VI-ARM-H11 [VICOR]

Autoranging Rectifier Modules Up to 1500 Watts; 自动调节整流模块高达1500瓦
VI-ARM-H11
型号: VI-ARM-H11
厂家: VICOR CORPORATION    VICOR CORPORATION
描述:

Autoranging Rectifier Modules Up to 1500 Watts
自动调节整流模块高达1500瓦

电源电路 输入元件
文件: 总12页 (文件大小:302K)
中文:  中文翻译
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VI-ARMTM  
Autoranging Rectifier Modules  
Up to 1500 Watts  
45  
Features  
Autoranging input  
Microprocessor controlled  
VI-ARM-1  
500 Watts @ 90-132Vac  
750 Watts @ 180-264Vac  
VI-ARM-2  
1000 Watts @ 90-132Vac  
1500 Watts @ 180-264Vac  
96-98% Efficiency  
Actual size:  
2.28 x 1.45 x 0.5 in  
57,9 x 36,8 x 12,7 mm  
100˚C baseplate (no derating)  
UL, CSA, TÜV, VDE, BABT  
AC Bus OK, module enable  
Inrush limiting (no external circuitry)  
CE Marked  
Absolute Maximum Ratings  
Parameter  
Rating  
VI-ARM-1/VI-ARM-2  
Typical Applications: systems requiring a  
rugged, full featured interface to the AC  
mains in the smallest possible package.  
Unit  
Vac  
Notes  
L to N  
L to N  
264  
280  
Vac  
100ms  
+Out to –Out  
B OK to –Out  
EN to –Out  
Output power  
400  
16  
16  
Vdc  
Vdc  
Vdc  
Product Highlights  
The ARM (Autoranging Rectifier Module)  
is an AC front end module which provides  
autoranging line rectification and inrush  
current limiting. The ARM is available in  
either 500/750W or 750/1000W models in a  
mini sized package measuring only 2.28" x  
1.45" x 0.5".  
500/1000  
750/1500  
4 - 6 (0.45 -0.68)  
500 (260)  
750 (390)  
Watts  
Watts  
in- lbs (N-m)  
°F (°C)  
°F (°C)  
°C  
90-132Vac  
180-264Vac  
6 each, 4-40 screw  
<5 sec; wave solder  
<7 sec; hand solder  
Baseplate  
Mounting torque  
Pin soldering temperature  
Pin soldering temperature  
Storage temperature, C–,& TGrade 40 to +125  
Operating temperature, CGrade  
Operating temperature, TGrade  
–20 to +100  
40 to +100  
°C  
°C  
Baseplate  
Baseplate  
The ARM interfaces directly with  
worldwide AC mains and may be used with  
Vicor 1st or 2nd Generation 300V input  
DC-DC converters to realize an  
Thermal Resistance and Capacity  
autoranging, high density, low profile  
switching power supply. The ARM includes  
a microcontroller that continuously  
monitors the AC line to control  
bridge/doubler operation. The user need  
only provide external capacitance to satisfy  
system hold-up requirements.  
Parameter  
Typ  
0.24  
0.3  
15  
2.7  
48  
Unit  
°C/Watt  
°C/Watt  
°C/Watt  
°C/Watt  
Baseplate to sink; flat, greased surface  
Baseplate to sink; with thermal pad (P/N 16495)  
Baseplate to ambient- free convection  
Baseplate to ambient; 1000 LFM- forced air  
Thermal capacity  
Watt-sec/°C  
Vicor 2nd Generation packaging technology  
offers flexible mounting options for various  
manufacturing processes. The ARM may be  
installed as a conventional leaded device  
for on-board applications, in-board for low  
profile, height restricted applications,  
Part Numbering  
VI-ARM- C  
1
2
Product Grade  
Type  
1 = 500/1000W  
2 = 750/1500W  
Pin Style*  
1 = Short  
2 = Long  
Product  
C = –20°C to +100°C  
T = –40°C to +100°C  
H = –40°C to +100°C  
M = –55°C to +100°C  
socketed or surface mounted with optional  
ModuMate interconnect products.  
S=Short Modumate  
N=Long Modumate  
*Pin styles S & N are compatible with the ModuMate interconnect system for socketing and surface mounting.  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 1 of 12  
Set your site on VICOR at www.vicorpower.com  
Electrical Characteristics  
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,  
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate. Specifications apply  
for AC mains having up to 5% total harmonic distortion.  
