576712-1 [TE]

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.;


型号：	576712-1
厂家：	TE CONNECTIVITY
描述：	Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.
文件：	总5页 (文件大小：434K)
中文：	中文翻译
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Instruction Sheet

PIDG* STRATO-THERM*

Terminal Crimping Dies

408-10039

01 JUL 16 Rev D

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low

volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Crimping Dies 576711, 576714, 576715, 576716, 576720, 576723, 576742

Die Holding Screw

Color Code

Stationary Die

Die Holding Screw

Insulation Adjustment Spacers

Moving Die

(Shown in Position 3)

Figure 1

1. INTRODUCTION

The terminal crimping dies listed in Figure 1 are designed to be used with hand tool 69710-1 to crimp PIDG

STRATO-THERM terminals onto wire sizes 24 through 10 AWG. Refer to instruction sheet 408-2095 for

information concerning the hand tool. For other compatible tooling, call the number at the bottom of this page.

Reasons for re-issue of this instruction sheet are provided in Section 7, REVISION SUMMARY.

2. DIE INSTALLATION AND REMOVAL

1. Position the stationary die in the stationary die holder and the moving die in the moving die holder of

the tool. Turn each die holding screw just enough to hold the dies in place. Do not tighten the screws.

2. Position a terminal and wire in the dies as described in steps 1 through 3 of Section 3, then close the

tool handles until the dies bottom.

3. Tighten both the die holding screws while dies are bottomed.

NOTE

Check die alignment and tighten the die holding screws at least twice daily.

4. Continue to close the tool handles until the ratchet control releases. Allow the handles to open, then

remove the terminal.

5. To remove the dies, loosen the die holding screws.

3. CRIMPING

1. Strip the wire to the dimension provided in Figure 2.

2. Place the terminal in the stationary die as shown in Figure 3, then close the tool handles until the

terminal is held firmly in place.

NOTE

These dies will not accommodate a terminal having a tongue width exceeding 11.91 mm [.469 in.].

3. Insert the stripped wire into the terminal insulation barrel until the wire butts against the locator.

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

*Trademark

PRODUCT INFORMATION 1-800-522-6752

1 of 5

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.

408-10039

Insulation

Barrel

Wire Strip

Length

(See Table)

Wire

Barrel

DIE

WIRE

CRIMPED

TERMINAL

DOT CODE

COLOR

CODE

SIZE

(AWG)

STRIP LENGTH

(mm [in.])

576711

576720

576715

576714

576716

576742

Brown

Gray

24-22

Orange

White

5.56-6.35

[.219-.250]

Crimped Terminal

7.62-8.38

[.300-.330]

576723

Black

Dot Code (Both Sides of Terminal)

Figure 2

Terminal Wire

Barrel Resting

Against Locator

Note: To locate terminal,

pull locator down slightly.

Locator

Wire Barrel

Crimping Chamber

Insulation Barrel

Crimping Chamber

Figure 3

4. Close the tool handles until the ratchet control releases. Allow the handles to open, then remove the

terminal.

5. Inspect the crimped terminal for the dot code on both sides of the terminal according to Figure 2.

CAUTION

Do not use damaged terminals. If a damage is evident, the terminal should be cut from the wire and replaced with a new one.

Do not re-terminate a terminal.

4. INSULATION CRIMP ADJUSTMENT

1. Remove the moving die from the tool.

2. Turn both insulation crimp adjustment spacers so that they fit into the notch in the side of the moving

die for position 3—loose. See Figure 1.

3. Insert the moving die into the moving die holder.

4. Turn the die holding screw enough to hold the moving die firmly in place. Do not tighten the screw.

5. Insert an unstripped wire into only the insulation barrel of the terminal.

6. Position the terminal in the dies as shown in Figure 3, then close the tool handles until the dies

bottom.

