679069--1 [TE]

Base Assembly Universal;


型号：	679069--1
厂家：	TE CONNECTIVITY
描述：	Base Assembly Universal
文件：	总4页 (文件大小：115K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Base Assembly Universal

Arbor Tool 768338-2

408-9875

22 Mar 11 Rev A

MANUAL ARBOR

FRAME ASSEMBLY

91085--2

UPPER

TOOL

MOUNT

SLOT ON UPPER TOOL

MOUNT POSITIONED

TOWARD FRONT OF

FRAME ASSEMBLY

CABLE

STOP

CABLE

CLAMP

SLIDE BASE

OF FRAME

ASSEMBLY

(Ref)

BASE

TOOL STOP

(Not Shown)

(Ref)

CONNECTOR

TYPES

CONNECTOR-SPECIFIC

KITS

FLUTED

PLATE

CABLE

GUIDES

FRONT

GUARD

AMPLIMITE* .050 Series

AMP-LATCH* Paddleboard

679235-1 (408-9892)

679176-1 (408-9928)

Figure 1

Read these instructions (and other referenced

documents) thoroughly before terminating any

connectors.

1. INTRODUCTION

These instructions cover installation, setup, and

termination procedures for Base Assembly Universal

Arbor Tool 768338--2. The universal arbor tool is used

with connector--specific kits (listed in Figure 1) to

terminate connectors onto .64 mm [.025 in.]

centerline ribbon cable. The tooling assemblies are

used in conjunction with Manual Arbor Frame

Assembly 91085--2 (see Figure 1) or Pneumatic

Auto--Cycle Unit 91112--3.

Dimensions are in millimeters [followed by

inches in brackets].

NOTE

2. DESCRIPTION (Figure 1)

The universal arbor tool consists of an upper tool

mount and a lower tooling assembly. The lower

tooling consists of a machined base, a fluted plate,

two cable guides, a cable clamp, a cable stop, and a

front guard. The machined base allows the tooling to

be moved into and out of the crimping area of the

arbor frame assembly. The fluted plate is designed to

provide proper seating of the ribbon cable. The cable

guides aid in positioning the ribbon cable with the

connector assembly, and the cable clamp holds the

For information regarding the setup and operation of

the arbor frame assembly, refer to instruction sheet

408--7777 and 408--6732 for the auto--cycle unit.

Installation and setup procedures for the

connector--specific kits are available in 408--9928 (for

679176--1) and 408--9892 (for 679235--1).

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.

1 of 4

PRODUCT INFORMATION 1--800--522--6752

For latest revision and Regional Customer Service,

visit our website at www.te.com

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.

*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.

LOC B

408-9875

ribbon cable in position. The cable stop provides

proper positioning of the ribbon cable for flush

terminations.

The slot on the upper tool mount must face

toward the FRONT of the frame assembly, as

shown in Figure 1.

NOTE

2. Remove tool stop from the front of the slide

base.

3. INSTALLATION OF BASE ASSEMBLY UNIVERSAL

ARBOR TOOL (Figure 1)

3. Position lower tooling assembly onto slide base

of frame assembly and slide into position.

The procedures in this section are typical for both

NOTE

the Manual Arbor Frame Assembly and the

4. Replace tool stop and tighten it to secure the

lower tooling assembly onto the slide base.

Pneumatic Auto -Cycle Unit.

Before installing the universal arbor tool in the

4. TERMINATION PROCEDURE

DANGER

Pneumatic Auto -Cycle Unit, DISCONNECT air

from main air valve.

1. Install the connector--specific kit onto the

universal arbor tool; then set up the tooling

components for termination. Refer to the

instruction sheet supplied with the

1. Secure upper tool mount to ram with the two

socket head cap screws.

connector--specific kit. See Figure 2.

MANUAL ARBOR

FRAME ASSEMBLY

(Ref)

TOOL HANDLE

UPPER TOOL

MOUNT

(Ref)

RAM

UPPER

TOOL

AMPLIMITE PLUG

CONNECTOR

LOCATORS

CABLE

STOP

(Ref)

REAR TOOL

STOP

LOWER

INSERT

CABLE

GUIDES

CABLE CLAMP

CLOSED

CABLE POSITIONED IN FLUTES

OF FLUTED PLATE AND

BETWEEN CABLE GUIDES

NOTE: GUARD REMOVED FOR CLARITY

Figure 2

2 of 4

Rev A

408-9875

To avoid personal injury, make sure all guards are

installed on the arbor frame assembly or

the auto -cycle unit before terminating the

connector.

