DCM4623TD2N31C8T70 [VICOR]

Isolated, Regulated DC Converter;
DCM4623TD2N31C8T70
型号: DCM4623TD2N31C8T70
厂家: VICOR CORPORATION    VICOR CORPORATION
描述:

Isolated, Regulated DC Converter

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中文:  中文翻译
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DCMDC-DC Converter  
DCM4623xD2N31C8y7z  
Isolated, Regulated DC Converter  
Features & Benefits  
Product Ratings  
VIN = 120 V to 420 V  
POUT = 375 W  
Isolated, regulated DC-DC converter  
Up to 375 W, 13.40 A continuous  
93.9% peak efficiency  
VOUT = 28.0 V  
(16.8 V to 30.8 V Trim)  
IOUT = 13.40 A  
814 W/in3 Power density  
Product Description  
Wide input range 120 – 420 Vdc  
Safety Extra Low Voltage (SELV) 28.0 V Nominal Output  
4242 Vdc isolation  
The DCM Isolated, Regulated DC Converter is a DC-DC  
converter, operating from an unregulated, wide range input to  
generate an isolated 28.0 Vdc output. With its high frequency  
zero voltage switching (ZVS) topology, the DCM converter  
consistently delivers high efficiency across the input line range.  
Modular DCM converters and downstream DC-DC products  
support efficient power distribution, providing superior power  
system performance and connectivity from a variety of  
unregulated power sources to the point-of-load.  
ZVS high frequency switching  
n
Enables low-profile, high-density filtering  
Fully operational current limit  
OV, OC, UV, short circuit and thermal protection  
4623 through-hole ChiP package  
Leveraging the thermal and density benefits of Vicor’s ChiP  
packaging technology, the DCM module offers flexible thermal  
management options with very low top and bottom side  
thermal impedances. Thermally-adept ChiP based power  
components enable customers to achieve cost effective power  
system solutions with previously unattainable system size,  
weight and efficiency attributes, quickly and predictably.  
n 1.886” x 0.898” x 0.284”  
(47.91 mm x 22.8 mm x 7.21 mm)  
Typical Applications  
Industrial  
Process Control  
Heavy Equipment  
Defense / Aerospace  
Part Ordering Information  
Max  
Input  
Voltage  
Max  
Output  
Voltage  
Max  
Output  
Power  
Product  
Function  
Package  
Size  
Package  
Type  
Range  
Ratio  
Temperature  
Grade  
Option  
DCM  
46  
23  
x
D2  
N
31  
C8  
y
7z  
DCM =  
DC-DC  
Converter  
Length  
in mm  
x 10  
Width  
in mm  
x 10  
T =  
Through hole  
ChiPs  
70 = Enhanced VOUT  
Regulation / Analog  
Control Interface Version  
T = -40°C – 125°C  
M = -55°C – 125°C  
Internal Reference  
DCMDC-DC Converter  
Rev 1.0  
Page 1 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Typical Application  
DCM  
TR  
EN  
FT  
Load 1  
R1  
L1  
L2  
F1  
+IN  
-IN  
+OUT  
-OUT  
C1  
COUT-EXT  
Vin  
Non-isolated  
Point-of-Load  
Regulator  
Load 2  
Typical Application: Single DCM4623xD2N31C8y7z, to a non-isolated regulator, and direct to load  
DCMDC-DC Converter  
Rev 1.0  
Page 2 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Pin Configuration  
TOP VIEW  
1
2
+IN  
TR  
A
B
+OUT  
-OUT  
A’  
B’  
EN  
FT  
C
D
C’ +OUT  
D’ -OUT  
-IN  
E
4623 ChiP Package  
Pin Descriptions  
Pin  
Signal Name  
Type  
Function  
Number  
A1  
B1  
C1  
D1  
+IN  
TR  
INPUT POWER  
INPUT  
Positive input power terminal  
Enables and disables trim functionality. Adjusts output voltage when trim active.  
Enables and disables power supply  
EN  
FT  
INPUT  
OUTPUT  
Fault monitoring  
INPUT POWER  
RETURN  
E1  
-IN  
Negative input power terminal  
A’2, C’2  
B’2, D’2  
+OUT  
-OUT  
OUTPUT POWER Positive output power terminal  
OUTPUT POWER  
Negative output power terminal  
RETURN  
DCMDC-DC Converter  
Rev 1.0  
Page 3 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Absolute Maximum Ratings  
The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device.  
Electrical specifications do not apply when operating beyond rated operating conditions.  
Parameter  
Comments  
Min  
-0.5  
-1  
Max  
460.0  
1
Unit  
V
Input Voltage (+IN to –IN)  
Input Voltage Slew Rate  
TR to - IN  
V/µs  
V
-0.3  
-0.3  
-0.3  
3.5  
3.5  
3.5  
5
EN to -IN  
V
V
FT to -IN  
mA  
V
Output Voltage (+Out to –Out)  
-0.5  
4242  
-40  
37.0  
Dielectric withstand (input to output)  
Reinforced insulation  
T Grade  
Vdc  
°C  
°C  
°C  
°C  
A
125  
125  
125  
125  
19.0  
Internal Operating Temperature  
M Grade  
-55  
T Grade  
-40  
Storage Temperature  
M Grade  
-65  
Average Output Current  
Figure 1 Thermal Specified Operating Area: Max Output Power  
Figure 2 Electrical Specified Operating Area  
vs. Case Temp, module at minimum full load efficiency  
DCMDC-DC Converter  
Rev 1.0  
Page 4 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Electrical Specifications  
Specifications apply over all line, trim and load conditions, internal temperature TINT = 25ºC, unless otherwise noted. Boldface specifications apply over the  
temperature range of -40°C < TINT < 125°C for T grade and -55°C < TINT < 125°C for M grade.  
Attribute  
Symbol  
Conditions / Notes  
Min  
120  
Typ  
275  
Max  
Unit  
Power Input Specification  
Input voltage range  
VIN  
IINRP  
Continuous operation  
420  
3.8  
V
A
Inrush current (peak)  
With maximum COUT-EXT, full resistive load  
Effective value at nominal input voltage  
At 1 MHz  
Input capacitance (internal)  
Input capacitance (internal) ESR  
Input inductance (external)  
CIN-INT  
RCIN-INT  
LIN  
0.9  
µF  
2.55  
mΩ  
µH  
Differential mode, with no further line bypassing  
No Load Specification  
5
Nominal line, see Fig. 3  
1.2  
3.0  
2.0  
2.4  
4.4  
6.5  
W
W
W
W
Input power – disabled  
PQ  
Worst case line, see Fig. 3  
Nominal line, see Fig. 4  
Input power – enabled with no load  
PNL  
Worst case line, see Fig. 4  
Power Output Specification  
Output voltage set point  
VOUT-NOM  
27.86  
28.0  
28.14  
V
V
Trim range over temp, with > 10% rated load.  
Specifies the Low, Nominal and High Trim conditions.  
