UCD7232RTJR [TI]

Digital Control Compatible Synchronous-Buck Gate Driver With Current; 数字控制兼容同步降压闸极驱动器采用电流
UCD7232RTJR
型号: UCD7232RTJR
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Digital Control Compatible Synchronous-Buck Gate Driver With Current
数字控制兼容同步降压闸极驱动器采用电流

驱动器 栅
文件: 总30页 (文件大小:596K)
中文:  中文翻译
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UCD7232  
www.ti.com  
SLUSAH3 MAY 2011  
Digital Control Compatible Synchronous-Buck Gate Driver  
With Current Sense and Fault Protection  
Check for Samples: UCD7232  
1
FEATURES  
DESCRIPTION  
The UCD7232 high current driver is specifically  
designed for digitally-controlled, point-of-load,  
synchronous buck switching power supplies. Two  
driver circuits provide high charge and discharge  
current for the high-side NMOS switch and the  
Dual High Current Drivers.  
Full Compatibility with TI Fusion Digital Power  
Supply Controllers, such as UCD91xx and  
UCD92xx Families  
Operational to 2 MHz Switching Frequency  
low-side NMOS synchronous rectifier in  
a
High-Side FET and Output Current Limit  
Protection with Independently Adjustable  
Thresholds  
synchronous buck circuit. The MOSFET gates are  
driven by an internally regulated VGG supply. The  
internal VGG regulator can be disabled to permit the  
user to supply their own gate drive voltage. This  
flexibility allows a wide power conversion input  
voltage range of 2.2 to 15 V. Internal under voltage  
lockout (UVLO) logic insures VGG is good before  
allowing chip operation.  
Fast High-Side Overcurrent Sense Circuit with  
Fault Flag Output Prevents Catastrophic  
Current Levels on a Cycle-by-Cycle Basis  
Differential High-Gain Current Sense Amplifier  
Voltage Proportional to Load Current Monitor  
Output  
A drive logic block allows operation in one of two  
modes selected by the SRE Mode pin. In  
Synchronous Mode, the logic block uses the PWM  
signal to control both the high-side and low-side gate  
drive signals. Dead time is automatically adjusted to  
prevent cross conduction. The Synchronous Rectifier  
Enable (SRE) pin controls whether or not the low-side  
FET is turned on when the PWM signal is low. In  
Independent Mode, the PWM and SRE pins control  
the high-side and low-side gates directly. No  
anti-cross-conduction logic is used in this mode.  
Wide Input Voltage Range: 4.7 V to 15 V  
Operation to 2.2 V Input Supported with an  
External 4.5-6.5 V Bias Supply  
Onboard Regulated Supplies for Gate Drive  
and Internal Circuits  
Integrated Thermal Shutdown  
Selectable Operation Modes:  
PWM plus Synchronous Rectifier Enable  
(SRE) with Automatic Dead-Time Control  
On-board comparators monitor the voltage across the  
high side switch and the voltage across an external  
current sense element to safeguard the power stage  
from sudden high current loads. Blanking delay is set  
for the high side comparator by a single resistor in  
order to avoid false reports coincident with switching  
edge noise. In the event of a high-side fault or an  
over-current fault, the high-side FET turned off and  
the Fault Flag (FLT) is asserted to alert the digital  
controller. The fault thresholds are independently set  
by the HS Sense and ILIM pins.  
Direct High-Gate and Low-Gate Inputs for  
Direct FET Control  
3-State PWM Input for Power Stage Shutdown  
UVLO Housekeeping Circuit  
Rated from 40°C to +125°C Junction  
Temperature  
APPLICATIONS  
Digitally-Controlled Synchronous-Buck Power  
Stages for Single- and Multi-Phase  
Applications  
Output current is measured and monitored by a  
precision, high gain, switched capacitor differential  
amplifier that processes the voltage present across  
an external current sense element. The amplified  
signal is available for use by the digital controller on  
the IMON pin. The current sense amplifier has output  
offset of 0.5 V so that both positive (sourcing) and  
negative (sinking) current can be sensed.  
Digitally-Controlled Power Modules  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2011, Texas Instruments Incorporated  
UCD7232  
SLUSAH3 MAY 2011  
www.ti.com  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
DESCRIPTION (CONTINUED)  
An on-chip temperature sense monitors the die temperature. If it exceeds approximately 165°C, the temperature  
sensor will initiate a thermal shutdown that halts output switching and sets the FLT flag. The temperature fault  
automatically clears when the die temperatures falls by approximately 20°.  
FUNCTIONAL BLOCK DIAGRAM  
9
16  
BP3  
Vin  
UCD7232  
V
DIS  
GG  
HS Sense  
BST  
Bias + VGG  
Generator  
13  
1
PWM  
10  
4
18  
UVLO  
SRE  
HS Gate  
19  
SRE Mode  
FLT  
3
Digital Control  
2
HS Fault  
SW  
20  
17  
V
GG  
TSD OC Fault  
RDLY  
Blanking  
Control  
11  
LS Gate  
15  
14  
Thermal  
Sense  
PGND  
ILIM  
5
6
0.5 V  
CSP  
CSN  
8
7
IMON  
G = 50  
AGND  
PAD  
12  
PP  
Figure 1. UCD7232 Block Diagram  
2
Copyright © 2011, Texas Instruments Incorporated  
UCD7232  
www.ti.com  
SLUSAH3 MAY 2011  
SIMPLIFIED APPLICATION DIAGRAM  
Vin  
16  
Vin  
10 PWM  
HS Sense 1  
From  
Controller  
BST 18  
HS Gate 19  
SW 20  
4
2
6
3
9
5
SRE  
FLT  
To  
Controller  
Vout  
I
MON  
UCD7232  
V
17  
GG  
SRE Mode  
BP3  
LS Gate 15  
PGND 14  
GND  
ILIM  
11 RDLY  
CSP  
CSN  
8
7
13  
V
DIS  
GG  
AGND  
12  
PAD  
PP  
Figure 2. Typical Synchronous Buck Power Stage  
CONNECTION DIAGRAM  
20 19 18 17 16  
HS Sense  
FLT  
1
2
3
4
5
15 LS Gate  
14 PGND  
UCD7232  
(QFN - RTJ)  
(4x4, 0.50)  
SRE Mode  
SRE  
13 V DIS  
GG  
12 AGND  
11 RDLY  
ILIM  
6
7
8
9
10  
ORDERING INFORMATION  
TEMPERATURE RANGE  
PACKAGE  
TAPE AND REEL QTY  
PART NUMBER  
UCD7232RTJT  
UCD7232RTJR  
250  
40°C to +125°C  
Plastic QFN-20 (RTJ)  
2500  
Copyright © 2011, Texas Instruments Incorporated  
3
UCD7232  
SLUSAH3 MAY 2011  
www.ti.com  
ABSOLUTE MAXIMUM RATINGS(1)  
over operating free-air temperature range (unless otherwise noted)  
VALUE  
PARAMETER  
UNIT  
MIN  
0.3  
0.3  
0.3  
0.3  
0.3  
0.3  
0.3  
MAX  
16  
Supply voltage, VIN  
V
VBST DC  
VBST Pulse (VSWat 20V < 400ns)  
23  
27  
Bootstrap voltage  
V
VBST Pulse (VSWat 22V < 64ns)  
VBST Pulse (VSWat 30V < 16ns)  
VGG (Externally supplied)  
HS Gate SW  
29  
37  
Gate drive supply voltage  
Output gate drive voltage  
7
V
V
7
LS Gate  
PGND 0.3  
1  
VGG+0.3  
16  
VSW DC  
VSW Pulse < 400 ns, E = 20 µJ  
VSW Pulse < 64 ns  
VSW Pulse < 16 ns  
CSP, CSN, RDLY  
ILIM  
2  
20  
Switch node voltage  
V
5  
22  
10  
30  
0.3  
0.3  
0.3  
0.3  
0.3  
0.3  
0.3  
5.6  
3.6  
16  
Analog inputs  
Digital inputs  
V
V
HS Sense  
PWM, SRE, SRE Mode  
VGG DIS  
5.6  
3.6  
3.6  
3.6  
2000  
500  
125  
150  
150  
Analog outputs  
Digital outputs  
IMON  
V
V
FLT  
Human body model  
Charged device model  
ESD Rating  
V
Operating ambient temperature, TA  
Operating junction temperature, TJ  
Storage temperature, TSTG  
40  
40  
65  
°C  
°C  
°C  
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings  
only and functional operation of the device at these or any other condition beyond those indicated is not implied. Exposure to  
absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages are with respect to AGND. Currents  
are positive into, negative out of the specified terminal. Consult company packaging information for thermal limitations and  
considerations of packages.  
THERMAL INFORMATION  
UCD7232  
THERMAL METRIC(1)  
UNITS  
RTJ (20 PINS)  
θJA  
Junction-to-ambient thermal resistance  
38.2  
34.4  
15.7  
0.4  
θJCtop  
θJB  
Junction-to-case (top) thermal resistance  
Junction-to-board thermal resistance  
°C/W  
ψJT  
Junction-to-top characterization parameter  
Junction-to-board characterization parameter  
Junction-to-case (bottom) thermal resistance  
ψJB  
15.7  
5.9  
θJCbot  
(1) For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.  
