DC100-48S24RK [WALL]

Analog Circuit,;
DC100-48S24RK
型号: DC100-48S24RK
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

Analog Circuit,

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DC100 Series  
100 Watts  
Single Output  
DC/DC Converter  
FEATURES  
APPLICATIONS  
OPTIONS  
Soft-Start  
Wireless Network  
Negative Logic Remote ON/OFF  
Terminal Block  
Pin Length  
No Minimum Load  
Telecom/Datacom  
Under Voltage Lockout  
Input Reverse Protection  
High Efficiency up to 93%  
Output Current up to 20A  
Adjustable Output Voltage  
Bus Terminal Block Option  
Six Sided Continuous Shield  
2:1 Wide Input Voltage Range  
Input to Output Basic Insulation  
Industry Standard Half-Brick Footprint  
Industry Control System  
Semiconductor Equipment  
Distributed Power Architectures  
Heatsink  
DESCRIPTION  
The DC100 Series of DC/DC converters provides up to  
100 watts of output power in an industry standard  
half-brick package and footprint. All models feature a  
wide input range, adjustable output voltage, and a 20A  
current rating.  
SPECIFICATIONS: DC100 Series  
All specifications apply @ 25°C ambient unless otherwise noted  
INPUT SPECIFICATIONS  
GENERAL SPECIFICATIONS  
Efficiency ........................................................................................see table  
Switching Frequency .................................................................300KHz typ.  
Input Voltage Range............. 24V nominal input...................... 18 - 36VDC  
48V nominal input...................... 36 - 75VDC  
Input Filter........................................................................................ Pi type  
Input Voltage Variation ................... dv/dt................................ 5V/ms max  
Isolation Voltage  
Input to Output (Basic Insulation) ......................................2250VDC min.  
Input (Output) to Case.......................................................1600VDC min.  
(Complies with ETS300 132 part 4.4)  
Input Surge Voltage (100ms max) ....... 24V input ...........................50VDC  
48V input .........................100VDC  
Isolation Resistance ......................................................................109min.  
Isolation Capacitance .............................................................. 2500pF max.  
Start Up Time (nominal Vin and constant resistive load)  
ENVIRONMENTAL SPECIFICATIONS  
Operating Ambient Temperature (See Note 10)  
Without Heatsink...................................-40°C ~ +45°C (without derating)  
+45°C ~ +79°C (with derating)  
Power Up................................................................................25ms typ.  
Remote ON/OFF ....................................................................25ms typ.  
Start-Up Voltage................................... 24V input .................17.5VDC typ.  
48V input .................35.5VDC typ.  
With Heatsink (0.24” height) .................-40°C ~ +55°C (without derating)  
Shutdown Voltage ................................ 24V input ....................16VDC typ.  
48V input ....................34VDC typ.  
+55°C ~ +84°C (with derating)  
Maximum Case Temperature ............................................................. 105°C  
Storage Temperature Range ...............................................-55°C ~ +125°C  
Remote ON/OFF (See Note 6)  
Positive Logic ................. DC-DC ON................Open or 3V < Vr < 12V  
(standard)  
DC-DC OFF.............Short or 0V < Vr < 1.2V  
Thermal Impedance (Note 11)  
Negative Logic................ DC-DC ON...............Short or 0V < Vr < 1.2V  
Without Heat sink......................................................................6.7°C/watt  
With 0.24” Height Heatsink.......................................................5.4°C/watt  
With 0.45” Height Heatsink.......................................................4.7°C/watt  
(option) DC-DC OFF..............Open or 3V < Vr < 12V  
Input Current of Remote Control Pin (nominal Vin) ............. -0.5mA ~ 1mA  
Remote Off Input Current (nominal Vin)...................................... 3mA max.  
Relative Humidity...................................................................5% to 95% RH  
Thermal Shock .................................................................... MIL-STD-810F  
Vibration ....................................... 10~55Hz, 10G, 30 min along X, Y, and Z  
OUTPUT SPECIFICATIONS  
Output Voltage ..............................................................................see table  
Voltage Accuracy (full load and nominal Vin)....................................... ±1%  
Voltage Adjustability (See Note 7)............................................+10%, -20%  
Output Current ..............................................................................see table  
Output Power...................................................................... 100 watts max.  
Remote Sense (See Note 8)...................................... 10% of nominal Vout  
Line Regulation (LL to HL at FL) ....................................................... ±0.2%  
Load Regulation (no load to full load) ...........................................see table  
Minimum Load ....................................................................................... 0%  
Ripple/Noise (20 MHz BW)...........................................................see table  
Temperature Coefficient.................................................. ±0.02% / °C max.  