Rated output voltage trim range  
VOUT-TRIMMING  
16.8  
28.0  
30.8  
0% to 10% load, additional VOUT relative to VOUT  
accuracy; see Fig. 5 and Sec. Design Guidelines  
Output voltage light load regulation  
VOUT accuracy  
ΔVOUT-LL  
-0.00  
-1.0  
4.72  
1.0  
V
The total output voltage setpoint accuracy from the  
calculated ideal VOUT based on trim. Excludes ΔVOUT-LL  
%VOUT-ACCURACY  
%
Rated output power  
Rated output current  
POUT  
IOUT  
Continuous, VOUT 28.0 V  
Continuous, VOUT 28.0 V  
375  
W
A
13.40  
Of rated IOUT max. Fully operational current limit, for  
nominal trim and below  
Output current limit  
Current limit delay  
IOUT-LM  
100  
120  
140  
%
tIOUT-LIM  
The module will power limit in a fast transient event  
Full load, nominal line, nominal trim  
1
ms  
%
%
%
93.1  
87.1  
87.9  
93.9  
Efficiency  
η
Full load, over line and temperature, nominal trim  
50% load, over rated line, temperature and trim  
20 MHz bandwidth. At nominal trim, minimum COUT-EXTand  
at least 10 % rated load  
Output voltage ripple  
VOUT-PP  
757  
mV  
Output capacitance (internal)  
COUT-INT  
Effective value at nominal output voltage  
At 1 MHz  
32  
µF  
Output capacitance (internal) ESR  
RCOUT-INT  
0.070  
mΩ  
Excludes component temperature coefficient For load  
transients that remain > 10% rated load  
Output capacitance (external)  
Output capacitance (external)  
Output capacitance (external)  
Output capacitance, ESR (ext.)  
COUT-EXT  
200  
200  
200  
10  
2000  
2000  
2000  
µF  
Excludes component temperature coefficient For load  
transients down to 0% rated load, with static trim  
Excludes component temperature coefficient Forload  
transientsdownto0%ratedload,withdynamictrimming  
COUT-EXT-TRANS  
µF  
COUT-EXT-  
µF  
TRANS-TRIM  
RCOUT-EXT  
At 10 kHz, excludes component tolerances  
mΩ  
DCMDC-DC Converter  
Rev 1.0  
Page 5 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Electrical Specifications (cont.)  
Specifications apply over all line, trim and load conditions, internal temperature TINT = 25ºC, unless otherwise noted. Boldface specifications apply over the  
temperature range of -40°C < TINT < 125°C for T grade and -55°C < TINT < 125°C for M grade.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
70  
Unit  
Power Output Specifications (Cont.)  
Initialization delay  
tINIT  
tON  
See state diagram  
25  
ms  
µs  
From rising edge EN, with VIN pre-applied. See timing  
diagram  
Output turn-on delay  
Output turn-off delay  
200  
tOFF  
tSS  
From falling edge EN. See timing diagram  
600  
µs  
Soft start ramp time  
VOUT threshold for max  
rated load current  
At full rated resistive load, with min COUT-EXT  
.
30  
ms  
During startup, VOUT must achieve this threshold before  
VOUT-FL-THRESH  
IOUT-START  
VOUT-MONOTONIC  
14.0  
V
A
output can support full rated current  
Max load current at startup while VOUT  
IOUT at startup  
1.34  
is below VOUT-FL_THRESH  
Monotonic soft-start threshold  
voltage  
Output voltage rise becomes monotonic with 10% of  
preload once it crosses VOUT-MONOTONIC  
14.0  
2
V
This refers to the minimum time a module needs to be  
in the disabled state before it will attempt to start via EN  
Minimum required disabled duration  
tOFF-MIN  
ms  
This refers to the minimum time a module needs to be in  
tOFF-MONOTONIC the disabled state before it is guaranteed to exhibit  
monotonic soft-start and have predictable startup timing  
Minimum required disabled duration  
for predictable restart  
100  
ms  
Voltage deviation (transient)  
Settling time  
%VOUT-TRANS  
<10  
7.7  
%
Minimum COUT_EXT (10 90% load step).  
tSETTLE  
ms  
Powertrain Protections  
Input Voltage Initialization threshold  
Input Voltage Reset threshold  
VIN-INIT  
VIN-RESET  
VIN-UVLO-  
VIN-UVLO+  
VIN-OVLO+  
VIN-OVLO-  
Threshold to start tINIT delay  
75  
V
V
V
V
V
V
Latching faults will clear once VIN falls below VIN-RESET  
50  
Input undervoltage lockout threshold  
Input undervoltage recovery threshold  
Input overvoltage lockout threshold  
Input overvoltage recovery threshold  
72.00  
114.00  
120.00  
455  
See Timing diagram  
See Timing diagram  
420  
Output overvoltage threshold  
Output overvoltage threshold  
VOUT-OVP  
From 25% to 100% load. Latched shutdown  
35.42  
V
V
VOUT-OVP-LL  
From 0% to 25% load. Latched shutdown  
36.96  
125  
Minimum current limited VOUT  
Overtemperature threshold (internal)  
Power limit  
VOUT-UVP  
TINT-OTP  
PLIM  
Over all operating steady-state line and trim conditions  
12.60  
780  
V
°C  
W
VIN overvoltage to cessation of  
powertrain switching  
tOVLO-SW  
Independent of fault logic  
For fault logic only  
2.4  
µs  
VIN overvoltage response time  
VIN undervoltage response time  
Short circuit response time  
tOVLO  
tUVLO  
tSC  
200  
100  
200  
µs  
ms  
µs  
Powertrain on, operational state  
See Timing diagram  
Short circuit, or temperature fault  
recovery time  
tFAULT  
1
s
DCMDC-DC Converter  
Rev 1.0  
Page 6 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Signal Specifications  
Specifications apply over all line, trim and load conditions, internal temperature TINT = 25ºC, unless otherwise noted. Boldface specifications apply over the  
temperature range of -40°C < TINT < 125°C for T grade and -55°C < TINT < 125°C for M grade.  
Enable: EN  
• The EN pin enables and disables the DCM converter; when held low the unit will be disabled.  
• The EN pin has an internal pull-up to VCC and is referenced to the -IN pin of the converter.  
SIGNAL TYPE  
STATE  
ATTRIBUTE  
EN enable threshold  
EN disable threshold  
Internally generated VCC  
SYMBOL  
VENABLE-EN  
VENABLE-DIS  
VCC  
CONDITIONS / NOTES  
MIN NOM MAX UNIT  
2.31  
V
V
V
0.99  
3.21 3.30 3.39  
DIGITAL  
INPUT  
Any  
EN internal pull up  
resistance to VCC  
RENABLE-INT  
9.5  
10.0 10.5  
kΩ  
Trim: TR  
• The TR pin enables and disables trim functionality when VIN is initially applied to the DCM converter.  
When Vin first crosses VIN-UVLO+, the voltage on TR determines whether or not trim is active.  
• If TR is not floating at power up and has a voltage less than TR trim enable threshold, trim is active.  
• If trim is active, the TR pin provides dynamic trim control with at least 30Hz of -3dB control bandwidth over the output voltage of the DCM converter.  
• The TR pin has an internal pull-up to VCC and is referenced to the -IN pin of the converter.  
