UCC3961DR [TI]

2A SWITCHING CONTROLLER, 400kHz SWITCHING FREQ-MAX, PDSO14, GREEN, SOIC-14;
UCC3961DR
型号: UCC3961DR
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

2A SWITCHING CONTROLLER, 400kHz SWITCHING FREQ-MAX, PDSO14, GREEN, SOIC-14

信息通信管理 开关 光电二极管
文件: 总19页 (文件大小:795K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
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U CC 39 61  
C ON TR O LL ER  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
D
Operates with Secondary–Side PWM  
Control  
D
Multi-Mode Overcurrent Protection with  
Restart, Latching, or Cycle-by-Cycle  
Current Limiting  
D
D
D
D
Isolated PWM Command through a Pulse  
Transformer  
D
Programmable Volt-Second Clamp for  
Transformer Reset  
Initial Free-Running Soft-Startup with  
Duty-Cycle Clamping  
D
Undervoltage Lockout with 2-V Hysteresis  
Up to 400-kHz Synchronizable Switching  
Frequency  
D
Low-Current Startup with Optional  
Disconnect  
High-Current FET Drive (1.5-A Sink, 0.75-A  
Source)  
D
D
Programmable Overvoltage and  
Undervoltage Protection  
8–pin Version Also Available (UCC3960)  
typical application diagram  
V
IN  
UCC3961  
OPTIONAL  
DEPLETION  
MODE  
14 UVS START 13  
SWITCH  
UV/OV  
STOP  
VDD 12  
1
8
OVS  
VS  
+
6
REF  
VOLT  
SEC  
CLAMP  
11  
9
OUT  
CS  
4
FB  
FEED  
BACK  
3
5
7
SS  
RT  
SOFT START  
FAULT LATCH DELAY  
CSD  
SD  
2
FREQ  
SET  
AGND PGND 10  
UDG–99039  
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of  
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
Copyright 2000, Texas Instruments Incorporated  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
description  
The UCC3961 advanced primary-side startup controller is a unique solution that provides all the primary-side  
functions required for a single-ended, isolated, switch-mode power converter incorporating secondary-side  
PWM control. It is usable with a wide range of secondary control circuits and is especially well suited for systems  
where sophisticated handling of overload conditions is required.  
Secondary-side control assumes that output voltage and current measurements are interfaced directly to an  
output ground-referenced PWM stage that develops the power switch command for the supply. This digital  
PWM command can then be transmitted to the primary-side power switch through a simple and low-cost  
isolating pulse transformer. With secondary-side control, it is much easier to monitor and control the system load  
with tightly coupled analog control loops. Load-oriented features such as output current sharing and  
synchronous rectification are implemented more easily.  
The UCC3961 provides all the circuitry required on the primary side of a secondary-side controlled power  
supply. It features a free running 60-kHz to 360-kHz oscillator which is synchronizable to the secondary-side  
PWM signal and also has the ability to accept start/stop PWM commands from the isolating pulse-edge  
transformer (PET). The use of an extremely small and low-cost pulse transformer allows for higher converter  
bandwidth. This also eliminates the loop-gain variations due to initial accuracy and aging of an opto-coupler  
feedback element or the size penalty of a gate transformer. It also includes an undervoltage lockout circuit with  
2-V hysteresis, a low-current startup with active low during UVLO, a soft-start capability, a 5-V reference and  
a high-current power output.  
Advanced features of UCC3961 allows implementation of initial startup with optional high-voltage disconnect  
after starting, and input voltage monitoring with turnoff for either undervoltage or overvoltage conditions. Other  
features include power-switch current protection, pulse-by-pulse current limiting, shutdown after a  
programmable delay and continuous input volt*second clamp. The UCC3961 also provides a multi purpose,  
bidirectional shutdown pin (SD), that can be used in conjunction with the devices on the START pin, to modify  
the converters behavior in overload conditions. The possible configurations include continuous-peak current  
limiting, delayed or immediate shutdown with full cycle soft restart or fully latched overcurrent shutdown.  
In a non-typical use, the UCC3961 can accommodate an analog feedback signal through an opto-isolator where  
the UCC3961 then can operate in voltage-mode control mode with primary-side peak current limiting.  
The UCC3961 and the UCC2961 are available in the 14-pin SOIC (D) and PDIP (P) packages. For applications  
where only startup and control are desired, a simplified version of this product is offered in an 8-pin package  
as the UCC2960 and UCC3960.  