4
Copyright © 2011, Texas Instruments Incorporated  
UCD7232  
www.ti.com  
SLUSAH3 MAY 2011  
RECOMMENDED OPERATING CONDITIONS  
over operating free-air temperature range (unless otherwise noted)  
MIN  
4.7  
TYP  
12  
MAX UNIT  
VIN  
VIN  
VGG  
TJ  
Power Input Voltage (Internally generated VGG  
)
15  
15  
V
V
Power Input Voltage (Externally supplied VGG  
Externally supplied gate drive voltage  
Operating junction temperature range  
)
2.2  
4.6  
6
6.5  
125  
V
40  
°C  
ELECTRICAL CHARACTERISTICS  
VIN = 12V, 4.7 µF from VGG to PGND, 1 µF from BP3 to AGND, 0.22 µF from BST to SW, TA = TJ = 40°C to 125°C,  
RDLY = 8.06kΩ, SRE Mode = 3.3V, VGG DIS tied to AGND (unless otherwise noted)  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
SUPPLY SECTION  
Supply current  
Outputs not switching, VIN = 5 V, PWM = LOW  
Outputs not switching, VIN = 15 V, PWM = LOW  
8
8
10  
10  
mA  
mA  
Supply current  
GATE DRIVE UNDER-VOLTAGE LOCKOUT  
VGG  
VGG  
VGG  
UVLO OFF  
VGG rising  
VGG falling  
4.4  
4.3  
80  
4.6  
V
V
UVLO ON  
4.1  
UVLO hysteresis  
mV  
VGG SUPPLY GENERATOR  
V
IN 7 V, I_VGG 100 mA  
5
V
V
VGG  
VIN = 12 V, I_VGG 80 mA  
5.6  
6.2  
6.8  
Dropout  
VIN = 4.75 V, I_VGG 100 mA  
350  
mV  
DIGITAL INPUT SIGNALS (PWM, SRE)  
VIH_PWM  
VIL_PWM  
PWM  
Positive-going input threshold voltage  
1.8  
0.90  
0.90  
1.5  
2
V
V
V
V
V
V
Negative-going input threshold voltage  
Input voltage hysteresis, (VIH VIL)  
Positive-going input threshold voltage  
Negative-going input threshold voltage  
Input voltage hysteresis, (VIH VIL)  
0.80  
0.9  
VIH_SRE  
VIL_SRE  
SRE  
1.7  
1.00  
0.45  
140  
70  
VPWM = 5 V  
VPWM = 3.3 V  
VPWM = 0 V  
VSRE = 5 V  
VSRE = 3.3 V  
VSRE = 0 V  
IPWM  
Input current  
Input current  
µA  
µA  
63  
190  
12  
ISRE  
330  
VPWM transition from 0 V to 1.65 V,  
Time until VLS Gate falls to 0 V  
(1)  
tHLD_R  
tHLD_R  
tmin  
3-state hold-off time  
450  
150  
50  
600  
330  
750  
500  
ns  
ns  
VPWM transition from 1.65 V to 0 V,  
Time until VLS Gate rises to VGG  
(1)  
3-state recovery time  
PWM minimum pulse to force HS gate  
pulse(1)  
CL = 3 nF at HS gate, VPWM = 3.3 V  
ns  
PWM frequency(1)  
QgHS + QgLS < 46 nC, VGG = 6.4 V  
2
3
MHz  
OUTPUT CURRENT LIMIT (ILIM)  
ILIM Input impedance(1)  
250  
kΩ  
V
ILIM set point range(1)  
FLT output high level  
FLT output low level(1)  
0.5  
2.7  
ILOAD = 2 mA  
3.3  
0.1  
V
ILOAD = 2 mA  
0.6  
V
V(ILIM) = 1.50 V, (CSP CSN) = 20 mV,  
CSN = 1.80 V  
Fault detection time. Delay until HS Gate  
falling.(1)  
tFAULT_HS  
tFAULT_LS  
100  
150  
150  
ns  
ns  
V(ILIM) = 1.50 V, (CSP CSN) = 20 mV,  
CSN = 1.80 V  
Fault detection time. Delay until LS Gate  
rising.(1)  
200  
(1) As designed and characterized. Not 100% tested in production.  
Copyright © 2011, Texas Instruments Incorporated  
5
UCD7232  
SLUSAH3 MAY 2011  
www.ti.com  
ELECTRICAL CHARACTERISTICS (continued)  
VIN = 12V, 4.7 µF from VGG to PGND, 1 µF from BP3 to AGND, 0.22 µF from BST to SW, TA = TJ = 40°C to 125°C,  
RDLY = 8.06kΩ, SRE Mode = 3.3V, VGG DIS tied to AGND (unless otherwise noted)  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
V(ILIM) = 1.50 V, (CSP CSN) = 20 mV,  
CSN = 1.80 V  
Fault detection time. Delay until FLT  
asserted(2)  
tFAULT_FLT  
85  
170  
ns  
PWM falling to FLT falling after a current limit event is  
cleared. PWM pulse width 100 ns.  
Propagation delay from PWM to reset FLT(2)  
85  
200  
ns  
CURRENT SENSE BLANKING (RDLY, HS Sense)  
IRDLY  
RDLY source current  
RDLY resistance range(2)  
8.06 kΩ resistor from RDLY to AGND  
80  
90  
100  
10  
µA  
kΩ  
7.5  
8.06  
RDLY = 8.06 kΩ. From SW rising to HS fault comparator  
enabled  
tBLANK  
HS blanking time  
110  
125  
100  
20  
140  
ns  
µA  
ns  
IHS Sense  
tHSFAULT_HS  
HS Sense sink current  
RHS Sense = 2. kΩ to VIN, VIN = 12 V  
HS fault detection time. Delay after tBLANK  
until HS Gate falling(2)  
RDLY = 8.06 kΩ, RHS Sense = 2 kΩ to VIN, VIN = 12 V,  
VIN VSW = 220 mV  
HS fault detection time. Delay after tBLANK  
until LS Gate falling(2)  
RDLY = 8.06 kΩ, RHS Sense = 2 kΩ to VIN, VIN = 12 V,  
tHSFAULT_LS  
30  
ns  
VIN VSW = 220 mV  
CURRENT SENSE AMPLIFER (IMON, CSP, CSN)  
V(IMON) at no load  
CSP = CSN = 1.8 V  
460  
48  
500  
50.2  
47.8  
100  
540  
52.4  
49.9  
mV  
V/V  
V/V  
kΩ  
V
Closed loop DC gain  
CSP CSN = 10 mV; 0.5 V CSN 3.3 V  
Gain with 2.49k resistors in series with CSP, CSN  
Differential, CSP CSN  
45.6  
Input impedance(2)  
VCM  
Input common mode voltage range(2)  
VCM(max) is limited to (VGG 1.2 V)  
CSP = 1.2 V; CSN = 1.3 V; I(IMON) = 250 µA  
CSP = 1.3 V; CSN = 1.2 V; I(IMON) = 500 µA  
0.3  
5.6  
0.15  
3.3  
V(IMON  
V(IMON  
)
)
0.1  
3.2  
5
V
MIN  
3
V
MAX  
Sampling Rate(2)  
Msps  
LOW-SIDE OUTPUT DRIVER (LS Gate)  
Peak Source Current(2)  
VGG = 6.2 V, PWM = Low, LS Gate = 3 V  
VGG = 6.2 V, PWM = High, LS Gate = 3 V  
CL = 6 nF, VIN = 12 V, VGG = 6.2 V  
CL = 6 nF, VIN = 12 V, VGG = 6.2 V  
VGG = 1 V, Isink = 10 mA  
6
6
A
A
(2)  
Peak Sink Current  
tRL  
tFL  
Rise Time(2)  
Fall Time(2)  
30  
20  
0
ns  
ns  
V
(2)  
Output with VGG <UVLO  
0.5  
Propagation Delay from PWM to LS Gate(2)  
CL = 3 nF, PWM falling SW = 0 V, VGG = 6.2 V  
46  
ns  
HIGH-SIDE OUTPUT DRIVER (HS Gate)  
VIN = 12 V, BST = 6.2 V, PWM = High,  
HS Gate = 3 V  
Source current(2)  
4
4
A
A
VIN = 12 V, BST = 6.2 V, PWM = Low,  
HS Gate = 3 V  
Sink current(2)  
tRH  
tFH  
Rise time(2)  
Fall time(2)  
CL = 3 nF HS Gate to SW, VGG = 6.2 V  
CL = 3 nF HS Gate to SW, VGG = 6.2 V  
27  
21  
ns  
ns  
CL = 3 nF HS Gate to SW, PWM rising,  
SW = 0 V, VGG = 6.2 V  
Propagation delay from PWM to HS Gate(2)  
50  
ns  
SWITCHING TIME  
tDLH  
tDLL  
tDTH  
tDTL  
HS gate turn-off propagation delay(2)  
CL = 3 nF  
CL = 3 nF  
CL = 3 nF  
CL = 3 nF  
16  
15  
12  
15  
ns  
ns  
ns  
ns  
LS gate turn-off propagation delay(2)  
Dead time LS; Gate off to HS; Gate on(2)  
Dead time HS; Gate off to LS; Gate on(2)  
BOOTSTRAP DIODE  
VF  
Forward voltage(2)  
Forward bias current 100 mA  
0.4  
V
THERMAL SHUTDOWN  
Rising threshold(2)  
Falling threshold(2)  
Hysteresis(2)  
155  
135  
165  
145  
20  
175  
155  
°C  
°C  
°C  
(2) As designed and characterized. Not 100% tested in production.  
6
Copyright © 2011, Texas Instruments Incorporated  
UCD7232  
www.ti.com  
SLUSAH3 MAY 2011  
PIN FUNCTIONS  
PIN  
QFN-20 NAME  
I/O  
FUNCTION  
1
HS Sense  
I
High-side current fault threshold set pin. A resistor is connected from this pin directly to the drain of the  
high-side FET. The voltage drop across this resistor sets the maximum voltage drop allowed across the  
high-side FET after the blanking time set by RDLY. Exceeding this threshold will assert FLT and truncate  
the HS Gate pulse. This pin sinks a constant 100µA of current.  
2
FLT  
O
I
Fault Flag. The FLT signal is a 3.3v digital output which is asserted high when an over-current,  
over-temperature, or UVLO fault is detected. After an over-current event is detected, the flag is reset low on  
the falling edge of the next PWM pin, provided the over-current condition is no longer detected during the  
on-time of the PWM signal. For UVLO and over-temperature faults, the flag is reset when the fault condition  
is no longer present.  
3
4
SRE Mode  
SRE  
Synchronous Rectifier Enable Mode select pin. When high, the high-side and low-side gate drive timing is  
controlled by the PWM pin. Anti-cross-conduction logic prevents simultaneous application of high-side and  
low-side gate drive. When low, independent operation of the high-side and low-side gate is selected. The  
high-side gate is directly controlled by the PWM signal. The low-side gate is directly controlled by the SRE  
signal. No anti-cross-conduction circuitry is active in this mode. This pin should not be left floating.  