SIGNAL TYPE  
STATE  
ATTRIBUTE  
SYMBOL  
CONDITIONS / NOTES  
MIN NOM MAX UNIT  
Trim disabled when TR above this threshold  
at power up  
TR trim disable threshold  
VTRIM-DIS  
3.20  
V
V
DIGITAL  
INPUT  
Startup  
Trim enabled when TR below this threshold  
at power up  
TR trim enable threshold  
VTRIM-EN  
3.15  
Internally generated VCC  
TR pin functional range  
VCC  
3.21 3.30 3.39  
V
V
VTRIM-RANGE  
0.00 2.44 3.16  
Operational  
with Trim  
enabled  
ANALOG  
INPUT  
VOUT referred TR  
pin resolution  
VOUT-RES  
With VCC = 3.3 V  
37  
mV  
TR internal pull up  
resistance to VCC  
RTRIIM-INT  
9.5  
10.0 10.5  
kΩ  
Fault: FT  
• The FT pin is a Fault flag pin.  
• When the module is enabled and no fault is present, the FT pin does not have current drive capability.  
• Whenever the powertrain stops (due to a fault protection or disabling the module by pulling EN low), the FT pin output Vcc and provides current to drive  
an external ciruit.  
• When module starts up, the FT pin is pulled high to VCC during microcontroller initialization and will remain high until soft start process starts.  
SIGNAL TYPE  
STATE  
ATTRIBUTE  
SYMBOL  
CONDITIONS / NOTES  
MIN NOM MAX UNIT  
FT internal pull up  
resistance to VCC  
Any  
RFAULT-INT  
474  
3.0  
4
499  
524  
kΩ  
V
FT voltage  
VFAULT-ACTIVE At rated current drive capability  
Over-load beyond the ABSOLUTE MAXIMUM  
DIGITAL  
OUTPUT  
FT current drive capability  
IFAULT-ACTIVE  
mA  
FT Active  
ratings may cause module damage  
Delay from cessation of switching to  
FT Pin Active  
FT response time  
tFT-ACTIVE  
200  
µs  
DCMDC-DC Converter  
Rev 1.0  
Page 7 of 23  
07/2017  
DCM4623xD2N31C8y7z  
High Level Functional State Diagram  
Conditions that cause state transitions are shown along arrows. Sub-sequence activities listed inside the state bubbles.  
Application of  
VIN  
VIN > VIN-INIT  
INITIALIZATION  
SEQUENCE  
NON LATCHED  
FAULT  
EN = False  
MIN-OFF delay  
t
tOFF  
t
INIT delay  
Powertrain: Stopped  
FT = True  
Powertrain: Stopped  
FT = True  
EN = False  
tOFF-MIN delay  
VIN > VIN-UVLO+ and  
not Over-temp  
TR mode latched  
EN = True and  
No Faults  
tON delay  
SOFT START  
RUNNING  
STANDBY  
VOUT Ramp Up  
ss delay  
tSS Expiry  
Regulates VOUT  
t
Powertrain: Stopped  
FT = True  
EN = False  
Powertrain: Active  
FT = False  
Powertrain: Active  
FT = False  
tOFF delay  
REINITIALIZATION  
SEQUENCE  
t
INIT delay  
Powertrain: Stopped  
FT = True  
NON LATCHED  
FAULT  
tFAULT  
Fault Removed  
Powertrain: Stopped  
FT = True  
LATCHED  
FAULT  
Powertrain: Stopped  
FT = True  
EN = False  
DCMDC-DC Converter  
Rev 1.0  
Page 8 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Timing Diagrams  
Module Inputs are shown in blue; Module Outputs are shown in brown.  
DCMDC-DC Converter  
Rev 1.0  
Page 9 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Timing Diagrams (Cont.)  
Module Inputs are shown in blue; Module Outputs are shown in brown.  
DCMDC-DC Converter  
Rev 1.0  
Page 10 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Typical Performance Characteristics  
The following figures present typical performance at TC = 25ºC, unless otherwise noted. See associated figures for general trend data.  
ꢂꢁꢂ  
ꢂꢁꢀ  
ꢆꢁꢅ  
ꢆꢁꢄ  
ꢆꢁꢃ  
ꢆꢁꢂ  
ꢆꢁꢀ  
ꢀꢁꢅ  
ꢀꢁꢄ  
ꢀꢁꢃ  
ꢀꢁꢂ  
ꢀꢁꢀ  
ꢁꢈꢂꢄ  
ꢁꢇꢂꢃ  
ꢁꢇꢂꢄ  
ꢁꢆꢂꢃ  
ꢁꢆꢂꢄ  
ꢁꢅꢂꢃ  
ꢁꢅꢂꢄ  
ꢁꢄꢂꢃ  
ꢁꢄꢂꢄ  
ꢀꢁꢂꢃ  
ꢆꢀꢀ  
ꢆꢇꢀ  
ꢂꢀꢀ  
ꢂꢇꢀ  
ꢈꢀꢀ  
ꢈꢇꢀ  
ꢃꢀꢀ  
ꢃꢇꢀ  
ꢅꢄꢄ  
ꢅꢃꢄ  
ꢆꢄꢄ  
ꢆꢃꢄ  
ꢇꢄꢄ  
ꢇꢃꢄ  
ꢈꢄꢄ  
ꢈꢃꢄ  
ꢀꢁꢂꢃꢄꢅꢎꢇꢏꢄꢐꢑꢉꢅꢋꢎꢍ  
ꢋꢅꢌꢍꢎꢇꢏꢐꢑꢎꢒꢓꢄꢇꢈꢏꢊ  
ꢉꢀꢊꢋ  
ꢂꢇꢊꢋ  
ꢌꢃꢀꢊꢋ  
ꢁꢄꢉꢊ  
ꢆꢃꢉꢊ  
ꢋꢈꢄꢉꢊ  
Figure 3 Disabled power dissipation vs. VIN  
Figure 6 — Full Load Efficiency vs. VIN, at low trim  
ꢆꢁꢀ  
ꢅꢁꢂ  
ꢅꢁꢀ  
ꢄꢁꢂ  
ꢄꢁꢀ  
ꢃꢁꢂ  
ꢃꢁꢀ  
ꢀꢁꢂ  
ꢀꢁꢀ  
ꢀꢇꢂꢃ  
ꢀꢇꢂꢁ  
ꢀꢆꢂꢃ  
ꢀꢆꢂꢁ  
ꢀꢅꢂꢃ  
ꢀꢅꢂꢁ  
ꢀꢄꢂꢃ  
ꢀꢄꢂꢁ  
ꢀꢁꢂꢃ  
ꢃꢀꢀ  
ꢃꢂꢀ  
ꢄꢀꢀ  
ꢄꢂꢀ  
ꢅꢀꢀ  
ꢅꢂꢀ  
ꢆꢀꢀ  
ꢆꢂꢀ  
ꢄꢁꢁ  
ꢄꢃꢁ  
ꢅꢁꢁ  
ꢅꢃꢁ  
ꢆꢁꢁ  
ꢆꢃꢁ  
ꢇꢁꢁ  
ꢇꢃꢁ  
ꢀꢁꢂꢃꢄꢅꢎꢇꢏꢄꢐꢑꢉꢅꢋꢎꢍ  
ꢋꢅꢌꢍꢎꢇꢏꢐꢑꢎꢒꢓꢄꢇꢈꢏꢊ  
ꢇꢀꢈꢉ  
ꢄꢂꢈꢉ  
ꢊꢆꢀꢈꢉ  
ꢀꢁꢈꢉ  
ꢅꢃꢈꢉ  
ꢊꢇꢁꢈꢉ  
Figure 7 — Full Load Efficiency vs. VIN, at nominal trim  
Figure 4 No load power dissipation vs. VIN, at nominal trim  
ꢀꢇꢂꢃ  
ꢀꢇꢂꢁ  
ꢀꢆꢂꢃ  
ꢀꢆꢂꢁ  
ꢀꢅꢂꢃ  
ꢀꢅꢂꢁ  
ꢀꢄꢂꢃ  
ꢀꢄꢂꢁ  
ꢀꢁꢂꢃ  
ꢄꢁꢁ  
ꢄꢃꢁ  
ꢅꢁꢁ  
ꢅꢃꢁ  
ꢆꢁꢁ  
ꢆꢃꢁ  
ꢇꢁꢁ  
ꢇꢃꢁ  
ꢋꢅꢌꢍꢎꢇꢏꢐꢑꢎꢒꢓꢄꢇꢈꢏꢊ  
ꢀꢁꢈꢉ  
ꢅꢃꢈꢉ  
ꢊꢇꢁꢈꢉ  
Figure 8 — Full Load Efficiency vs. VIN, at high trim  
Figure 5 Ideal VOUT vs. load current, at 25°C case  
DCMDC-DC Converter  
Rev 1.0  
Page 11 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Typical Performance Characteristics (cont.)  
