TPS61161ADRV [TI]

White LED Driver With PWM Brightness Control in 2mm x 2mm QFN Package for up to 10 LEDs in Series; 白色采用2mm x 2mm QFN封装的LED驱动器,带有PWM亮度控制多达10个串联LED
TPS61161ADRV
型号: TPS61161ADRV
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

White LED Driver With PWM Brightness Control in 2mm x 2mm QFN Package for up to 10 LEDs in Series
白色采用2mm x 2mm QFN封装的LED驱动器,带有PWM亮度控制多达10个串联LED

驱动器
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TPS61160A  
TPS61161A  
www.ti.com................................................................................................................................................................................................... SLVS937MARCH 2009  
White LED Driver With PWM Brightness Control in 2mm x 2mm  
QFN Package for up to 10 LEDs in Series  
1
FEATURES  
DESCRIPTION  
2.7V to 18V Input Voltage Range  
26V Open LED Protection for 6 LEDs  
(TPS61160A)  
38V Open LED Protection for 10 LEDs  
(TPS61161A)  
With  
a 40-V rated integrated switch FET, the  
TPS61160A/61A is a boost converter that drives up  
to 10 LEDs in series. The boost converter runs at  
600kHz fixed switching frequency to reduce output  
ripple, improve conversion efficiency, and allows for  
the use of small external components.  
200mV Reference Voltage With ±2% Accuracy  
PWM Interface for Brightness Control  
Built-in Soft Start  
The default white LED current is set with the external  
sensor resistor Rset, and the feedback voltage is  
regulated to 200mV, as shown in the typical  
application. During the operation, the LED current can  
be controlled by a pulse width modulation (PWM)  
signal applied to the CTRL pin through which the duty  
cycle determines the feedback reference voltage. In  
PWM dimming mode, the TPS61160A/61A does not  
burst the LED current; therefore, it does not generate  
audible noises on the output capacitor. For maximum  
protection, the device features integrated open LED  
protection that disables the TPS61160A/61A to  
prevent the output from exceeding the absolute  
maximum ratings during open LED conditions.  
Up to 90% Efficiency  
2mm × 2mm × 0.8mm 6-pin QFN Package With  
Thermal Pad  
APPLICATIONS  
Cellular Phones  
Portable Media Players  
Ultra Mobile Devices  
GPS Receivers  
White LED Backlighting for Media Form Factor  
Display  
The TPS61160A/61A is available in a space-saving,  
2mm × 2mm QFN package with thermal pad.  
L1  
22 mH  
V 3 V to 18 V  
I
D1  
C1  
C2  
1 mF  
1 mF  
TPS61161A  
VIN  
SW  
FB  
ON/OFF  
DIMMING  
CONTROL  
CTRL  
COMP  
GND  
R
set  
10 W  
C3  
220 nF  
L1: TDK VLCF5020T-220MR75-1  
C1: Murata GRM188R61E105K  
C2: Murata GRM21BR71H105K  
D1: ONsemi MBR0540T1  
20 mA  
Figure 1. Typical Application of TPS61161A  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2009, Texas Instruments Incorporated  
TPS61160A  
TPS61161A  
SLVS937MARCH 2009................................................................................................................................................................................................... www.ti.com  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
ORDERING INFORMATION(1)  
TA  
OPEN LED PROTECTION  
26V (typical)  
PACKAGE(2)  
TPS61160ADRV  
TPS61161ADRV  
PACKAGE MARKING  
OBV  
OBT  
–40°C to 85°C  
38V (typical)  
(1) For the most current package and ordering information, see the TI Web site at www.ti.com.  
(2) The DRV package is available in tape and reel. Add R suffix (TPS61160ADRVR) to order quantities of 3000 parts per reel or add T  
suffix (TPS61160ADRVT) to order 250 parts per reel.  
ABSOLUTE MAXIMUM RATINGS  
over operating free-air temperature range (unless otherwise noted)  
(1)  
VALUE  
–0.3 to 20  
UNIT  
(2)  
Supply Voltages on VIN  
Voltages on CTRL(2)  
V
V
V
V
–0.3 to 20  
VI  
Voltage on FB and COMP(2)  
Voltage on SW(2)  
–0.3 to 3  
–0.3 to 40  
PD  
Continuous Power Dissipation  
Operating Junction Temperature Range  
Storage Temperature Range  
See Dissipation Rating Table  
–40 to 150  
TJ  
°C  
°C  
TSTG  
–65 to 150  
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings  
only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating  
conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
(2) All voltage values are with respect to network ground terminal.  
