DCHB150-12S05S [WALL]
132~196 Watts DC/DC Power Converters Single Output;
| 型号： | DCHB150-12S05S |
| 厂家： | 
WALL INDUSTRIES,INC. |
| 描述： | 132~196 Watts DC/DC Power Converters Single Output |
| 文件： | 总7页 (文件大小：619K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
Terminal Block w/ EMC Filter (“TF”
Suffix)
Terminal Block w/ EMC Filter (“TF1”
Suffix)
Standard
Terminal Block (“T” Suffix)
Size: 2.4in x 2.28in x 0.5in
Size: 3.35in x 2.4in x 1.27in
Size: 3.35in x 2.4in x 1.47in
Size: 4in x 3.5in x 3.5in
OPTIONS
• Pin Length
FEATURES
• Soft Start
• No Minimum Load Requirements
• Sync Pin
• Case Pin
• 2:1 Wide Input Voltage Ranges
• 132~196 Watts output Power
• Adjustable Output Voltage
• Industry Standard Half-Brick Footprint
• Heatsinks
• Single Outputs Ranging from 3.3VDC to 48VDC • Remote On/Off Control
• Thru-Hole Inserts
• Negative Logic Remote On/Off
• Terminal Block
• Terminal Block with EMC Filter
(EN55022 Class A)
• Output Current up to 40A
• Under Voltage Lockout
• Six-Sided Shielding
• High Efficiency up to 93%
• UL60950-1, EN60950-1, IEC60950-1, &
EN50155 Safety Approvals
• Input to Output Basic Insulation: 2250VDC
• Threaded Inserts and Thru-Hole Inserts Available
• Short Circuit, Over Voltage, Over Current, and Over
Temperature Protection
• RoHS II & Reach Compliant
• Several Mechanical Options Available
APPLICATIONS
DESCRIPTION
• Wireless Network
• Telecom/Datacom
• Industry Control Systems
• Semiconductor Equipment
• Distributed Power
Architectures
The DCHB150 series of DC/DC power converters provides up to 196 Watts of output power in an industry
standard half-brick package and footprint. This series consists of single output models ranging from 3.3VDC
to 48VDC with 2:1 wide input voltage ranges. Some features include high efficiency up to 93%, adjustable
output voltage, positive remote on/off control, and six-sided shielding. These converters also have short
circuit, over voltage, over current, and over temperature protection. The DCHB150 series is RoHS compliant
and has UL60950-1, EN60950-1, IEC60950-1, and EN50155 safety approvals. Several different options are
available for this series including negative remote on/off control, terminal block, pin length, heatsinks, sync
pin, case pin, and thru-hole inserts. Please call factory for more details.
• Military Applications
MODEL SELECTION TABLE
Output Current
Input Voltage
Model Number
Output
Voltage
Ripple &
No Load
Output
Maximum
Efficiency(2)
Range
Min Load Max Load Noise(2) (3)
Input Current(1) Power
Capacitive Load(4)
DCHB150-12S3.3
DCHB150-12S05
DCHB150-12S12
DCHB150-12S15
DCHB150-12S24
DCHB150-12S28
DCHB150-12S48
DCHB150-24S3.3
DCHB150-24S05
DCHB150-24S12
DCHB150-24S15
DCHB150-24S24
DCHB150-24S28
DCHB150-24S48
DCHB150-48S3.3
DCHB150-48S05
DCHB150-48S12
DCHB150-48S15
DCHB150-48S24
DCHB150-48S28
DCHB150-48S48
DCHB150-48S53
12VDC
(9-22VDC)
3.3 VDC
5 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
40A
28A
12A
9.5A
6A
75mVp-p
75mVp-p
30mA
50mA
50mA
80mA
60mA
60mA
80mA
20mA
30mA
35mA
35mA
35mA
50mA
50mA
20mA
20mA
25mA
25mA
25mA
25mA
25mA
25mA
132W
140W
144W
142.5W
144W
140W
144W
132W
150W
156W
150W
156W
154W
158.4W
148.5W
170W
192W
195W
192W
196W
192W
196W
121000µF
56000µF
10000µF
6300µF
2500µF
1700µF
620µF
121000µF
60000µF
10800µF
6600µF
2700µF
1900µF
680µF
136000µF
68000µF
13300µF
8600µF
3300µF
2500µF
830µF
88%
90%
91%
91%
90%
91%
90%
90%
91%
92%
92%
93%
93%
92%
91%
92%
92%
93%
92%
92%
92%
92%
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
53 VDC
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
12VDC
(8.5-22VDC)
5A
3A
40A
30A
13A
10A
6.5A
5.5A
3.3A
45A
34A
16A
13A
8A
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
24VDC
(16.5-36VDC)
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
300mVp-p
48VDC
(33-75VDC)
7A
4A
3.7A
690µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
1/29/2018
Page 1 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
INPUT SPECIFICATIONS
3.3 & 5VDC models
Others
9
12
12
24
48
22
22
36
75
9
18
34
8.1
16.3
32.5
30
12VDC nominal input models
8.5
16.5
33
Operating Input Voltage Range
VDC
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Start-Up Voltage
VDC
VDC
7.3
15.5
31.6
Shutdown Voltage
Input Surge Voltage (1 Sec)
VDC
VDC
50
100
Input Current
See Table
5.6
Pi Type
Sync Pin Signal(14)
Input Filter(13)
-0.3
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
See Table
+1.0
-1.0
-0.1
-0.1
-20
%