The following figures present typical performance at TC = 25ºC, unless otherwise noted. See associated figures for general trend data.  
ꢈꢇ  
ꢈꢆ  
ꢈꢃ  
ꢈꢀ  
ꢅꢅ  
ꢅꢇ  
ꢅꢆ  
ꢅꢃ  
ꢅꢀ  
ꢄꢁ  
ꢄꢀ  
ꢃꢁ  
ꢃꢀ  
ꢂꢁ  
ꢂꢀ  
ꢈꢀꢀ  
ꢇꢀꢀ  
ꢆꢀꢀ  
ꢅꢀꢀ  
ꢄꢀꢀ  
ꢃꢀꢀ  
ꢂꢀꢀ  
ꢁꢀꢀ  
ꢂꢆ  
ꢂꢀ  
ꢂꢃ  
ꢁꢀ  
ꢂꢀ  
ꢃꢀ  
ꢄꢀ  
ꢅꢀ  
ꢆꢀ  
ꢇꢀ  
ꢈꢀ  
ꢉꢀ  
ꢁꢀꢀ  
ꢕꢁꢊꢖꢅꢗꢘꢄꢄꢃꢌꢋꢅꢍꢙꢏ  
ꢔꢕꢖꢗꢈꢏꢘꢓ  
ꢆꢃꢀꢉꢀꢊ  
ꢆꢃꢀꢉꢀꢊ  
ꢃꢋꢁꢉꢀꢊ  
ꢃꢋꢁꢉꢀꢊ  
ꢂꢃꢀꢉꢀꢊ  
ꢂꢃꢀꢉꢀꢊ  
ꢄꢂꢀꢊꢀꢋꢌ  
ꢂꢇꢅꢊꢀꢋꢌ  
ꢁꢂꢀꢊꢀꢋꢌ  
Figure 9 — Efficiency and power dissipation vs.load at TCASE = -40°C,  
Figure 12 Nominal powertrain switching frequency vs. load,  
nominal trim  
at nominal trim  
ꢉꢈ  
ꢉꢇ  
ꢉꢃ  
ꢉꢀ  
ꢆꢆ  
ꢆꢈ  
ꢆꢇ  
ꢆꢃ  
ꢆꢀ  
ꢅꢆ  
ꢄꢁ  
ꢄꢀ  
ꢃꢁ  
ꢃꢀ  
ꢂꢁ  
ꢂꢀ  
ꢂꢇ  
ꢂꢀ  
ꢂꢃ  
ꢕꢁꢊꢖꢅꢗꢘꢄꢄꢃꢌꢋꢅꢍꢙꢏ  
ꢇꢃꢀꢊꢀꢋ  
ꢇꢃꢀꢊꢀꢋ  
ꢃꢅꢁꢊꢀꢋ  
ꢃꢅꢁꢊꢀꢋ  
ꢂꢃꢀꢊꢀꢋ  
ꢂꢃꢀꢊꢀꢋ  
Figure 10 — Efficiency and power dissipation vs.load at TCASE = 25°C,  
Figure 13 Effective internal input capacitance vs. applied voltage  
nominal trim  
ꢉꢈ  
ꢉꢅ  
ꢉꢃ  
ꢉꢀ  
ꢇꢇ  
ꢇꢈ  
ꢇꢅ  
ꢇꢃ  
ꢇꢀ  
ꢆꢇ  
ꢅꢀ  
ꢄꢁ  
ꢄꢀ  
ꢃꢁ  
ꢃꢀ  
ꢂꢁ  
ꢂꢀ  
ꢂꢅ  
ꢂꢀ  
ꢂꢃ  
ꢕꢁꢊꢖꢅꢗꢘꢄꢄꢃꢌꢋꢅꢍꢙꢏ  
ꢅꢃꢀꢊꢀꢋ  
ꢅꢃꢀꢊꢀꢋ  
ꢃꢆꢁꢊꢀꢋ  
ꢃꢆꢁꢊꢀꢋ  
ꢂꢃꢀꢊꢀꢋ  
ꢂꢃꢀꢊꢀꢋ  
Figure 11 — Efficiency and power dissipation vs.load at TCASE = 90°C,  
Figure 14 — Startup from EN, VIN = 275 V, COUT_EXT = 2000 µF,  
LOAD = 2.090 Ω  
nominal trim  
R
DCMDC-DC Converter  
Rev 1.0  
Page 12 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Typical Performance Characteristics (cont.)  
The following figures present typical performance at TC = 25ºC, unless otherwise noted. See associated figures for general trend data.  
ꢈꢀꢀ  
ꢇꢀꢀ  
ꢆꢀꢀ  
ꢅꢀꢀ  
ꢄꢀꢀ  
ꢃꢀꢀ  
ꢂꢀꢀ  
ꢁꢀꢀ  
ꢁꢀ  
ꢂꢀ  
ꢃꢀ  
ꢄꢀ  
ꢅꢀ  
ꢆꢀ  
ꢇꢀ  
ꢈꢀ  
ꢉꢀ  
ꢁꢀꢀ  
ꢔꢕꢖꢗꢈꢏꢘꢓ  
ꢊꢋꢌꢍꢎꢏꢐꢋꢑ  
ꢒꢓꢑꢎꢏꢐꢋꢑ  
ꢔꢓꢕꢎꢏꢐꢋꢑ  
Figure 16 Output voltage ripple, VIN = 275 V,  
OUT = 28.0 V, COUT_EXT = 200 µF, RLOAD = 2.090 Ω  
Figure 15 Nominal powertrain switching frequency vs. load,  
V
at nominal VIN  
DCMDC-DC Converter  
Rev 1.0  
Page 13 of 23  
07/2017  
DCM4623xD2N31C8y7z  
General Characteristics  
Specifications apply over all line, trim and load conditions, internal temperature TINT = 25ºC, unless otherwise noted. Boldface specifications apply over the  
temperature range of -40°C < TINT < 125°C for T grade and -55°C < TINT < 125°C for M grade.  