D OR N PACKAGES  
AVAILABLE OPTIONS  
(TOP VIEW)  
PACKAGED DEVICES  
OVS  
SD  
14 UVS  
13 START  
12 VDD  
11 OUT  
10 PGND  
1
2
3
4
5
6
7
SOIC–14  
SMALL OUTLINE  
(D)  
PDIP–14  
PLASTIC DIP  
(N)  
TA  
SS  
–40_C to 85_C  
0_C to 70_C  
UCC2961D  
UCC3961D  
UCC2961N  
UCC3961N  
FB  
The SOIC (D) packages are available taped and reeled. Add an R suffix  
to the device type (e.g., UCC2961DR) to order quantities of 2500  
devices per reel.  
RT  
REF  
AGND  
9
8
CS  
VS  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
†‡  
absolute maximum ratings over operating free-air temperature range (unless otherwise noted)  
Input voltage, V  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 V  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 V  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –1.5 A / 2 A  
I(VDD)  
Input current, I  
Output current , I  
I(VDD)  
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Output voltage: REF, START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to VDD+0.3 V  
Input voltage: OVS, SD, SS, RT, VS, CS, UVS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to VDD+0.3 V  
FB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –7.0 V to VDD+0.3 V  
Operating junction temperature range, T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –55_C to 150_C  
J
Storage temperature range, T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –65_C to 150_C  
stg  
Lead temperature soldering 1,6 mm (1/16 inch) from case for 10 seconds . . . . . . . . . . . . . . . . . . . . . . . 300_C  
Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and  
functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not  
implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
Unless otherwise indicated, voltages are reference to ground and currents are positive into and negative out of the specified terminals. Pulsed is  
defined as a less than 10% duty cycle with a maximum duration of 500 µs. All voltages are with respect to ground unless otherwise stated.  
Currents are positive into, negative out of the specified terminal. Consult Packaging Section of the Power Supply Control Data Book (TI Literature  
Number SLUD003) for thermal limitations and considerations of packages.  
w 4nF load with 4-series resistor.  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
electrical characteristics V  
= 12 V, RT = 53.3 k, C  
= 1 µF, C  
= 0.1 µF, C = 0.01 µF,  
SS  
DD  
VDD  
REF  
R
= 4 , C  
= 1 nF and T = T (unless otherwise stated)  
OUT  
OUT  
A
J
supply section (VDD)  
PARAMETER  
TEST CONDITIONS  
MIN  
16  
TYP  
17.5  
2.3  
MAX UNITS  
Clamp voltage  
Operating current  
Starting current  
I
= 10 mA  
19  
2.8  
V
VDD  
No load,  
C
= 0  
1.8  
mA  
µA  
OUT  
VDD = 9 V  
100  
150  
200  
undervoltage lockout section  
PARAMETER  
Start threshold voltage  
Hysteresis voltage  
TEST CONDITIONS  
MIN  
9.5  
TYP  
10  
2
MAX UNITS  
10.5  
2.3  
V
V
1.7  
voltage reference section (REF)  
PARAMETER  
Reference voltage  
TEST CONDITIONS  
MIN  
TYP  
5.0  
3
MAX UNITS  
4.75  
5.25  
5
V
Load regulation voltage  
Line regulation voltage  
Short-circuit current  
I
= 0 mA to –2.5 mA  
mV  
mV  
mA  
REF  
V
= 10 V to 12 V  
1
5
DD  
8
10  
16  
overvoltage sense section (OVS)  
PARAMETER  
Threshold voltage  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
3.68  
4
4.32  
0.2  
V
Input bias current  
µA  
undervoltage sense section (UVS)  
PARAMETER  
Threshold voltage  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
3.68  
4
4.32  
0.2  
V
Input bias current  
µA  
soft start section (SS)  
PARAMETER  
Discharge current  
Charge current  
TEST CONDITIONS  
MIN  
3
TYP  
5
MAX UNITS  
SD = 4.5 V pulsed  
SD = 4.5 V pulsed  
7
–10  
1.1  
5.5  
µA  
µA  
V
–5  
–7  
1
Low–threshold voltage  
Clamp threshold  
0.9  
4.5  
600  
5
V
On resistance  
V
DD  
= 7.5 V  
800 1000  
shutdown section (SD)  
PARAMETER  
Threshold voltage  
Discharge current  
Charge current  
TEST CONDITIONS  
MIN  
3.68  
0.4  
TYP  
MAX UNITS  
4
4.32  
0.8  
–8  
V
0.6  
–6  
µA  
µA  
kΩ  
–4  
On resistance  
V
DD  
= 7.5 V  
2.5  
3.3  
5
NOTES: 1. OUT Low, nominal of 0.7 V reflects the 3 DMOS ON resistance plus 4 R  
.
