US3706G-TF6-T [UTC]

CURRENT MODE PWM POWER SWITCH;
US3706G-TF6-T
型号: US3706G-TF6-T
厂家: Unisonic Technologies    Unisonic Technologies
描述:

CURRENT MODE PWM POWER SWITCH

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UNISONIC TECHNOLOGIES CO., LTD  
US3706  
Preliminary  
CMOS IC  
CURRENT MODE PWM POWER  
SWITCH  
DESCRIPTION  
The UTC US3706 combines a dedicated current mode PWM  
1
controller with a high voltage power MOSFET. Low VDD startup  
current make the power reliable on startup design and a large  
value resistor could be used in the startup circuit to minimize the  
standby power. At no load condition, the IC operates in  
power-saving mode for lower standby power, decreasing frequency  
for Higher conversion efficiency at light load condition.  
TO-220F-6  
The UTC US3706 offers complete protection coverage with  
automatic self-recovery feature including Cycle-by-Cycle current  
limiting (OCP), over load protection (OLP), over temperature  
protection (OTP), over voltage protection and VDD under  
voltage lockout (UVLO).  
The internal slope compensation improves system stability at  
high PWM duty cycle output. Leading-edge blanking on current  
sense input removes the signal glitch, which offering minimal  
external component count in the design. Excellent EMI  
performance is achieved with UTC proprietary frequency hopping  
technique (ZL201020615247.1) together with soft driver control.  
Audio noise is eliminated due to switch frequency more than 20kHz  
during operation.  
The US3706 has such applications as: battery charger, power  
adaptor, set-top box power supplies, ink jet printers, open-frame  
SMPS.  
FEATURES  
* UTC proprietary frequency hopping technology for  
Improved EMI performance.  
* Power-saving mode for high light-load and standby  
efficiency  
* OLP,OVPand OTP for higher security  
* Fixed switch frequency 65kHz  
* Low start-up current  
* Cycle-by-cycle Current Limiting  
* Under voltage lockout (UVLO)  
* Soft Start  
* Dynamic peak current limiting for constant output power * Leading edge blanking on source input  
* Built-in synchronized slope compensation * Few external components required  
ORDERING INFORMATION  
Ordering Number  
Lead Free  
Package  
TO-220F-6  
Packing  
Tube  
Halogen Free  
US3706G-TF6-T  
US3706L-TF6-T  
www.unisonic.com.tw  
Copyright © 2015 Unisonic Technologies Co., Ltd  
1 of 8  
QW-R129-001.b  
US3706  
Preliminary  
CMOS IC  
MARKING  
PIN CONFIGURATION  
PIN DESCRIPTION  
PIN NO. PIN NAME  
DESCRIPTION  
HV MOSFET Drain Pin. The Drain pin is connected to the primary lead of the  
transformer.  
1
DRAIN  
2
3
4
VDD  
Source  
RT  
Supply voltage  
HV MOSFET Source Pin.  
Connected through a NTC resistor to ground for over temperature protection.  
Feedback input pin. The PWM duty cycle is determined by voltage level into this pin and  
the current-sense signal at Pin 3.  
5
6
FB  
GND  
Ground  
BLOCK DIAGRAM  
UNISONIC TECHNOLOGIES CO., LTD  
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QW-R129-001.b  
www.unisonic.com.tw  
US3706  
Preliminary  
CMOS IC  
ABSOLUTE MAXIMUM RATING  
PARAMETER  
SYMBOL  
RATINGS  
-0.3~30  
-0.3~7  
-0.3~7  
150  
UNIT  
V
VDD Voltage  
FB Input Voltage  
V
Source Input Voltage  
V
Operating Junction Temperature  
Storage Temperature  
TJ  
TSTG  
TL  
°C  
°C  
°C  
-55~150  
260  
Lead Temperature (Soldering, 10secs)  
Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged.  
Absolute maximum ratings are stress ratings only and functional device operation is not implied.  
