ZXBM2003X10TC [ZETEX]

VARIABLE SPEED 2-PHASE FAN MOTOR CONTROLLER; 变速2相风机电机控制器
ZXBM2003X10TC
型号: ZXBM2003X10TC
厂家: ZETEX SEMICONDUCTORS    ZETEX SEMICONDUCTORS
描述:

VARIABLE SPEED 2-PHASE FAN MOTOR CONTROLLER
变速2相风机电机控制器

运动控制电子器件 风机 信号电路 光电二极管 电动机控制 电机 控制器
文件: 总8页 (文件大小:272K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
ZXBM2001  
ZXBM2002 ZXBM2003  
VARIABLE SPEED 2-PHASE FAN MOTOR CONTROLLER  
DESCRIPTION  
The ZXBM200x is a series of 2-phase, DC brushless motor pre-drivers with PWM  
variable speed control suitable for fan and blower motors.  
FEATURES  
· Built in lock detect protection, rotational speed sensing and automatic recovery  
· Built in Hall amplifier allows direct connection to Hall element  
· PWM Speed control can be implemented via external voltage or resistance (thermistor) input  
· Speed (FG) pulse output – ZXBM2003  
· Rotor lock output – ZXBM2002  
· Combined Rotor Lock (RD) and Speed (FG) signal – ZXBM2001  
· Up to 18V input voltage (60V with external regulator)  
· MSOP10 package  
APPLICATIONS  
· Mainframe and Personal Computer Fans and Blowers  
· Instrumentation Fans  
· Central Heating Blowers  
· Automotive climate control  
ORDERING INFORMATION  
DEVICE  
REEL SIZE  
7” (180mm)  
13” (330mm)  
TAPE WIDTH  
12mm  
QUANTITY PER REEL  
ZXBM200xX10TA  
ZXBM200xX10TC  
1,000  
4,000  
12mm  
Example: ZXBM2001X10TA  
DEVICE MARKING  
ZXBM2001 - BM21  
ZXBM2002 - BM22  
ZXBM2003 - BM23  
ISSUE 1 - APRIL 2002  
1
ZXBM2001  
ZXBM2002 ZXBM2003  
Absolute maximum ratings  
Parameter  
Supply Voltage  
Symbol  
Limits  
-0.6 to 20  
200  
Unit  
V
V
CCmax  
Input Current  
I
mA  
mW  
ЊC  
CC  
Power Dissipation  
Operating Temp.  
Storage Temp.  
P
500  
D
T
T
-40 to 85  
-55 to 125  
OPR  
STG  
ЊC  
Electrical Characteristics (at Tamb = 25°C & Vcc = 12V)  
Parameter  
Supply Voltage  
Symbol  
Min  
Typ  
Max  
18  
Unit  
V
Conditions  
V
4.5  
CC  
1
Supply Current  
I
2.2  
3.25  
mA  
mV  
V
No Load  
CC  
Hall Amp Input Voltage  
Hall Amp Common Mode Voltage  
Hall Amp Input Offset  
Hall Amp Bias Current  
PH1, PH2 Output High  
40  
diff p-p  
V
0.5  
0.5V  
V
-1.5  
CC  
CM  
CC  
V
7
mV  
nA  
V
OFS  
V
-350  
BS  
V
V
-2.2  
V
-1.8  
I = 80mA  
OH  
OH  
CC  
CC  
PH1, PH2 Output Off Leakage  
Current  
I
Ϯ10  
A  
OFF  
PH1, PH2 Output Current  
I
80  
mA  
V
OL  
Lock/FG Maximum Collector  
Voltage  
V
V
OH  
CC  
Lock/FG Sink Current  
I
5
mA  
V
OL  
Lock/FG Low Level O/P Voltage  
CLCK Charge Current  
V
0.3  
0.5  
I
= 5mA  
= 1.5V  
= 1.5V  
OL  
OL  
I
I
-1.8  
-2.8  
0.28  
1:10  
2.0  
1.0  
4.3  
62  
A  
A  
V
LCKC  
LCKD  
in  
in  
CLCK Discharge Current  
Lock condition On:Off ratio  
CLCK High Threshold Voltage  
CLCK Low Threshold Voltage  
CPWM Charge Current  
0.35  
V
1:7  
V
V
V
THH  
THL  
V
I
I
3.6  
50  
5.0  
75  
A  
A  
kHz  
V
V
= 1.5V  
= 1.5V  
PWMC  
PWMD  
in  
in  
CPWM Discharge Current  
PWM Frequency  
F
24  
C
=
PWM  
PWM  
0.15nF  
CPWM High Threshold Voltage  
CPWM Low Threshold Voltage  
SPD Voltage Control Range  
SPD Open Circuit Voltage  
V
2.0  
1.0  
V
V
V
V
THH  
THL  
SPD  
V
V
1
2
2
3
1.5  
Notes:  
1
2
3
Measured with pins H+, H-, C  
and C  
= 0V and all other signal pins open circuit.  
PWM  
LCK  
The 1V minimum represents 100% PWM drive and 2V represents 0% PWM drive.  
This voltage is determined by an internal resistor network of 52.5kfrom the pin to Gnd and 19.5kfrom the pin to a 2V reference. Whilst both  
resistors track each other the absolute values are subject to a Ϯ20% manufacturing tolerance.  
ISSUE 1 - APRIL 2002  
2
ZXBM2001  
ZXBM2002 ZXBM2003  
Block Diagram (ZXBM2001):  
Pin Assignments  
ISSUE 1 - APRIL 2002  
3
