IB050E120T40P2-00 [VICOR]

4:1 Intermediate Bus Converter Module: Up to 500W Output;
IB050E120T40P2-00
型号: IB050E120T40P2-00
厂家: VICOR CORPORATION    VICOR CORPORATION
描述:

4:1 Intermediate Bus Converter Module: Up to 500W Output

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中文:  中文翻译
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IBC Module  
IB0xE120T40xx-xx  
S
®
C
NRTL US  
C
US  
4:1 Intermediate Bus Converter Module: Up to 500W Output  
Features & Benefits  
Input: 36 – 60VDC  
Low profile: 0.38” height above  
board  
(38 – 55VDC for IB048x)  
Output: 12.0VDC at 48VIN  
Output current up to 40A  
Output power: up to 500W *  
Industry standard 1/8 Brick pinout  
Sine Amplitude Converter™ (SAC™)  
Low noise 1MHz ZVS/ZCS  
Size:  
2.30 x 0.9 x 0.38in  
58.4 x 22.9 x 9.5mm  
2250VDC isolation  
(1500VDC isolation for IB048x)  
97.8% peak efficiency  
Typical Applications  
* For lower power applications, see 300W model IB0xxE120T32xx-xx  
Enterprise networks  
Optical access networks  
Storage networks  
Product Description  
The Intermediate Bus Converter (IBC) Module is a very efficient, low profile,  
isolated, fixed ratio converter for power system applications in enterprise and  
optical access networks.  
Automated test equipment  
Rated at up to 360W from 36 to 60VIN and up to 500W from 50 to 55VIN, the IBC  
conforms to an industry standard eighth-brick footprint. Its leading efficiency enables  
full load operation at 55°C with only 200LFM airflow. Its small cross section facilitates  
unimpeded airflow — above and below its thin body — to minimize the temperature  
rise of downstream components.  
Part Ordering Information  
Product  
Function  
Input  
Voltage  
Output Voltage  
(Nom.) x 10  
Temperature  
Grade  
Output  
Current  
Enable  
Logic  
Package  
Pin Length  
Options  
I
B
0
x
x
E
1
2
0
T
4
0
x
x
x
x
E = Eighth Brick  
IB = Intermediate  
T = -40ºC TOPERATING +100ºC  
-40ºC TSTORAGE +125ºC  
N = Negative  
P = Positive  
00 = Open frame  
Format  
Bus Converter  
1 = 0.145”  
2 = 0.210”  
3 = 0.180”  
120 = (VOUT nominal @ VIN = 48VDC x 10  
048 = 38 – 55VDC  
050 = 36 – 60VDC  
054 = 36 – 60VDC  
40 = Max Rated Output Current  
(4:1 transfer ratio)  
*
* Operating transient to 75VDC  
IBC Module  
Page 1 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Absolute Maximum Ratings  
The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device.  