SERIES  
2. OUT High (VDD–OUT), nominal of 0.56 V reflects the 10W HVPMOS ON resistance plus 4W R  
.
SERIES  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
electrical characteristics V  
= 12 V, RT = 53.3 k, C  
= 1 µF, C  
= 0.1 µF, C  
= 0.01 µF,  
DD  
VDD  
REF  
SS  
R
= 4 , C  
= 1 nF and T = T (unless otherwise stated) (continued)  
OUT  
OUT  
A
J
current sense section (CS)  
PARAMETER  
TEST CONDITIONS  
MIN  
0.9  
TYP  
MAX UNITS  
Pulse-by-pulse  
Immediate  
1
1.1  
1.5  
0.2  
140  
V
V
Threshold  
1.3  
1.4  
Input bias  
CS = 1.1 V pulsed  
µA  
ns  
Delay time CS to OUT  
On resistance  
60  
100  
600  
800 1000  
oscillator section  
PARAMETER  
Frequency  
TEST CONDITIONS  
MIN  
TYP  
150  
0.02  
0%  
MAX UNITS  
135  
165  
0.2  
kHz  
%/V  
Frequency change with voltage  
Minimum duty cycle  
V
DD  
= 10 V to 12 V  
Maximum duty cycle  
69%  
72%  
75%  
volt-second section (VS)  
PARAMETER  
Threshold  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
3.68  
4
4.32  
0.2  
V
µA  
Input bias  
On resistance  
600  
800 1000  
output section (OUT)  
PARAMETER  
Low-level output voltage  
High-level output voltage  
Low-level output voltage during UVLO  
Rise time  
TEST CONDITIONS  
MIN  
TYP  
0.7  
MAX UNITS  
I
I
I
= 100 mA (dc)  
See Note 1  
See Note 2  
1.0  
1.0  
1.5  
60  
V
V
OUT  
OUT  
OUT  
= –40 mA (dc)  
= 20 mA (dc),  
0.56  
V
= 7.5 V  
V
DD  
30  
15  
ns  
ns  
Fall time  
30  
bias regulator section (START)  
PARAMETER  
Bias regulator  
TEST CONDITIONS  
MIN  
TYP  
12.1  
12.2  
MAX UNITS  
V
V
– START = 0.5 V  
– START = 1.0 V,  
11.7  
12.5  
V
V
DD  
Override voltage  
See Note 3  
DD  
feedback section (FB)  
PARAMETER  
input bias current  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
FB = 4.5 V,  
SS = 0 V  
SS = 0 V  
FB = SS  
FB = SS  
0.4  
–7.6  
100  
120  
µA  
V
Negative compliance voltage  
Delay time, FB–SS to OUT, rising edge  
Delay time, FB–SS to OUT, falling edge  
IFB = –100 mA,  
FB–SS Pulsed = 2 V,  
FB–SS Pulsed = 2 V,  
–6.8  
40  
–7.2  
70  
ns  
ns  
50  
85  
NOTES: 1. OUT Low, nominal of 0.7 V reflects the 3 DMOS ON resistance plus 4 R  
.
SERIES  
2. OUT High (VDD–OUT), nominal of 0.56 V reflects the 10 HVPMOS ON resistance plus 4 R  
.
SERIES  
3. The override V  
DD  
voltage for shutting off the bias regulation is 100 mV higher than the bias regulator voltage.  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
Terminal Functions  
TERMINAL  
I/O  
DESCRIPTION  
NAME  
NO.  
AGND  
7
This pin is the reference point for grounding all analog functions and must be kept as clean as possible from all  
switching noise. It should be connected to PGND in only one location as close to the IC as practical.  
CS  
9
4
I
I
Pulse-by-pulse and shutdown overcurrent sense input pin  
Control input for the signal from a secondary–side PWM controller  
Drive pin for the MOSFET power switch  
FB  
OUT  
OVS  
11  
1
O
This pin is used with an external resistor divider of VIN to terminate operation if a voltage is sensed above the  
internal 4 V threshold. Activation sets the shutdown latch that requires recycling the voltage on VDD to restart.  
