UPS4602_15 [UTC]

HIGH PERFORMANCE CURRENT MODE PWM CONTROLLERS;
UPS4602_15
型号: UPS4602_15
厂家: Unisonic Technologies    Unisonic Technologies
描述:

HIGH PERFORMANCE CURRENT MODE PWM CONTROLLERS

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中文:  中文翻译
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UNISONIC TECHNOLOGIES CO., LTD  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
HIGH PERFORMANCE CURRENT  
MODE POWER SWITCH WITH  
ZERO CURRENT DETECTION  
„
DESCRIPTION  
The UTC UPS4602 is an integrated PWM controller and  
PowerMOSFET specifically designed for switching operation with  
minimal external components. The UTC UPS4602 is designed to  
provide several special enhancements to satisfy the needs, for  
example, Power-Saving mode for low standby power (<0.3W),  
DIP-8  
Frequency Hopping  
, Constant Output Power Limiting , Slope  
Compensation ,Over Current Protection (OCP), Over Voltage Protection  
(OVP), Over Load Protection (OLP), Under Voltage Lock Out (UVLO),  
Short Circuit Protection (SCP) , Over Temperature Protection (OTP),  
etc. IC will be shutdown or can auto-restart in situations.  
„
FEATURE  
* Internal PowerMOSFET (650V)  
* Programming Gate Driver Capability  
* Frequency hopping for Improved EMI Performance.  
* Lower than 0.3W Standby Power Design  
* Linearly decreasing frequency to 26KHz during light load  
* Internal Soft start  
* Internal Slope Compensation  
* Constant Power Limiting for universal AC input Range  
* Gate Output Maximum Voltage Clamp(15V)  
* Over temperature protection  
* Overload protection  
* Over voltage protection  
* Leading edge blanking  
* Cycle-by-Cycle current limiting  
* Under Voltage Lock Out  
* Short Circuit Protection  
„
ORDERING INFORMATION  
Ordering Number  
Lead Free  
Package  
DIP-8  
Packing  
Tube  
Halogen Free  
UPS4602G-D08-T  
UPS4602L-D08-T  
UPS4602L-D08-T  
(1) T: Tube  
(1)Packing Type  
(2)Package Type  
(3)Lead Free  
(2) D08: DIP-8  
(3) G: Halogen Free, L: Lead Free  
www.unisonic.com.tw  
Copyright © 2011 Unisonic Technologies Co., Ltd  
1 of 10  
QW-R119-019.A  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
PIN CONFIGURATION  
1
8
VCC-G  
VCC  
GND  
7
GND  
2
3
4
6
5
FB  
CS  
DRAIN  
DRAIN  
„
PIN DESCRIPTION  
PIN NO.  
PIN NAME  
VCC-G  
VCC  
DESCRIPTION  
1
2
3
4
5
6
7
8
Supply voltage  
Supply voltage  
Feedback  
FB  
CS  
Current sense input  
Power MOSFET drain  
Power MOSFET drain  
Ground  
DRAIN  
DRAIN  
GND  
GND  
Ground  
UNISONIC TECHNOLOGIES CO., LTD  
2 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
BLOCK DIAGRAM  
Notes: OLP (Over Load Protection)  
OVP (Over Voltage Protection)  
OTP (Over Temperature Protection)  
OCP (Over Current Protection)  
UVLO (Under Voltage Latch-Out)  
LEB (Led Edge Blanking)  
UNISONIC TECHNOLOGIES CO., LTD  
3 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
ABSOLUTE MAXIMUM RATING (Ta=25°C, unless otherwise specified)  
PARAMETER  
SYMBOL  
VCC  
RATINGS  
30  
UNIT  
V
Supply Voltage  
Input Voltage to FB Pin  
Input Voltage to CS Pin  
Junction Temperature  
Operating Temperature  
Storage Temperature  
VFB  
-0.3 ~ 6.5  
-0.3 ~ 6.5  
+150  
V
VCS  
V
TJ  
°C  
°C  
°C  
TOPR  
TSTG  
-40 ~ +125  
-50 ~ +150  
Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged.  