DISSIPATION RATINGS  
DERATING FACTOR  
ABOVE TA = 25°C  
BOARD PACKAGE  
RθJC  
RθJA  
TA < 25°C  
TA = 70°C  
TA = 85°C  
Low-K(1)DRV  
High-K (2)DRV  
20°C/W  
20°C/W  
140°C/W  
65°C/W  
7.1 mW/°C  
715 mW  
395 mW  
845 mW  
285 mW  
615 mW  
15.4 mW/°C  
1540 mW  
(1) The JEDEC low-K (1s) board used to derive this data was a 3in×3in, two-layer board with 2-ounce copper traces on top of the board.  
(2) The JEDEC high-K (2s2p) board used to derive this data was a 3in×3in, multilayer board with 1-ounce internal power and ground planes  
and 2-ounce copper traces on top and bottom of the board.  
RECOMMENDED OPERATING CONDITIONS  
MIN  
2.7  
VIN  
10  
TYP  
MAX  
18  
UNIT  
V
VI  
Input voltage range, VIN  
Output voltage range  
Inductor(1)  
PWM dimming frequency(2)  
PWM duty cycle resolution at 10kHz  
at 30kHz  
VO  
L
38  
V
22  
µH  
kHz  
%
fdim  
Duty  
5
100  
0.5  
1.5  
1
CIN  
CO  
TA  
TJ  
Input capacitor  
Output capacitor(1)  
µF  
µF  
°C  
°C  
0.47  
–40  
–40  
10  
85  
Operating ambient temperature  
Operating junction temperature  
125  
(1) These values are recommended values that have been successfully tested in several applications. Other values may be acceptable in  
other applications but should be fully tested by the user.  
(2) The device can support the frequency range from 1kHz to 5kHz based on the specification, toff. The output ripple needs to be  
considered in the range of 1kHz to 5kHz.  
2
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Product Folder Link(s): TPS61160A TPS61161A  
TPS61160A  
TPS61161A  
www.ti.com................................................................................................................................................................................................... SLVS937MARCH 2009  
ELECTRICAL CHARACTERISTICS  
VIN = 3.6 V, CTRL = VIN, TA = –40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted)  
PARAMETER  
TEST CONDITIONS  
MIN TYP  
MAX  
UNIT  
SUPPLY CURRENT  
VI  
Input voltage range, VIN  
2.7  
18  
1.8  
1
V
IQ  
Operating quiescent current into VIN  
Shutdown current  
Device PWM switching no load  
CRTL=GND, VIN = 4.2 V  
VIN falling  
mA  
µA  
V
ISD  
UVLO  
Vhys  
Undervoltage lockout threshold  
Undervoltage lockout hysterisis  
2.2  
70  
2.5  
mV  
ENABLE AND REFERENCE CONTROL  
V(CTRLh)  
V(CTRLl)  
R(CTRL)  
toff  
CTRL logic high voltage  
CTRL logic low voltage  
VIN = 2.7 V to 18 V  
VIN = 2.7 V to 18 V  
1.2  
V
V
0.4  
CTRL pull down resistor  
CTRL pulse width to shutdown  
400 800  
2.5  
1600  
k  
ms  
CTRL high to low  
VOLTAGE AND CURRENT CONTROL  
VREF Voltage feedback regulation voltage  
196 200  
204  
53  
23  
2
mV  
mV  
V(REF_PWM) Voltage feedback regulation voltage under VFB = 50 mV  
47  
17  
50  
20  
brightness control  
VFB = 20 mV  
IFB  
Voltage feedback input bias current  
Oscillator frequency  
VFB = 200 mV  
VFB = 100 mV  
µA  
kHz  
%
fS  
500 600  
700  
Dmax  
tmin_on  
Isink  
Isource  
Gea  
Rea  
fea  
Maximum duty cycle  
90  
93  
40  
Minimum on pulse width  
ns  
Comp pin sink current  
100  
100  
µA  
Comp pin source current  
µA  
Error amplifier transconductance  
Error amplifier output resistance  
Error amplifier crossover frequency  
240 320  
400  
µmho  
MΩ  
kHz  
6
5 pF connected to COMP  
500  
POWER SWITCH  
N-channel MOSFET on-resistance  
VIN = 3.6 V  
0.3  
0.6  
0.7  
1
RDS(on)  
VIN = 3.0 V  
ILN_NFET  
OC and OLP  
ILIM  
N-channel leakage current  
VSW = 35 V, TA = 25°C  
µA  
N-Channel MOSFET current limit  
Start up current limit  
D = Dmax  
D = Dmax  
0.56  
0.7  
0.4  
5
0.84  
A
A
ILIM_Start  
tHalf_LIM  
Vovp  
Time step for half current limit  
Open LED protection threshold  
ms  
V
Measured on the SW pin, TPS61160A  
TPS61161A  
25  
37  
26  
38  
27  