Transient Response Recovery Time (25% load step)....................... 200µs  
MTBF (See Note 1)  
BELLCORE TR-NWT-000332 .......................................... 1.010 x 106 hrs  
MIL-HDBK-217F ............................................................... 7.416 x 104 hrs  
PHYSICAL SPECIFICATIONS  
Weight ..................................................................................... 97g (3.42 oz)  
Dimensions................... 2.28 x 2.40 x 0.50 inches (57.9 x 61.0 x 12.7 mm)  
Case Material .......................................................................................Metal  
Base Material................................................................................. FR4 PCB  
Potting Material................................................................. Silicon (UL94-V0)  
SAFETY & EMC  
Design Meets Safety Standards ........ IEC60950-1, UL60950-1, EN60950-1  
EMI (See Note 12)....................EN55022 ........................................ Class A  
PROTECTION SPECIFICATIONS  
Air ± 8KV  
ESD ......................EN61000-4-2……..…  
.Perf. Criteria A  
Input Reverse Protection (See Note 9).................................Parallel Diode  
Over Voltage Protection Threshold ........Hiccup, 115%~130% of nom Vout  
Over Current Protection Threshold.....................110%~140% of rated Iout  
Over Temperature Protection.............................................................115°C  
Short Circuit Protection....................................Hiccup, automatic recovery  
Contact ± 6KV  
Radiated Immunity....................EN61000-4-3.........10V/m Perf. Criteria A  
Fast Transient (Note 13)...........EN61000-4-4...........±2KV Perf. Criteria A  
Surge (Note 13)........................EN61000-4-5...........±1KV Perf. Criteria A  
Conducted Immunity.................EN61000-4-6...... 10 Vrms Perf. Criteria A  
Wall Industries, Inc. 5 Watson Brook Road  
603-778-2300 www.wallindustries.com  
Exeter, NH 03833  
Fax 603-778-9797  
DC100 Series  
100 Watts  
Single Output  
DC/DC Converter  
OUTPUT VOLTAGE / CURRENT RATING CHART  
Output (4) (5)  
Output Current  
Input Current  
Model  
Input  
Output  
Line  
Regulation Regulation  
Load  
Eff (4)  
No Load (3) Full Load (2)  
Number  
Range  
Voltage  
Ripple & Noise  
Min. load Full load  
DC100-24S05  
DC100-24S12  
DC100-24S15  
DC100-24S24  
DC100-24S28  
DC100-24S48  
DC100-48S05  
DC100-48S12  
DC100-48S15  
DC100-48S24  
DC100-48S28  
DC100-48S48  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
28 VDC  
48 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
28 VDC  
48 VDC  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
20A  
8.4A  
6.7A  
4.2A  
3.6A  
2.1A  
20A  
8.4A  
6.7A  
4.2A  
3.6A  
2.1A  
10mV  
24mV  
30mV  
48mV  
56mV  
96mV  
10mV  
24mV  
30mV  
48mV  
56mV  
96mV  
15mV  
30mV  
38mV  
48mV  
56mV  
72mV  
15mV  
30mV  
38mV  
48mV  
56mV  
72mV  
75mVp-p  
100mVp-p  
100mVp-p  
200mVp-p  
200mVp-p  
300mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
200mVp-p  
200mVp-p  
300mVp-p  
185mA  
185mA  
185mA  
85mA  
85mA  
85mA  
90mA  
90mA  
90mA  
40mA  
40mA  
40mA  
4.554A  
4.590A  
4.577A  
4.641A  
4.641A  
4.641A  
2.277A  
2.295A  
2.288A  
2.320A  
2.320A  
2.320A  
93%  
93%  
93%  
92%  
92%  
92%  
93%  
93%  
93%  
92%  
92%  
92%  
18 - 36 VDC  
36 - 75 VDC  
NOTES  
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C.  
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).  
2. Maximum value at nominal input voltage and full load.  
3. Typical value at nominal input voltage and no load.  
4. Typical value at nominal input voltage and full load.  
5. The ripple and noise of output voltage 48V is measured with a 2.2µF/100V X7R MLCC;  
The ripple and noise of the other output voltage is measured with a 4.7µF/50V X7R MLCC.  
6. The remote ON/OFF control pin voltage is referenced to –Vin. The negative logic and pin length (DIM.) are optional.  
To order negative logic ON-OFF control add the suffix R (Ex: DC100-48S05R).  