I
Synchronous Rectifier Enable or Low-Side Input. This pin is a digital input capable of accepting 3.3V or 5V  
logic level signals. A Schmitt trigger input comparator desensitizes this pin from external noise. When SRE  
Mode is high, this signal, when low, disables the synchronous rectifier FET. The LS Gate signal is held off.  
When SRE Mode is high, this signal, when high, allows the LS Gate signal to function according to the state  
of the PWM pin. When SRE Mode is low, this pin is a direct input to the LS Gate driver.  
5
6
ILIM  
IMON  
I
Output current limit threshold set pin. The voltage on this pin sets the fault threshold voltage on the IMON pin.  
The nominal threshold voltage range is 0.5 V to 3.0 V. When V(IMON) exceeds V(ILIM), the FLT pin is  
asserted and the HS Gate pulse is truncated.  
O
Current Sense Linear Amplifier Output. The output voltage level on this pin represents the average output  
current. V(IMON) = 0.5 V + 50.2 (V(CSP) V(CSN)).  
7
8
9
CSN  
CSP  
BP3  
I
I
Inverting input of the output current sense amplifier and current limit comparator.  
Non-inverting input of the output current sense amplifier and current limit comparator.  
O
Bypass capacitor for internal 3.3V supply. Connect a 1µF (minimum) ceramic capacitor from this pin to  
AGND.  
10  
PWM  
I
PWM input. This pin is a digital input capable of accepting 3.3 V or 5 V logic level signals. A Schmitt trigger  
input comparator desensitizes this pin from external noise. When SRE Mode is high, this pin controls both  
gate drivers. When SRE Mode is low, this pin only controls the high-side driver. This pin can detect when  
the input drive signal has switched to a high impedance (3-state) mode. When the high impedance mode is  
detected, both the HS Gate and LS Gate signals are held low.  
11  
RDLY  
I
Requires a resistor to AGND for setting the Current Sense blanking time for the high-side current sense  
comparator and output current limit circuitry.  
12  
13  
AGND  
Analog ground return for all circuits except the LS Gate driver.  
VGG DIS  
I
VGG Disable pin. When pulled high, the on-chip VGG linear regulator is disabled. When disabled, an  
externally supplied gate voltage must be connected to the VGG pin. Connect this pin to AGND to use the  
on-chip regulator.  
14  
15  
PGND  
Power Ground pin. This pin provides a return path for the low-side gate driver.  
LS Gate  
O
The Low-Side high-current driver output. Drives the gate of the low-side synchronous MOSFET between  
VGG and PGND.  
16  
17  
Vin  
I
Input Voltage to the buck power stage and driver circuitry  
VGG  
I/O Gate Drive voltage supply. When VGG DIS is low, VGG is generated by an on-chip linear regulator. Nominal  
output voltage is 6.2 V. When VGG DIS is high, an externally supplied gate voltage can be applied to this  
pin. Connect a 4.7 µF capacitor from this pin to PGND.  
18  
19  
BST  
I/O Floating bootstrap supply for high side driver. Connect the bootstrap capacitor between this pin and the SW  
node. The bootstrap capacitor provides the charge to turn on the high-side MOSFET.  
HS Gate  
O
The High-Side high-current driver output. Drives the gate of the high side buck MOSFET between BST and  
SW.  
20  
SW  
I/O Switching node connection to buck inductor. This pin provides a return path for the high-side gate driver.  
Power Pad. Connect directly to AGND for better thermal performance and EMI reduction.  
PP  
PAD  
Copyright © 2011, Texas Instruments Incorporated  
7
UCD7232  
SLUSAH3 MAY 2011  
www.ti.com  
DETAILED DESCRIPTION  
GENERAL  
The UCD7232 is designed primarily to be a synchronous buck driver with current measurement and fault  
detection capabilities that make it an ideal partner with digital power controllers. This device incorporates two  
high-current gate drive stages and sophisticated current measurement circuitry that allows for the monitoring and  
reporting of output load current. Two separate fault detection blocks protect the power stage from excessive load  
current or short circuits. On-chip thermal shutdown protects the device in case of severe over-temperature  
conditions. Detected faults immediately truncate the power conversion cycle in progress, without controller  
intervention, and assert a digital fault flag (FLT). Gate drive voltage is supplied by an on-chip linear regulator. If  
desired, this regulator can be disabled and an external gate drive voltage can be supplied. Mode selection pins  
allow the device to be used in synchronous mode or independent mode. In synchronous mode, the high-side and  
low-side gate timing is controlled by a single PWM input. Anti-cross-conduction dead-time intervals are applied  
automatically to the gate drives. In independent mode, the high-side and low-side gate drive signals are  
controlled directly by the PWM and SRE pins. The automatic dead-time logic is disabled in this mode. When  
operating in synchronous mode, the use of the low-side FET can be disabled under the control of the SRE pin.  
This feature facilitates start-up into a pre-bias voltage and is also used in some applications to reduce power  
consumption at light loads.  
PWM INPUT  
The PWM input pin accepts the digital signal from the controller that represents the desired high-side FET  
on-time duration. This input is designed to accept 3.3V logic levels, but is also tolerant of 5V input levels. The  
SRE Mode pin sets the behavior of the PWM pin. When the SRE Mode pin is asserted high, the device is placed  
in synchronous mode. In this mode, the timing duration of the high-side gate drive and the low-side gate drive  
are both controlled PWM input signal. When PWM is high, the high-side gate drive (HS Gate) is on and the  
low-side gate drive (LS Gate) is off. When PWM is low, the high-side gate drive is off and the low-side gate drive  
is on. Automatic anti-cross-conduction logic monitors the gate to source voltage of the FETs to verify that the  
proper FET is turned off before the other FET is turned on. When the SRE Mode pin is asserted low, the device  
is placed in independent mode. In this mode the PWM input only controls the high-side gate drive. When PWM is  
high, the high-side gate drive is on. The low side FET in independent mode is directly controlled by the SRE pin.  
No anti-cross-conduction logic is active in independent mode. The user must insure that the PWM and SRE  
signals do not overlap.  
The PWM input supports a 3-state detection feature. It can detect if the PWM input signal has entered a 3-state  
mode. When 3-state mode is detected, both the high-side and low-side gate drive signals are held off. To support  
this mode, the PMW input pin has an internal pull-up resistor of approximately 50kΩ to 3.3V. It also has a 50kΩ  
pull-down resistor to ground. During normal operation, the PWM input signal swings below 0.8V and above 2.5V.  
If the source driving the PWM pin enters a 3-state or high impedance state, the internal pull-up/pull-down  
resistors will tend to pull the voltage on the PWM pin to 1.65V. If the voltage on the PWM pin remains within the  
0.8V to 2.5V 3-state detection band for longer than the tHLD_R 3-state detection hold-off time, then the device  
enters 3-state mode and turns both gate drives off. This behavior occurs regardless of the state of the SRE Mode  
and SRE pins. When exiting 3-state mode, PWM should first be asserted low. This will insure that the bootstrap  
capacitor is recharged before attempting to turn on the high-side FET.  
The logic threshold of this pin typically exhibits 900mV of hysteresis to provide noise immunity and insure  
glitch-free operation of the gate drivers.  
SRE INPUT  
The SRE (Synchronous Rectifier Enable) pin is a digital input with an internal 10kΩ pull-up resistor to 3.3V. It is  
designed to accept 3.3V logic levels, but is also tolerant of 5V levels. The SRE Mode pin sets the behavior of the  
SRE pin. When the SRE Mode pin is asserted high, the device is placed in synchronous mode. In this mode, the  
input, when asserted high, enables the operation of the low-side synchronous rectifier FET. The state of the  
low-side gate drive signal is governed by the PWM input. When SRE is asserted low while in synchronous mode,  
the low-side FET gate drive is continuously held low, keeping the FET off. While held off, current flow in the  
low-side FET is restricted to its intrinsic body diode. When the SRE Mode pin is asserted low, the device is  
placed in independent mode. In this mode, the state of the low-side gate drive signal follows the state of the SRE  
signal. It is completely independent of the state of the PWM signal. No anti-cross-conduction logic is active in  
independent mode. The user must insure that the PWM and SRE signals do not overlap.  
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The logic threshold of this pin typically exhibits 450mV of hysteresis to provide noise immunity and insure  
glitch-free operation of the low-side gate driver.  
SRE MODE  
The SRE Mode pin is a digital input designed to accept 3.3V logic levels, but is also tolerant of levels up to 5V.  
This pin sets the operational mode on the device. When asserted high, the device will be placed in synchronous  
mode. In this mode the behavior of both the high-side and low-side gate drive signals are under the control of the  
PWM input. When asserted low, this pin configures the device for independent mode. In this mode the high-side  
FET is under the control of the PWM pin. The low-side FET is under the control of the SRE pin. The SRE Mode  
pin is designed to be permanently tied high or low depending on the power architecture being implemented. It is  
not intended to be switched dynamically while the device is in operation. This pin can be tied to the BP3 pin to  
always select synchronous mode.  
VIN  
VIN supplies power to the internal circuits of the device. The input power is conditioned by an internal linear  
regulator that provides the VGG gate drive voltage. A second regulator that operates off of the VGG rail produces  
an internal 3.3V supply that powers the internal analog and digital functional blocks. The BP3 pin provides  
access for a high frequency bypass capacitor on this internal rail. The VGG regulator produces a nominal output  
of 6.2V. The output of the VGG regulator is monitored by the Under-Voltage Lock-Out (UVLO) circuitry. The  
device will not attempt to produce gate drive pulses until the VGG voltage is above the UVLO threshold. This  
insures that there is sufficient voltage available to drive the power FETs into saturation when switching activity  
begins. To use the internal VGG regulator, the voltage on Vin should be at least 4.7V.  
When performing power conversion with less than 4.7V on the VIN pin, the gate drive voltage must be supplied  
externally. (See VGG and VGG DIS sections for details.)  