Parameter  
Comments  
Min  
Max  
Unit  
VDC  
V / µs  
VDC  
VDC  
A
Input voltage (+IN to –IN)  
Input voltage slew rate  
EN to –IN  
See Input Range Specific Characteristics for details  
-0.5  
75  
5
20  
-0.5  
-0.5  
Output voltage (+OUT to –OUT)  
Output current  
See OVP setpoint max  
(see note)  
40  
P
OUT 500W  
2250  
1500 for IB048x  
Dielectric withstand (input to output) 1min  
Temperature  
VDC  
-40  
-55  
Operating junction  
Storage  
Hottest semiconductor  
125  
125  
ºC  
Electrical Specifications  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
Unit  
Input Range Specific Characteristics  
Part Number IB048E120T40xx-xx  
Operating input voltage  
Non-operating input surge withstand  
Operating input dV / dt  
Undervoltage protection  
Turn–on  
38  
48  
55  
75  
5
VDC  
VDC  
< 100ms  
0.003  
V / µs  
33  
31  
2
38  
36  
VDC  
VDC  
VDC  
µs  
Turn–off  
Turn–on / turn–off hysteresis  
Time constant  
7
Undervoltage blanking time  
Overvoltage protection  
Turn–off  
UV blanking time is enabled after start up  
50  
100  
200  
µs  
60  
55  
64  
64  
VDC  
VDC  
µs  
Turn–on  
Time constant  
4
Peak short circuit input current  
DC output voltage band  
Output OVP set point  
Dielctric withstand  
30  
A
No load, over VIN range  
Module will shut down  
Input to output; 1min  
Input to output  
9.5  
15  
12.0  
30  
13.75  
16  
VDC  
VDC  
VDC  
MΩ  
1500  
Insulation resistance  
IBC Module  
Page 2 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Electrical Specifications (Cont.)  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
Unit  
Input Range Specific Characteristics  
Part Number IB050E120T40xx-xx  
Operating input voltage  
Non-operating input surge withstand  
Operating input dV / dt  
Undervoltage protection  
Turn–on  
36  
48  
60  
75  
5
VDC  
VDC  
< 100ms  
0.003  
V / µs  
31  
29  
2
36  
34  
VDC  
VDC  
VDC  
µs  
Turn–off  
Turn–on / turn–off hysteresis  
Time constant  
7
Undervoltage blanking time  
Overvoltage protection  
Turn–off  
UV blanking time is enabled after start up  
50  
100  
200  
µs  
65  
60  
69  
69  
VDC  
VDC  
µs  
Turn–on  
Time constant  
4
Peak short circuit input current  
DC output voltage band  
Output OVP set point  
Dielctric withstand  
40  
A
No load, over VIN range  
Module will shut down  
Input to output; 1min  
Input to output  
9
12  
30  
15  
VDC  
VDC  
VDC  
MΩ  
16.2  
2250  
17.2  
Insulation resistance  
IBC Module  
Page 3 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Electrical Specifications (Cont.)  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
Unit  
Input Range Specific Characteristics  
Part Number IB054E120T40xx-xx  
Operating input voltage  
Non-operating input surge withstand  
Operating input dV / dt  
Undervoltage protection  
Turn–on  
36  
48  
60  
75  
5
VDC  
VDC  
< 100ms  
0.003  
V / µs  
31  
29  
2
36  
34  
VDC  
VDC  
VDC  
µs  
Turn–off  
Turn–on / turn–off hysteresis  
Time constant  
7
Undervoltage blanking time  
Overvoltage protection  
Turn–off  
UV blanking time is enabled after start up  
50  
100  
200  
µs  
76  
75  
79.5  
78  
VDC  
VDC  
µs  
Turn–on  
Time constant  
4
Peak short circuit input current  
DC output voltage band  
Output OVP set point  
Dielctric withstand  
30  
A
No load, over VIN range  
Module will shut down  
Input to output; 1min  
Input to output  
9
12  
30  
15  
VDC  
VDC  
VDC  
MΩ  
19  
19.8  
2250  
Insulation resistance  
IBC Module  
Page 4 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Electrical Specifications (Cont.)  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
Unit  
Common Input Specifications  
Turn ON delay  
VIN reaching turn-on voltage to enable  
function operational, see Figure 6  