I
PGND  
REF  
10  
6
This power ground for the PWM output stage conducts any current transients from the power switch gate drive. It  
should be closely bypassed to VDD and connected to AGND in only one location as close to the IC as possible.  
This is a 5-V output usable with external loads of up to 10 mA. This voltage is also the source for all internal  
analog threshold settings and should be bypassed with a minimum of 0.1-µF capacitance to AGND.  
O
RT  
SD  
SS  
5
2
3
I
I
Sets the free-running startup oscillator frequency  
Input to the shutdown circuit  
The pin implements the primary-side soft-start function. This is the connection point for an external capacitor that  
determines the rate of increase in commanded pulse width for the power switch at startup. It also serves as the  
ac ground return for the feedback pulse transformer to provide a tracking bias for the FB input.  
I
START  
UVS  
13  
14  
O
I
Used to develop a regulated 12 V at VDD and thereby minimize or eliminate continuous current drain  
This pin is used with an external resistor divider of Vin to terminate operation if a voltage is sensed below the  
internal 4-V threshold. Activation maintains the circuit in shutdown with the soft-start capacitor clamped low.  
VDD  
VS  
12  
8
I
I
Power input connection for all control circuitry  
Volt-second clamp  
detailed descriptions  
current sense (CS)  
This is the pulse-by-pulse and shutdown overcurrent sense input pin. This current-sense pin triggers a  
pulse-by-pulse termination anytime a 1.0-V threshold is exceeded while a signal in excess of 1.375 V on this  
pin initiates a complete shutdown. Each activation of pulse-by-pulse termination also sends a current pulse to  
the SD pin where an external capacitor can be used to provide a delayed shutdown. Since the CS pin can be  
noise sensitive, it is good practice to insert a small low-pass RC filter between this pin and the current sensor.  
feedback (FB)  
This is the control input for the signal from a secondary-side PWM controller whose pulse-width command has  
been differentiated by the feedback pulse-edge transformer into positive start and negative stop pulses. These  
signals are used to turn on and turn off the primary power switch and must have an amplitude of at least  
V
±2.0V (4 V peak-to-peak) for at least 25 ns per pulse and no more than 200 ns per pulse. The maximum  
SS  
amplitude allowed on this pin is V ± 7.0 V.  
SS  
output drive (OUT)  
This is the drive pin for the MOSFET power switch and sinks (1.5 A) and sources (0.75 A) fast, high-current  
gate-drive pulses. During shutdown, this pin is self–biased to an active low state. A minimum of 4 W should  
be added in series with the output to ensure that the on-chip driver safe operating area is not exceeded. (Data  
from the IRF820/830/840 family of MOSFETs, commonly available in the TO–220 package, is used to derive  
this value. The gate charge needed to provide full enhancement was used to establish an equivalent  
capacitance of up to 4000 pF.)  
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SLUS431A – MAY 2000 – REVISED DECEMBER 2000  
timing resistor (RT)  
A resistor from this pin to AGND establishes a current,  
2 V  
RT  
I
+
SET  
that is mirrored internally for several functions. It establishes the free-running startup switching frequency with  
an internal capacitor according to the relationship,  
9
8.0   10  
fs +  
RT  
The startup oscillator has a rise and fall time set to limit the duty-cycle of the power switch to a maximum of 72%,  
a limit that is maintained even after the feedback signal takes command. The range of RT is 22.2 kto 133 k,  
giving a free-run frequency range range of 60 kHz to 360 kHz, respectively. Variations in the free-running  
oscillator frequency overtemperature are very small. The typical temperature coefficient is –40 Hz per degree  
Celsius, measured at 150 kHz.  
shutdown (SD)  
This pin is the input to the shutdown circuit. Like OVS, this pin also sets the shutdown latch when a threshold  
above 4 V is exceeded. The primary intent of this input is to allow the use of an external capacitor to program  
a delay between the onset of current limiting and the issuance of a shutdown command by integrating current  
pulses that appear on this pin with each activation of the CS input. This pin is pulled low with a current sink of  
0.33/RT when there is no CS signal. The shutdown function can be disabled by connecting SD pin to AGND.  