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE  
pins for trim up or between TRIM and –SENSE pins for trim down. To calculate the value of the resistor RU and RD for a particular output voltage uses  
the following equation:  
V
(
100 + ∆ %  
)
(100 + 2% )  
OUT  
RU =   
K Ω  
1.225 %  
%  
100  
%  
RD  
=
2 KΩ  
8. Maximum output deviation is +10% inclusive of remote sense. If remote sense is not being used the +SENSE should be connected to its  
corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.  
9. Internal fusing is not included so we suggest using an input line fuse.  
10. Test conditions with vertical direction by natural convection (20LFM).  
11. Heatsink is optional. Please consult factory for ordering details.  
12. The DC100 series meets EN55022 Class A only with external components connected before the input pin to the converter.  
13. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.  
The filter capacitor suggested is Nippon chemi-con KY series, 220µF /100V, ESR 48mΩ.  
14. CASE GROUNDING: EMI can be reduced when you connect the case pin and the four screw bolts to ground.  
DERATING CURVES AND EFFICIENCY GRAPHS  
DC100-48S05 Derating Curve  
DC100-48S05 Derating Curve  
With 0.45” Height Heatsink (Note 11)  
With 0.24” Height Heatsink (Note 11)  
DC100-48S05 Derating Curve  
100  
80  
60  
40  
20  
0
100  
80  
60  
40  
20  
0
100  
80  
60  
40  
20  
0
Natural convection (20LFM)  
100LFM  
Natural convection (20LFM)  
100LFM  
Natural convection (20LFM)  
100LFM  
200LFM  
300LFM  
400LFM  
500LFM  
200LFM  
200LFM  
300LFM  
400LFM  
500LFM  
300LFM  
400LFM  
500LFM  
-40  
-20  
0
20  
40  
60  
80  
100  
-40  
-20  
0
20  
40  
60  
80  
100  
-40  
-20  
0
20  
40  
60  
80  
100  
AMBIENT TEMPERATURE ()  
AMBIENT TEMPERATURE ()  
AMBIENT TEMPERATURE ()  
DC100-48S05  
DC100-48S05  
E
f
f
i
c
i
e
n
cyvs
O
u
tp  
u
t
Load  
Efficiency vs Input Voltage  
100  
96  
94  
92  
90  
88  
86  
84  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
10  
20  
30  
40  
50  
60  
70  
90  
100  
OUTPUT LOAD (% of Full Load8)0  
36  
40  
44  
48  
52  
60  
64  
68  
72  
INPUT VOLTA5G6E (V)  
Wall Industries, Inc. 5 Watson Brook Road  
603-778-2300 www.wallindustries.com  
Exeter, NH 03833  
Fax 603-778-9797  
DC100 Series  
100 Watts  
Single Output  
DC/DC Converter  
MECHANICAL DRAWING  
PRODUCT STANDARD TABLE  
PIN CONNECTION  
Option  
Suffix  
PIN  
1
2
3
4
5
6
7
8
Define  
- INPUT  
CASE  
CTRL  
+ INPUT  
Diameter  
Negative Remote ON/OFF logic  
0.04 in.  
0.04 in.  
0.04 in.  
0.04 in.  
R
0.20” pin length (standard)  
Negative remote ON/OFF logic  
0.145” pin length  
RL  
RK  
None  
S
Negative remote ON/OFF logic  
0.11” pin length  
- OUTPUT 0.08 in.  
Positive remote ON/OFF logic  
0.20” pin length  
- SENSE  
TRIM  
+ SENSE  
0.04 in.  
0.04 in.  
0.04 in.  
Positive remote ON/OFF logic  
0.145” pin length  
Positive remote ON/OFF logic  
0.11” pin length  
M
9
+ OUTPUT 0.08 in.  
EXTERNAL OUTPUT TRIMMING  
Output can be externally trimmed by  
using the method shown below.  
TRIM UP  
7
TRIM DOWN  
6
RU  
RD  
8
7
Vertical Fin Orientation  
Horizontal Fin Orientation  
FIN ORIENTATION  
P / N  
H=0.240(6.10)  
7G-0023A-F  
Vertical  
H=0.450(11.43)  
7G-0021A-F  
H=0.240(6.10)  
H=0.450(11.43)  
7G-0022A-F  
Horizontal  
7G-0024A-F  
Option: Terminal Block (Suffix-T)  
Wall Industries, Inc. 5 Watson Brook Road  
603-778-2300 www.wallindustries.com  
Exeter, NH 03833  
Fax 603-778-9797  

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