MODULE INPUT SPECIFICATIONS  
VI-ARM - 1  
VI-ARM - 2  
Parameter  
Min Typ Max  
Min Typ Max  
Unit  
Vac  
Notes  
Operating input voltage  
Operating input voltage  
Input undervoltage  
Input surge withstand  
AC line frequency  
AC line frequency  
Input current, rms  
Input current, rms  
Power factor  
90  
132  
264  
90  
90  
132  
264  
90  
Autoranging (doubler mode)  
Autoranging (bridge mode)  
No damage  
180  
180  
Vac  
Vac  
280  
63  
280  
63  
Vac  
100ms  
47  
47  
0
47  
47  
0
Hz  
C-Grade  
880  
7.4  
5.4  
880  
14.8  
10.8  
Hz  
T-Grade  
Amps  
Amps  
120Vac  
0
0
240Vac  
0.60  
0.60  
Typical line voltage condition  
264Vac peak line, cold start  
Inrush current  
30  
60  
Amps  
µF  
Holdup capacitance  
1600  
3300  
MODULE OUTPUT SPECIFICATIONS  
VI-ARM - 1  
VI-ARM - 2  
Min Typ Max  
Parameter  
Min Typ Max  
Unit  
Watts  
Watts  
%
Notes  
Output power  
Output power  
Efficiency, 120Vac  
Efficiency, 240Vac  
Output voltage  
0
0
500  
750  
0
0
1000  
1500  
90-132Vac  
180-264Vac  
94  
96  
200  
96  
98  
94  
96  
200  
96  
98  
%
375  
375  
Vdc  
90-264Vac  
SAFETY SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
UL 1950, CSA 22.2 No. 950,  
Agency approvals  
V, VDE, EN60950, CE Marked  
Isolation voltage (in to out)  
Isolation voltage (I/O to baseplate)  
Leakage current  
None  
1500  
Isolation provided by DC-DC converter(s)  
No filter  
Volts, rms  
µA  
100  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 2 of 12  
Set your site on VICOR at www.vicorpower.com  
Electrical Characteristics, continued  
MODULE CONTROL SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
AC Bus OK (B OK)  
On-state resistance (low)  
15  
-50  
To negative output - bus normal  
Bus normal  
On-state current (low)  
Off-state voltage  
mA  
Vdc  
Vdc  
Vdc  
14.8  
235  
200  
15.0  
240  
205  
15.2  
245  
210  
Bus abnormal, 27K internal pull up to 15Vdc (Fig. 10)  
Output bus voltage  
On-state threshold  
Off-state threshold  
Output bus voltage  
Module Enable (EN)  
On-state resistance (low)  
15  
50  
To negative output - converters are disabled  
On-state current (low)  
Off-state voltage  
mA  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
14.8  
235  
200  
380  
15.0  
240  
205  
390  
17  
15.2  
245  
210  
400  
20  
150K internal pull up to 15Vdc (Fig. 9)  
Output bus voltage  
On-state threshold  
Off-state threshold  
Output bus voltage  
Over voltage shutdown  
AC Bus OK - module enable, differential error* 15  
AC Bus OK and module enable thresholds track  
* Tracking error between BUS OK and Enable thresholds  
MODULE GENERAL SPECIFICATIONS  
Parameter  
MTBF  
Min  
Typ  
Max  
Unit  
hours  
Notes  
>1,000,000  
25˚C, ground benign  
Aluminum  
Baseplate material  
Cover  
Polyetherimide  
Pin material  
Weight  
Copper, tin/lead solder dipped  
2.1 (60)  
ounces (grams)  
2.28 x 1.45 x 0.5  
(57,9 x 36,8 x 12,7)  
inches  
(mm)  
Size  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 3 of 12  
Set your site on VICOR at www.vicorpower.com  
Operating Characteristics  
Vdc output  
Vdc output  
Strap  
Engaged  
Enable  
Enable  
B OK  
Enable  
B OK  
Figure 2—Start-up at 240Vac input  
Figure 1—Start-up at 120Vac input  
Vdc output  
Vdc output  
Iac input @2A / mV  
Iac input @2A / mV  
Enable  
Enable  
B OK  
B OK  
Figure 3—Power down, from 120Vac  
Figure 4—Power down, from 240Vac  
Vdc output  
Enable  
B OK  
Figure 5—Output overvoltage protection 240Vac range  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 4 of 12  
Set your site on VICOR at www.vicorpower.com  
Application Note  
The VI-ARM Autoranging Rectifier Module (ARM) provides  
an effective solution for the AC front end of a power supply  
built with Vicor DC-DC converters. This high performance  
power system building block satisfies a broad spectrum of  
requirements and agency standards.  