Start-up inhibit  
Turn-on delay  
20  
25  
30  
50  
ms  
µs  
Enable to 10% VOUT; pre-applied VIN,  
0 load capacitance, see Figure 7  
From 10% to 90% VOUT, 10% load,  
0 load capacitance. See Figure 8  
Output voltage rise time  
50  
µs  
Restart turn-on delay  
No load power dissipation  
Enabled  
See page 14 for restart after EN pin disable  
250  
ms  
3.0  
3.9  
0.24  
10.1  
18  
W
W
A
Disabled  
0.17  
Input current  
Low line, full load  
Inrush current overshoot  
Using test circuit in Figure 21, 15% load, high line  
A
At max power;  
Using test circuit in Figure 22; see Figure 5  
Input reflected ripple current  
400  
25  
mArms  
Repetitive short circuit peak current  
Internal input capacitance  
A
8.8  
5
µF  
nH  
Internal input inductance  
Recommended external  
input capacitance  
200nH maximum source inductance  
47  
470  
µF  
IBC Module  
Page 5 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Electrical Specifications (Cont.)  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
Unit  
Common Output Specifications  
Output power *  
0
500  
40  
W
A
Output current  
P 500W  
Output start up load  
Effective output resistance  
Line regulation (K factor)  
of IOUT max, maximum output capacitance  
15  
%
4.8  
mΩ  
VOUT = K • VIN @ no load  
0.247  
0.250  
0.253  
10  
Full power operation; See Parallel Operation  
on page 15; up to 3 units  
Current share accuracy  
%
Efficiency  
50% load  
See Figure 1  
See Figure 1  
97.4  
97.0  
97.8  
97.4  
1.6  
%
%
nH  
µF  
µF  
Full load  
Internal output inductance  
Internal output capacitance  
Load capacitance  
55  
0
3000  
150  
20MHz bandwidth (Figure 16),  
using test circuit in Figure 23  
Output voltage ripple  
60  
mVp-p  
%
Of IOUT max, will not shut down when started into max  
COUT and 15% load.  
Auto restart with duty cycle < 10%  
Output overload protection  
threshold  
105  
150  
Overcurrent protection  
time constant  
1.2  
1.5  
ms  
Short circuit current response time  
Switching frequency  
µs  
1.0  
1
MHz  
Dynamic response – load  
VOUT overshoot / undershoot  
VOUT response time  
Load change: 25% of IOUT max,  
Slew rate (dI/dt) = 1A/µs  
See Figures 11–14  
100  
mV  
µs  
Dynamic response – line  
Line step of 5V in 1µs, within VIN operating range.  
(CIN = 500µF, CO = 350µF)  
(Figure 15 illustrates similar converter response  
when subjected to a more severe line transient.)  
VOUT overshoot  
Pre-bias voltage  
1.25  
15  
V
Unit will start up into a pre-bias voltage on the output  
0
VDC  
* Does not exceed IPC-9592 derating guidelines. At 70ºC ambient, full power operation may exceed IPC-9592 guidelines, but does not exceed component  
ratings, does not activate OTP and does not compromise reliability.  
IBC Module  
Page 6 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Electrical Specifications (Cont.)  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Attribute  
Symbol  
Conditions / Notes  
Min  
Typ  
Max  
Unit  
Control & Interface Specifications  
Enable (negative logic)  
Module enable threshold  
Module enable current  
Module disable threshold  
Modeule disable current  
Disable hysteresis  
Referenced to –IN  
0.8  
VDC  
µA  
VEN = 0.8V  
VEN = 2.4V  
130  
200  
2.4  
VDC  
µA  
130  
500  
2.5  
35  
mV  
VDC  
kΩ  
Enable pin open circuit voltage  
EN to –IN resistance  
3.0  
Open circuit, 10V applied between EN and –IN  
Referenced to –IN  
Enable (positive logic)  
Module enable threshold  
Module disable threshold  
EN source current (operating)  
EN voltage (operating)  
2.0  
4.7  
2.5  
5
3.0  
1.45  
2
VDC  
VDC  
mA  
VDC  
VEN = 5V  
5.3  
General Characteristics  
• Conditions: TCASE = 25ºC, 75% rated load and specified input voltage range unless otherwise specified.  