Absolute maximum ratings are stress ratings only and functional device operation is not implied.  
„
OPERATING RANGE  
PARAMETER  
SYMBOL  
VCC  
RATINGS  
8.6 ~ 22  
UNIT  
V
Supply Voltage  
UNISONIC TECHNOLOGIES CO., LTD  
4 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
ELECTRICAL CHARACTERISTICS (Ta25°C, VCC=15V, unless otherwise specified)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN TYP MAX UNIT  
SUPPLY SECTION  
Start Up Current  
IST  
VCC = VTHD(ON)-1V  
VFB= 4V  
22  
8
45  
10  
μA  
Supply Current with switch  
UNDER-VOLTAGE LOCKOUT SECTION  
Start Threshold Voltage  
Min. Operating Voltage  
Hysteresis  
IOP  
mA  
VTHD(ON)  
VCC(MIN)  
VCC(HY)  
13.5 14.2  
15  
9
V
V
V
7.5  
8.2  
6
INTERNAL VOLTAGE REFERENCE  
Reference Voltage  
VREF  
Guarantee by design  
VFB=0  
6.3  
6.5  
1.1  
6.7  
3.5  
V
CONTROL SECTION  
Feedback Source Current  
VFB Operating Level  
IFB  
mA  
V
VFBMAX  
Burst-Mode Out FB Voltage  
Reduce-Frequency end FB Voltage  
Burst-Mode Enter FB Voltage  
VFB(OUT) VCS =0  
VFB(END) VCS =0  
1.1  
1.2  
0.9  
50  
V
V
VFB(IN)  
VCS =0  
V
Normal initial  
Switching frequency  
VFB = 4V  
45  
20  
55  
30  
80  
kHz  
kHz  
%
F(SW)  
Power-Saving  
Before enter burst mode  
VFB=4V, VCS=0  
Duty Cycle  
DMAX  
FJ(SW)  
FDV  
64  
72  
±4  
Frequency Hopping  
±2.5  
±5.5 kHz  
Frequency Variation VS VCC Deviation  
Frequency Variation VS Temperature Deviation  
Soft-Start Time  
VCC=10 to 20V  
T=-25 to 105°C  
5
5
6
%
%
FDT  
TSOFTS  
2
4
ms  
PROTECTION SECTION  
OVP threshold  
VOVP  
VFB=4V  
23  
V
V
OLP threshold  
VFB(OLP) VCS=0  
CFB=47nF(From VFB=3.7V  
3.7  
Delay Time Of OLP  
TD-OLP  
35  
65  
95  
ms  
to Drain OFF)  
OTP Threshold  
T(THR)  
120  
135  
155  
°C  
CURRENT LIMITING SECTION  
Leading Edge Blanking Time  
tLEB  
VCS  
270  
350  
450  
nS  
V
Peak Current Limitation  
VFB=4V  
0.88 0.95 1.03  
0.75  
Threshold Voltage For Valley  
VSENSE-L VFB=4V  
V
POWER MOS-TRANSISTOR SECTION  
Drain-Source Breakdown Voltage  
Turn-on voltage between gate and source  
Drain-Source Diode Continuous Source Current  
Static Drain-Source On-State Resistance  
VDSS  
VTH  
IS  
VGS=0V, ID=250μA  
VDS=VGS, ID=250μA  
650  
V
V
A
2
4
2
5
RDS(ON) VGS=10V,ID=2.25A  
V
DD =300V, ID =4.0A  
Rise Time  
Fall Time  
tR  
tF  
45  
35  
100  
80  
ns  
ns  
RG=25(Note 1,2)  
Notes: 1. Pulse Test: Pulse width300μs, Duty cycle2%  
2. Essentially independent of operating temperature  
UNISONIC TECHNOLOGIES CO., LTD  
5 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
FUNCTIONAL DESCRIPTION  
The internal reference voltages and bias circuit work at VCC> VTHD(ON), and shutdown at VCC<VCC(MIN)  
.