Attribute  
Symbol  
Conditions / Notes  
Mechanical  
Min  
Typ  
Max  
Unit  
Length  
Width  
L
W
H
47.53/[1.871] 47.91/[1.886] 48.29/[1.901]  
22.67/[0.893] 22.8/[0.898] 22.93/[0.903]  
mm/[in]  
mm/[in]  
mm/[in]  
cm3/[in3]  
g/[oz]  
Height  
Volume  
Weight  
7.11/[0.28]  
7.21/[0.284]  
7.93/[0.48]  
29.2/[1.03]  
7.31/[0.288]  
Vol  
W
No heat sink  
Nickel  
0.51  
0.02  
2.03  
0.15  
Lead finish  
Palladium  
Gold  
µm  
0.003  
0.051  
Thermal  
T-Grade  
-40  
-55  
125  
125  
°C  
°C  
Operating internal temperature  
Thermal resistance top side  
TINT  
M-Grade  
Estimated thermal resistance to maximum  
temperature internal component from  
isothermal top  
θINT-TOP  
1.84  
5.54  
°C/W  
°C/W  
Estimated thermal resistance to  
Thermal resistance leads  
θINT-LEADS maximum temperature internal  
component from isothermal leads  
Estimated thermal resistance to  
Thermal resistance bottom side  
Thermal capacity  
θINT-BOTTOM maximum temperature internal  
component from isothermal bottom  
2.03  
21.5  
°C/W  
Ws/°C  
Assembly  
T-Grade  
TST  
-40  
-65  
125  
125  
°C  
°C  
Storage temperature  
ESD rating  
M-Grade  
Method per Human Body Model Test  
HBM  
CLASS 1C  
CLASS 2  
ESDA/JEDEC JDS-001-2012  
V
CDM  
Charged Device Model JESD22-C101E  
Soldering [1]  
For further information, please contact  
factory applications  
Peak temperature top case  
135  
°C  
[1] Product is not intended for reflow solder attach.  
DCMDC-DC Converter  
Rev 1.0  
Page 14 of 23  
07/2017  
DCM4623xD2N31C8y7z  
General Characteristics (Cont.)  
Specifications apply over all line, trim and load conditions, internal temperature TINT = 25ºC, unless otherwise noted. Boldface specifications apply over the  
temperature range of -40°C < TINT < 125°C for T grade and -55°C < TINT < 125°C for M grade.  
Attribute  
Symbol  
Conditions / Notes  
Safety  
Min  
Typ  
Max  
Unit  
IN to OUT  
4242  
2121  
2121  
Vdc  
Vdc  
Vdc  
Dielectric Withstand Test  
VHIPOT  
IN to CASE  
OUT to CASE  
Reliability  
MIL-HDBK-217 FN2 Parts Count 25°C  
Ground Benign, Stationary, Indoors /  
Computer  
1.85  
3.68  
MHrs  
MHrs  
MTBF  
Telcordia Issue 2, Method I Case 3, 25°C,  
100% D.C., GB, GC  
Agency Approvals  
c
Agency approvals/standards  
CE Marked for Low Voltage Directive and RoHS Recast Directive, as applicable  
DCMDC-DC Converter  
Rev 1.0  
Page 15 of 23  
07/2017  
DCM4623xD2N31C8y7z  
The DCM will latch trim behavior at application of VIN (once VIN  
exceeds VIN-UVLO+), and persist in that same behavior until loss of  
input voltage.  
n At application of VIN, if TR is sampled at above VTRIM-DIS, the  
module will latch in a non-trim mode, and will ignore the TR  
input for as long as VIN is present.  
Pin Functions  
+IN, -IN  
Input power pins. -IN is the reference for all control pins, and  
therefore a Kelvin connection for the control signals is  
recommended as close as possible to the pin on the package, to  
reduce effects of voltage drop due to -IN currents.  
n At application of VIN, if TR is sampled at below VTRIM-EN, the TR  
will serve as an input to control the real time output voltage,  
relative to full load, 25°C. It will persist in this behavior until VIN is  
no longer present.  
+OUT, -OUT  
Output power pins.  
If trim is active when the DCM is operating, the TR pin provides  
dynamic trim control at a typical 30 Hz of -3dB bandwidth over the  
output voltage. TR also decreases the current limit threshold when  
EN (Enable)  
This pin enables and disables the DCM converter; when held low the  
unit will be disabled. It is referenced to the -IN pin of the converter.  
The EN pin has an internal pull-up to VCC through a  
10 kΩ resistor.  
n Output enable: When EN is allowed to pull up above the enable  
threshold, the module will be enabled. If leaving EN floating, it is  
pulled up to VCC and the module will be enabled.  
trimming above VOUT-NOM  
.
FT (Fault)  
The FT pin provides a Fault signal.  
Anytime the module is enabled and has not recognized a fault, the  
FT pin is inactive. FT has an internal 499 kΩ pull-up to Vcc, therefore  
a shunt resistor, RSHUNT, of approximately 50 kΩ can be used to  
ensure the LED is completly off when there is no fault, per the  
diagram below.  
n Output disable: EN may be pulled down externally in order  
to disable the module.  
n EN is an input only, it does not pull low in the event of a fault.  
Whenever the powertrain stops (due to a fault protection or  
disabling the module by pulling EN low), the FT pin becomes active  
and provides current to drive an external circuit.  
TR (Trim)  
The TR pin is used to select the trim mode and to trim the output  
voltage of the DCM converter. The TR pin has an internal pull-up to  
When active, FT pin drives to VCC, with up to 4 mA of external  
loading. Module may be damaged from an over-current FT drive,  
thus a resistor in series for current limiting is recommended.  
V
CC through a 10.0 kΩ resistor.  
The FT pin becomes active momentarily when the module starts up.  
Typical External Circuits for Signal Pins (TR, EN, FT)  
Vcc  
Vcc  
Vcc  
Fault  
Monitoring  
499k  
10k  
10k  
Output Voltage  
Reference,  
Soft Start and  
Fault Monitoring  
Current Limit  
Reference  
and Soft Start Control  
FT  
TR  
EN  
SW  
RSERIES  
RTRIM  
RSHUNT  
Kelvin -IN connection  
DCMDC-DC Converter  
Rev 1.0  
Page 16 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Use 0 V for ∆VOUT-LL when load is above 10ꢀ of rated load. See section  
on light load boosting operation for light load effects on output voltage.  
Design Guidelines  
Building Blocks and System Design  
The DCM™ converter input accepts the full 120 to 420 V range, and it  
generates an isolated trimmable 28.0 Vdc output.  
Output Current Limit  
The DCM features a fully operational current limit which effectively  
keeps the module operating inside the Safe Operating Area (SOA) for  
all valid trim and load profiles. The current limit approximates a  
“brick wall” limit, where the output current is prevented from  
exceeding the current limit threshold by reducing the output voltage  
via the internal error amplifier reference. The current limit threshold  
at nominal trim and below is typically 120ꢀ of rated output current,  
but it can vary between 100ꢀ to 140ꢀ. In order to preserve the SOA,  
when the converter is trimmed above the nominal output voltage,  
the current limit threshold is automatically reduced to limit the  
available output power.  
The DCM converter provides a tightly regulated output voltage with  
regulation accuracy of 1ꢀ for all line conditions and for any load  
above 10ꢀ the rated load.  
The DCM4623xD2N31C8y7z is designed to be used in applications  
where the output power requirements are up to 375 W.  