Specification 114--40049. If the termination height

is incorrect, an adjustment to the ram height is

required. Refer to the instruction sheet supplied

with the appropriate frame assembly for ram height

adjustment procedures.

DANGER

2. Place cable into the flutes of the fluted plate, as

shown in Figure 2.

5. MAINTENANCE AND INSPECTION

5.1. Maintenance

Cable conductors must stay in the same flutes for

the entire length of the fluted plate.

NOTE

Base Assembly Universal Arbor Tool 768338--2

requires little maintenance other than to keep it clean.

Remove debris and contaminants from the tooling

with a clean, soft, lint--free cloth or a clean, soft brush.

Do not use objects that could damage the tooling and

do not use any solvents that could harm paint or

plastic material. When not in use, store the tooling in

a clean, dry area.

3. Insert connector into the lower insert using the

instructions supplied with the connector--specific

kit.

4. Slide cable through the connector so that the

end of the cable is against the cable stop. The

cable must be positioned between the cable

guides. When cable is properly positioned, close

the cable clamp. See Figure 2.

5.2. Inspection

The tooling should be inspected immediately upon

arrival at your facility and at regularly--scheduled

intervals thereafter to ensure that it has not been

damaged. Examine the tooling for any signs of

damage or excessive wear during inspections. If

replacement of parts is necessary, refer to Figure 3

for the list of customer--replaceable parts.

5. To actuate the ram for the arbor frame

assembly, slide lower tooling assembly toward rear

of base plate until it is positioned against the rear

tool stop. Pull down on the frame assembly handle

to terminate the cable to the connector.

To actuate the ram for the auto -cycle unit, slide

lower tooling assembly toward the rear of the

base plate until the sensing port closes. The

frame assembly will automatically cycle and

terminate the cable to the connector.

NOTE

6. REPLACEMENT AND REPAIR

Figure 3 provides a list of customer--replaceable parts

for the Base Assembly Universal Arbor Tool

768338--2. Replacement parts can be ordered

through your local TE Connectivity representative.

Parts replacement and tooling repair may also be

secured by calling the Product Information or the

Tooling Assistance Center at the numbers shown on

the bottom of the first page of this document.

6. To retract the ram for the arbor frame assembly,

raise the tool handle. Slide tooling assembly out

from under the ram and remove the terminated

connector.

The ram will automatically retract when the

auto -cycle unit has completed the crimp cycle.

Slide the lower tooling out from under the ram to

remove the terminated connector.

NOTE

7. REVISION HISTORY

Since the previous version of this document, the

following has been changed:

7. Measure the termination height of the connector.

The dimension should conform to the termination

height dimensions provided in Application

S Updated document to corporate requirements.

Rev A

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408-9875

14 15 20

17 18

BASE ASSEMBLY UNIVERSAL ARBOR TOOL 768338-2

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

768724--1

768599--1

27708--2

2--21000--0

23057--4

1--21000--9

1--21000--7

21055--7

2--21002--5

3--21028--4

1--21000--8

21055--5

314823--1

768602--1

768707--1

768915--1

768603--1

2--21006--7

679069--1

2--21000--3

679068--1

679070--1

PLATE, Fluted

BASE, Machined

KNOB, Thumbscrew, No. 6

SCREW, SHC, 6--32 x .50 LG

PLUNGER, Ball, SST

SCREW, SHC, 6--32 x .38 LG

SCREW, SHC, 4--4-- x .75 LG

WASHER, Flat, No. 10

SCREW, BHC, 10--32 x .25 LG

PIN, Roll, .093 x .38 LG

SCREW, SHC, 6--32 x .25 LG

WASHER, No. 6

UPPER TOOL MOUNT

GUARD, Frame

GUARD, Front

CABLE CLAMP ASSEMBLY

PIN, Pivot

SCREW, SET, 6--32 x .12 LG

STOP, CABLE

SCREW, SET, 6--32 x .88 LG

GUIDE, Cable

SPACER (Not Shown)

Figure 3

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Rev A

679069--1 [TE]

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67910-5701

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67913-0008

67913-0011

67913-8003