Attribute  
Symbol  
Conditions / Notes  
Calculated per Telcordia SR-332, 40°C  
Calculated at 30°C  
Min  
1.0  
7
Typ  
Max  
Unit  
Mhrs  
Years  
MTBF  
Service life  
TJ ; Converter will reset when overtemperature  
condition is removed  
Overtemperature shut down  
125  
130  
135  
ºC  
Mechanical  
Weight  
0.71 / 20.3  
2.30 / 58.4  
0.9 / 22.9  
0.39 / 9.9  
oz / g  
in / mm  
in / mm  
in / mm  
Years  
Length  
Width  
Height above customer board  
Pin solderability  
Moisture sensitivity level  
Clearance to customer board  
Storage life for normal solderability  
Not applicable, for wave soldering only  
From lowest component on IBC  
1
MSL  
N/A  
0.12 / 3.1  
in / mm  
Feet  
Derate operating temp 1°C  
per 1000 feet above sea level  
Altitude, operating  
-500  
10  
10000  
90  
Relative humidity, operating  
RoHS compliance  
Non condensing  
%
Compatible with RoHS directive 2002/95/EC  
UL/CSA 60950-1  
cURus  
cTUVus  
CE  
Agency approvals  
UL/CSA 60950-1, EN60950-1  
Low voltage directive (2006/95/EC)  
IBC Module  
Page 7 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Electrical Specifications (Cont.)  
Specifications valid at 48VIN, 100% rated load and 25ºC ambient, unless otherwise indicated.  
Environmental Qualification  
• IPC-9592A, based on Class II Category 2 the following detail is applicable.  
Test Description  
Test Detail  
Min. Quanity Tested  
Low temp  
3
3
High temp  
Rapid thermal cycling  
6 DOF random vibration test  
Input voltage test  
Output load test  
3
5.2.3 HALT (Highly Accelerated Life Testing)  
3
3
3
Combined stresses test  
3
5.2.4 THB (Temperature Humidity Bias)  
(72hr presoak required) 1000hrs – continuous bias  
Power cycle – On 42 minutes  
30  
Off 1 minute, On 1 minute, Off 1 minute, On 1 minute, Off 1 minute,  
On 1 minute, Off 1 minute, On 1 minute, Off 10 minutes. Alternating  
between maximum and minimum operating voltage every hour.  
5.2.5 HTOB (High Temperature Operating Bias)  
30  
5.2.6 TC (Temperature Cycling)  
700 cycles, 30 minute dwell at each extreme – 20C minimum ramp rate  
Reference IPC-9592A  
30  
3
5.2.7 PTC (Power & Temperature Cycling)  
Random Vibration – Operating IEC 60068-2-64 (normal operation vibration)  
Random Vibration Non-operating (transportation) IEC 60068-2-64  
Shock Operating - normal operation shock IEC 60068-2-27  
Free fall - IEC 60068-2-32  
3
3
5.2.8 – 5.2.13 Shock and Vibration  
3
3
Drop Test 1 full shipping container (box)  
1
5.2.14.1 Corrosion Resistance – Not required  
N/A  
3
5.2.14.2 Dust Resistance – Unpotted class II GR-1274-CORE  
5.2.14.3 SMT Attachment Reliability IPC-9701 - J-STD-002  
5.2.14.4 Through Hole solderability – J-STD-002  
HBM testing – JESD22-A114D  
5.2.14 Other Environmental Tests  
N/A  
5
ESD Classification Testing  
Total Quantity (estimated)  
3
138  
IBC Module  
Page 8 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Application Characteristics: Waveforms  
99  
98  
97  
96  
95  
94  
93  
92  
99  
98  
97  
96  
95  
94  
93  
92  
0
8
16  
24  
32  
40  
0
8
16  
24  
32  
40  
IOUT (A)  
IOUT (A)  
VIN:  
38V  
48V  
55V  
VIN:  
38V  
48V  
55V  
Figure 1 — Efficiency vs. output current, 25ºC ambient  
Figure 2 — Efficiency vs. output current, 55ºC ambient  
99  
98  
97  
96  
95  
94  
93  
92  
0
8
16  
24  
32  
40  
IOUT (A)  
VIN:  
38V  
48V  
55V  
Figure 3 — Efficiency vs. output current, 70ºC ambient  
Figure 4 — Inrush current at high line, 15% load; 5A/div  
Figure 5 — Input reflected ripple current at nominal line, full load  
Figure 6 — Turn on delay time; VIN turn on delay at nominal line,  
15% load  
IBC Module  
Page 9 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Application Characteristics: Waveforms (Cont.)  