VGG  
The VGG pin is the gate drive voltage for the high current gate drivers stages. The voltage on this pin can be  
supplied internally by the on-chip regulator, or it can be externally supplied by the user. When using the internal  
regulator, the VGG DIS pin should be tied low. When an external source of VGG is to be used, the VGG DIS pin  
must be tied high. Current is drawn from the VGG supply in fast, high-current pulses. A 4.7µF ceramic capacitor  
should be connected from the VGG pin to the PGND pin as close as possible to the package.  
Whether internally or externally supplied, the voltage on the VGG pin is monitored by the UVLO circuitry. The  
voltage must be higher than the UVLO threshold before power conversion can occur. Note that the FLT pin is  
asserted high when VGG is below the UVLO threshold.  
The average current drawn from the VGG supply is dependant on the switching frequency and the total gate  
charge of the power FETs connected to the driver. This current can be significant and is a major contributor to  
the overall power dissipation of the driver. The total gate charge (Qg) is a function of the value of VGG and the  
power FET construction. A value for Qg can be obtained from the FET manufacturers data sheet. A graph of Qg  
vs VGS is usually supplied. Use the value of VGG as the VGS value and read the corresponding value of Qg. A  
value of Qg should be obtained for both the high-side and low-side FETs.  
To keep the current draw from the VGG supply within its capability, the switching frequency of the power stage  
should be limited to the following:  
92000  
F
=
sw(max)  
Qg  
+ Qg  
LS  
HS  
(1)  
Where Fsw(max) is the maximum switching frequency in kHz, QgHS is the gate charge of the high-side FET  
measured at VGS = 6.2V, and QgLS is the total gate charge of the low-side FET(s) measured at VGS = 6.2V, both  
specified in nanocoulombs (nC). Selecting FETs with lower gate charge will permit higher operating frequencies.  
The formula above allows for a maximum of 92mA of total gate drive current. An additional 8mA is consumed by  
the remaining circuitry within the device.  
The average gate drive current, in mA, can be calculated from the following equation (with switching frequency in  
kHz and charge in nC):  
IGATE_AVE = (QgHS + QgLS) × Fsw × 1000  
(2)  
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Assuming VGG = 6.2V and Fsw = 500kHz, a typical Qg for a low-side FET is 50nC. A typical high-side FET Qg is  
13nC. This combination creates an IGATE_AVE of 31.5mA. If the switching frequency was doubled, the current  
draw would double to 63mA. If VIN = 12V and the internal VGG linear regulator is being used, the power  
dissipation in the VGG regulator, for this case, at 500kHz operation, is 183mW. At 1MHz, it increases to 365mW.  
Keep in mind that this is not the total power dissipation of the driver, only the portion dissipated in the VGG  
regulator. Good thermal layout techniques are required for this device.  
VGG DIS  
This pin, when asserted high, disables the on-chip VGG linear regulator. When tied low, the VGG linear regulator is  
used to derive VGG from VIN. This pin is designed to be permanently tied high or low depending on the power  
architecture being implemented. It is not intended to be switched dynamically while the device is in operation.  
SW  
The SW pin connects to the switching node of the power conversion stage. It acts as the return path for the  
high-side gate driver. When configured as a synchronous buck stage, the voltage swing on SW normally  
traverses from below ground to well above VIN. A power Schottky diode should be connected from this pin to  
PGND to clamp the negative voltage swing on this pin to less than 1V. A series 1Ω resistor connects this pin to  
the actual switching node. It acts as a current limiting resistor when the Schottky diode is clamping negative  
voltage swings. The diode should be rated for at least 0.5A of current and exhibit a breakdown voltage of at least  
30V. Small-signal Schottky diodes should not be used.  
Parasitic inductance in the high-side FET and the output capacitance (Coss) of both power FETs form a resonant  
circuit that can produce high frequency (>100MHz) ringing on this node. The voltage peak of this ringing, if not  
controlled, can exceed twice VIN. Care must be taken to not allow the peak ringing amplitude to exceed twice the  
value of the input voltage, even if that voltage amplitude is within the Absolute Maximum rating limit for the pin. In  
many cases, a series resistor and capacitor snubber network connected from the switching node to PGND can  
be helpful in damping the ringing and decreasing the peak amplitude. It is recommended that provisions for  
snubber network components be provided during the layout of the printed circuit board. If testing reveals that the  
ringing amplitude at the SW pin exceeds twice VIN, then the snubber components need to be populated.  
BST  
The BST pin provides the drive voltage for the high-side FET. A bootstrap capacitor is connected from this pin to  
the SW node. Internally, a diode connects the BST pin to the VGG supply. In normal operation, when the  
high-side FET is off and the low-side FET is on, the SW node is pulled to ground and, thus, holds one side of the  
bootstrap capacitor at ground potential. The other side of the bootstrap capacitor is clamped by the internal diode  
to VGG. The voltage across the bootstrap capacitor at this point is the magnitude of the gate drive voltage  
available to switch-on the high-side FET. The bootstrap capacitor should be a low ESR ceramic type, with a  
recommended minimum value of 0.22µF. A minimum voltage rating of 16V or higher is recommended.  
HS GATE  
The HS Gate signal directly drives the gate of the high-side power FET. It provides high current drive to charge  
the gate capacitance of the FET rapidly to insure that it makes the transition from off to on as quickly as possible  
to minimize switching losses. When commanded on, the HS Gate is driven to the BST pin potential. As the FET  
begins to turn on, the SW will quickly rise to the VIN potential. This voltage swing is coupled by the bootstrap  
capacitor to the BST pin. The net result is that the BST pin voltage, and thus the HS Gate voltage, is always  
equal to VSW + VGG. As the FET gate charges, the current return path for the driver is provided by the SW pin.  
When the HS Gate is commanded off, the driver pulls the pin to the SW potential. As the FET turns off, the SW  
pin will swing quickly to slightly below ground. Once again, this voltage swing is coupled to the BST pin by the  
bootstrap cap. The HS Gate circuitry is referenced to the SW pin and floats with the SW signal swing. The  
circuitry loop from the HS Gate pin to the gate of the FET and from the source of the high-side FET to the SW  
pin should kept as small and tight as possible to limit stray inductance. Likewise, the loop from the BST pin to the  
bootstrap capacitor and back to the SW pin should be kept small and tight.  
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LS GATE  
The LS Gate signal directly drives the gate of the low-side power FET. It provides high current drive to quickly  
charge the gate capacitance of the FET, which is often considerably larger than the high-side FET. When  
commanded on, the LS Gate is driven to the VGG pin potential. The current return path for the driver is provided  
by the PGND pin. When commanded off, the LS Gate pin is driven to the PGND potential. The traces from the  
LS Gate and the PGND pins to the low-side FET gate and source pins should be short and wide to minimize  
parasitic inductance and resistance.  
CSP, CSN  
These pins are the input to the differential current sense amplifier. The Current Sense Positive (CSP) pin  
connects to the non-inverting input, the Current Sense Negative (CSN) connects to the inverting input. This  
amplifier provides the means to monitor and measure the output current of the power stage. The circuitry can be  
used with a discrete, low value, series current sense resistor, or can make use of the popular inductor DCR  
sense method.  
The DCR method is illustrated in Figure 3. A series resistor and capacitor network is added across the buck  
stage power inductor. It can be shown that when the value of L/DCR is equal to RC, then the voltage developed  
across the capacitor, C, is a replica of the voltage waveform the ideal current would induce in the dc resistance  
(DCR) of the inductor. This method does not detect changes in current due to changes in inductance value  
caused by saturation effects. The value used for C should be in the 0.1µF to 2.2µF range. This keeps the  
impedance of the sense network low, which reduces its susceptibility to noise pickup from the switching node.  
The trace lengths of the CSP and CSN signals should be kept short and parallel. To aid in rejection of high  
frequency common-mode noise, a series 2.49k resistor should be added to both the CSP and CSN signal paths,  
with the resistors being placed close to the pins at the package. This small amount of additional resistance  
slightly lowers the current sense gain.  
Power inductors are selected for the lowest possible DCR to minimize losses. Typical DCR values range from  
0.5mΩ to 5mΩ. With a load current of 20A, the voltage presented across the CSP and CSN pins is only in the  
range of 10mV to 100mV. Keep in mind that this small differential signal is riding on a large common mode signal  
that is the dc output voltage. This makes the current sense signal challenging to process.  
L
DCR  
SW  
Vout  
C
R
2.49kW  
2.49kW  
CSP  
CSN  
Figure 3. DCR Current Sense  
The UCD7232 uses switched capacitor technology to perform the differential to single-ended conversion of the  
sensed current signal. This technique offers excellent common mode rejection. The differential CSP-CSN signal  
is amplified by a factor of 97.8 and then a fixed 500mV pedestal voltage is added to the result. This signal is  
presented to the IMON pin.  
When using inductors with DCR values of 2mΩ or higher, it may be necessary to attenuate the input signal to  
prevent saturation of the current sense amplifier. This is easily accomplished through the addition of resistor R2  
as shown in Figure 4.  
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L
DCR  
SW  
Vout  
C
R1  
R2  
2.49 kW  
2.49 kW  
CSP  
CSN  
Figure 4. Attenuating the DCR Sense Signal  
The amount of attenuation is equal to R2/(R1 + R2). The equivalent resistance value to use in the L/DCR = RC  
formula is the parallel combination of R1 and R2. Thus, when using the circuit of Figure 4,  
L/DCR = C × R1 × R2/(R1 + R2)  
(3)  
IMON  
The IMON signal is a voltage proportional to the output current delivered by the power stage. The voltage  
magnitude obeys the following equation when using the circuit of Figure 3. This equation takes into account the  
gain reduction caused by the series 2.49k resistors.  