39  
Open LED protection threshold on FB  
Measured on the FB pin, percentage  
of Vref, Vref = 200 mV and 20 mV  
V(FB_OVP)  
50%  
tREF  
tstep  
VREF filter time constant  
VREF ramp up time  
180  
213  
µs  
µs  
THERMAL SHUTDOWN  
Tshutdown Thermal shutdown threshold  
Thysteresis Thermal shutdown threshold hysteresis  
160  
15  
°C  
°C  
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Product Folder Link(s): TPS61160A TPS61161A  
TPS61160A  
TPS61161A  
SLVS937MARCH 2009................................................................................................................................................................................................... www.ti.com  
DEVICE INFORMATION  
TOP VIEW  
FB  
COMP  
GND  
VIN  
Thermal  
Pad  
CTRL  
SW  
6-PIN 2mm x 2mm x 0.8mm QFN  
TERMINAL FUNCTIONS  
TERMINAL  
NAME  
I/O  
DESCRIPTION  
NO.  
VIN  
6
I
I
The input supply pin for the IC. Connect VIN to a supply voltage between 2.7V and 18V.  
This is the switching node of the IC. Connect the inductor between the VIN and SW pin. This pin is also  
used to sense the output voltage for open LED protection  
SW  
4
GND  
FB  
3
1
O
I
Ground  
Feedback pin for current. Connect the sense resistor from FB to GND.  
Output of the transconductance error amplifier. Connect an external capacitor to this pin to compensate the  
regulator.  
COMP  
2
5
O
I
Control pin of the boost regulator. Enable and disable IC. PWM signal can be applied to the pin for LED  
brightness dimming as well.  
CTRL  
The thermal pad should be soldered to the analog ground plane. If possible, use thermal via to connect to  
ground plane for ideal power dissipation.  
Thermal Pad  
4
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Product Folder Link(s): TPS61160A TPS61161A  
TPS61160A  
TPS61161A  
www.ti.com................................................................................................................................................................................................... SLVS937MARCH 2009  
FUNCTIONAL BLOCK DIAGRAM  
C2  
D1  
1
4
Rset  
L1  
FB  
SW  
Reference  
Control  
Error  
Amplifer  
OLP  
Vin  
6
COMP  
2
C1  
PWM Control  
C3  
Soft  
Start-up  
5
CTRL  
Ramp  
Generator  
Current  
Sensor  
+
Oscillator  
GND  
3
TYPICAL CHARACTERISTICS  
TABLE OF GRAPHS  
FIGURE  
Figure 2  
Figure 3  
Figure 4  
Figure 5  
Figure 6  
Figure 7  
Figure 8  
Figure 9  
Figure 10  
Figure 11  
Efficiency TPS61160A/61A  
Efficiency TPS61160A  
Efficiency TPS61161A  
Current limit  
VIN = 3.6 V; 4, 6, 8, 10 LEDs; L = 22 µH  
TA = 25°C  
Current limit  
PWM dimming linearity  
Output ripple at PWM dimming  
Switching waveform  
Start-up  
VIN = 3.6 V; PWM Freq = 10 kHz and 40 kHz  
8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; PWM Freq = 10 kHz  
8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; L = 22 µH  
8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; L =22 µH  
8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; L = 22 µH  
Open LED protection  
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Product Folder Link(s): TPS61160A TPS61161A  
TPS61160A  
TPS61161A  
SLVS937MARCH 2009................................................................................................................................................................................................... www.ti.com  
EFFICIENCY  
vs  
OUTPUT CURRENT  
EFFICIENCY  
vs  
OUTPUT CURRENT  
100  
100  
90  
VI = 4.2 V  
VI = 3.6 V  
4 LEDs  
6 LEDs  
90  
80  
8 LEDs  
VI = 3 V  
80  
VI = 3.6 V  
10 LEDs  
70  
70  
60  
60  
50  
40  
4 (12.8 V), 6 (19.2 V) LEDs  
8 (25.6 V),10 (32 V) LEDs  
50  
40  
6 LEDs - TPS61160A  
0
10  
20  
30  
40  
50  
0
10  
20  
30  
40  
50  
Output Current - mA  
Output Current - mA  
Figure 2.  