Soft Start  
When the DCM starts, it will go through a soft start. The soft start  
routine ramps the output voltage by modulating the internal error  
amplifier reference. This causes the output voltage to approximate a  
piecewise linear ramp. The output ramp finishes when the voltage  
reaches either the nominal output voltage, or the trimmed output  
voltage in cases where trim mode is active.  
When the output current exceeds the current limit threshold, current  
limit action is held off by 1ms, which permits the DCM to  
momentarily deliver higher peak output currents to the load. Peak  
output power during this time is still constrained by the internal  
Power Limit of the module. The fast Power Limit and relatively slow  
Current Limit work together to keep the module inside the SOA.  
Delaying entry into current limit also permits the DCM to minimize  
droop voltage for load steps.  
During soft-start, the maximum load current capability is reduced.  
Until Vout achieves at least VOUT-FL-THRESH, the output current must be  
less than IOUT-START in order to guarantee startup. Note that this is  
current available to the load, above that which is required to charge  
the output capacitor.  
Sustained operation in current limit is permitted, and no derating of  
output power is required.  
Trim Mode and Output Trim Control  
When the input voltage is initially applied to a DCM, and after tINIT  
elapses, the trim pin voltage VTR is sampled. The TR pin has an  
internal pull up resistor to VCC, so unless external circuitry pulls the  
pin voltage lower, it will pull up to VCC. If the initially sampled trim  
pin voltage is higher than VTRIM-DIS, then the DCM will disable  
trimming as long as the VIN remains applied. In this case, for all  
subsequent operation the output voltage will be programmed to the  
nominal. This minimizes the support components required for  
applications that only require the nominal rated Vout, and also  
provides the best output setpoint accuracy, as there are no additional  
errors from external trim components  
Some applications may benefit from well matched current  
distribution, in which case fine tuning sharing via the trim pins  
permits control over sharing. The DCM does not require this for  
proper operation, due to the power limit and current limit behaviors  
described here.  
Current limit can reduce the output voltage to as little as the UVP  
threshold (VOUT-UVP). Below this minimum output voltage  
compliance level, further loading will cause the module to shut  
down due to the output undervoltage fault protection.  
Line Impedance, Input Slew rate and Input Stability Requirements  
Connect a high-quality, low-noise power supply to the +IN and –IN  
terminals. Additional capacitance may have to be added between +IN  
and –IN to make up for impedances in the interconnect cables as  
well as deficiencies in the source.  
If at initial application of VIN, the TR pin voltage is prevented from  
exceeding VTRIM-EN, then the DCM will activate trim mode, and it will  
remain active for as long as VIN is applied.  
VOUT set point can be calculated using the equation below:  
Excessive source impedance can bring about system stability issues  
for a regulated DC-DC converter, and must either be avoided or  
compensated by filtering components. A 1 µF input capacitor is the  
minimum recommended in case the source impedance is  
insufficient to satisfy stability requirements.  
VOUT-FL = 12.25 + (21.274 • VTR/VCC  
)
(1)  
Note that the trim mode is not changed when a DCM recovers from  
any fault condition or being disabled.  
Module performance is guaranteed through output voltage trim  
range VOUT-TRIMMING. If VOUT is trimmed above this range, then certain  
combinations of line and load transient conditions may trigger the  
output OVP.  
Additional information can be found in the filter design application  
note:  
www.vicorpower.com/documents/application_notes/vichip_appnote23.pdf  
Please refer to this input filter design tool to ensure input stability:  
http://app2.vicorpower.com/filterDesign/intiFilter.do.  
Overall Output Voltage Transfer Function  
Taking trim (equation 1) into account, the general equation relating  
the DC VOUT to programmed trim (when active), load is given by:  
Ensure that the input voltage slew rate is less than 1V/us, otherwise a  
pre-charge circuit is required for the DCM input to control the input  
voltage slew rate and prevent overstress to input stage components.  
VOUT = 12.25 + (21.274 • VTR/VCC) + VOUT-LL  
(2)  
Finally, note that when the load current is below 10ꢀ of the rated  
capacity, there is an additional ∆V which may add to the output  
voltage, depending on the line voltage which is related to light load  
boosting. Please see the section on light load boosting below for  
details.  
DCMDC-DC Converter  
Rev 1.0  
Page 17 of 23  
07/2017  
DCM4623xD2N31C8y7z  
immediately stops switching, and the output voltage of the converter  
falls. The converter remains disabled for a time tFAULT. Once recovered  
and provided the converter is still enabled, the powertrain will again  
Input Fuse Selection  
The DCM is not internally fused in order to provide flexibility in  
configuring power systems. Input line fusing is recommended at the  
system level, in order to provide thermal protection in case of  
catastrophic failure. The fuse shall be selected by closely matching  
system requirements with the following characteristics:  
enter the soft start sequence after tINIT and tON  
.
Temperature Fault Protections (OTP)  
The fault logic monitors the internal temperature of the converter. If  
the measured temperature exceeds TINT-OTP, a temperature fault is  
registered. As with the under voltage fault protection, once a  
temperature fault is registered, the powertrain immediately stops  
switching, the output voltage of the converter falls, and the converter  
remains disabled for at least time tFAULT. Then, the converter waits for  
the internal temperature to return to below TINT-OTP before  
n Current rating (usually greater than the DCM converter’s  
maximum current)  
n Maximum voltage rating (usually greater than the maximum  
possible input voltage)  
n Ambient temperature  
recovering. Provided the converter is still enabled, the DCM will  
n Breaking capacity per application requirements  
n Nominal melting I2t  
restart after tINIT and tON  
.
Output Overvoltage Fault Protection (OVP)  
n Recommended fuse: See Agency Approvals for Recommended Fuse  
http://www.vicorpower.com/dc-dc/isolated-  
regulated/dcm#Documentation  
The converter monitors the output voltage during each switching  
cycle by a corresponding voltage reflected to the primary side control  
circuitry. If the primary sensed output voltage exceeds VOUT-OVP, the  
OVP fault protection is triggered. The control logic disables the  
powertrain, and the output voltage of the converter falls.  
Fault Handling  
Input Undervoltage Fault Protection (UVLO)  
This type of fault is latched, and the converter will not start again  
until the latch is cleared. Clearing the fault latch is achieved by either  
disabling the converter via the EN pin, or else by removing the input  
The converter’s input voltage is monitored to detect an input under  
voltage condition. If the converter is not already running, then it will  
ignore enable commands until the input voltage is greater than  
power such that the input voltage falls below VIN-INIT  
.
V
IN-UVLO+. If the converter is running and the input voltage falls  
below VIN-UVLO-, the converter recognizes a fault condition, the  
powertrain stops switching, and the output voltage of the unit falls.  
External Output Capacitance  
The DCM converter internal compensation requires a minimum  
external output capacitor. An external capacitor in the range of 200  
to 2000 µF with ESR of 10 mΩ is required, per DCM for control loop  
compensation purposes.  
Input voltage transients which fall below UVLO for less than tUVLO  
may not be detected by the fault proection logic, in which case the  
converter will continue regular operation. No protection is required  
in this case.  