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Rev D

408-10039

7. Tighten the die holding screw while the moving die is bottomed, then complete the crimping cycle.

8. Remove the terminal from the dies, and check the insulation grip by bending the wire back and forth

once. The terminal should retain the grip on the wire insulation. If the wire pulls out, set the insulation

crimp adjustment to the next position as follows:

a. Remove the moving die from the tool.

b. Turn the bottom insulation adjustment spacer 90 degrees so that it fits between the moving die and

the moving die holder for position 2—medium. For position 1—tight, place both adjustment spacers

between the moving die and the moving die holder.

c. Repeat the test crimp, and adjust as necessary until the desired insulation crimp grip is obtained.

5. MAINTENANCE AND INSPECTION

Frequency of an inspection depends on: (1) the care, amount of use, and handling of the dies, (2) type and size

of terminal applied, (3) degree of operator skill, (4) presence of abnormal amounts of dust and dirt, and (5)

established standards.

5.1. Cleaning

Do not allow deposits of dirt, grease, and foreign matter to accumulate in the die closure area and on the

bottoming surfaces of the dies. These deposits may prevent the dies from bottoming fully and may also cause

excessive wear in the die closure surfaces, thereby affecting the quality of the crimp. The dies should be wiped

clean frequently with a clean, soft cloth.

5.2. Visual Inspection

Visually inspect the die closure surfaces for broken, chipped, and pitted surfaces. Although dies may gage

within permissible limits, worn or damaged die closure surfaces are objectionable and can affect the quality of

the crimp.

5.3. Die Closure Inspection

Inspect the die closure using two plug gages. Refer to Figure 4 for recommended plug gage design, then

proceed as follows:

1. Remove traces of oil or dirt from the die crimping areas and plug gage members.

2. Turn both insulation adjustment spacers of the moving die so that they fit into the notch in the side of

the die (position 3—loose). See Figure 1.

3. Insert both dies in the tool.

NOTE

Some dies prevent gaging the wire barrel crimping chamber when in the tool. Remove the dies, rotate the locator 180

degrees, and place the dies in a vise using light pressure.

4. When using pneumatic tools, reduce air supply pressure to a range between 103 and 138 kPa [15 and

20 psi]. Actuate the tool to bottom the dies.

When using the hand tool, close the tool handles until the dies bottom. Do not apply additional

pressure to the tool handles.

5. With the dies bottomed, hold the GO member in a straight alignment with the wire barrel crimping

chamber and carefully insert it without forcing it. The GO member must pass completely through the

wire barrel crimping chamber. Do the same with NO-GO member. The NO-GO member may enter

partially, but must not pass completely through the wire barrel crimping chamber. See Figure 4.

6. Re-position the insulation adjustment spacers to position 1.

7. With the dies bottomed, check the insulation barrel crimping chamber using the plug gage in the same

manner as step 5. See Figure 4.

If both crimping chambers meet the plug gage conditions, the dies are dimensionally correct. If either crimping

chamber does not conform, contact TE.

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Rev D

408-10039

Recommended Plug Gage Design

Insulation Barrel

Die Closure

Configuration

Wire Barrel

Die Closure

Configuration

NO-GO

Dimension

NO-GO

Dimension

Dimension Dimension

50.8 mm [2.00 in.] Min. Typ

6.35 mm [.250 in.] Typ

WIRE BARREL PLUG GAGE (mm [in.])

GO NO-GO

INSULATION BARREL PLUG GAGE (mm [in.])