If the bus voltage is less than 200V as the slope nears  
zero, the voltage doubler is activated, and the bus voltage  
climbs exponentially to twice the peak line voltage.  
If the bus voltage is greater than 200V, the doubler is  
not activated.  
2.1  
3.1  
If the bus voltage is greater than 235V as the slope  
approaches zero, the inrush limiting thermistor is  
bypassed. Below 235V, the thermistor is not bypassed.  
The ARM contains all of the power switching and control  
circuitry necessary for autoranging rectification, inrush current  
limiting, and overvoltage protection. This module also provides  
converter enable and status functions for orderly power  
up/down control or sequencing. To complete the AC front end  
configuration, the user needs only to add holdup capacitors and  
a suitable input filter with transient protection.  
The converters are enabled 50 milliseconds after the  
thermistor bypass switch is closed.  
4.1  
5.1  
Bus-OK is asserted after an additional 50 millisecond  
delay to allow the converter outputs to settle within  
specification.  
Functional Description  
The switch that bypasses the inrush limiting PTC (positive  
temperature coefficient) thermistor is open when power is  
applied, as is the switch that engages the strap for voltage  
doubling. (See Fig. 6). In addition, the converter modules are  
disabled via the Enable (EN) line, and Bus-OK (B OK) is high.  
Power-Down Sequence. (See Fig. 7). When input power is  
turned off or fails, the following sequence occurs as the bus  
voltage decays:  
Bus-OK is deasserted when the bus voltage falls below  
205Vdc (Typ.).  
1.2  
Power-Up Sequence. (See Fig. 7).:  
Upon application of input power, the output bus capacitors  
begin to charge. The thermistor limits the charge current,  
and the exponential time constant is determined by the  
holdup capacitor value and the thermistor cold resistance.  
The slope (dv/dt) of the capacitor voltage approaches  
zero as the capacitors become charged to the peak of the  
AC line voltage.  
The converters are disabled when the bus voltage falls  
below 200Vdc. If power is reapplied after the converters  
are disabled, the entire power-up sequence is repeated. If  
a momentary power interruption occurs and power is  
reestablished before the bus reaches the disable threshold,  
the power-up sequence is not repeated.  
1.1  
2.2  
Power  
Up  
Power  
Down  
+Out  
90–132V  
AC Line  
PTC  
Thermistor  
Strap  
400  
L
Strap  
–Out  
300  
200  
100  
0
Output  
Bus  
1.1  
(Vdc)  
2.1  
Strap  
N
PTC  
3.1  
Thermistor  
Bypass  
EN  
4.1  
Converter  
Enable  
Bus OK  
2.2  
Microcontroller  
50ms  
BOK  
5.1  
1.2  
50ms  
Figure 6—Functional block diagram  
Figure 7—Timing diagram: power up/down sequence  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 5 of 12  
Set your site on VICOR at www.vicorpower.com  
Application Note, continued  
Off-Line Power Supply Configuration  
Enable (EN) Pin. (See Fig. 9). The Enable pin must be  
connected to the Gate-In or PC pin of all converter modules to  
disable the converters during power-up. Otherwise, the  
converters would attempt to start while the holdup capacitors  
were being charged through an unbypassed thermistor,  
preventing the bus voltage from reaching the thermistor  
bypass threshold thus disabling the power supply. The Enable  
output (the drain of an N channel MOSFET) is internally  
pulled up to 15V through a 150kresistor.  