Figure 3.  
EFFICIENCY  
vs  
OUTPUT CURRENT  
SWITCH CURRENT LIMIT  
vs  
DUTY CYCLE  
1000  
900  
100  
90  
VI = 12 V  
800  
80  
VI = 3.6 V  
VI = 5 V  
700  
600  
500  
70  
60  
50  
40  
400  
300  
10 LEDs - TPS61161A  
40  
20  
30  
40  
50  
60  
70  
80  
90  
0
10  
20  
30  
50  
Duty Cycle - %  
Output Current - mA  
Figure 4.  
Figure 5.  
SWITCH CURRENT LIMIT  
vs  
FB VOLTAGE  
vs  
PWM DUTY CYCLE  
TEMPERATURE  
1000  
900  
800  
700  
600  
500  
200  
160  
120  
10 kHz, 40 kHz  
80  
40  
0
400  
300  
-40  
-20  
0
20  
40  
60  
80  
100  
120  
140  
0
20  
40  
60  
80  
100  
Temperature - °C  
PWM Duty Cycle - %  
Figure 6.  
Figure 7.  
6
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TPS61160A  
TPS61161A  
www.ti.com................................................................................................................................................................................................... SLVS937MARCH 2009  
OUTPUT RIPPLE at PWM DIMMING  
SWITCHING WAVEFORM  
PWM 2 V/div  
SW  
20 V/div  
VOUT  
20 mV/div  
AC  
VOUT 20 mV/div AC  
IL  
ILED 10 mA/div  
200 mA/div  
t - 1 ms/div  
t - 100 ms/div  
Figure 8.  
Figure 9.  
START-UP  
OPEN LED PROTECTION  
CTRL  
5 V/div  
OPEN LED  
5 V/div  
FB  
200 mV/div  
VOUT  
10 V/div  
VOUT  
10 V/div  
COMP  
500 mV/div  
IL  
200 mA/div  
IL  
200 mA/div  
t - 2 ms/div  
t - 100 ms/div  
Figure 10.  
Figure 11.  
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Product Folder Link(s): TPS61160A TPS61161A  
 
TPS61160A  
TPS61161A  
SLVS937MARCH 2009................................................................................................................................................................................................... www.ti.com  
DETAILED DESCRIPTION  
OPERATION  
The TPS61160A/61A is a high efficiency, high output voltage boost converter in small package size that is ideal  
for driving up to 10 white LED in series. The serial LED connection provides even illumination by sourcing the  
same output current through all LEDs, eliminating the need for expensive factory calibration. The device  
integrates 40V/0.7A switch FET and operates in pulse width modulation (PWM) with 600kHz fixed switching  
frequency. For operation see the block diagram. The duty cycle of the converter is set by the error amplifier  
output and the current signal applied to the PWM control comparator. The control architecture is based on  
traditional current-mode control; therefore, a slope compensation is added to the current signal to allow stable  
operation for duty cycles larger than 50%. The feedback loop regulates the FB pin to a low reference voltage  
(200mV typical), reducing the power dissipation in the current sense resistor.  
SOFT START-UP  
Soft-start circuitry is integrated into the IC to avoid a high inrush current during start-up. After the device is  
enabled, the voltage at FB pin ramps up to the reference voltage in 32 steps, each step takes 213µs. This  
ensures that the output voltage rises slowly to reduce the input current. Additionally, for the first 5msec after the  
COMP voltage ramps, the current limit of the switch is set to half of the normal current limit spec. During this  
period, the input current is kept below 400mA (typical). See the start-up waveform of a typical example,  
Figure 10.  