V(IOUT) = 0.5 + 47.8 × DCR × ILOAD  
(4)  
If the calculated value of V(IMON) exceeds the range of the analog-to-digital converter (ADC) or, if used, the  
maximum fault comparator threshold limit of a controller monitoring this voltage, then the circuit of Figure 4  
should be used. When using the circuit of Figure 4, the voltage on IMON obeys this modified equation:  
R2  
æ
ç
è
ö
÷
ø
V(IOUT ) = 0.5 + 47.8 ´ DCR ´ ILOAD  
´
R1 + R2  
(5)  
In either case, the output voltage is 500mV at no load. Current that is sourced to the load causes the IMON  
voltage to rise above 500mV. Current that is forced into the power stage (sinking current) is considered  
negativecurrent and will cause the IMON voltage to fall below 500mV. The usable dynamic range of the IMON  
signal is approximately 100mV to 3.1V. Keep in mind that this signal swing could exceed not just the maximum  
range of an analog to digital converter (ADC) that may be used to read or monitor the IMON signal, but also the  
maximum programmable limit for the fault OC threshold. For example, the UCD92xx family of digital controllers  
has maximum limit of 2.5V for the ADC converter and 2.0V for the fault OC threshold, even though the input pin  
can tolerate voltages up to 3.3V.  
The IMON voltage is internally fed to the non-inverting input of the output over-current fault comparator. Good  
practice dictates that the over-current threshold should be set at approximately 150% of the rated power stage  
output current plus one half of the peak-to-peak inductor ripple current. This mandates that the IMON signal should  
remain within its linear dynamic range at this threshold load current level. This requirement may force the use of  
the attenuation circuit of Figure 4. Note that the IMON voltage (that goes to the output over-current fault  
comparator) is held during the blanking interval set by the resistor on the RDLY pin. This means that the IMON pin  
will not reflect output current changes during the blanking interval, and that a fault will not be flagged until the  
blanking interval terminates.  
ILIM  
The ILIM pin feeds the inverting input of the output over-current fault comparator. The voltage applied to this pin  
sets the over-current fault threshold. When the voltage on the IMON pin exceeds the voltage on this pin, a fault is  
flagged. The voltage on this pin can be set by a voltage divider, a DAC, or by a filtered PWM output. The usable  
voltage range of the ILIM pin is approximately 0.6V to 3.1V. This represents the linear range of the IMON signal for  
sourced output current. When using a voltage divider to set the threshold, a (0.01µF) capacitor to BP3 can be  
added to improve noise immunity.  
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RDLY  
The RDLY pin sets the blanking time of the high-side fault detection comparator. A resistor to AGND sets the  
blanking time according to the following formula, where tBLANK is in nanoseconds and RDLY is in kΩ. Values of  
RDLY of greater than 25kΩ should not be used.  
tBLANK - 33  
RDLY =  
11.413  
(6)  
To calculate the nominal blanking time for a given value of resistance, use the formula below.  
tBLANK = 11.413 × RDLY + 33  
(7)  
The blanking interval begins on the rising edge of SW. During the blanking time the high-side fault comparator is  
held off. A high-side fault is flagged when the voltage drop across the high-side FET exceeds the threshold set  
by the HS Sense pin. Blanking is required because the high amplitude ringing that occurs on the rising edge of  
SW would otherwise cause false triggering of the fault comparator. The required amount of blanking time is a  
function of the high-side FET, the PCB layout, and whether or not a snubber network is being used. A value of  
125ns is a typical starting point. An RDLY of 8.06kΩ will provide 125ns of blanking. The blanking interval should  
be kept as short as possible, consistent with reliable fault detection. The blanking interval sets the minimum duty  
cycle pulse width where high-side fault detection is possible. When the duty cycle of the PWM pulses are  
narrower than the blanking time, the high-side fault detection comparator is held off for the entire on-time and is,  
therefore, blind to any high-side faults.  
Internally, the RDLY pin is fed by a 90µA current source. When using the default value of 8.06kΩ, the voltage  
observed on the RDLY pin will be approximately 725mV.  
HS SENSE  
A resistor from the HS Sense pin to the drain of the high-side FET sets the high-side fault detection threshold.  
When the high-side FET is on, the current flow in the FET produces a voltage drop across the device. The  
magnitude of this voltage is equal to the RDS(ON) times the current through the FET. An absolute maximum  
current level can be set during the design stage and the resultant voltage drop across the FET can be calculated.  
This maximum voltage drop, ΔVMAX, sets the high-side fault threshold.  
Internally, a high speed comparator monitors the voltage between the SW pin and the HS Sense pin when the  
high-side FET is on. Whenever the voltage on the SW pin is lower than the voltage on the HS Sense pin, a fault  
is flagged. To prevent false tripping during the ringing that accompanies the rising edge of SW, the output of the  
comparator is held off (blanked) for a time interval set by the RDLY pin. The voltage on the HS Sense pin is set  
by a resistor connected from the pin to the high-side FET drain. The HS Sense resistor value is calculated from  
the following formula, where ΔVMAX is in mV, and RHS Sense is in kilohms.  
RHS Sense = ΔVMAX / 100  
(8)  
For example, if ΔVMAX is 100mV, then RHS Sense is 1kΩ.  
The equation can be restated as follows, with RHS Sense in kilohms, RDS(ON) in milliohms, and IMAX in amps:  
RHS Sense = RDS(ON)HOT × IMAX) / 100  
(9)  
The value of IMAX should be set to approximately 150% of the expected maximum steady-state current. This  
allows some headroom to avoid nuisance fault events due to transient load currents and the inductor ripple  
current. Also, keep in mind that the RDS(ON) of a FET has a large positive temperature coefficient of  
approximately 4000ppm/°C. The junction temperature of the FET will be elevated when operating at currents  
near the IMAX threshold. In the equation above, use a value of RDS(ON)HOT that is approximately 140% of its typical  
room temperature value. When using the internal VGG gate drive supply, the FET, when turned on, is driven to a  
VGS enhancement voltage of approximately 6V. Most FET data sheets provide RDS(ON) values for VGS values of  
4.5V and 10V. Do not use the VGS = 10V value for the room temperature RDS(ON) value. Some manufacturers  
provide a graph of RDS(ON) vs VGS. If provided, use the VGS = 6V value for the room temperature RDS(ON) value.  
A 100µA current sink pulls current through RHS Sense. This sets up a reference voltage drop equal to ΔVMAX. It is  
important to connect the far end of the RHS Sense resistor directly to the drain of the high-side FET. This should be  
made with a separate, non-current-carrying trace. This insures that only the RDS(ON) of the FET influences the  
fault threshold and not the resistance of the pc board traces.  
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FLT  
The Fault Flag (FLT) is a digital output pin that is asserted when a significant fault is detected. It is meant to alert  
the host controller to an event that has interrupted power conversion. The FLT pin is held low in normal  
operation. When a fault is detected it is asserted high (3.3V). There are four events that can trigger the FLT  
signal: output over-current, high-side over-current, UVLO and thermal shutdown. The operation of the device  
during fault conditions is described in the Fault Behavior section. When asserted in response to an over-current  
fault, the FLT signal is reset low upon the falling edge of a subsequent PWM pulse, provided no faults are  
detected during the on-time of the pulse. If the fault is still present, the flag will remain asserted. When asserted  
in response to an UVLO or thermal shutdown event, the FLT pin will automatically de-assert itself when the  
UVLO or thermal event has passed. If the on-time of the PWM pulse is less than 100ns, then more than one  
pulse may be required to reset the flag.  
BP3  
The BP3 pin provides a connection point for a bypass capacitor that quiets the internal 3.3V voltage rail. Connect  
a 1µF (or greater) ceramic capacitor from this pin to analog ground. Do not draw current from this pin. It is not  
intended to be a significant source of 3.3V. It can, however, be used to as a source of 3.3V for an ILIM voltage  
divider and a tie point for the SRE Mode pin. Current draw should be limited to 100µA or less.  
FAULT BEHAVIOR  
When faults are detected, the device reacts immediately to minimize power dissipation in the FETs and protect  
the system. The type of fault influences the behavior of the gate drive signals.  
When a thermal shutdown fault occurs, both HS Gate and LS Gate are immediately forced low. They will stay  
low, regardless of the state of PWM and SRE, for the duration of the thermal shutdown.  
A UVLO fault occurs when the voltage on the VGG pin is less than the UVLO threshold. During this time both the  
HS Gate and LS Gate are driven low, regardless of the state of PWM and SRE. The fault is automatically cleared  
when the VGG voltage rises above the UVLO threshold.  
When either a high-side fault or an output over-current fault is detected, the FLT pin is asserted high, and both  
gate signals are immediately pulled low. During a high-side fault, a high-side gate pulse will be issued with each  
incoming PWM pulse. If the fault is still present, the HS Gate signal will again be truncated. This behavior  
repeats on a cycle-by-cycle basis until the fault is gone or the PWM input is held low. This behavior is illustrated  
in Figure 5.  
PWM  
Fault Detected  
FLT  
HS  
Gate  
LS  
Gate  
Figure 5. High-Side Over-Current Fault Response  
When a high-side fault and output over-current fault are detected concurrently, then both FET drives are  
immediately turned off and held off. If the output over-current fault is still present at the next PWM rising edge,  
then no HS Gate pulse will be issued and both gates will continue to be held off. Unlike the high-side fault  
detection circuitry, the output over-current fault circuitry is not reset on a cycle-by-cycle basis. The output current  
must fall below the over-current threshold before switching will resume.  
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FLT RESET  
With the exception of a UVLO fault or a thermal shutdown fault, the FLT flag, once asserted, is cleared by  
subsequent PWM pulses. The FLT flag will be cleared on the falling edge of the next PWM pulse, provided a  
fault condition is not asserted during the entire on-time of the PWM pulse. If a fault is present or detected during  
the on-time interval, the FLT pin will remain asserted. This behavior is illustrated in Figure 6.  
PWM  
Fault Detected  
Internal  
Fault  
Fault Still Present  
Signal  
FLT  
No fault present during  
entire PWM high  
interval.FLT reset on  
PWM falling edge  
Figure 6. FLT Reset Sequence  
Whenever the voltage on the VGG pin is below the UVLO falling threshold, as at the time of initial power-up, for  
example, the FLT pin will be asserted. When the voltage on the VGG pin rises above the UVLO rising threshold,  
the FLT pin will be cleared automatically. This permits the FLT pin to be used as a Power Not Goodsignal at  
initial power-up to signify that there is insufficient gate drive voltage available to permit proper power conversion.  