ELECTRICAL CHARACTERISTICS (TA=25°C , VDD=16V, RT=100K, unless otherwise noted)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
SUPPLY SECTION  
Start Up Current  
ISTR  
IOP  
VDD = VDD(ON)-0.1V  
VFB=3.5V  
2.5  
2.4  
20  
3.0  
29  
μA  
mA  
V
IC Operating current  
VDD Zener Clamp current  
UNDER-VOLTAGE LOCKOUT SECTION  
Start Threshold Voltage  
vCLAMP  
IVDD=10mA  
26  
27.5  
VDD(ON)  
VDD(MIN)  
12  
7
13.5  
8
15  
9
V
V
Min. Operating Voltage  
CONTROL SECTION  
VFB Open Loop Voltage Level  
Burst-Mode Out FB Voltage  
Reduce-Frequency end FB Voltage  
Burst-Mode Enter FB Voltage  
VFB-OPEN  
VFB(OUT)  
VFB(END)  
VFB(IN)  
4.9  
5.1  
1.6  
2.2  
1.5  
60  
5.3  
V
V
VSENSE =0  
VSENSE =0  
VSENSE =0  
V
V
Normal  
Switch Frequency  
VFB=3.5V  
55  
17  
70  
-4  
65  
27  
85  
+4  
5
KHz  
KHz  
%
FSW  
Power-Saving  
Before enter burst mode  
VFB=3.5V, VSENSE=0  
22  
Duty Cycle  
DMAX  
FJ(SW)  
FDV  
77  
Frequency Hopping  
%
Frequency VDD Stability  
VDD=12V~20V  
T=-20~100°C  
%
Frequency Temperature Stability  
Feedback Resistor  
FDT  
10  
23  
%
RFB  
17  
20  
KΩ  
PROTECTION SECTION  
VCC Over Voltage Protection Threshold  
FB PIN Over Load Protection Threshold  
Power Limiting Debounce Time  
Soft start time  
VOVP  
VOLP  
TD_PL  
TSS  
VFB=3.5V  
22.5  
4.6  
100  
1
23  
4.8  
125  
2
24.5  
5.0  
150  
3
V
V
mS  
mS  
CURRENT LIMITING SECTION  
Peak Current Flat Threshold Voltage  
Peak Current Valley Threshold Voltage  
Lead Edge Blanking Time  
RT SECTION  
VCS-F  
VCS-V  
TLEB  
VFB=4.2V, Duty60%  
0.8  
0.7  
350  
V
V
VFB=4.2V, Duty=0%  
ns  
Output current of RT pin  
Threshold voltage for OTP  
Mosfet Section  
IRT  
90  
100  
1
110  
1.1  
uA  
V
VTH_OTP  
0.9  
MOSFET Drain-Source Breakdown  
Voltage  
BVdss  
Rdson  
600  
V
Static Drain to Source On Resistance  
1.5  
UNISONIC TECHNOLOGIES CO., LTD  
3 of 8  
QW-R129-001.b  
www.unisonic.com.tw  
US3706  
Preliminary  
CMOS IC  
OPERATION DESCRIPTION  
The UTC US3706 is a low power off-line SMPS Switcher optimized for off-line flyback converter. It integrates  
many useful designs into one controller for low-power switch-mode power supplies. The following descriptions  
highlight some of the features of the US3706 series.  
Startup Current and Start up Control  
The start-up current is only 2.5μA. Low start-up current allows a start-up resistor with a high resistance and a  
low-wattage to supply the start-up power for the controller. For AC/DC adaptor with universal input range design, a  
2.5~3M, 1/8W startup resistor could be used together with a VDD capacitor to provide a fast startup and low power  
dissipation solution.  
Power-Saving Mode Operation  
The proprietary Power-Saving Mode function provides linearly decreasing the switching frequency under  
light-load conditions for higher efficiency. The feedback voltage, which is sampled from the voltage feedback loop, is  
taken as the reference. Once the feedback voltage dropped below the threshold voltage, the switching frequency  
starts to decrease. This Power-Saving Mode function dramatically reduces power consumption under light-load  
conditions. The 22KHz minimum frequency control also eliminates the audio noise at any loading conditions.  