Figure 7 — Turn on delay time; enable turn on delay at nominal  
Figure 8 — Output voltage rise time at nominal line, 10% load  
line, 15% load  
Figure 9 — Overshoot at turn on at nominal line, 15% load  
Figure 10 — Undershoot at turn off at nominal line. 10% load  
Figure 11 — Load transient response; nominal line  
Figure 12 — Load transient response; full load to 75%;  
Load step 75–100%  
nominal line  
IBC Module  
Page 10 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Application Characteristics: Waveforms (Cont.)  
Figure 13 — Load transient response, nominal line  
Figure 14 — Load transient response; nominal line  
Load step 0–25%; 5A/div  
Load step 25–0%  
Figure 15 — Input transient response;  
Figure 16 — Output ripple; nominal line, full load  
VIN step low line to high line at full load  
Figure 17 — Two modules parallel array test. VOUT and IIN  
change when one module is disabled. Nominal VIN,  
IOUT = 40A  
Figure 18 — Two modules parallel array test. VOUT and IIN  
change when one module is enabled. Nominal VIN,  
IOUT = 40A  
IBC Module  
Page 11 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Application Characteristics: Waveforms (Cont.)  
45  
40  
35  
30  
25  
20  
15  
10  
5
45  
40  
35  
30  
25  
20  
15  
10  
5
0
0
25  
35  
45  
55  
65  
75  
85  
95  
25  
35  
45  
55  
65  
75  
85  
95  
Ambient Temperature (°C)  
Ambient Temperature (°C)  
200LFM  
400LFM  
600LFM  
200LFM  
400LFM  
600LFM  
Figure 19 — Maximum output current derating vs. ambient air  
temperature. Transverse airflow. Board and junction  
temperatures within IPC-9592 derating guidelines  
Figure 20 — Maximum output current derating vs. ambient air  
temperature. Longitudinal airflow.  
Board and junction temperatures within  
IPC-9592 derating guidelines  
Current Probe  
Current Probe  
10µH  
+IN  
EN  
+OUT  
–OUT  
+
_
+IN  
EN  
+OUT  
–OUT  
IBC  
V
source  
C*  
+
_
47µF  
IBC  
–IN  
V
470µF  
source  
–IN  
*Maximum load capacitance  
Figure 21 — Test circuit; inrush current overshoot  
Figure 22 — Test circuit; input reflected ripple current  
0.1µF  
10µF  
+IN  
–IN  
+OUT  
–OUT  
IBC  
E – Load  
Cya  
Cyb  
Cyc  
Cyd  
20MHz BW  
Cya-d = 4700pF  
Figure 23 — Test circuit; output voltage ripple  
IBC Module  
Page 12 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Application Characteristics: Thermal Data  
Figure 24 — Thermal plot, 200LFM, 25ºC, 48VIN,  
Figure 25 — Thermal plot, 200LFM, 25ºC, 48VIN,  
450W output power  
450W output power  
Figure 26 — Thermal plot, 400LFM, 25ºC, 48VIN,  
Figure 27 — Thermal plot, 400LFM, 25ºC, 48VIN,  
450W output power  
450W output power  
Figure 28 — Thermal plot, 600LFM, 25ºC, 48VIN,  
Figure 29 — Thermal plot, 600LFM, 25ºC, 48VIN,  
450W output power  
450W output power  
IBC Module  
Page 13 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Pin / Control Functions  
+IN / –IN — DC Voltage Input Pins  
The IBC input voltage range should not be exceeded. An internal  
undervoltage/overvoltage lockout function prevents operation  
outside of the normal operating input range. The IBC turns  
on within an input voltage window bounded by the “Input  
undervoltage turn-on” and “Input overvoltage turn-off” levels, as  
specified. The IBC may be protected against accidental application  
of a reverse input voltage by the addition of a rectifier in series  
with the positive input, or a reverse rectifier in shunt with the  
positive input located on the load side of the input fuse.  