When FLT goes low, it is an indication of Gate Drive Power Goodand power conversion can commence. After  
initial power-up, the assertion of the FLT flag should be interpreted that power conversion has stopped or has  
been limited by a fault condition.  
THERMAL SHUTDOWN  
If the junction temperature exceeds approximately 165°C, the device will enter thermal shutdown. This will assert  
the FLT pin and both gate drivers will be turned off. When the junction temperature cools by approximately 20°C,  
the device will exit thermal shutdown. The FLT flag is reset upon exiting thermal shutdown.  
Gate driver temperature will be strongly influenced by the switching frequency being used, the value of VIN and  
VGG, and the total capacitive load on the HS Gate and LS Gate pins. The driver junction temperature is not  
normally strongly affected by load current. However, a rise in the PCB substrate temperature due to load current  
induced power dissipation in nearby components will raise the junction temperature and contribute to a possible  
thermal shutdown event.  
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APPLICATION INFORMATION  
EXAMPLE 20A POWER STAGE  
A partial schematic of a 20A power conversion stage designed for 500kHz operation is shown in Figure 7.  
Vin  
(6V - 14V)  
C11  
0.1mF  
C1  
R12  
1.65kW  
16  
22mF  
C2  
Vin  
10 PWM  
4 SRE  
2 FLT  
HS Sense 1  
BST 18  
22mF  
From  
controller  
C3  
0.22mF  
R9  
0W (Opt)  
Q1  
CSD16322Q5  
HS Gate 19  
SW 20  
L1  
1mH, 1.2mW  
To  
controller  
R11  
1 W  
Vout  
6 I  
U1  
UCD7232  
MON  
R1  
768W R2  
D1  
B0540W  
C5  
C7  
C8  
C9  
47mF 47mF 330mF  
V
17  
15  
GG  
3 SRE Mode  
9 BP3  
C4  
4.7uF  
Opt  
2200pF  
LS Gate  
R8  
3.01W  
R10  
0 W (Opt)  
R5  
10.0kW  
0.5W  
PGND 14  
GND  
5
ILIM  
C12  
Q2  
CSD16401Q5  
R6  
31.6kW  
1mF  
R3  
2.49kW  
11 RDLY  
R7  
8.06kW  
CSP  
CSN  
8
7
C6  
1mF  
13 VGGDIS  
AGND PAD  
12 PP  
R4  
2.49kW  
Figure 7. Example 20A Power Stage  
This power stage has been designed to operate with a nominal input voltage of 12V. It will perform well with input  
voltages from 6V to 14V. The output voltage range is assumed to be 3.3V or lower. It has been configured to use  
the internal VGG supply and operate strictly in synchronous mode. The controller and voltage feedback  
components are not shown. This design works well with any of the UCD92xx family of Digital Power Controllers.  
The first step in designing the power stage is selecting a nominal operating frequency. Lower switching  
frequencies will reduce FET switching losses and driver gate currents, but will require higher inductor values to  
keep inductor ripple current within reasonable values. Higher switching frequencies allow for smaller inductor  
values, which likely reduces their physical size and DCR, but higher FET switching losses and gate drive power  
may offset the efficiency gains achieved from reduced inductor DCR. 500kHz is a good starting point for power  
stages in the 15A to 25A range.  
INDUCTOR SELECTION  
Once a switching frequency has been selected, an appropriate inductance value can now be selected. Ripple  
current and saturation current are the two key parameters that drive inductor value selection. Ripple current is  
the ac variation of the current through the inductor. It is superimposed on the average dc (load) current flowing  
through the inductor. High values of ripple current cause increased core losses in the inductor, and require more  
low ESR capacitance to keep the output ripple voltage to acceptable levels. Limit the inductor ripple current to  
approximately 30% of the rated dc load current. The peak-to-peak ripple current in an inductor determined by the  
voltage across the inductor, the time duration of that applied voltage, and the value of the inductor.  
ΔIPP = VL × Δt / L  
(10)  
In a switching regulator, this equation can be rewritten to use the duty-cycle and switching frequency of the  
high-side FET to calculate the ripple current.  
ΔIPP = [(VIN VOUT) × VOUT] / (VIN × FSW × L)  
(11)  
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For a synchronous buck regulator, the ripple current is highest at 50% duty cycle, or when Vout is one half of  
Vin. At higher or lower duty cycles, the ripple current decreases.  
For this design, the maximum output current is targeted to be 20A. If the 30% ripple current rule is applied, the  
maximum allowable ripple current is 6APP. The previous equation can be rearranged to use this value to compute  
a minimum inductance value that will meet our criteria.  
LMIN = [(VIN VOUT) × VOUT] / (VIN × FSW × ΔIMAX  
)
(12)  
For this design, the maximum ripple occurs when Vin = 14V and Vout is at the highest targeted output voltage of  
3.3V. This produces a value for LMIN of 0.84µH. This value is rounded up to 1µH, which is a popular value that is  
available from inductor vendors.  
Now that the inductance value has been determined, the current handling capacity of the inductor drives the next  
step in the selection process. The inductor saturation limit and DCR heating limit are two key parameters. At full  
load, the peak current in the inductor is equal to the load current plus one half of the ΔIPP value. For this design,  
the peak inductor current is approximately 23A. The inductor must have a saturation current rating, ISAT, of at  
least 23A. The inductor saturation rating is the current level at which the inductance value falls by 20 or 30%  
(depending on the vendor) from its no-load value. As current increases above this value, the inductance value  
may fall sharply, depending on the core material and construction of the inductor. Operating an inductor in its  
saturated region causes the current through it to increase rapidly, causing potentially damaging levels of current  
to flow in the high-side FET. Good engineering practice dictates that there be should be 15% or more headroom  
in the inductor saturation limit to allow for transient currents and surges that will be encountered in normal  
operation. For this design, an ISAT rating of at least 1.15 × 23A = 26.5A would be required.  
For highest efficiency, an inductor with the lowest DCR will always have the lowest I2R losses. However, low  
resistance requires wire with a large cross section. This forces the inductor to be physically larger than a higher  
DCR device. The DCR of the inductor will limit its current handling capacity due to the heating it will cause when  
current flows through it. Inductor manufacturers typically give a maximum current rating for an inductor based on  
the current that produces a 40°C rise in the device temperature. Keep in mind that in an 85°C ambient  
environment, a 40°C rise will result in a device temperature of 125°C. Every inductor has two maximum current  
ratings: one is the 40°C rise rating, the other is the ISAT rating. The maximum usable current rating for the  
inductor is the lower of the two values. In a well designed inductor, the 40°C rise rating and ISAT are  
approximately equal. The 40°C rise rating should be at least equal to the maximum steady state load current of  
the power stage. Headroom above the steady state 40°C rise rating is not required. Momentary surge currents  
above the rating value will not cause a significant temperature rise due to the thermal mass of the part.  
The last key inductor consideration is the choice of core material. Core material affects cost, power dissipation  
due to core loss, and saturation characteristics. There are three popular core materials used in power inductors:  
powdered iron, ferrite, and powdered alloy. Powder iron is inexpensive and has a desirable soft saturation  
characteristic that makes it tolerant of surge and transient currents. However, at high values of ripple current and  
higher switching frequencies (500kHz and up), core losses become quite large. The heating due to core loss is in  
addition to the I2R heating due to the winding DCR. Excessive core loss can cause the core temperature to rise  
dramatically. In some cases, this can lead to permanent degradation of the core. Powdered iron cores are best  
used at switching frequencies at or below 350kHz. Ferrite has the lowest core losses, making it ideal for higher  
switching frequencies. Ferrite saturates easily, so ferrite based inductors are produced with some form of air gap  
that lowers their effective permeability and extends their saturation limit. However, once the core reaches  
saturation, the falloff in inductance is quite steep. This dictates the selection of a device that has some extra ISAT  
headroom to allow for transient current surges. Ferrite is also the most costly core material. Powdered alloy  
cores are an improved version of powdered iron cores. By using more exotic metal mixtures in the core, alloy  
cores exhibit lower core loss at high frequencies and ripple currents compared to powered iron. In some cases,  
they approach the performance of ferrite. The powdered alloy cores retain the desirable soft saturation  
characteristic of powdered iron cores. Cost wise, powdered alloy usually falls between powdered iron and ferrite.  
Now that the key inductor requirements are known, a device can be selected. In this design, a BI Technologies  
HM00-08822LFTR device, for example, meets the requirements. This is a 0.95µH device, with 1.2mΩ DCR. It  
uses a ferrite core with an ISAT rating of 29A.  
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CALCULATING THE DCR CURRENT SENSE COMPONENTS  
With an inductor selected, the next step is to calculate the value of the DCR current sensing components. While  
the inductor has a nominal room temperature resistance of 1.2mΩ, when in use, the winding temperature will be  
elevated. Copper has a positive temperature coefficient of 3800ppm/°C. If we assume a typical temperature rise  
of 20°, then the winding resistance will increase by 7.6% to approximately 1.3mΩ. This DCR value will be used in  
the following calculations.  
With 20A of load current through the inductor, the voltage drop due to the DCR will be 1.3 × 20 = 26mV. This will  
be amplified by a factor of 48 by the current sense amplifier within the UCD7232. This will boost the signal to  
1.25V. The internal circuitry then adds a 0.5V pedestal to the amplified signal which results in 1.75V at the IMON  
pin. This voltage is within the 2.0V dynamic range of the current measurement and fault detection circuitry of the  
controller, so the design can make use of the current sense network shown in Figure 3. No attenuation of the  
signal is necessary. R2 in Figure 7 is not required and does not have to be loaded. (If a higher DCR inductor  
were selected, attenuation of the current sense signal might be required, and, in that case, R2 would be  
populated.)  
The values for the current sense RC network (R1 and C6) around the inductor can now be calculated. The  
requirement is L/DCR = RC. Let C = 1µF. Using 1µH for L and the warm DCR value of 1.3mΩ for DCR, the  
calculated value for R is 769Ω. The nearest standard 1% value is 768Ω. Thus, C6 = 1µF and R1 = 768Ω.  