soft-start (SS)  
The pin implements the primary-side soft-start function. This is the connection point for an external capacitor  
that determines the rate of increase in commanded pulse width for the power switch at startup. It also serves  
as the ac ground return for the feedback pulse transformer to provide a tracking bias for the FB input.  
start bias regulator (START)  
In conjunction with an external depletion-mode N-channel FET, such as the Supertex DN2530, this pin can be  
used to develop a regulated voltage of 12 V at VDD and thereby minimize or eliminate continuous current drain  
when starting from a variable high voltage source. If this function is unused, this pin can be left open.  
power (VDD)  
This is the power input connection for all the control circuitry and, in addition, conducts all the gate charge current  
for the power FET. It should be closely bypassed with at least 1.0-µF to PGND and 1.0-µF to AGND. This pin  
is internally shunt regulated to clamp at 17.5V to protect the internal components so if a voltage source above  
this value is possible, external current limiting must be provided.  
volt-second clamp (VS)  
This pin provides a volt–second clamp for the operation of the transformer–driving power switch with the aid  
of an external capacitor to ground and a high value resistor to the transformer’s voltage source (Vin). With the  
initiation of each power pulse, the circuit releases an internal grounding clamp across the capacitor allowing  
it to charge with a current from the resistor proportional to the input voltage. If this pin reaches 4 V prior to output  
termination from other control functions, then this ends the power pulse.  
T
+ 1.61   R  
u 100 W  
  C  
VS  
VS  
VS  
R
VS  
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pin descriptions (continued)  
UNDER–VOLTAGE  
UVS 14  
VDD REG  
+
12 V  
13 START  
4 V  
10 / 8 V  
UVLO  
SOFT  
START  
S/D  
LATCH  
OVER–VOLTAGE  
12 VDD  
OVS  
VS  
1
8
1 V  
VOLT–SEC  
LMT  
Q
Q
R
4 V  
REF  
GEN  
5.0 V  
6
VREF  
S
17 V  
PWM  
LATCH  
PWM DRIVE  
STOP  
1 V  
11 OUT  
10 PGND  
+
R
Q
FB  
4
1 V  
START  
S
Q
5 V  
+
SD  
1.375 V  
CURRENT  
LIMIT  
ISS  
S/S  
PWM  
9
CS  
SS  
RT  
3
5
5V  
HI  
LO  
5 V  
1.0V  
ISD  
HI  
LO  
ISD  
10  
2 ISS  
SYNC  
MAX D/C  
OSCILL  
CLK  
SHUT DOWN  
4V  
RAMP  
CT  
AGND  
7
2
SD  
UDG–00160  
Figure 1. Block Diagram  
DETAILED DESCRIPTION  
start-up oscillator  
The RT pin is connected to an internal 2.0 V nominal, unity-gain closed-loop amplifier that is referenced to a  
voltage divider off the 5.0-V reference. When a 22.2-kresistor is connected from the RT pin to GND an  
approximate I  
= 90µA internal current is realized that charges the internal oscillator capacitor that is  
RT  
approximately 58 pF. I = 90µA produces a maximum free running oscillator frequency of 360 KHz at a 72%  
duty cycle. When a 133.3-kresistor is connected from the RT pin to GND an approximate I = 15 mA internal  
RT  
RT  
current is realized that produces a minimum free running oscillator frequency of 60 KHz at approximately 72%  
duty cycle. This maximum duty cycle is setup by on-chip MOSFET current mirrors that are not programmable.  
Any frequency between these two limits (6:1 maximum to minimum frequency) is obtainable by linearly scaling  
the RT resistance between the minimum 22.2-kand maximum 133.3-kvalues. The secondary-side PWM  
frequency should be fixed at (1 / 0.9) or 1.11 times the user programmed primary-side free running oscillator  
frequency for proper primary-side synchronization. Therefore, in all cases the recommended secondary-side  
synchronization frequency shall be 1.11 times higher than the selected primary-side free running startup  
frequency. Taking into consideration the two extreme limits for primary-side free running startup frequency, the  
secondary-side operating frequency should be set between 400 kHz and 67 kHz.  
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DETAILED DESCRIPTION  
soft start  
The soft-start section contains all the circuitry required to produce a user programmable slowly increasing PWM  
duty cycle, starting from 0% to a maximum of 72%. The soft-start cycle is triggered either by the initial  
primary-side startup procedure or after any one of three user-programmable fault conditions and one fixed-fault  
condition. The PWM duty cycle increases according to the charge rate of an user selectable external soft-start  
capacitor, connected from the SS pin to GND. The SS capacitor is charged by a nominal 7-µA internal current  
source.  