However some DCM models require an increase to the minimum  
external output capacitor value in certain loading and trim  
condition. In applications where the load can go below 10ꢀ of rated  
load but the output trim is held constant, the range of output  
capacitor required is given by COUT-EXT-TRANS in the Electrical  
Specifications table. If the load can go below 10ꢀ of rated load and  
the DCM output trim is also dynamically varied, the range of output  
capacitor required is given by COUT-EXT-TRANS-TRIM in the Electrical  
Specifications table.  
Once the UVLO fault is detected by the fault protection logic, the  
converter shuts down and waits for the input voltage to rise above  
V
IN-UVLO+. Provided the converter is still enabled, it will then restart.  
Input Overvoltage Fault Protection (OVLO)  
The converter’s input voltage is monitored to detect an input over  
voltage condition. When the input voltage is more than the  
VIN-OVLO+, a fault is detected, the powertrain stops switching, and the  
output voltage of the converter falls.  
After an OVLO fault occurs, the converter will wait for the input  
voltage to fall below VIN-OVLO-. Provided the converter is still enabled,  
the powertrain will restart.  
Light Load Boosting  
Under light load conditions, the DCM converter may operate in light  
load boosting depending on the line voltage. Light load boosting  
occurs whenever the internal power consumption of the converter  
combined with the external output load is less than the minimum  
power transfer per switching cycle. In order to maintain regulation,  
the error amplifier will switch the powertrain off and on repeatedly,  
to effectively lower the average switching frequency, and permit  
operation with no external load. During the time when the power  
train is off, the module internal consumption is significantly  
reduced, and so there is a notable reduction in no-load input power  
in light load boosting. When the load is less than 10ꢀ of rated Iout,  
the output voltage may rise by a maximum of 4.72 V, above the  
output voltage calculated from trim, temperature, and load  
line conditions.  
The powertrain controller itself also monitors the input voltage.  
Transient OVLO events which have not yet been detected by the fault  
sequence logic may first be detected by the controller if the input  
slew rate is sufficiently large. In this case, powertrain switching will  
immediately stop. If the input voltage falls back in range before the  
fault sequence logic detects the out of range condition, the  
powertrain will resume switching and the fault logic will not  
interrupt operation Regardless of whether the powertrain is running  
at the time or not, if the input voltage does not recover from OVLO  
before tOVLO, the converter fault logic will detect the fault.  
Output Undervoltage Fault Protection (UVP)  
The converter determines that an output overload or short circuit  
condition exists by measuring its primary sensed output voltage and  
the output of the internal error amplifier. In general, whenever the  
powertrain is switching and the primary-sensed output voltage falls  
below VOUT-UVP threshold, a short circuit fault will be registered. Once  
an output undervoltage condition is detected, the powertrain  
DCMDC-DC Converter  
Rev 1.0  
Page 18 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Thermal Design  
Based on the safe thermal operating area shown in page 5, the full  
rated power of the DCM4623xD2N31C8y7z can be processed  
provided that the top, bottom, and leads are all held below 85°C.  
These curves highlight the benefits of dual sided thermal  
management, but also demonstrate the flexibility of the Vicor ChiP  
platform for customers who are limited to cooling only the top or the  
bottom surface.  
Thermal Resistance Top  
INT-TOP°C / W  
MAX INTERNAL TEMP  
θ
Thermal Resistance Bottom  
INT-BOTTOM°C / W  
Thermal Resistance Leads  
θ
θINT-LEADS°C / W  
+
+
T
CASE_BOTTOM(°C)  
TLEADS(°C)  
TCASE_TOP(°C)  
Power Dissipation (W)  
The OTP sensor is located on the top side of the internal PCB  
structure. Therefore in order to ensure effective over-temperature  
fault protection, the case bottom temperature must be constrained  
by the thermal solution such that it does not exceed the temperature  
of the case top.  
Figure 18 One side cooling and leads thermal model  
Figure 18 shows a scenario where there is no bottom side cooling.  
In this case, the heat flow path to the bottom is left open and the  
equations now simplify to:  
The ChiP package provides a high degree of flexibility in that it  
presents three pathways to remove heat from internal power  
dissipating components. Heat may be removed from the top surface,  
the bottom surface and the leads. The extent to which these three  
surfaces are cooled is a key component for determining the  
maximum power that is available from a ChiP, as can be seen from  
Figure 17.  
TINT – PD1 θINT-TOP = TCASE_TOP  
TINT – PD3 θINT-LEADS = TLEADS  
PDTOTAL = PD1 + PD3  
Since the ChiP has a maximum internal temperature rating, it is  
necessary to estimate this internal temperature based on a real  
thermal solution. Given that there are three pathways to remove heat  
from the ChiP, it is helpful to simplify the thermal solution into a  
roughly equivalent circuit where power dissipation is modeled as a  
current source, isothermal surface temperatures are represented as  
voltage sources and the thermal resistances are represented as  
resistors. Figure 17 shows the "thermal circuit" for a 4623 ChiP DCM,  
in an application where both case top and case bottom, and leads are  
cooled. In this case, the DCM power dissipation is PDTOTAL and the  
Thermal Resistance Top  
INT-TOP°C / W  
MAX INTERNAL TEMP  
θ
Thermal Resistance Bottom  
INT-BOTTOM°C / W  
Thermal Resistance Leads  
θ
θINT-LEADS°C / W  
+
T
CASE_BOTTOM(°C)  
TLEADS(°C)  
TCASE_TOP(°C)  
Power Dissipation (W)  
three surface temperatures are represented as TCASE_TOP, TCASE_BOTTOM  
and TLEADS. This thermal system can now be very easily analyzed  
with simple resistors, voltage sources, and a current source.  
,
Figure 19 One side cooling thermal model  
Figure 19 shows a scenario where there is no bottom side and leads  
cooling. In this case, the heat flow path to the bottom is left open and  
the equations now simplify to:  
This analysis provides an estimate of heat flow through the various  
pathways as well as internal temperature.  
TINT – PD1 θINT-TOP = TCASE_TOP  
Thermal Resistance Top  
INT-TOP°C / W  
MAX INTERNAL TEMP  
PDTOTAL = PD1  
θ
Thermal Resistance Bottom  
INT-BOTTOM°C / W  
Thermal Resistance Leads  
θ
θINT-LEADS°C / W  
+
+
+
T
CASE_BOTTOM(°C)  
TLEADS(°C)  
TCASE_TOP(°C)  
Power Dissipation (W)  
Figure 17 Double side cooling and leads thermal model  
Alternatively, equations can be written around this circuit and  
analyzed algebraically:  
TINT – PD1 θINT-TOP = TCASE_TOP  
TINT – PD2 θINT-BOTTOM = TCASE_BOTTOM  
TINT – PD3 θINT-LEADS = TLEADS  
PDTOTAL = PD1+ PD2+ PD3  
Where TINT represents the internal temperature and PD1, PD2, and  
PD3 represent the heat flow through the top side, bottom side, and  
leads respectively.  
Figure 20 Thermal Specified Operating Area: Max Power  
Dissipation vs. Case Temp for current  
limited operation  
DCMDC-DC Converter  
Rev 1.0  
Page 19 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Vicor provides a suite of online tools, including a simulator and  
thermal estimator which greatly simplify the task of determining  
whether or not a DCM thermal configuration is sufficient for a given  
condition. These tools can be found at:  
www.vicorpower.com/powerbench.  
DCMs in current limit will operate with higher output current or  
power than the rated levels. Therefore the Figure 20 Thermal Safe  
Operating Area plot should be used for loads that drive the DCM in  
to current limit for sustained operation.  