At zero load condition, the magnitude of power loss is in proportion to the number of switching events within a  
fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the  
energy. The US3706 enter burst mode at standby condition to minimize the switching loss and reduces the standby  
power consumption. Power supplies using the US3706 can easily meet even the strictest regulations regarding  
standby power consumption.  
Switch Frequency Set  
The maximum switch frequency is fixed to 60KHz. Switch frequency is modulated by output power POUT during IC  
operating. At no load or light load condition, most of the power dissipation in a switching mode power supply is from  
switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the snubber circuit. The  
magnitude of power loss is in proportion to the number of switching events within a fixed period of time. So lower  
switch frequency at lower load, which more and more improve IC’s efficiency at light load. At from no load to light  
load condition, The IC will operate at from Burst mode to Reducing Frequency Mode. The relation curve between fSW  
and POUT/POUT (MAX) as followed Fig.1.  
1%~100% Load @ 115 & 230 Vac  
70  
60  
55  
115V  
40  
230V  
25  
10  
1%  
100%  
9%  
19%  
30%  
POUT/POUT(max)  
Fig.1 The relation curve between fSW and relative output power POUT/ POUT (MAX)  
UNISONIC TECHNOLOGIES CO., LTD  
4 of 8  
QW-R129-001.b  
www.unisonic.com.tw  
US3706  
Preliminary  
CMOS IC  
OPERATION DESCRIPTION (Cont.)  
Frequency Hopping For EMI Improvement  
The Frequency hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator is to  
set the normal switching frequency; the switching frequency is modulated with a period signal generated by the 2nd  
oscillator. The relation between the first oscillator and the 2nd oscillator as followed Fig.2. So the tone energy is  
evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design  
in meeting stringent EMI requirement.  
Fig.2 Frequency Hopping  
Built-in Slope Compensation  
Built-in slope compensation circuit greatly improves the close loop stability at CCM and prevents the  
sub-harmonic oscillation.  
Leading-Edge Blanking  
Each time the power MOSFET is switched on, a turn-on spike will inevitably occur at the sense-resistor. To avoid  
premature termination of the switching pulse, a 400ns leading-edge blanking time is built in. Conventional RC  
filtering can therefore be omitted. During this blanking period, the current-limit comparator is disabled and it cannot  
switch off the power MOSFET.  
Under Voltage Lockout (UVLO)  
The turn-on and turn-off thresholds of the US3706 are fixed internally at VDD(ON)/VDD(MIN) During start-up, the  
hold-up capacitor must be charged to VDD(ON) through the start-up resistor, so that the US3706 will be enabled. The  
hold-up capacitor will continue to supply VDD until power can be delivered from the auxiliary winding of the main  
transformer. VDD must not drop below VDD(MIN) during this start-up process. This UVLO hysteresis window ensures  
that hold-up capacitor will be adequate to supply VDD during start-up.  
UNISONIC TECHNOLOGIES CO., LTD  
5 of 8  
QW-R129-001.b  
www.unisonic.com.tw  
US3706  
Preliminary  
CMOS IC  
OPERATION DESCRIPTION (Cont.)  
Protection Controls  
The IC takes on more protection functions such as OVP, OLP and OTP etc. In case of those failure occurs for  
continual blanking time, the power MOSFET is shut down. Power MOSFET is reset after failure is eliminated.  
OVP  
The OVP will shut down the switching of the power MOSFET whenever VDD >VOVP. The OVP event as followed  
Fig.3.  
Fig.3 OVP case  
Fig.4 OLP case  
OLP  
OLP will shut down driver when VFB> VOLP for continual a blanking time. The OLP event as followed Fig.4.  
OTP  
OTP will shut down driver when the NTC resistor temperature TJ>T (THR)  
.