1
2
3
5
4
Top View  
The connection of the IBC to its power source should be  
implemented with minimal distribution inductance. If the  
interconnect inductance exceeds 100nH, the input should be  
bypassed with a RC damper to retain low source impedance and  
stable operation. With an interconnect inductance of 200nH,  
the RC damper may be 47µF in series with 0.3Ω. A single  
electrolytic or equivalent low-Q capacitor may be used in place  
of the series RC bypass.  
Pin Number  
Function  
VIN+  
EN — Enable/Disable  
Negative logic option  
1
2
3
4
5
Enable  
VIN-  
If the EN port is left floating, the IBC output is disabled. Once this  
port is pulled lower than 0.8VDC with respect to –IN, the output  
is enabled. The EN port can be driven by a relay, optocoupler, or  
open collector transistor. Refer to Figures 6 and 7 for the typical  
enable / disable characteristics. This port should not be toggled  
at a rate higher than 1Hz. The EN port should also not be driven  
by or pulled up to an external voltage source.  
VOUT-  
VOUT+  
Positive logic option  
If the EN port is left floating, the IBC output is enabled. Once this  
port is pulled lower than 1.4VDC with respect to –IN, the output  
is disabled. This action can be realized by employing a relay,  
optocoupler, or open collector transistor. This port should not be  
toggled at a rate higher than 1Hz.  
Figure 30 — IBC Pin Designations  
The EN port should also not be driven by or pulled up to an  
external voltage source. The EN port can source up to 2mA at  
5VDC. The EN port should never be used to sink current.  
If the IBC is disabled using the EN pin, the module will attempt to  
restart approximately every 250ms. Once the module has been  
disabled for at least 250ms, the turn on delay after the EN pin is  
enabled will be as shown in Figure 7.  
+OUT / –OUT — DC Voltage Output Pins  
Total load capacitance at the output of the IBC should not exceed  
the specified maximum. Owing to the wide bandwidth and low  
output impedance of the IBC, low frequency bypass capacitance  
and significant energy storage may be more densely and efficiently  
provided by adding capacitance at the input of the IBC.  
IBC Module  
Page 14 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Input Impedance Recommendations  
Applications Note  
To take full advantage of the IBC capabilities, the impedance  
presented to its input terminals must be low from DC to  
approximately 5MHz. The source should exhibit low inductance  
and should have a critically damped response. If the interconnect  
inductance is excessive, the IBC input pins should be bypassed with  
an RC damper (e.g., 47µF in series with 0.3Ω) to retain low source  
impedance and proper operation. Given the wide bandwidth of  
the IBC, the source response is generally the limiting factor in the  
overall system response.  
Parallel Operation  
The IBC will inherently current share when operated in an array.  
Arrays may be used for higher power or redundancy in an  
application. Current sharing accuracy is maximized when the source  
and load impedance presented to each IBC within an array are  
equal. The recommended method to achieve matched impedances  
is to dedicate common copper planes within the PCB to deliver  
and return the current to the array, rather than rely upon traces of  
varying lengths. In typical applications the current being delivered  
to the load is larger than that sourced from the input, allowing  
narrower traces to be utilized on the input side if necessary. The  
use of dedicated power planes is, however, preferable.  
Anomalies in the response of the source will appear at the output  
of the IBC multiplied by its K factor. The DC resistance of the  
source should be kept as low as possible to minimize voltage  
deviations. This is especially important if the IBC is operated near  
low or high line as the overvoltage/undervoltage detection circuitry  
could be activated.  
One or more IBCs in an array may be disabled without adversely  
affecting operation or reliability as long as the load does not  
exceed the rated power of the enabled IBCs.  
The IBC power train and control architecture allow bi-directional  
power transfer, including reverse power processing from the IBC  
output to its input. The IBC’s ability to process power in reverse  
improves the IBC transient response to an output load dump.  