GO NO-GO W (Width)

DIES

576711

576720

576715

576714

576716

576742

576723

2.591-2.598 [.1020-.1023] 2.690-2.692 [.1059-.1060] 0.813-0.820 [.0320-.0323] 1.217-1.219 [.0479-.0480] 4.06 [.160]

2.591-2.598 [.1020-.1023] 2.690-2.692 [.1059-.1060] 1.067-1.074 [.0420-.0423] 1.471-1.473 [.0579-.0580] 4.39 [.173]

3.048-3.056 [.1200-.1203] 3.147-3.150 [.1239-.1240] 0.940-0.947 [.0370-.0373] 1.344-1.346 [.0529-.0530] 5.89 [.232]

3.124-3.132 [.1230-.1233] 3.223-3.226 [.1269-.1270] 0.940-0.947 [.0370-.0373] 1.344-1.346 [.0529-.0530] 5.89 [.232]

3.327-3.335 [.1310-.1313] 3.426-3.429 [.1349-.1350] 1.067-1.074 [.0420-.0423] 1.471-1.473 [.0579-.0580] 6.63 [.261]

3.683-3.691 [.1450-.1453] 3.782-3.785 [.1489-.1490] 1.067-1.074 [.0420-.0423] 1.471-1.473 [.0579-.0580] 6.63 [.261]

4.775-4.783 [.1880-.1883] 4.874-4.877 [.1919-.1920] 1.676-1.684 [.0660-.0663] 2.080-2.083 [.0819-.0820] 8.43 [.332]

Inspection

Wire Barrel Crimping Chamber

Dies Bottomed but

Insulation Barrel Crimping Chamber

Dies Bottomed but

Not Under Pressure

Spacers in

Position 1

Spacers in

Position 3

Crimping

Chamber

Crimping

Chamber

GO Gage Must Pass Completely Through

Crimping Chamber

NO-GO Gage May Enter Partially, but Must Not

Pass Completely Through Crimping Chamber

NO-GO Gage May Enter Partially, but Must Not

Pass Completely Through Crimping Chamber

Figure 4

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Rev D

408-10039

6. REPLACEMENT AND REPAIR

Customer-replaceable parts are given in Figure 5. To return dies for evaluation and repair, call 1-800-526-5136.

DIES

QTY

PER

DIE

ITEM

DESCRIPTION

576711

576714

576715

576716

576720

576723

576742

01 RING, Retaining

02 SPACER

1-21046-3 1-21046-3 1-21046-3 1-21046-3 1-21046-3 1-21046-3 1-21046-3

1-306027-5

1-306027-6

306027-6

306027-7

306027-6

306027-7

306027-6 1-306027-5

306027-9

306027-6

306027-7

03 SPACER

306027-7 1-306027-6 1-306027-0

04 SCREW, Special

05 SPACER

1-306131-6 1-306105-1 1-306105-1 1-306105-1 1-306131-6 2-306131-3 1-306105-1

2-305832-8 2-305832-8 2-305832-8 2-305832-8 2-305832-8 2-305832-8 2-305832-8

2-305832-9 2-305832-9 2-305832-9 2-305832-9 2-305832-9 2-305832-9 2-305832-9

2-306131-1 1-306131-6 1-306131-6 1-306131-6 2-306131-1 3-306131-4 1-306131-6

06 SPACER, Locator

07 SCREW, Special

08 PIN, Coiled

21949-1

576712-1

576713-1

576718-7

576719-8

576771-1

21949-1

09 INDENTER, Insulation

10 ANVIL, Insulation

11 ANVIL

576712-2 2-45931-2 2-45931-3

576712-3 2-45931-4 2-45931-3

576713-3 1-45932-9 1-45932-8

576713-2

576718-8

576719-7

576771-1

576713-4 1-45932-8

576718-1

576719-1

576771-1

576718-2

576719-2

576771-1

576718-5

576719-5

576771-1

576718-4

576719-4

576771-5

576718-6

576719-6

576771-1

12 INDENTER, Barrel

13 LOCATOR

14 SPRING, Compression

7-59683-4 7-59683-4 7-59683-4 7-59683-4 7-59683-4 7-59683-4 7-59683-4

Figure 5

7. REVISION SUMMARY

Revisions to this instruction sheet include:



Changed company name and logo

Corrected errors in Figure 5 and incorporated new TE logo

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Rev D

576712-1 [TE]

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