The CSP and CSN pins are sensitive to noise pickup. Signal traces to these pins should be kept short and away  
from the switching node and the gate drive traces. They should be shielded by ground planes and adjacent  
ground fingers if possible. Series 2.49kΩ resistors R3 and R4 are added close to the CSP and CSN pins to help  
attenuate noise. Further reduction in noise can be achieved by placing the current sense capacitor, C6, close to  
R3 and R4.  
FET SELECTION  
At a minimum, the FETs used in the power stage must have a VDS breakdown rating of at least 1.5 times the  
maximum input voltage. This headroom is required since the peak voltage on the switching node is always higher  
than the input voltage due to ringing caused by energy storage in the parasitic inductance of the FETs and the  
PCB traces. With good layout practices and the use of a snubber network, the peak voltage on the FETs can be  
limited to 1.5 times Vin. In this example, a minimum VDS rating of 21V is required to accommodate a 14V input  
voltage.  
The high-side FET should be selected to handle current pulses equal to twice the steady state current rating of  
the power stage. This allows headroom for ripple current, load transients, and brief over-current events. Note that  
this is a pulsed current requirement, not a continuous current requirement. The average current in the high-side  
FET is roughly equal to the load current times the duty cycle. For this example, an ID peak current rating of 40A  
or higher is the target. The average current in the FET will be highest at full load, at the lowest input voltage and  
highest output voltage. In this example, VIN(min) is 6V and Vout(max) is 3.3V. At full load, the average FET  
current will be 11A. Adding a 20% safety margin to this value produces a 13.2A steady state drain current  
requirement.  
When converting power from input voltages of approximately 8V and higher, switching losses begin to dominate  
over conduction losses in the high-side FET. That means RDS(ON) is not the primary specification that drives  
high-side FET selection. Low gate charge (Qg), low gate-to-drain charge (Qgd), and low gate resistance (Rg)  
become more important parameters. One of the most useful figures of merit is the product of on-resistance and  
gate charge (Qg × RDS(ON)). The lower the number, the better the FET.  
FETs are characterized at several standard gate enhancement voltages. The most popular are VGS voltages are  
4.5V and 10V. Since our design is using approximately 6V of gate drive, the datasheet values of RDS(ON) at  
4.5VGS will be of greatest interest. Be cautious of FETs that are characterized at 2.5VGS. These are low-threshold  
FETs that are useful when converting power at input voltages below 6V. However, due to subtle, but serious,  
side effects of the low threshold voltage, they are best avoided when converting power at voltages above 6V.  
For this design the TI CSD16322Q5 is an excellent choice for the high-side FET (Q1). It has low charge, an  
impressive figure of merit, and low Qgd. It exhibits low switching losses. It is produced in an industry standard,  
thermally enhanced, 5 × 6mm package. It has more than enough current handling capability for this 20A design.  
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Low-side FET selection is driven primarily by RDS(ON). The lower the value, the higher the efficiency. Lower  
RDS(ON) requires a larger die size, which increases total gate charge and device cost. For a given RDS(ON) value,  
the part with the lowest Qg is likely to be the best choice. At higher input voltages and narrower duty cycles, the  
low-side FET is conducting current for the majority of switching cycle. A thermally enhanced package is a must.  
The continuous current rating of the FET should at least be equal to the current rating of the power stage.  
The TI CSD16401Q5 is used as the low-side FET (Q2) in this design. It has an RDS(ON) of 1.5mΩ, with only 21nC  
of Qg at 4.5V. It has more than enough current handling capacity. Its 25V minimum BVDSS rating beats our  
minimum voltage criteria. It comes in the same 5 × 6mm package as Q1.  
In rare instances, the addition of a series gate resistor can be of some benefit when dealing with high amplitude  
ringing. Usually, however, the addition of series gate resistance increases switching losses and increases the  
risk of cross-conduction between the high-side and low-side FETs. A tight, low stray inductance PCB layout, or a  
snubber network are the preferred methods for reducing ringing. Resistors R9 and R10 are shown as  
placeholders in Figure 7. They can be added to the PCB layout to allow for the possibility that series gate  
resistance may be needed. In most cases they are not required and can be considered optional. If they are  
added to the design, the default value of 0Ω should initially be used.  
SW NODE CLAMP  
At higher output currents, the switching node can momentarily swing more than a 1V below ground. This  
condition can interfere with the proper operation of the chip. To prevent the SW pin from being subjected to  
excessive negative voltage swings, a Schottky diode clamp and current limiting resistor, D1 and R11, are  
inserted between the actual switching node and the SW pin (pin 20). Diode D1 should be a power Schottky  
device rated at a minimum of 0.5A of current and at least 30V breakdown voltage. The device shown in Figure 7  
is a 0.5A, 40V device in a SOD123 package. The diode should be placed as close as possible to the UCD7232  
and be connected between the SW pin and PGND pin by short, wide traces. Small-signal Schottky diodes should  
not be used. Their forward voltage drop at higher currents is too high to provide effective clamping. Use a value  
of 1Ω for R11. Larger values will interfere with the anti-cross conduction logic used to control the turn-on and  
turn-off of the high-side FET, Q1.  
SNUBBER NETWORK  
Energy stored in the parasitic inductance in the source and drain leads of the power FETs is released when the  
FETs abruptly turn on and off. The parasitic inductance interacts with the output capacitance COSS) of the FETs  
to form a resonant circuit. The end result is high amplitude, high frequency ringing on the switching node that is  
most prominent just after the high-side FET is turned on. The frequency of the ringing is commonly in the  
100MHz range. Its peak amplitude can be as much as twice the input voltage. If nothing is done to damp the  
ringing, it can cause avalanche breakdown of the low-side FET, increase radiated EMI levels, and, most  
important for this discussion, interfere with the detection of an over-current condition. When left undamped, the  
ringing on the switching node can take several hundreds of nanoseconds to die out.  
A simple series RC network connected to the switching node is commonly used to dampen or snubthe ringing.  
The capacitor couples the high frequency content to the resistor, and the resistor dissipates the energy. With the  
correct values, the ringing can be made to decay to negligible levels in 100ns or less. C5 (2200pF) and R8  
(3.01Ω) perform this function in the example circuit. R8 must be capable of dissipating several hundred milliwatts  
of power. The amount of power dissipated in R8 is proportional to the switching frequency and the value of C5.  
With the values shown, R8 will dissipate approximately 125mW at 500kHz. This will double if the switching  
frequency is increased to 1MHz. It is recommended that a 500mW rated resistor be used for R8. The optimum  
values of the snubber R and C are device and layout dependant. Some experimentation may be needed to  
achieve the optimum trade-off between damping time and power lost in the damping resistor. In most cases, the  
value of R is between 1Ω and 10Ω, and C is between 1000pF and 4700pF. Higher values of C cause more  
current to flow in R which increases the power dissipated.  
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COMPUTING VALUES FOR RDLY and RHS Sense  
RDLY sets the amount of blanking time for the high speed comparator that monitors the voltage drop across the  
high-side FET during its on-time. This comparator fires when the high-side FET is conducting too much current.  
Because of the time it takes for ringing to decay on the switching node, the comparator decisionshould be  
delayed for a short amount of time after the high-side FET is turned on. With a proper snubber network, a delay  
time of 100ns should be sufficient to allow for proper over-current detection. Using the formula in the RDLY  
section, value of 8.03kΩ produces a 100ns delay. The nearest standard value is 8.06kΩ, so this is the value  
used for R7.  
Note that when the duty cycle is of shorter duration than the blanking time, the high-side fault sensing circuit is  
blanked for the entire time. Thus there is no high-side FET protection when the duty cycle duration is shorter  
than the RDLY blanking time. This condition commonly occurs during soft-start, when the output voltage is being  
ramped up from zero, or when operating at high switching frequencies and attempting to produce low output  
voltages from high input voltages. Keep this in mind when setting operating frequency and input to output voltage  
ratios.  
The first step in selecting a value for RHS Sense, is to determine what is the maximum allowable voltage drop  
across the high-side FET. This is calculated from the RDS(ON) of the FETs, taking into account its likely junction  
temperature when operating at the maximum current point, and by the maximum allowable FET current. The  
RDS(ON) value on the data sheet is specified at 25°C and at a particular VGS voltage, typically 4.5V and 10V. In  
this case, neither value is correct, since this design will applying approximately 6.2V to the gate. Additionally,  
FET RDS(ON) has a high, positive temperature coefficient of typically 4000ppm/°C. This means for a 100°C rise in  
junction temperature, the on-resistance will go up by 40%. For a fault condition, using a 125°C junction  
temperature is a reasonable assumption. A valid estimate of the RDS(ON) with 6V of enhancement at 125°C of the  
CSD16322Q5 is 5mΩ.  
The second step is to calculate a maximum current value for the high-side FET. Use 150% of the rated output  
current value, plus one half of the peak-to-peak inductor ripple current. For this example this gives a value of  
1.5 × 20 × ½ × 5 = 32.5A. This level of current provides headroom for transients, start-up surge currents, and the  
increase in inductor ripple current as the inductance falls with increasing current. The maximum allowable  
voltage drop can now be calculated as just the product of the maximum current value and the hotRDS(ON). This  
produces a value of 162.5mV for this design. This should not be regarded as a precision value. Keep in mind  
that the high-side FET protection is meant to be the last protection for the power stage to prevent catastrophic  
damage to the power train. The maximum voltage drop value should be set high enough to prevent nuisance  
trips of the protection circuitry under normal operation.  
The value for RHS Sense can now be calculated. Its resistance, in kΩ, is equal to the maximum high-side voltage  
drop, in mV, divided by 100. In our example this produces a value of 1.63kΩ. Rounding this up to the nearest  
standard value of 1.65kΩ gives the value for R12.  