Voltage comparators referenced to a 4.0-V threshold monitor the OVS pin, SD pin and the UVS pin and trigger  
a soft-start cycle when a fault condition is detected on any of these pins. Should the CS pin rise in voltage above  
1.375 V a soft-star cycle is also triggered. The soft-start cycle disables the output driver OUT and holds it in the  
low state until the capacitor connected from the SS pin to GND is discharged below 1.0 V by an internal 5-µA  
current sink. After this discharge period the PMW output OUT is enabled and the duty cycle is allowed to slowly  
increase as before.  
synchronization  
The SS pin and the FB pin accept the secondary side of a small-signal synchronization transformer. A  
series-blocking capacitor inserted in the primary-side of the synchronization transformer is intended to  
differentiate the square-wave gate drive output of the secondary-side PWM controller while preventing the  
transformer from saturation. The SS capacitor also provides an ac GND at the SS pin or the synchronization  
transformer secondary. The small signal synchronization transformer provides galvanic isolation between  
primary and secondary side and must have adequate voltage breakdown rating between the primary and  
secondary windings.  
Two comparators, with an approximate 1.0-V offset each, are connected to the FB pin to provide plus and minus  
differential voltage comparison with a 2.0-V deadband between the FB and SS pins. The 2.0-V deadband  
prevents inductive backswing of the small signal transformer from giving false secondary-side pulse-edge  
detection.  
Enough energy must be coupled into the comparator differential inputs to ensure reliable comparator switching.  
This requires sufficient voltage overdrive above the 1.0-V comparator threshold and a specified transformer  
circuit time constant to provide a minimum synchronization pulse width.  
On receiving the first recognizable negative going voltage pulse (turnoff command) generated from the falling  
edge of the differentiated square-wave gate drive signal on the secondary-side, the PWM latch is reset and a  
synchronization latch is set. After this event all primary-side PMW driver output is slaved to the secondary-side  
driver output in both frequency and duty cycle. The triggering of a soft-start cycle by a fault condition resets the  
synchronization latch to again allow the internal startup oscillator to control the PWM latch.  
pulse-width modulation  
The PWM section consists of a reset dominant SR latch with necessary logical gating on the SET input to allow  
control from the free running startup oscillator until feedback from the secondary-side PWM gate drive output  
is detected. After the occurrence of detectable feedback from the secondary-side gate driver, the control of the  
primary-side PWM latch is handed off to the secondary-side PWM controller. A nine-input OR gate on the PWM  
latch reset dominant input allows the numerous fault conditions to reset the PWM latch and control from either  
the startup oscillator or feedback from the secondary-side PWM output driver.  
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DETAILED DESCRIPTION  
undervoltage lockout  
The undervoltage lockout (UVLO) circuit enables normal operation after VDD exceeds the 10.0-V turnon  
threshold and permits operation until VDD falls below the 8-V turnoff threshold. While activated, the UVLO circuit  
holds the PWM gate driver output (OUT) and the internal-reference buffer amplifier output REF low. To ensure  
proper soft-start and to prevent false SD detection, internal N-channel MOSFET switches discharge external  
capacitors connected to the SS and SD pins during undervoltage conditions.  
voltage reference  
The 5-V internal reference is connected to the REF pin and must be bypassed using a good quality,  
high-frequency capacitor. This 5-V reference is not available externally while the chip is disabled by the  
undervoltage lockout circuit.  
current sensing  
The current sense (CS) circuit monitors the voltage across a ground referenced current sense resistor,  
connected between the source of the external power MOSFET and GND. The signal amplitude at the CS pin  
is compared to two thresholds (1.0 V, and 1.375 V respectively) by two independent voltage comparators.  
A voltage level greater than 1.0 V, but less than 1.375 V, sets the reset dominant shutdown latch and resets  
the PWM latch. The SD latch is reset by the startup oscillator arriving at its 4.0 V compare threshold. When the  
SD latch is set, a scaled current, I  
between the SD pin and GND. When the SD latch is reset, a scaled current I = (1/10)*(1/6) ×(IRT), discharges  
the user-selected capacitor connected between the SD pin and GND.  