OPEN LED PROTECTION  
Open LED protection circuitry prevents IC damage as the result of white LED disconnection. The  
TPS61160A/61A monitors the voltage at the SW pin and FB pin during each switching cycle. The circuitry turns  
off the switch FET and shuts down the IC as soon as the SW voltage exceeds the Vovp threshold and the FB  
voltage is less than half of regulation voltage for 8 clock cycles. As a result, the output voltage falls to the level of  
the input supply. The device remains in shutdown mode until it is enabled by toggling the CTRL pin logic. To  
allow the use of inexpensive low-voltage output capacitor, the TPS61160A/61A has different open lamp  
protection thresholds to prevent the internal 40V FET from breaking down. The threshold is set at 26V for the  
TPS61160A and 38V for the TPS61161A. The devices can be selected according to the number of external  
LEDs and their maximum forward voltage.  
SHUTDOWN  
The TPS61160A/61A enters shutdown mode when the CTRL voltage is logic low for more than 2.5ms. During  
shutdown, the input supply current for the device is less than 1µA (max). Although the internal FET does not  
switch in shutdown, there is still a DC current path between the input and the LEDs through the inductor and  
Schottky diode. The minimum forward voltage of the LED array must exceed the maximum input voltage to  
ensure that the LEDs remain off in shutdown; however, in the typical application with two or more LEDs, the  
forward voltage is large enough to reverse bias the Schottky and keep leakage current low.  
CURRENT PROGRAM  
The FB voltage is regulated by a low 0.2V reference voltage. The LED current is programmed externally using a  
current-sense resistor in series with the LED string. The value of the RSET is calculated using Equation 1:  
V
FB  
I
+
LED  
R
SET  
(1)  
Where  
ILED = output current of LEDs  
VFB = regulated voltage of FB  
RSET = current sense resistor  
The output current tolerance depends on the FB accuracy and the current sensor resistor accuracy.  
8
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TPS61161A  
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PWM BRIGHTNESS DIMMING  
When the CTRL pin is constantly high, the FB voltage is regulated to 200mV typically. However, the CTRL pin  
allows a PWM signal to reduce this regulation voltage; therefore, it achieves LED brightness dimming. The  
relationship between the duty cycle and FB voltage is given by Equation 2.  
V
FB + Duty   200 mV  
(2)  
Where  
Duty = duty cycle of the PWM signal  
200 mV = internal reference voltage  
As shown in Figure 12, the IC chops up the internal 200mV reference voltage at the duty cycle of the PWM  
signal. The pulse signal is then filtered by an internal low pass filter. The output of the filter is connected to the  
error amplifier as the reference voltage for the FB pin regulation. Therefore, although a PWM signal is used for  
brightness dimming, only the WLED DC current is modulated, which is often referred as analog dimming. This  
eliminates the audible noise which often occurs when the LED current is pulsed in replica of the frequency and  
duty cycle of PWM control. Unlike other scheme which filters the PWM signal for analog dimming,  
TPS61160A/61A regulation voltage is independent of the PWM logic voltage level which often has large  
variations.  
For optimum performance, use the PWM dimming frequency in the range of 5kHz to 100kHz. The requirement of  
minimum dimming frequency comes from the output ripple. Low frequency causes high output ripple. Since the  
CTRL pin is logic only pin, applying an external RC filter to the pin does not work.  
VBG  
200 mV  
CTRL  
FB  
Error  
Amplifier  
Figure 12. Block Diagram of Programmable FB Voltage Using PWM Signal  
To use lower PWM dimming, add an external RC network connected to the FB pin as shown in the additional  
typical application (Figure 15).  
UNDERVOLTAGE LOCKOUT  
An undervoltage lockout prevents operation of the device at input voltages below typical 2.2V. When the input  
voltage is below the undervoltage threshold, the device is shutdown and the internal switch FET is turned off. If  
the input voltage rises by undervoltage lockout hysteresis, the IC restarts.  
THERMAL SHUTDOWN  
An internal thermal shutdown turns off the device when the typical junction temperature of 160°C is exceeded.  
The device is released from shutdown automatically when the junction temperature decreases by 15°C.  
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TPS61160A  
TPS61161A  
SLVS937MARCH 2009................................................................................................................................................................................................... www.ti.com  
APPLICATION INFORMATION  
MAXIMUM OUTPUT CURRENT  
The overcurrent limit in a boost converter limits the maximum input current and thus maximum input power for a  
given input voltage. Maximum output power is less than maximum input power due to power conversion losses.  