The ARM maintains the DC output bus voltage between 200  
and 375Vdc over the entire universal input range, which is  
compatible with Vicor VI-260 series and VI-J60 series DC-DC  
converters, as well as next-generation 300V input Vicor  
converters. The ARM automatically switches to the proper  
rectification mode (doubled or undoubled) depending on the  
input voltage, eliminating the possibility of damage due to  
improper line connection. The ARM 1 is rated at 500W in the  
low range (90-132Vac input), and 750W in the high range  
A signal diode should be placed close to and in series with the  
Gate-In pin of each converter to eliminate the possibility of  
control interference between converters. The Enable pin  
switches to the high state (15V) with respect to the negative  
output power pin to turn on the converters after the power-up  
inrush is over. The Enable function also provides input  
overvoltage protection for the converters by turning off the  
converters if the DC bus voltage exceeds 400Vdc. The  
thermistor bypass switch opens if this condition occurs,  
placing the thermistor in series with the input voltage, which  
reduces the bus voltage to a safe level while limiting input  
current in case the gas tubes fire. The thermistor bypass switch  
also opens if a fault or overload reduces the bus voltage to less  
than 180Vdc.  
(180-264Vac input). The ARM 2 is rated for 1000W and  
1500W for the low and high input ranges respectively. Either  
of these modules can serve as the AC front end for any number  
and combination of compatible converters as long as the  
maximum power rating is not exceeded.  
Strap (ST) Pin. In addition to input and output power pin  
connections, it is necessary to connect the Strap pin to the  
junction of the series holdup capacitors (C1, C2, Fig. 8)  
for proper (autoranging) operation. Gas tubes across the  
capacitors provide input transient protection. The bleeder  
resistors (R1, R2, Fig. 8) discharge the holdup capacitors when  
power is switched off.  
Holdup Box (HUB)  
C3  
820µF HUB820-S, 2200µF HUB2200-S  
1200µF HUB1200-S, 2700µF HUB2700-S  
1800µF HUB1800-S, 3300µF HUB3300-S  
F1  
R1 C1  
+In  
N
+V  
C10  
V1  
V2  
Gate In (PC)  
C7*  
C8*  
BOK  
EN  
Vicor DC-DC  
Converter  
Filter  
VI-ARM  
Z1  
ST  
L
D3  
Gate Out (PR)  
–V  
–In  
R2 C2  
Vicor  
R3  
C4  
C5  
Part  
Description  
Holdup capacitors  
4700pF  
Part Number  
see text  
01000  
C1,2  
C3–6  
R1,2  
V1,2  
F1,2  
D1,2  
150k, 0.5W  
220V MOV  
3A, PC Tron  
Diode  
00127-1503  
13755  
D1  
D2  
02178  
F2  
00670  
+In  
*
C7,8  
Z1  
Film Cap., 0.8µf  
MOV  
C11  
Gate In (PC)  
03040  
26108  
Vicor DC-DC  
Converter  
D3,D4  
C10,C11  
R3  
1N5817  
0.001µF  
D4  
Gate Out (PR)  
500  
Sizing PCB traces:  
–In  
All traces shown in bold carry significant  
current and should be sized accordingly.  
VI-ARM- _12  
N/ST/L 10A rms at 90Vac and 500W  
C6  
+/– In  
4A DC at 190Vdc and 750W  
*
VI-ARM- _22  
N/ST/L 20A rms at 90Vac and 1000W  
To additional modules  
+/– In  
8A DC at 190Vdc and 1500W  
Required if C1 & C2 are located more than  
6 inches from output of VI-ARM.  
Figure 8—Converter connections  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 6 of 12  
Set your site on VICOR at www.vicorpower.com  
Application Note, continued  
Bus-OK (B OK) Pin. (See Fig. 10). The Bus-OK pin is  
intended to provide early-warning power fail information  
and is also referenced to the negative output pin.  
Vicor  
DC-DC  
Converter  
+In  
Gate In (PC)  
Caution: There is no input to output isolation in the ARM.  
It is necessary to monitor Bus-OK via an optoisolator if it is to  
be used on the secondary (output) side of the converters. A line  
isolation transformer should be used when performing scope  
measurements. Scope probes should never be applied  
+V  
15Vdc  
N
r  
BOK  
EN  
150k  
Micro-  
controller  
ST  
L
Gate Out (PR)  
–In  
–V  
simultaneously to the input and output as this will destroy the unit.  
To additional modules  
Filter. Two input filter recommendations are shown for low  
power VI-ARM-1 and high power VI-ARM-2 (See Fig. 11).  
Both filter configurations provide sufficient common mode and  
differential mode insertion loss in the frequency range between  
100kHz and 30MHz to comply with the Level B conducted  
emissions limit.  
