ ],
2161400-[ ], 2161500-[ ],
2217000-[ ], or 354500-1
24-20
22-20
1.14-1.78 [.045-.070]
90204-4
—
408-7951
—
408-8040
1.52- 2.29 [.060-.090]
1.52-2.29 [.060-.090]
1.52-2.79 [.060-.110]
—
—
90314-1
90135-2
408-7698
408-7345
466469-1
1725900-[ ], 1725950-[ ],
2161400-[ ], 2161500-[ ],
2217000-[ ], or 354500-1
408-8040
408-8040
2.79 [.110] (Max)
466832-2
—
—
22-18
1725900-[ ], 1725950-[ ],
2161400[ ], 2161500-[ ],
2217000-[ ], or 354500-1
1.02-2.79 [.040-.110]
567138-2
—
—
1725900-[ ], 1725950-[ ],
2161400[ ], 2161500-[ ],
2217000-[ ], 354500-1, or
565435-5
22-17
18-17
1.52-2.29 [.060-.090]
1.52-2.29 [.060-.090]
466563-2
408-8040
—
—
—
—
—
90314-1
408-7698
Figure 10 (End)
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6. VISUAL AID
The illustration below shows a typical application of .058 and .093 diameter pc board pins and disconnect
receptacle contacts. This illustration should be used by production personnel to ensure a correctly applied
product. Applications which do not appear correct should be inspected using the information in the preceding
pages of this specification and in the instructional material shipped with the product or tooling.
PRESS FIT PIN
CLINCH PIN
PIN MUST NOT BE
LOOSE NOR ROTATE
PIN MUST BE
PERPENDICULAR
TO PC BOARD BY
NO MORE THAN 5°
BEAD MUST BE
IN CONTACT WITH PC BOARD
LEG PROTRUSION MUST
MEET REQUIREMENTS
SOLDER FILLETS MUST
BE EVENLY FORMED
AROUND EACH LEG
LEG PROTRUSION AND
WIDTH OF LEGS MUST
MEET REQUIREMENTS
RECEPTACLE CONTACT CRIMP
WIRE BARREL SEAM MUST BE CLOSED
AND CONTAIN ALL WIRE STRANDS
WIRE INSULATION MUST NOT
ENTER WIRE BARREL
RECEPTACLE CONTACT MUST
BE STRAIGHT WITHIN BEND
ALLOWANCE
BOTH WIRE CONDUCTORS AND INSULATION MUST BE
BETWEEN INSULATION BARREL AND WIRE BARREL
END OF WIRE MUST BE FLUSH WITH OR EXTEND
SLIGHTLY BEYOND FRONT OF WIRE BARREL
FRONT AND REAR BELLMOUTHS MUST BE VISIBLE
AND MEET DIMENSIONAL REQUIREMENTS
THERE MUST BE NO
DAMAGE TO MATING END
CUTOFF TAB AND BURR MUST MEET
DIMENSIONAL REQUIREMENTS
WIRE BARREL FLASH MUST MEET
DIMENSIONAL REQUIREMENTS
WIRE BARREL AND INSULATION BARREL
CRIMP HEIGHT AND WIDTH MUST MEET
DIMENSIONAL REQUIREMENTS
FIGURE 11. VISUAL AID
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