Therefore, the current limit setting, input voltage, output voltage and efficiency can all change maximum current  
output. The current limit clamps the peak inductor current; therefore, the ripple has to be subtracted to derive  
maximum DC current. The ripple current is a function of switching frequency, inductor value and duty cycle. The  
following equations take into account of all the above factors for maximum output current calculation.  
1
IP  
=
é
ù
ú
û
1
1
L ´ F ´ (  
+
)
ê
s
Vout + Vf - Vin Vin  
ë
(3)  
Where:  
Ip = inductor peak to peak ripple  
L = inductor value  
Vf = Schottky diode forward voltage  
Fs = switching frequency  
Vout = output voltage of the boost converter. It is equal to the sum of VFB and the voltage drop across LEDs.  
Vin   ǒI * I ń2Ǔ   h  
lim  
P
I
+
out_max  
Vout  
(4)  
Where:  
Iout_max = maximum output current of the boost converter  
Ilim = over current limit  
η = efficiency  
For instance, when VIN is 3.0V, 8 LEDs output equivalent to VOUT of 26V, the inductor is 22µH, the Schottky  
forward voltage is 0.2V; and then the maximum output current is 65mA in typical condition. When VIN is 5V, 10  
LEDs output equivalent to VOUT of 32V, the inductor is 22µH, the Schottky forward voltage is 0.2V; and then the  
maximum output current is 85mA in typical condition.  
INDUCTOR SELECTION  
The selection of the inductor affects steady state operation as well as transient behavior and loop stability. These  
factors make it the most important component in power regulator design. There are three important inductor  
specifications, inductor value, DC resistance and saturation current. Considering inductor value alone is not  
enough.  
The inductor value determines the inductor ripple current. Choose an inductor that can handle the necessary  
peak current without saturating, according to half of the peak-to-peak ripple current given by Equation 3, pause  
the inductor DC current given by:  
Vout   Iout  
Vin   h  
I
+
in_DC  
(5)  
Inductor values can have ±20% tolerance with no current bias. When the inductor current approaches saturation  
level, its inductance can decrease 20% to 35% from the 0A value depending on how the inductor vendor defines  
saturation current. Using an inductor with a smaller inductance value forces discontinuous PWM when the  
inductor current ramps down to zero before the end of each switching cycle. This reduces the boost converter’s  
maximum output current, causes large input voltage ripple and reduces efficiency. Large inductance value  
provides much more output current and higher conversion efficiency. For these reasons, a 10µH to 22µH  
inductor value range is recommended. A 22µH inductor optimized the efficiency for most application while  
maintaining low inductor peak to peak ripple. Table 1 lists the recommended inductor for the TPS61160A/61A.  
When recommending inductor value, the factory has considered –40% and +20% tolerance from its nominal  
value.  
10  
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Product Folder Link(s): TPS61160A TPS61161A  
 
TPS61160A  
TPS61161A  
www.ti.com................................................................................................................................................................................................... SLVS937MARCH 2009  
TPS61160A/61A has built-in slope compensation to avoid sub-harmonic oscillation associated with current mode  
control. If the inductor value is lower than 10µH, the slope compensation may not be adequate, and the loop can  
be unstable. Therefore, customers need to verify the inductor in their application if it is different from the  
recommended values.  
Table 1. Recommended Inductors for TPS61160A/61A  
L
(µH)  
DCR MAX  
SATURATION CURRENT  
(mA)  
SIZE  
(L × W × H mm)  
PART NUMBER  
VENDOR  
()  
LQH3NPN100NM0  
VLCF5020T-220MR75-1  
CDH3809/SLD  
10  
22  
10  
22  
0.3  
0.4  
0.3  
0.4  
750  
750  
570  
510  
3×3×1.5  
5×5×2.0  
4×4×1.0  
4×4×1.8  
Murata  
TDK  
Sumida  
TOKO  
A997AS-220M  
SCHOTTKY DIODE SELECTION  
The high switching frequency of the TPS61160A/61A demands a high-speed rectification for optimum efficiency.  
Ensure that the diode average and peak current rating exceeds the average output current and peak inductor  
current. In addition, the diode’s reverse breakdown voltage must exceed the open LED protection voltage. The  
ONSemi MBR0540 and the ZETEX ZHCS400 are recommended for TPS61160A/61A.  
COMPENSATION CAPACITOR SELECTION  
The compensation capacitor C3 (see the block diagram), connected from COMP pin to GND, is used to stabilize  
the feedback loop of the TPS61160A/61A. Use a 220nF ceramic capacitor for C3.  