UNISONIC TECHNOLOGIES CO., LTD  
6 of 8  
QW-R129-001.b  
www.unisonic.com.tw  
US3706  
Preliminary  
CMOS IC  
TYPICAL APPLICATION CIRCUIT  
C40  
R40  
LF1  
3
3
2
LF2  
3
BD1  
T1  
4
F1  
L1  
4
2
4
2
L
+
4
1
R1  
R2  
VOUT  
+
C2  
+
C43  
D5  
C41  
+
R7  
R8  
1
1
C1  
+
R6  
2
N
C42  
B
R23  
V
OUT GND  
5
8
D1  
9
R41  
R13  
D3  
RM-8  
4
+
C7  
C10  
1
2
R45  
R42  
C45  
U1  
U3  
R43  
3
6
1
2
GND DRAIN  
5
4
VDD  
FB  
C46  
RT  
3
SOURCE  
C12  
C6  
U4  
R12  
RT1  
C5  
R46  
R47  
R21  
CY1  
R22  
R20  
BOM  
Reference  
BD1  
Component  
Reference  
R6, R2  
Component  
2A_600V  
Capacitor, aluminum  
electrolytic,33uF/400V, 105,±20%  
Resistor, chip,1.5M, 1/4W,±5%, SMD1206  
C2  
R7, R8  
Resistor, chip,180K, 1/4W,±5%, SMD1206  
Capacitor, ceramic, 1000pF/1KV, NPO,  
SMD1206  
C3  
C6  
R13  
R18  
Resistor, chip,4.7-, 1/8W,±5%, SMD0805  
Resistor, chip,1K, 1/8W,±5%, SMD0805  
Resistor, chip, 1.8-, 1/4W,±5%, SMD1206  
Resistor, chip, 47-, 1/4W,±5%, SMD1206  
Resistor, chip,820-, 1/10W,±5%, SMD0603  
Capacitor, ceramic, 1nF/50V, X7R,  
SMD0805  
Capacitor, aluminum  
electrolytic,10uF/50V; 105,±20%  
C10  
R20, R21  
R40  
Capacitor, ceramic, 0.1uF/50V, X7R,  
SMD0805  
C7, C46  
C11  
Capacitor, ceramic, 68pF/50V, X7R,  
SMD0805  
R41  
Capacitor, aluminum electrolytic,  
C43  
C45  
CX1  
R42  
R43  
R45  
Resistor, chip,2.2K, 1/10W,±5%, SMD0603  
Resistor, chip,300-, 1/10W,±1%, SMD0603  
Resistor, chip,39K, 1/10W,±1%, SMD0603  
680uF/25V, 105,±20%  
Capacitor, ceramic, 10NF/50V, X7R,  
SMD0805  
Capacitor, X2, 0.33uF/275VAC,  
105,±20%  
Capacitor, Y1, 1000pF/400V, 105,±20%  
CY1  
C40  
R47  
T1  
Resistor, chip,10K, 1/10W,±1%, SMD0603  
Transformer, RM-8  
Capacitor, ceramic, 100pF/200V, ±20%,  
SMD1206  
Diode , fast recovery, 1N4007,  
1.0A/1000V  
IC, PWM controller, UTC US3706,  
TO-220F-6  
D1  
U1  
U4  
Diode , fast recovery, BAV20WG,  
SOT-123  
D3  
D5  
IC, TL431 SOT-23  
Diode, MGBR20L60CG, 20A/60V,TO-220  
U3  
No  
IC, Opto-Coupler, LTV-357-T-C, SMD  
C1, C41, C42, C5, R1, R2, R3, R5, R12,  
Component R22, R47  
PCB 32mmX71mmX1.6mm  
F1  
Fuse, 3.15A / 250V  
choke  
LF1, LF2  
UNISONIC TECHNOLOGIES CO., LTD  
7 of 8  
QW-R129-001.b  
www.unisonic.com.tw  
US3706  
Preliminary  
CMOS IC  
UTC assumes no responsibility for equipment failures that result from using products at values that  
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or  
other parameters) listed in products specifications of any and all UTC products described or contained  
herein. UTC products are not designed for use in life support appliances, devices or systems where  
malfunction of these products can be reasonably expected to result in personal injury. Reproduction in  
whole or in part is prohibited without the prior written consent of the copyright owner. The information  
presented in this document does not form part of any quotation or contract, is believed to be accurate  
and reliable and may be changed without notice.  
UNISONIC TECHNOLOGIES CO., LTD  
8 of 8  
QW-R129-001.b  
www.unisonic.com.tw  

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