= –(1/6) × (I ), charges an user-selected external capacitor connected  
SD  
RT  
SD  
A current-sense voltage greater than 1.375 V immediately triggers a SD event and also reset the PWM latch.  
During the off period of the PWM latch, any capacitance connected to the CS pin is discharged to GND potential  
by an internal 800-device.  
volt-second clamp  
The volt-second (VS) clamp circuit monitors the voltage at the VS pin produced by an external-series RC circuit.  
The resistor is connected from the HV primary-side power input, that is derived from the rectified line voltage,  
to the VS pin. The capacitor is from the VS pin to GND and being charged by the resistor during the on-time  
of the OUT driver. The resulting exponential voltage at the VS pin is monitored by a voltage comparator with  
a 4.0-V threshold. Should the voltage at the VS pin exceed 4.0-V, the PWM latch is reset, and as a result the  
output drive signal is terminated. This RC circuit can be tailored to prevent the power transformer from saturation  
by effectively limiting the applied maximum volt-second product across the primary winding. During the off  
period of the PWM output driver the VS capacitor is discharged to GND potential by an internal switch with 800Ω  
on resistance.  
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DETAILED DESCRIPTION  
start regulator and VDD clamp  
To facilitate the primary-side startup, a V  
= 12V voltage regulator may be implemented by using an external  
DD  
depletion-mode FET. The gate of this device is then connected to the START pin, the source terminal is attached  
to the VDD pin, and the drain is tied to the HV primary-side power input that is derived from the rectified line  
voltage. An auxiliary bootstrap winding off the main power transformer can be used to generate a bias voltage  
greater than 12 V, that effectively shuts down the 12-V regulator and increase the efficiency of the biasing  
solution during normal operation.  
To ensure that the absolute-maximum voltage ratings of internal devices are not violated, an internal-shunt  
voltage regulator is provided to clamp the VDD pin at a nominal 17.5-V maximum voltage. Similarly to other  
shunt or Zener-like voltage regulator circuits, the current through the internal VDD clamp must be limited below  
the maximum current level indicated in the datasheet. In addition to limiting the current through the clamp circuit,  
the maximum power dissipation capability of the particular package used in the application must be considered.  
OUT driver  
An internal output driver (OUT) is provided to drive the gate of an external N–channel power MOSFET. The  
output driver consists of a nominal 4.0-W ON-resistance P-channel MOSFET for turn-on, and a nominal 2.0-Ω  
ON resistance DMOS FET utilized during the turn–off of the external MOSFET transistor. An external series gate  
resistance is specified to maintain an acceptable safe operating area (SOA) for the DMOS device of the internal  
output driver. As discussed in the UVLO section of this datasheet, the undervoltage lockout (UVLO) circuit holds  
the PWM gate driver output low while UVLO conditions exists.  
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APPLICATION INFORMATION  
The evaluation circuit of UCC3961 as the primary-side startup circuit and UCC38C45 as the secondary-side  
controller is shown in Figure 2.  
UP4–101  
MUR610  
OUT  
V
IN  
470 F  
470 F  
µ
µ
MUR110  
10  
IRF530  
1 k  
0.5  
4.7 k  
36 k  
UCC38C45  
VREF COMP 1  
12 V  
0.1 F 36 k  
µ
22 k  
27 k  
8
7
6
5
FB  
CS  
RT  
2
3
4
VDD  
OUT  
GND  
6.2 k  
1 nF  
0.1 F  
µ
3.9 k  
10 k  
4.7 F  
µ
6.8 k  
UCC3961  
14 UVS OVS  
1000 pF  
1000 pF  
1
2
3
4
5
6
0.1 F  
µ
12 V  
13 START  
12 VDD  
SD  
SS  
2.7 nF  
200  
L = 5.4 H  
µ
M
11 OUT  
FB  
1 F  
µ
10 PGND  
ISET  
REF  
AGND  
1 F  
µ
300  
9
8
CS  
VS  
RT  
80 k  
0.1 F  
µ
7
100 pF  
UDG–99041  
Figure 2. Evaluation Circuit of UCC3961  
12  
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APPLICATION INFORMATION  
pulse edge transmission circuit  
The UCC3961 uses a pulse-edge-transmission (PET) circuit to transmit isolated gate-pulse information from  
the secondary-side controller. It is important for the PET circuit to have proper frequency response and  
adequately high damping (low Q-factor) in order to prevent excessive overshoot. The circuit is shown in  
Figure 3.  