INPUT AND OUTPUT CAPACITOR SELECTION  
The output capacitor is mainly selected to meet the requirements for the output ripple and loop stability. This  
ripple voltage is related to the capacitor’s capacitance and its equivalent series resistance (ESR). Assuming a  
capacitor with zero ESR, the minimum capacitance needed for a given ripple can be calculated by  
ǒV  
Ǔ I  
out  
* V  
out  
in  
C
+
out  
V
  Fs   V  
ripple  
out  
(6)  
where, Vripple = peak-to-peak output ripple. The additional output ripple component caused by ESR is calculated  
using:  
Vripple_ESR + Iout   RESR  
Due to its low ESR, Vripple_ESR can be neglected for ceramic capacitors, but must be considered if tantalum or  
electrolytic capacitors are used.  
Care must be taken when evaluating a ceramic capacitor’s derating under dc bias, aging and AC signal. For  
example, larger form factor capacitors (in 1206 size) have a resonant frequencies in the range of the switching  
frequency. So the effective capacitance is significantly lower. The DC bias can also significantly reduce  
capacitance. Ceramic capacitors can loss as much as 50% of its capacitance at its rated voltage. Therefore,  
leave the margin on the voltage rating to ensure adequate capacitance at the required output voltage.  
The capacitor in the range of 1µF to 4.7µF is recommended for input side. The output requires a capacitor in the  
range of 0.47µF to 10µF. The output capacitor affects the loop stability of the boost regulator. If the output  
capacitor is below the range, the boost regulator can potentially become unstable. For example, if use the output  
capacitor of 0.1µF, a 470nF compensation capacitor has to be used for the loop stable.  
The popular vendors for high value ceramic capacitors are:  
TDK (http://www.component.tdk.com/components.php)  
Murata (http://www.murata.com/cap/index.html)  
Copyright © 2009, Texas Instruments Incorporated  
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11  
Product Folder Link(s): TPS61160A TPS61161A  
TPS61160A  
TPS61161A  
SLVS937MARCH 2009................................................................................................................................................................................................... www.ti.com  
LAYOUT CONSIDERATIONS  
As for all switching power supplies, especially those high frequency and high current ones, layout is an important  
design step. If layout is not carefully done, the regulator could suffer from instability as well as noise problems.  
To reduce switching losses, the SW pin rise and fall times are made as short as possible. To prevent radiation of  
high frequency resonance problems, proper layout of the high frequency switching path is essential. Minimize the  
length and area of all traces connected to the SW pin and always use a ground plane under the switching  
regulator to minimize inter-plane coupling. The loop including the PWM switch, Schottky diode, and output  
capacitor, contains high current rising and falling in nanosecond and should be kept as short as possible. The  
input capacitor needs not only to be close to the VIN pin, but also to the GND pin in order to reduce the IC  
supply ripple. Figure 13 shows a sample layout.  
C1  
Vin  
Rset  
LEDs Out  
Vin  
FB  
L1  
CTRL  
COMP  
CTRL  
C3  
GND  
SW  
C2  
Minimize the  
GND  
area of this  
trace  
Place enough  
VIAs around  
LEDs IN  
thermal pad to  
enhance thermal  
performance  
Figure 13. Sample Layout  
THERMAL CONSIDERATIONS  
The maximum IC junction temperature should be restricted to 125°C under normal operating conditions. This  
restriction limits the power dissipation of the TPS61160A/61A. Calculate the maximum allowable dissipation,  
PD(max), and keep the actual dissipation less than or equal to PD(max). The maximum-power-dissipation limit is  
determined using Equation 7:  
°
125 C * T  
A
P
+
D(max)  
RqJA  
(7)  
where, TA is the maximum ambient temperature for the application. RθJA is the thermal resistance  
junction-to-ambient given in Power Dissipation Table.  
The TPS61160A/61A comes in a thermally enhanced QFN package. This package includes a thermal pad that  
improves the thermal capabilities of the package. The RθJA of the QFN package greatly depends on the PCB  
layout and thermal pad connection. The thermal pad must be soldered to the analog ground on the PCB. Using  
thermal vias underneath the thermal pad as illustrated in the layout example. Also see the QFN/SON PCB  
Attachment application report (SLUA271).  