Figure 9—Enable (EN) function; See Fig.8 for details  
Vicor  
DC-DC  
+In  
Converter  
Hold-up Capacitors. Hold-up capacitor values should be  
determined according to output bus voltage ripple, power fail  
hold-up time, and ride-through time. (See Fig. 12). Many  
applications require the power supply to maintain output  
regulation during a momentary power failure of specified  
duration, i.e., the converters must hold-up or ride-through such  
an event while maintaining undisturbed output voltage  
regulation. Similarly, many of these same systems require  
notification of an impending power failure in order to allow time  
to perform an orderly shutdown.  
+5 Vdc  
Gate In (PC)  
+V  
15Vdc  
N
D
Secondary  
referenced  
BOK  
EN  
27kΩ  
Micro-  
controller  
ST  
L
o  
Gate Out (PR)  
–In  
–V  
To additional modules  
Figure 10—Bus OK (B OK) isolated power status indicator  
The energy stored on a capacitor which has been charged to  
voltage V is:  
R1  
ε = 1/2(CV2)  
(1)  
Vicor  
Part Number  
Part  
C1  
Description  
1.0µF  
L3  
C2  
C3  
02573  
N
L2/N  
C2, C3  
C4  
4700pF  
0.15µF  
12A fuse  
27µH  
01000  
L1  
L2  
R4  
R3  
Z1  
C1  
ST  
L
03269  
Where: ε = stored energy  
F1  
05147  
L1  
L1, L2  
L3  
14563  
F1  
C = capacitance  
C4  
1.3mH  
15016  
GND  
R1, R2  
R3  
10  
V = voltage across the capacitor  
R2  
150k, 0.5W  
2.2Ω  
00127-1503  
03040  
R4  
Low power filter connections  
Z1  
MOV  
Energy is given up by the capacitors as they are discharged by  
the converters. The energy expended (the power-time product)  
is:  
R2  
2
2
10  
1/2W  
ε = Pt = C(V1 –V2 ) / 2  
(2)  
L2/N  
N
C4  
C3  
4700pF  
4700pF  
L3  
C1  
C6  
.22µF  
(X2)  
390K  
1/2W  
R1  
Z1  
ST  
L
C5  
C2  
Where: P = operating power  
4700pF  
4700pF  
L1  
t = discharge interval  
L4  
L1  
F1  
L2  
V1 = capacitor voltage at the beginning of t  
Vicor  
Part Number  
GND  
V2 = capacitor voltage at the end of t  
Part  
L1,L4  
L2, L3  
C1  
Description  
1000µH 12A/6.5MΩ  
22µH  
02134  
11479  
02573  
03285  
04068  
High power filter connections  
.68µf (x type)  
Rearranging equation 2 to solve for the required capacitance:  
C2,C3,C4,C5 4700pf  
C6  
R1  
R2  
F1  
Z1  
.22µf (x type)  
390k 1 2 W  
101 2 W  
/
2
2
/
C = 2Pt / (V1 –V2 )  
(3)  
17A/250V  
MOV  
03040  
Figure 11—Filter connections  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 7 of 12  
Set your site on VICOR at www.vicorpower.com  
Application Note, continued  
Hold-up Time  
40  
35  
30  
25  
20  
15  
10  
5
Power Fail  
Warning  
Ripple (V p-p)  
π θ  
θ
254V  
205V  
185V  
1300µF  
1100µF  
1600µF  
820µF  
2200µF (Arm-2)  
(Arm-1)  
Ride-Thru Time  
680µF  
Power  
Fail  
B OK  
Converter  
Shutdown  
Figure 12—Hold-up time  
The holdup time (t) is defined as the interval between power  
fail warning (B OK) and converter shutdown (EN) as illustrated  
in Fig. 12. The Bus-OK and Enable thresholds are 205V and  
185V, respectively. A simplified relationship between hold-up  
time, operating power, and bus capacitance is obtained by  
inserting these constants:  
0
250  
500  
750  
1000  
1250  
1500  
Operating Power (W)  
Figure 13—Hold-up time vs. operating power and total bus  
capacitance, series combination of C1, C2 (Fig. 8)  
C = 2Pt / (2052 – 1852)  
C = 2Pt / (7,800)  
100  
90  
Total  
80  
70  
60  
50  
40  
30  
20  
10  
0
capacitance  
820µF  
It should be noted that the series combination (C1, C2, Fig. 8)  
requires each capacitor to be twice the calculated value,  
but the required voltage rating is reduced to 200V.  