SETTING THE ILIM THRESHOLD  
The primary fault protection mechanism in the UCD7232 is the output current detection circuitry. An internal  
comparator monitors the voltage on the ILIM and IMON pins. When the voltage on IMON exceeds the voltage on  
ILIM, the FLT pin is asserted and power conversion stops. If a UCD92xx controller is used to drive the power  
stage, it can also monitor the voltage on IMON and detect an over current condition. The threshold for the fault trip  
point is easily set by firmware, making it flexible. The maximum current sense input voltage that can be correctly  
digitally sampled by a UCD92xx controller is 2.5V. (The maximum programmable limit for the fast OC threshold is  
2V.) For this design it was decided to use this 2.5V level as the threshold for the ILIM comparator. In this way the  
digitally programmable controller will detect a slowly changing OC fault, and the ILIM comparator in the driver will  
protect the system from a sudden increase in current. This corresponds to an output current of approximately  
31A. All that needs to be done is to set up a voltage divider that will produce 2.5V at the ILIM pin. The BP3 pin  
provides a convenient source of clean, regulated 3.3V. The value of R5 was arbitrarily set to 10kΩ. Simple math  
produces a value of 31.6kΩ for R6. These values produce the desired 2.5V on ILIM. The voltage divider only  
draws 80μA from the BP3 pin, which is within the allowable limits.  
20  
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INPUT AND OUTPUT CAPACITORS  
At the drain of the high-side FET, current is drawn in fast, brief, rectangular pulses. It is important to provide low  
impedance, high frequency energy storage right at the drain of the FET. For this 20A power stage, two 22µF,  
16V or 25V ceramic capacitors are recommended. C1 and C2 should be placed as close to the drain of Q1 as  
possible. The ground side of the capacitors should be connected as close as possible to the source lead of Q2. If  
designing a multiphase power supply, these capacitors should be present at each power stage. Bulk input  
bypass capacitance may also be required to minimize voltage variations during transient loads. This bulk  
capacitance is not shown on Figure 7, but it is typically required. Bulk capacitance can be shared among multiple  
power stages.  
The inductor ripple current must be absorbed by the output capacitors. The ripple current is triangular in shape  
and contains significant energy at the switching frequency and its harmonics. To keep the ripple voltage  
amplitude to a minimum, low ESR and low ESL capacitors must be used. Multilayer ceramic capacitors are ideal  
devices. While bulk capacitance is also required to provide energy storage during transient events, the bulk  
capacitors do not typically handle much ripple current because their higher ESL and ESR make them look  
inductive at the ripple frequencies.  
The output ripple voltage is directly proportional to the inductor ripple current. The inductor ripple current varies  
widely with input voltage and duty cycle. That makes it difficult to come up with a one-size-fits-all  
recommendation for the proper amount of ceramic output capacitance. A good starting point is approximately  
100µF. In this design two 47µF capacitors are used (C7 and C8). These capacitors should be placed close to the  
inductor, L1, and the ground side of these caps should be connected as close as possible to the source lead of  
the low-side FET, Q2.  
Bulk capacitance is used not only for short term transient energy storage, but also as a frequency response  
tailoring element in the power supply feedback loop. Several hundred microfarads, at a minimum, are commonly  
used in a power stage of this current capability. In this example, 330µF is being used (C9). More capacitance  
may be required depending on the transient response requirements of the load.  
BYPASS AND BOOTSTRAP CAPACITORS  
In this design, the bypass capacitors on BP3 (C12), VGG (C4), and the bootstrap capacitor (C3) use the  
recommended values. A high frequency 0.1µF bypass capacitor, C11, has also been added at the Vin pin of the  
UCD7232. This cap attenuates the high frequency noise that is present on the Vin rail. It should be placed as  
close as possible to pin 16 and connect to analog ground with a short, direct trace.  
LAYOUT RECOMMENDATIONS  
Proper component placement and trace routing can have a significant impact on overall power stage efficiency  
and reduce noise coupling into nearby circuits. The following are some key layout considerations.  
Locate the driver as close as possible to the power FETs, but do not place it directly under either FET. The  
driver is a power device and needs its own thermal cooling path. Clustering multiple hot parts too close  
together can increase the risk of excessive temperature rise and potentially cause a thermal shutdown event.  
Locate the VGG bypass and bootstrap capacitors as close as possible to the driver.  
Pay special attention to the GND trace. The ground side of the input bypass capacitors, the ground side of  
the output capacitors, the low-side FET source leads, and the PGND connection to the driver should  
connected together in a tight single pointground, using wide, low inductance traces and few, if any vias.  
Use of a ground plane is strongly encouraged.  
Connect the power-pad on the bottom of the driver to analog ground. The power-pad is not intended to be a  
high current carrying connection. The analog ground and power ground should be connected together at one  
point, near the AGND pin. Care should be taken to insure that heavy currents are not pulled through the  
analog ground traces.  
The switching node trace should be kept short and compact. This is the noisiest node in the system with high  
dV/dt slew rates.  
Use wide traces for the HS Gate and LS Gate signals closely following the associated switching node and  
ground traces. Use 0.050to 0.080(1.27 to 2.03 mm) wide traces if possible. Use at least two vias if the gate  
drive trace has to be routed from one layer to another.  
Keep the low level input and output traces away from the switching node. The high dV/dt signal present there  
can induce significant noise into the relatively high impedance nodes. Pay particular attention to the routing of  
the CSP and CSN traces.  
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INDUCTOR CURRENT SENSE TRACE LAYOUT  
Since matching of the L/DCR to RC time constants is important to obtain an accurate replica of the inductor  
current, the PCB layout must be done correctly to insure that the voltage drop across the inductor is sensed  
properly. For best results, the current sensing connections should be made by separate, non-current-carrying  
traces that connect directly to the inductor solder pads. The sensing connections should not be made to current  
carrying traces that lead to the switching node or the output capacitors. An example of a correct and incorrect  
layout is given in Figure 8.  
Inductor PCB pads  
Inductor PCB pads  
To current sense  
circuitry  
To current sense  
circuitry  
Right!  
Wrong!  
Figure 8. Inductor Current Sense Trace Layout  
The current carrying traces have finite resistance that exhibit an additional voltage drop which will contaminate  
the sensed readings. It represents an additional DCR that is not taken into account in the current sensing  
equations. The trace resistance varies with the thickness of the PCB copper used on the board. This thickness  
can vary from batch to batch of pc boards, so the additional resistance of the traces is not a tightly controlled  
value. Even a short length of PCB trace can introduce a significant amount of added resistance. Remember,  
milliohms matter. By making a Kelvin connection to the inductor pads, the effects of PCB trace resistance can be  
minimized.  
LIMITATIONS OF DCR CURRENT SENSING  
The accuracy of the DCR current sense method is limited by the stability of the DCR and L values of the power  
inductor. In practice, the inductance value of the power inductor decreases with increasing load current. Most  
inductors will exhibit a 20% to 30% reduction in inductance as load current changes from no load to full rated  
current. The DCR sense method cannot detect inductor saturation or a cracked core, both of which cause greatly  
increased ac current to flow in the inductor.  
The resistance of the inductor windings is strongly affected by temperature. Most inductors use copper wire, and  
copper has a resistance temperature coefficient of approximately +3800ppm/°C. This means that if the winding  
temperature of the inductor rises by 40°C, its DCR will increase by 15.2%. This will cause the sensed voltage at  
CSP and CSN to increase by 15.2% as well for the same current flow. If high accuracy of measured current is  
important, then some form of temperature correction needs to be applied to the DCR sensed reading. This  
requires some form of temperature sensing and a method to correlate the sensed temperature to the actual  
winding temperature.  
Since it is impractical to place a temperature sensor inside the inductor to sense the winding temperature, a  
practical alternative is to sense the high-side FET device temperature. Tests have shown that a small analog-  
output temperature sensor placed under the high-side FET on the back side of the board works well as a  
substitute. Its temperature output correlates strongly to the inductor winding temperature. The voltage  
proportional to temperature can be fed to the Temp input of the UCD92xx family of Digital Power Controllers. The  
firmware internal to the controller can use the temperature reading to correct for the temperature effects on the  
DCR current sense readings.  
22  
Copyright © 2011, Texas Instruments Incorporated  
 
UCD7232  
www.ti.com  
SLUSAH3 MAY 2011  
RELATED PRODUCTS  
DEVICE  
UCD9240  
UCD9220  
UCD9112  
DESCRIPTION  
LITERATURE NUMBER  
SLUS766C  
Digital Point of Load System Controller  
Digital PWM System Controller  
SLUS904  
Digital Dual-Phase Synchronous Buck Controller  
SLVS711C  
RELATED LITERATURE  
DESCRIPTION  
LITERATURE NUMBER  
QFN/SON PCB Attachment  
SLUA271A  
SCBA017D  
SLPA005  
Quad Flatpack No-Lead Logic Packages  
Reducing Ringing Through PCB Layout Techniques  
Copyright © 2011, Texas Instruments Incorporated  
23  
PACKAGE OPTION ADDENDUM  
www.ti.com  
23-May-2011  
PACKAGING INFORMATION  
Status (1)  
Eco Plan (2)  
MSL Peak Temp (3)  
Samples  
Orderable Device  
Package Type Package  
Drawing  
Pins  
Package Qty  
Lead/  
Ball Finish  
(Requires Login)  
UCD7232RTJR  
UCD7232RTJT  
ACTIVE  
ACTIVE  
QFN  
QFN  
RTJ  
RTJ  
20  
20  
3000  
250  
Green (RoHS  
& no Sb/Br)  
CU NIPDAU Level-2-260C-1 YEAR  
Green (RoHS  
& no Sb/Br)  
CU NIPDAU Level-2-260C-1 YEAR  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
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In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
20-May-2011  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
UCD7232RTJR  
UCD7232RTJT  
QFN  
QFN  
RTJ  
RTJ  
20  
20  
3000  
250  
330.0  
180.0  
12.4  
12.4  
4.25  
4.25  
4.25  
4.25  
1.15  
1.15  
8.0  
8.0  
12.0  
12.0  
Q2  
Q2  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
20-May-2011  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
UCD7232RTJR  
UCD7232RTJT  
QFN  
QFN  
RTJ  
RTJ  
20  
20  
3000  
250  
346.0  
190.5  
346.0  
212.7  
29.0  
31.8  
Pack Materials-Page 2  
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