Standalone Operation  
The following Figure 21 shows the configuration of the Enhanced  
VOUT DCM. An input filter is required to attenuate noise coming from  
the input source. In case of the excessive line inductance, a properly  
sized decoupling capacitor CDECOUPLE is required as shown  
in the following figure.  
DCM  
R5  
TR  
+
+
EN  
C2  
FB1  
FT  
VTR  
R1  
L1  
R2  
R3  
VEN  
F1  
+IN  
-IN  
+OUT  
-OUT  
+IN  
+OUT  
-OUT  
L2  
R4  
1
COUT-EXT  
CDECOUPLE  
C5  
C4  
D1  
_
_
-IN  
Figure 21 — Enhanced VOUT DCM configuration circuit  
If signal pins (TR, EN, FT) are not used, they can be left floating, and  
DCM will work in the nominal output condition.  
When common mode noise in the input side is not a concern, TR and  
EN can be driven and FT received using -IN as a reference.  
L1: 1 µH, minimized DCR;  
R1: 1.0 Ω;  
C1: Ceramic capacitors in parallel, C1 = 2 µF;  
L2: L2 ≥ 0.15 µH;  
R2: 1 Ω;  
C
OUT-EXT: electrolytic or tantalum capacitor, 200 µF ≤ C3 ≤2000 µF;  
C4, C5: additional ceramic /electrolytic capacitors, if needed for  
output ripple filtering;  
In order to help sensitive signal circuits reject potential noise,  
additional components are recommended:  
R5: 301 Ω, facilitate noise attenuation for TR pin;  
FB1, C2: FB1 is a ferrite bead with an impedance of at least 10 Ω at  
100MHz. C2 can be a ceramic capacitor of 0.1µF. Facilitate noise  
attenuation for EN pin.  
Note: Use an RCR filter network as suggested in the application note  
AN:030 to reduce the noise on the signal pins.  
DCMDC-DC Converter  
Rev 1.0  
Page 20 of 23  
07/2017  
DCM4623xD2N31C8y7z  
DCM Module Product Outline Drawing Recommended PCB Footprint and Pinout  
47.91 .ꢀ3  
1.336 .ꢁ1ꢂ  
11.4ꢀ  
.4ꢂꢁ  
2ꢀ.96  
.94ꢀ  
1.ꢂ2  
.ꢁ6ꢁ  
(2) PL.  
11.4ꢁ  
.449  
22.3ꢁ .1ꢀ  
.393 .ꢁꢁꢂ  
1.ꢁ2  
.ꢁ4ꢁ  
(ꢀ) PL.  
1.ꢂ2  
.ꢁ6ꢁ  
(4) pl.  
TOP VIEW (COMPONENT SIDE)  
.ꢁꢂ [.ꢁꢁ2]  
7.21 .1ꢁ  
.234 .ꢁꢁ4  
SEATING  
PLANE  
4.17  
.164  
(9) PL.  
.41  
.ꢁ16  
(9) PL.  
3.2ꢂ  
3.ꢁꢁ  
.ꢀ2ꢂ  
.ꢀ1ꢂ  
2.7ꢂ  
.1ꢁ3  
1.ꢀ3  
.ꢁꢂ4  
1.ꢀ3  
.ꢁꢂ4  
2.7ꢂ  
.1ꢁ3  
4.1ꢀ  
.162  
3.ꢁꢁ  
.ꢀ1ꢂ  
3.2ꢂ  
.ꢀ2ꢂ  
BOTTOM VIEW  
1.ꢂ2  
.ꢁ6ꢁ  
PLATED THRU  
.2ꢂ [.ꢁ1ꢁ]  
ANNULAR RING  
(ꢀ) PL.  
3.2ꢂ .ꢁ3  
.ꢀ2ꢂ .ꢁꢁꢀ  
3.ꢁꢁ .ꢁ3  
.ꢀ1ꢂ .ꢁꢁꢀ  
+OUT  
+IN  
2.7ꢂ .ꢁ3  
.1ꢁ3 .ꢁꢁꢀ  
-OUT  
1.ꢀ3 .ꢁ3  
.ꢁꢂ4 .ꢁꢁꢀ  
TR  
EN  
FT  
1.ꢀ3 .ꢁ3  
.ꢁꢂ4 .ꢁꢁꢀ  
2.7ꢂ .ꢁ3  
.1ꢁ3 .ꢁꢁꢀ  
+OUT  
4.1ꢀ .ꢁ3  
.162 .ꢁꢁꢀ  
3.ꢁꢁ .ꢁ3  
.ꢀ1ꢂ .ꢁꢁꢀ  
3.2ꢂ .ꢁ3  
.ꢀ2ꢂ .ꢁꢁꢀ  
-IN  
-OUT  
2.ꢁꢀ  
.ꢁ3ꢁ  
PLATED THRU  
.2ꢂ [.ꢁ1ꢁ]  
2.ꢁꢀ  
.ꢁ3ꢁ  
PLATED THRU  
.ꢀ3 [.ꢁ1ꢂ]  
RECOMMENDED HOLE PATTERN  
(COMPONENT SIDE)  
ANNULAR RING  
ANNULAR RING  
(2) PL.  
(4) PL.  
NOTES:  
1- RoHS COMPLIANT PER CST-ꢁꢁꢁ1 LATEST REVISION.  
DCMDC-DC Converter  
Rev 1.0  
Page 21 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Revision History  
Revision  
Date  
Description  
Page Number(s)  
1.0  
07/24/17  
Initial release  
n/a  
DCMDC-DC Converter  
Rev 1.0  
Page 22 of 23  
07/2017  
DCM4623xD2N31C8y7z  
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and  
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom  
power systems.  
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor  
makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves  
the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by  
Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies.  
Testing and other quality controls are used to the extent Vicor deems necessary to support Vicors product warranty. Except where  
mandated by government requirements, testing of all parameters of each product is not necessarily performed.  
Specifications are subject to change without notice.  
Visit http://www.vicorpower.com/dc-dc/isolated-regulated/dcm for the latest product information.  
Vicor’s Standard Terms and Conditions and Product Warranty  
All sales are subject to Vicors Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicors webpage  
(http://www.vicorpower.com/termsconditionswarranty) or upon request.  
Life Support Policy  
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE  
EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used  
herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and  
whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to  
result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform  
can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms  
and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies  
Vicor against all liability and damages.  
Intellectual Property Notice  
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to  
the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual  
property rights is granted by this document. Interested parties should contact Vicors Intellectual Property Department.  
The products described on this data sheet are protected by the following U.S. Patents Numbers:  
RE40,072; 7,561,446; 7,920,391; 7,782,639; 8,427,269; 6,421,262 and other patents pending.  
Contact Us: http://www.vicorpower.com/contact-us  
Vicor Corporation  
25 Frontage Road  
Andover, MA, USA 01810  
Tel: 800-735-6200  
Fax: 978-475-6715  
www.vicorpower.com  
email  
Customer Service: custserv@vicorpower.com  
Technical Support: apps@vicorpower.com  
©2017 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation.  
All other trademarks, product names, logos and brands are property of their respective owners.  
DCMDC-DC Converter  
Rev 1.0  
Page 23 of 23  
07/2017  

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