90Vac  
115Vac  
Allowable ripple voltage on the bus (or ripple current in the  
capacitors) may define the capacitance requirement.  
Consideration should be given to converter ripple rejection and  
resulting output ripple voltage. The ripple rejection (R) of many  
Vicor converters is specified as a function of the input/output  
voltage ratio:  
250  
500  
750  
1000  
1250  
1500  
Operating Power (W)  
R = 30 + 20log(Vin / Vout)  
(4)  
Figure 14—Ride-through time vs. operating power  
For example, a converter whose output is 15V and nominal  
input is 300V will provide 56dB ripple rejection, i.e., 10V p-p  
of input ripple will produce 15mV p-p of output ripple. (See  
Fig. 16) Equation 3 is again used to determine the required  
capacitance. In this case, V1 and V2 are the instantaneous  
values of bus voltage at the peaks and valleys (see Fig. 12) of  
the ripple, respectively. The capacitors must hold up the bus  
voltage for the time interval (t) between peaks of the rectified  
line as given by:  
30  
25  
20  
15  
10  
5
t = (π θ) / 2πf  
(5)  
Where:  
f = line frequency  
(Ver. 12)  
(Ver. 22)  
820µF  
680µF  
1100µF  
1300µF  
θ = rectifier conduction angle  
1600µF  
2200µF  
0
250  
500  
750  
1000  
1250  
1500  
The approximate conduction angle is given by:  
Operating Power (W)  
θ = Cos-1V2/V1  
(6)  
Figure 15—Ripple voltage vs. operating power and bus  
capacitance, series combination of C1, C2 (see Fig. 8)  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 8 of 12  
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Application Note, continued  
Determining Ripple Voltage on the Hold-up Capacitors.  
Fig. 15 is used to determine ripple voltage as a function of  
operating power and bus capacitance, and shows that the ripple  
voltage across the hold-up capacitors will be 12Vac.  
80  
75  
70  
65  
60  
55  
50  
45  
40  
Determining the Ripple on the Output of the  
DC-DC Converter. Fig. 16 is used to determine the ripple  
rejection of the DC-DC converter and indicates a ripple  
rejection of approximately 60 dB for a 12 Volt output. If the  
ripple on the bus voltage is 12Vac and the ripple rejection of  
the converter is 60 dB, the output ripple of the converter due to  
ripple on its input (primarily 120Hz) will be 12 mV p-p.  
Note that 2nd Generation converters have greater ripple  
rejection then either VI-200s or VI-J00s.  
2
5
15  
30  
50  
Output Voltage  
For more information about designing an autoranging AC  
input power supply using the ARM and Vicor DC-DC  
converter modules, contact Vicor Applications Engineering at  
the nearest Vicor Technical Support Center (see back cover),  
or send an E-mail to apps@vicr.com.  
Figure 16—Converter ripple rejection vs. output voltage  
Another consideration in hold-up capacitor selection is their  
ripple current rating. The capacitors’ rating must be higher than  
the maximum operating ripple current. The approximate  
operating ripple current (rms) is given by:  
• • •  
Irms = 2P/Vac  
(7)  
Where: P = operating power level  
Vac = operating line voltage  
Calculated values of bus capacitance for various hold-up time,  
ride-through time, and ripple voltage requirements are given as  
a function of operating power level in Figures 13, 14, and 15,  
respectively.  
Example  
In this example, the output required at the point of load is 12Vdc  
at 320 Watts. Therefore, the output power from the ARM would  
be 375 Watts (assuming a converter efficiency of 85%). The  
desired hold-up time is 9 ms over an input range of 90 to 264Vac.  
Determining Required Hold-up Capacitance. Fig. 13 is used  
to determine hold-up capacitance for a given hold-up time and  
power level, and shows that the total bus capacitance must be  
at least 820µF. Since two capacitors are used in series, each  
capacitor must be at least 1,640µF. Note that hold-up time is  
not dependent on line voltage.  