Input Fuse Recommendations  
The IBC is not internally fused in order to provide flexibility in  
configuring power systems. However, input line fusing of VI Bricks  
must always be incorporated within the power system. A fast  
acting fuse should be placed in series with the +IN port.  
Thermal Considerations  
The temperature distribution of the VI Brick® can vary significantly  
with its input / output operating conditions, thermal management  
and environmental conditions. Although the PCB is UL rated to  
130°C, it is recommended that PCB temperatures be maintained  
at or below 125°C. For maximum long term reliability, lower  
PCB temperatures are recommended for continuous operation,  
however, short periods of operation at 125°C will not negatively  
impact performance or reliability.  
Application Notes  
For IBC and VI Brick application notes on soldering,  
thermal management, board layout, and system design  
visit www.vicorpower.com.  
WARNING: Thermal and voltage hazards. The IBC can operate  
with surface temperatures and operating voltages that may be  
hazardous to personnel. Ensure that adequate protection is in place  
to avoid inadvertent contact.  
IBC Module  
Page 15 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Mechanical Drawings  
inch  
(mm)  
2.300 .010  
58.42 .25  
.15  
3.8  
.15  
3.8  
.900 .010  
22.86 .25  
.386 .025  
9.80 .64  
.392 .025  
9.95 .64  
SEE CHART  
TYP  
.12  
3.1  
.093  
2.36  
93) PL.  
.125  
3.18  
(2) PL.  
.040  
1.02  
(3) PL.  
.060  
1.52  
(2) PL.  
PIN LENGTH CHART  
DESIGNATOR  
LENGTH  
.145 [3.68]  
.210 [5.33]  
.180 [4.57]  
1
2
3
127(6ꢀ  
ꢁꢂꢃꢁꢁ5R+6ꢁ&203/,$17ꢁ3(5ꢁ&67ꢄꢅꢅꢅꢂꢁ/$7(67ꢁ5(9,6,21ꢃ  
Figure 31 — IBC outline drawing  
inch  
(mm)  
2.000 .003  
50.80 .08  
1
2
3
5
.300 .003  
7.62 .08  
Top View  
.300 .003  
7.62 .08  
4
.080 .003  
2.03 .08  
PLATED THRU HOLE  
.100 .003  
2.54 .08  
PLATED THRU HOLE  
.125 .003  
.180 .003  
[3.18 .08]  
ANNULAR RING  
(3) PL.  
[4.57 .08]  
ANNULAR RING  
(2) PL.  
Figure 32 — IBC PCB recommended hole pattern  
IBC Module  
Page 16 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  
IB0xxE120T40xx-xx  
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and  
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom  
power systems.  
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no  
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make  
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and  
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls  
are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of  
all parameters of each product is not necessarily performed.  
Specifications are subject to change without notice.  
Vicor’s Standard Terms and Conditions  
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.  
Product Warranty  
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the  
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment  
and is not transferable.  
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR  
DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW)  
WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY,  
FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER  
MATTER.  
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable  
for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes  
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products  
and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and  
operating safeguards.  
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact  
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be  
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the  
product was defective within the terms of this warranty.  
Life Support Policy  
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS  
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support  
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform  
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the  
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the  
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products  
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.  
Intellectual Property Notice  
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and pending patent applications) relating to the products described in this  
data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document.  
Interested parties should contact Vicor’s Intellectual Property Department.  
The products described on this data sheet are protected by the following U.S. Patents Numbers:  
5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917; 7,145,786;  
7,166,898; 7,187,263; 7,361,844; D496,906; D505,114; D506,438; D509,472; and for use under 6,975,098 and 6,984,965.  
Vicor Corporation  
25 Frontage Road  
Andover, MA, USA 01810  
Tel: 800-735-6200  
Fax: 978-475-6715  
email  
Customer Service: custserv@vicorpower.com  
Technical Support: apps@vicorpower.com  
IBC Module  
Page 17 of 17  
Rev 1.1  
09/2016  
vicorpower.com  
800 927.9474  

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