25 ns < T < 200 ns  
C1  
R1  
VFB  
FB  
UCC3961  
SS  
4
3
+
V2P  
0
R2  
VSS+1.0  
VSS  
VSS–1.0  
t
SECONDARY  
GATE PULSE  
C
SS  
L
M
25 ns < T < 200 ns  
Figure 3. Pulse Edge Transmission Circuit  
The pulse width measured at the FB pin must be between 25 ns when measured at 1 V above the soft-start  
voltage and and 200 ns when measured at 1 V below the soft-start voltage. The FB voltage must not be  
overdriven by more than 5 V above or 5 V below the soft-start voltage. In order to prevent false triggering, the  
FB voltage must not ring below the soft-start voltage by more than ±0.9 V. This can be met if the PET circuit has  
a resonant frequency of 880 kHz and a Q of 0.25. The following values meet the specifications for a 12-V  
secondary-gate pulse signal, over the full range of UCC3961 operating frequencies.  
T1  
R1  
C1  
R2  
1:1 turns ratio, LM = 5.4-µH, Ferronics 11–622J, N1 = N2 = 4 turns  
300 Ω  
2700 pF  
200 Ω  
Pulse-edge-transmission (PET) circuits in standard surface-mount packages are available from Pulse  
Engineering (Part #PA0128, Part #PA0115) and from Cooper Electronic Technologies (Coiltronix),  
(Part #CTX01–15157).  
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PARAMETER MEASUREMENT INFORMATION  
OPERATING WAVEFORMS  
DURING OVERLOAD  
NORMAL OPERATING WAVEFORMS  
Figure 4  
Figure 5  
OPERATING WAVEFORMS  
DURING NO LOAD  
Figure 6  
ADDITIONAL REFERENCES  
1. Dennis, Mark and Michael Madigan, 50-W Forward Converter with Synchronous Rectification and  
Secondary-Side Control, SEM–1300, Topic 4, Texas Instruments Literature Number SLUP002.  
14  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
11-Apr-2013  
PACKAGING INFORMATION  
Orderable Device  
UCC2961D  
Status Package Type Package Pins Package  
Eco Plan Lead/Ball Finish  
MSL Peak Temp  
Op Temp (°C)  
-40 to 85  
-40 to 85  
0 to 70  
Top-Side Markings  
Samples  
Drawing  
Qty  
(1)  
(2)  
(3)  
(4)  
ACTIVE  
SOIC  
SOIC  
SOIC  
SOIC  
SOIC  
SOIC  
D
14  
14  
14  
14  
14  
14  
50  
Green (RoHS  
& no Sb/Br)  
CU NIPDAU  
CU NIPDAU  
CU NIPDAU  
CU NIPDAU  
CU NIPDAU  
CU NIPDAU  
Level-2-260C-1 YEAR  
Level-2-260C-1 YEAR  
Level-2-260C-1 YEAR  
Level-2-260C-1 YEAR  
Level-2-260C-1 YEAR  
Level-2-260C-1 YEAR  
UCC2961D  
UCC2961DG4  
UCC3961D  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
D
D
D
D
D
50  
50  
Green (RoHS  
& no Sb/Br)  
UCC2961D  
UCC3961D  
UCC3961D  
UCC3961D  
UCC3961D  
Green (RoHS  
& no Sb/Br)  
UCC3961DG4  
UCC3961DTR  
UCC3961DTRG4  
50  
Green (RoHS  
& no Sb/Br)  
0 to 70  
2500  
2500  
Green (RoHS  
& no Sb/Br)  
0 to 70  
Green (RoHS  
& no Sb/Br)  
0 to 70  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4)  
Multiple Top-Side Markings will be inside parentheses. Only one Top-Side Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a  
continuation of the previous line and the two combined represent the entire Top-Side Marking for that device.  
Addendum-Page 1  
PACKAGE OPTION ADDENDUM  
www.ti.com  
11-Apr-2013  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information  
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and  
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.  
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 2  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
24-Jul-2013  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
UCC3961DTR  
SOIC  
D
14  
2500  
330.0  
16.4  
6.5  
9.0  
2.1  
8.0  
16.0  
Q1  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
24-Jul-2013  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SOIC 14  
SPQ  
Length (mm) Width (mm) Height (mm)  
367.0 367.0 38.0  
UCC3961DTR  
D
2500  
Pack Materials-Page 2  
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