%
%
%
Line Regulation
Low line to high line at full load
No load to full load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
+0.1
+0.1
+10
10
Load Regulation
Voltage Adjustability(6)
Remote Sense(7)
Output Power
%Vo
See Table
Output Current
See Table
Minimum Load
0
%
Maximum Capacitive Load
Ripple & Noise (peak to peak)
Minimum input and constant resistive load
20MHz bandwidth
See Table
See Table
Transient Response Recovery Time
25% load step change
200
75
75
250
µS
mS
Power Up
Start-Up Time
Nominal input and constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
-0.5
+0.02
%/ºC
REMOTE ON/OFF CONTROL(5)
Positive Logic
(Option)
Negative Logic
(Standard)
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
Open or 3~12VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3~12VDC
1
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
mA
mA
3
Short Circuit Protection
Continuous, Automatic Recovery
Over Load Protection
% of lout rated; Hiccup mode
% of Vout(nom); Hiccup mode
120
115
150
130
%
%
ºC
Over Voltage Protection
Over Temperature Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Case Temperature
+120
-40
-40
-55
+115
+105
+125
ºC
ºC
Terminal Block Type
Others
Storage Temperature
Standard
6.1
2.8
5.1
4.6
Only mount on the iron base-plate
With 0.24” Heatsink
With 0.45” Heatsink
Thermal Impedance(8)
ºC/W
%
Thermal Shock
Vibration
Relative Humidity
MTBF
MIL-STD-810F
MIL-STD-810F
95
5
MIL-HDBK-217F, Full Load
381,800
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
1/29/2018
Page 2 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
GENERAL SPECIFICATIONS
Efficiency
TEST CONDITIONS
Min
Typ
Max
275
Unit
Nominal input voltage and full load
See Table
250
Switching Frequency
225
2250
1600
1
kHz
Input to Output
Input (Output) to Case
Isolation Voltage
1 minute (Basic insulation)
500VDC
VDC
Isolation Resistance
GΩ
Isolation Capacitance
2500
pF
PHYSICAL SPECIFICATIONS
Standard
3.70oz (105g)
8.29oz (235g)
9.88oz (280g)
26.10oz (740g)
“T” suffix models
“TF” suffix models
“TF1” suffix models
Standard
“T” suffix models
“TF” suffix models
“TF1” suffix models
Weight
2.4x2.28x0.5 inches (61x57.9x12.7 mm)
3.35x2.4x1.27 inches (85x61x32.3 mm)
3.35x2.4x1.47 inches (85x61x37.3 mm)
4x3.5x3.5 inches (101.6x88.9x88.9 mm)
Metal
Dimensions (L x W x H)
Case Material
Base Material
FR4 PCB
Potting Material
Silicone (UL94 V-0)
Shielding
Six-sided
SAFETY & EMC CHARACTERISTICS
Safety Approvals
UL60950-1, EN60950-1, IEC60950-1, EN50155
Class A
Class B
EMI(9)
EN55022
Air
Contact
20V/m
±2KV
EN55024 ±2KV
10Vr.m.s
±8KV
±6KV
ESD
EN61000-4-2
Perf. Criteria A
Radiated Immunity
Fast Transient(10)
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Surge(10)
Conducted Immunity
Power Frequency Magnetic Field
100A/m continuous; 1000A/m 1 second
NOTES
(1) Typical value at nominal input voltage and no load.
(2) Typical voltage at nominal input voltage and full load.
(3) The ripple and noise of output voltages 24VDC and 28VDC is measured with a 4.7µF/50V 1812 X7R MLCC;
The ripple and noise of output voltages 48VDC and 53VDC is measured with a 2.2µF/100V 1812 X7R MLCC.
The ripple and noise of all other output voltages is measured with a 1µF/25V X7R MLCC and a 22µF/25V D-type POS-CAP.
(4) Test by minimum input and constant resistive load.
(5) The CTRL pin voltage is referenced to –INPUT. To order negative logic remove on/off control add the suffix “R” to the model number (Ex: DCHB150-
48S12R).
(6) Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE pins
for trim up or between TRIM and –SENSE pins for trim down. Maximum output deviation is inclusive of remote sense. To calculate the value of the resistor
RU and RD for a particular output voltage see page 6.
(7) Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its
corresponding +OUTPUT and likewise the –SENSE should be connected to its corresponding –OUTPUT.
(8) - Thermal test conditions for vertical direction are by natural convention (20LFM)
- The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U).
- Heat sink is optional.
(9) The DCHB150 series can only meet EN55022 Class A or Class B with external components added. Please contact factory for more information.
(10) An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two aluminum electrolytic
capacitors (Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ) in parallel.
(11) CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.