(1) Soft-Start  
When every IC power on, driver output duty cycle will be decided by inter-slope voltage VSOFTS and VCS on  
current sense resistor at beginning. After the whole soft-start phase end, and driver duty cycle depend on VFB and  
VCS. The relation among VSOFTS, VFB and VOUT as followed FIG.3. Furthermore, soft-start phase should end before  
VCC reach VCC(MIN) during VCC power on. Otherwise, if soft-start phase remain not end before VCC reach VCC(MIN)  
during VCC power on, IC will enter auto-restart phase and not set up VOUT  
.
FIG.3 Soft-start phase  
(2) Switching Frequency Set  
The maximum switching frequency is set to 50kHz. Switching frequency is modulated by output power POUT  
during IC operating. At no load or light load condition, most of the power dissipation in a switching mode power  
supply is from switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the snubber  
circuit. The magnitude of power loss is in proportion to the number of switching events within a fixed period of time.  
So lower Switching frequency at lower load, which more and more improve IC’s efficiency at light load. At from no  
load to light load condition, The IC will operate at from Burst mode to Reducing Frequency Mode. The relation curve  
between fSW and POUT/POUT(MAX) as followed FIG.4.  
FIG.4 The relation curve between fSW and relative output power POUT/ POUT(MAX)  
UNISONIC TECHNOLOGIES CO., LTD  
6 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
FUNCTIONAL DESCRIPTION(Cont.)  
(3) Internal Synchronized Slope Compensation  
Built-in slope compensation circuit adds voltage ramp onto the current sense input voltage for PWM  
generation, this greatly improves the close loop stability at CCM and prevents the sub-harmonic oscillation and thus  
reduces the output ripple voltage.  
(4) Frequency Hopping For EMI Improvement  
The Frequency Hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator  
is to set the normal switching frequency; the switching frequency is modulated with a period signal generated by the  
2nd oscillator. The relation between the first oscillator and the 2nd oscillator as followed FIG.5. So the tone energy is  
evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design  
in meeting stringent EMI requirement.  
FIG.5 Frequency Hopping  
(5) Constant Output Power Limit  
When the primary current, across the primary wind of transfer, reaches the limit current, around 1.2A, the output  
GATE drive will be turned off after a small propagation delay tD. This propagation delay will introduce an additional  
current proportional to tD×VIN/Lp. Since the propagation delay is nearly constant regardless of the input line voltage  
VIN. Higher input line voltage will result in a larger additional current and hence the output power limit is also higher  
than that under low input line voltage. To compensate for this output power limit variation across a wide AC input  
range, the threshold voltage is adjusted by adding a positive ramp. This ramp signal rises from 0.75V to 0.95V, and  
then flattens out at 0.95V. A smaller threshold voltage forces the output GATE drive to terminate earlier. This  
reduces the total PWM turn-on time and makes the output power equal to that of low line input. This proprietary  
internal compensation ensures a constant output power limit for a wide AC input voltage range (90VAC to 264VAC).  
(6) Protection section  
The IC takes on more protection functions such as OLP, OVP and OTP etc. In case of those failure modes for  
continual blanking time, the driver is shut down. At the same time, IC enters auto-restart, VCC power on and driver is  
reset after VCC power on again.  
OLP  
After power on, IC will shutdown driver if over load state occurs for continual TD-OLP. OLP case as followed FIG.6.  
The test circuit as followed FIG.8. TD-OLP2CFB/1.4.  
OVP  
OVP will shutdown the switching of the power MOSFET whenever VCC>VOVP. The OVP case as followed FIG.7.  
the test circuit as followed FIG.9.  
UNISONIC TECHNOLOGIES CO., LTD  
7 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
FUNCTIONAL DESCRIPTION(Cont.)  