Determining Ride-through Time. Figure 14 illustrates ride-  
through time as a function of line voltage and output power,  
and shows that at a nominal line of 115Vac, ride-through would  
be 68 ms. Ride-through time is a function of line voltage.  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 9 of 12  
Set your site on VICOR at www.vicorpower.com  
Mechanical Drawings  
MODULE OUTLINE  
0.50 ±0.02  
12,7 ±0,5  
0.800  
20,32  
0.01  
0.525  
13,34  
Converter Pins  
No. Function Label  
0.235±.015  
5,97±0,38  
(REF)  
0.49  
12,4  
style 2 & 3  
baseplates only  
(4X)***  
0.12* 0.20**  
3,1 5,08  
1.27  
32,3  
0.09  
2,3  
1
2
3
4
5
6
7
–Out  
–V  
0.275  
6,99  
0.10  
Enable  
EN  
X 45˚  
0.490 ±.015  
2,5  
(REF)  
Bus OK B OK  
CHAMFER  
1
2
3
4
12,45 ±0,38  
0.27  
(2X)  
+Out  
Neutral  
Strap  
Line  
+V  
N
6,9  
0.350±.015  
8,89±0,38  
(REF)  
0.65  
16,5  
FULL R (6X)  
0.13  
ALUMINUM  
BASEPLATE  
2.28  
57,9  
2.000  
50,80  
1.30  
33,0  
ST  
L
(6X)  
3,3  
7
6
5
0.080  
2,03  
Use a  
DIA. (7X)  
0.43  
10,9  
0.06  
4-40 Screw (6x)  
Torque to:  
5 in-lbs  
R
(3X)  
1.45  
0.400  
10,16  
1.04  
26,4  
1.45  
36,8  
1,5  
0.54  
(7X)  
36,8  
(REF.)  
Pin Style 1&S  
(Short Pin)  
13,7  
Slotted (Style 1)  
0.21  
0.57 N-m  
5,2  
(REF)  
0.62  
15,7  
(7X)  
Pin Style 2&N  
(Long Pin)  
*
Style 1 baseplate only  
** Style 2 & 3 baseplates  
*** Reserved for Vicor accessories  
Not for mounting  
PCB MOUNTING SPECIFICATIONS  
0.062 ±0.010  
PCB THICKNESS  
1,57 ±0,25  
0.800*  
20,32  
INBOARD  
SOLDER  
MOUNT  
ONBOARD  
SOLDER  
MOUNT  
0.525*  
13,34  
PLATED  
THRU HOLE  
DIA  
0.275*  
6,99  
PIN STYLE 1&S  
PIN STYLE 2&N  
0.094 ±0.003  
2,39 ±0,08  
0.094 ±0.003  
2,39 ±0,08  
(7X)  
ALL MARKINGS  
THIS SURFACE  
0.170*  
4,32  
0.133  
3,38  
1
2
3
4
1.734**  
44,04  
2.000*  
50,80  
ALUMINUM  
BASEPLATE  
PINS STYLES  
7
6
5
STYLE 1 & 2: TIN/LEAD  
HOT SOLDER DIPPED  
0.06  
R
(4X)  
STYLE S & N: GOLD PLATED COPPER  
1,5  
0.53  
13,5  
0.43  
10,9  
.400*  
10,16  
1.140**  
*DENOTES TOL = ±0.003  
±0,08  
**PCB WINDOW  
Unless otherwise specified,  
dimensions are in inches  
mm  
28,96  
Decimals  
Tol.  
Angles  
0.XX  
±0.01  
±0,25  
±0.005  
±0,127  
±1°  
0.XXX  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 10 of 12  
Set your site on VICOR at www.vicorpower.com  
Notes  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
Rev. 2.4  
Page 11 of 12  
Set your site on VICOR at www.vicorpower.com  
Vicor’s comprehensive line of power solutions includes modular, high  
density DC-DC converters and accessory components, configurable power  
supplies, and custom power systems.  
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is  
assumed by Vicor for its use. No license is granted by implication or otherwise under any patent or patent  
rights of Vicor. Vicor components are not designed to be used in applications, such as life support systems,  
wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and  
Conditions of Sale, which are available upon request.  
Specifications are subject to change without notice.  
Component Solutions  
45  
for Your Power System  
Vicor Corporation  
25 Frontage Road  
Andover, MA, USA 01810  
Tel: 800-735-6200  
Fax: 978-475-6715  
Email  
Vicor Express: vicorexp@vicr.com  
Technical Support: apps@vicr.com  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
ARM, Autoranging Rectifier Module  
P/N 23498  
Rev. 2.4 4/03/10M  
Set your site on VICOR at www.vicorpower.com  

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