12  
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Product Folder Link(s): TPS61160A TPS61161A  
 
 
TPS61160A  
TPS61161A  
www.ti.com................................................................................................................................................................................................... SLVS937MARCH 2009  
ADDITIONAL TYPICAL APPLICATIONS  
L1  
10 mH  
D1  
Vin 3 V to 5 V  
C1  
C2  
0.47 mF  
TPS61160A  
1 mF  
VIN  
SW  
ON/OFF  
DIMMING  
CONTROL  
CTRL  
FB  
GND  
COMP  
Rset  
10 W  
20mA  
C3  
220nF  
L1: Murata LQH3NPN100NM0  
C1: Murata GRM188R61A105K  
C2: Murata GRM188R61E474K  
D1: ONsemi MBR0540T1  
Figure 14. Li-Ion Driver for 6 White LEDs  
L1  
10 mH  
D1  
C1  
C2  
TPS61160A  
VIN  
SW  
FB  
ON/OFF  
DIMMING  
CONTROL  
CTRL  
COMP  
10 kW  
80 kW  
GND  
C3  
Rset  
220nF  
10 W  
100 kW  
L1: Murata LQH3NPN100NM0  
C1: Murata GRM188R61A105K  
C2: Murata GRM188R61E474K  
D1: ONsemi MBR0540T1  
PWM Signal: 1.8 V; 200 Hz  
LED Current = 1.8 V x (1 - d)/ (8 x Rset)  
Figure 15. Li-Ion Driver for 6 White LEDs With External PWM Dimming Network  
L1  
D1  
22 mH  
Vin 3 V to 5 V  
C1  
C2  
TPS61161A  
VIN  
SW  
FB  
ON/OFF  
DIMMING  
CONTROL  
CTRL  
Rset  
GND  
COMP  
10 W  
C3  
220 nF  
L1: TDK VLCF5020T-220MR75-1  
C1: Murata GRM188R61A105K  
C2: Murata GRM21BR71H105K  
D1: ONsemi MBR0540T1  
20mA  
Figure 16. Li-Ion Driver for 8 White LEDs  
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Submit Documentation Feedback  
13  
Product Folder Link(s): TPS61160A TPS61161A  
PACKAGE OPTION ADDENDUM  
www.ti.com  
14-May-2009  
PACKAGING INFORMATION  
Orderable Device  
TPS61160ADRVR  
TPS61160ADRVT  
TPS61161ADRVR  
TPS61161ADRVT  
Status (1)  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
Drawing  
SON  
DRV  
6
6
6
6
3000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
SON  
SON  
SON  
DRV  
DRV  
DRV  
250 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
3000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
250 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in  
a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2)  
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check  
http://www.ti.com/productcontent for the latest availability information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements  
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered  
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and  
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS  
compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame  
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)  
(3)  
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder  
temperature.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is  
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the  
accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take  
reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on  
incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited  
information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI  
to Customer on an annual basis.  
Addendum-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
8-Jun-2009  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0 (mm)  
B0 (mm)  
K0 (mm)  
P1  
W
Pin1  
Diameter Width  
(mm) W1 (mm)  
(mm) (mm) Quadrant  
TPS61160ADRVR  
TPS61160ADRVT  
TPS61161ADRVR  
TPS61161ADRVT  
SON  
SON  
SON  
SON  
DRV  
DRV  
DRV  
DRV  
6
6
6
6
3000  
250  
330.0  
180.0  
330.0  
180.0  
12.4  
12.4  
12.4  
12.4  
2.2  
2.2  
2.2  
2.2  
2.2  
2.2  
2.2  
2.2  
1.1  
1.1  
1.1  
1.1  
8.0  
8.0  
8.0  
8.0  
12.0  
12.0  
12.0  
12.0  
Q2  
Q2  
Q2  
Q2  
3000  
250  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
8-Jun-2009  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
TPS61160ADRVR  
TPS61160ADRVT  
TPS61161ADRVR  
TPS61161ADRVT  
SON  
SON  
SON  
SON  
DRV  
DRV  
DRV  
DRV  
6
6
6
6
3000  
250  
346.0  
190.5  
346.0  
190.5  
346.0  
212.7  
346.0  
212.7  
29.0  
31.8  
29.0  
31.8  
3000  
250  
Pack Materials-Page 2  
IMPORTANT NOTICE  
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and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should  
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