FIG.6 OLP case  
FIG.7 OVP case  
500/1W  
VDRAIN  
VCC  
15V  
IC3  
8
7
1
2
t
VFB  
33n  
470u  
UPS4602  
TD-OLP  
5.6V  
3
4
6
5
47nF  
3V  
0
t
t
VCC  
VTHD(ON)  
0
FIG.8 OLP test circuit  
FIG.9 OVP test circuit  
OTP  
OTP will shut down driver when junction temperature TJ>T(THR) for continual a blanking time.  
(7) Driver Output Section  
The driver-stage drives the gate of the MOSFET and is optimized to minimize EMI and to provide high circuit  
efficiency. This is done by reducing the switch on slope when reaching the MOSFET threshold. This is achieved by a  
slope control of the rising edge at the driver’s output. The output driver is clamped by an internal 15V Zener diode in  
order to protect power MOSFET transistors against undesirable gate over voltage.  
(8) Inside power switch MOS transistor  
Specific power MOS transistor parameter is as “POWER MOS TRANSISTOR SECTION” in electrical  
characteristics table.  
UNISONIC TECHNOLOGIES CO., LTD  
8 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
TYPICAL APPLICATION CIRCUIT  
YC1  
T1  
C8  
R6  
F1  
L2  
L1  
BD1  
3
1
2
10  
12V/1.33A  
LINE  
D2  
R1  
R2  
R3  
D1  
C2  
9
1
2
1
3
4
XC1  
C10  
ZNR1  
C4  
16W  
GND  
C1  
4
R5  
3
4
2
NEUT  
8
D3  
R7  
C3  
7
IC1  
DRAIN  
2
RG  
6
5
VCC  
6
DRAIN  
R14  
R17  
R10  
R9  
1
VCC-G  
IC2  
3
4
1
2
FB  
C9  
R8  
GND GND CS  
3
4
8
7
IC3  
C7  
RCS  
FIG.10 UTC UPS4602 Typical Application Circuit  
Table1. Components reference description for UTC UPS4602 application circuit  
DESIGNATOR PART TYPE  
DESIGNATOR PART TYPE  
DESIGNATOR PART TYPE  
C1  
C2  
C3  
C4  
C7  
C8  
C9  
C10  
33μF  
0.001μF  
22μF  
R1  
R2  
2.2Mꢀ  
2.2Mꢀ  
100Kꢀ  
2Mꢀ  
D1  
D2  
RS1M  
SR39  
R3  
D3  
RS1D  
470μF  
0.01μF  
0.001μF  
0.1μF  
R5  
IC1  
IC2  
IC3  
YC1  
T1  
UPS4602  
PC-817  
TL431  
R6  
30ꢀ  
R7  
15ꢀ  
R8  
4.7Kꢀ  
3.92Kꢀ  
15Kꢀ  
1.8Kꢀ  
510ꢀ  
0ꢀ  
102P/400V  
EE22  
470μF  
R9  
R10  
R14  
R17  
RG  
L1  
UU9.8  
L2  
2μH  
F1  
1A/250V  
7D471K  
0.1μF/250V  
KBP205  
ZNR1  
XC1  
BD1  
RCS  
1ꢀ  
UNISONIC TECHNOLOGIES CO., LTD  
9 of 10  
QW-R119-019.A  
www.unisonic.com.tw  
UPS4602  
LINEAR INTEGRATED CIRCUIT  
„
TYPICAL CHARACTERISTICS  
UTC assumes no responsibility for equipment failures that result from using products at values that  
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or  
other parameters) listed in products specifications of any and all UTC products described or contained  
herein. UTC products are not designed for use in life support appliances, devices or systems where  
malfunction of these products can be reasonably expected to result in personal injury. Reproduction in  
whole or in part is prohibited without the prior written consent of the copyright owner. The information  
presented in this document does not form part of any quotation or contract, is believed to be accurate  
and reliable and may be changed without notice.  
UNISONIC TECHNOLOGIES CO., LTD  
10 of 10  
QW-R119-019.A  
www.unisonic.com.tw  

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