(12) Input Source Impedance: These converters will meet all listed specifications without external components assuming that the source voltage has very low
impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the converter. Since real-world voltage
sources have finite impedance, performance can be improved by adding an external filter capacitor. We recommend Nippon chemi-con KY series,
100μF/100V, ESR 110mΩ.
(13) - Multiple DCHB150 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure
the ground potential differences between the modules are minimized.
- In this configuration all of the modules will be synchronized together to the highest frequency module.
- Up to three modules can be synchronized using this technique.
- More relevant information in application notes.
(14) This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and thru-hole
inserts. See the “Product Options” table on page 6 for more ordering information.
CAUTION: This power converter is not internally fuses. An input line fuse must always be used
Due to advances in technology, specifications subject to change without notice.
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
1/29/2018
Fax 603-778-9797
Page 3 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
DERATING CURVES
DCHB150-48S05 Derating Curve
DCHB150-48S05 Derating Curve With 0.24” Height Heat-Sink
DCHB150-48S05 Derating Curve With 0.45” Height Heat-Sink
EFFICIENCY GRAPHS
DCHB150-48S05 Efficiency vs. Input Voltage
DCHB150-48S05 Efficiency vs. Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
1/29/2018
Page 4 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
MECHANICAL DRAWINGS
PIN CONNECTION
DEFINE
-Vin
PIN
1
2
3
4
5
6
7
8
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
Case (option)
Ctrl
+Vin
-Vout
-Sense
Trim
+Sense
+Vout
Sync (option)
9
10
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method
shown below.
1. All dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screw should always be used.
6. The screw locked torque: MAX 5.0kgf-cm (0.49N-m)
DCHB150-xxSxx-T
TERMINAL CONNECTION
NO.
1
2
DEFINE
-Vin
NC
WIRE RANGE
8AWG to 9AWG
NA
3
4
5
6
7
8
9
Ctrl
+Vin
14AWG to 18AWG
8AWG to 9AWG
4AWG to 5AWG
14AWG to 18AWG
14AWG to 18AWG
14AWG to 18AWG
4AWG to 5AWG
-Vout
-Sense
Trim
+Sense
+Vout
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
1/29/2018
Page 5 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
DCHB150-xxSxx-TF
TERMINAL CONNECTION
NO.
1
2
DEFINE
-Vin
NC
WIRE RANGE
8AWG to 9AWG
NA
3
4
5
6
7
8
9
Ctrl
+Vin
14AWG to 18AWG
8AWG to 9AWG
4AWG to 5AWG
14AWG to 18AWG
14AWG to 18AWG
14AWG to 18AWG
4AWG to 5AWG
-Vout
-Sense
Trim
+Sense
+Vout
DCHB150-xxSxx-TF1
TERMINAL CONNECTION
NO.
1
2
DEFINE
-Vin
NC
WIRE RANGE
8AWG to 9AWG
NA
3
4
5
6
7
8
9
Ctrl
+Vin
14AWG to 18AWG
8AWG to 9AWG
4AWG to 5AWG
14AWG to 18AWG
14AWG to 18AWG
14AWG to 18AWG
4AWG to 5AWG
-Vout
-Sense
Trim
+Sense
+Vout
HEATSINK OPTIONS
Vertical Fin Orientation, Suffix: -HS, HS2
Horizontal Fin Orientation, Suffix: -HS1, HS3
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
1/29/2018
Page 6 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
MODEL NUMBER SETUP
DCHB
150
-
24
S
12
P
Series Name
Output Power
Input Voltage
Output Quantity
Ouptut Voltage
Remote On/Off & Pin Length
150: 150 Watts
12: 8.5~22 VDC
9~22 VDC
S: single
3.3: 3.3 VDC
05: 5 VDC
None: positive Logic, 0.200” pin length
S: positive Logic, 0.145” pin length
R: negative Logic, 0.200” pin length
RL: negative Logic, 0.145” pin length
24: 16.5~36 VDC
48: 33~75 VDC
12: 12 VDC
15: 15 VDC
24: 24 VDC
28: 28 VDC
48: 48 VDC
53: 53 VDC
Y
C
TH
H
TF
Sync Pin
Case Pin
Thru-Hole Inserts(1)
Heatsink
Terminal Block(2)
Blank: No Pin
SY: sync pin
Blank: No Pin None: threaded inserts
CP: case pin TH: No Thread
None: no heatsink
None: No terminal block
T: wall mounted
H: 0.45” vertical 7G-0021A-F
H1: 0.24” horizontal 7G-0022A-F
TF: wall mounted with EMC filter (3)
wall mounted with EMC filter can
H2: 0.24” vertical 7G-0023A-F
H3: 0.45” horizontal 7G-0024A-F
TF1:
(3)
be connected to PE
NOTES
1. The module can’t equip Heat-Sink with TH option
2. No Y and C function for terminal block type, and terminal block type only for 0.200” pin length.
3. EMI filter meets EN55022 Class A.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
(603)778-2300
Toll Free: (888)597-9255
Fax:
(603)778-9797
E-mail:
Web:
sales@wallindustries.com
www.wallindustries.com
Address: 37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
1/29/2018
Page 7 of 7
website: www.wallindustries.com • e-mail: sales@wallindustries.com
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