ZXBM2001  
ZXBM2002 ZXBM2003  
Pin Functional Descriptions  
5. GND - Ground  
1. VCC - Applied voltage  
This is the device supply ground return pin and will  
generally be the most negative supply pin to the fan.  
This is the device supply voltage. For 5V to 12V fans this  
can be supplied directly from the Fan Motor supply. For  
fans likely to run in excess of the 18V maximum rating  
for the device this will be supplied from an external  
regulator such as a zener diode.  
6. LOCK/FG  
- Locked Rotor error output /  
Frequency Generator (speed) output  
On the ZXBM2001 the Lock/FG pin is designed to be a  
dual function pin to provide an indication of the Fans  
rotational speed together with an indication of when  
the Fan has failed rotating for whatever reason (Rotor  
2. H+  
3. H-  
- Hall input  
- Hall input  
The rotor position of the Fan Motor is detected by a Hall Locked condition). The pin is an open collector drive,  
sensor whose output is applied to these pins. This that is there is an active pull down with the high level  
sensor can be either a 4 pin ‘naked’ Hall device or a 3 being provided by an external pull up resistor. Under  
pin buffered switching type. For a 4 pin device the correct operating conditions, and with this external  
differential Hall output signal is connected to the H+ pull-up in place, this pin will provide an output signal  
and H- pins. For a 3 pin buffered Hall sensor the Hall whose frequency will be twice that of the rotational  
device output is attached to the H+ pin whilst the H- pin frequency of the fan. Should the fan itself stop rotating  
has an external potential divider attached to hold the for any reason, i.e. an obstruction in the fan blade or a  
pin at half V . When H+ is high in relation to H- Ph2 is seized bearing, then the device will enter a Rotor  
CC  
the active drive.  
Locked condition. In this condition the Lock/FG pin will  
go high (regardless of the state of the Hall sensor)  
when the C  
pin reaches the V  
threshold and will  
LCK  
THH  
4. SPD  
- Speed control voltage input  
remain high until the fan blades start rotating again.  
This pin provides control over the Fan Motor speed by  
varying the Pulse Width Modulated (PWM) drive ratio  
at the Ph1 and Ph2 outputs. This control signal can take  
the form of either a voltage input of nominal range 2V  
to 1V, representing 0% to 100% drive respectively, or  
alternatively a thermistor can be attached to this pin to  
control the voltage. The pin has an internal potential  
divider between Gnd and an internal 2.0V reference  
designed to hold the pin at approximately 1.5V. This  
will represent a drive of nominally 50%. The addition of  
a 100k NTC thermistor to ground, for example, will  
provide a drive nominally 70% at 25°C and 100% at  
50°C.  
On the ZXBM2002 variant this pin is Lock. During  
normal operation the signal will be low and during a  
Locked Rotor condition the pin will go high when the  
C
pin reaches the V  
threshold.  
LCK  
THH  
For the ZXBM2003 variant this pin is FG. This signal is a  
buffered and inverted output of the Hall signal and  
therefore provides an output signal whose frequency  
willbetwicethatoftherotational frequency ofthefan.  
7. C  
- Locked Rotor timing capacitor  
LCK  
When in a Locked Rotor condition as described above  
the Ph1 and Ph2 drive outputs go into a safe drive mode  
to protect the external drive devices and the motor  
windings. This condition consists of driving the motor  
for a short period then waiting for a longer period  
before trying again. The frequency at which this takes  
place is determined by the size of the capacitor applied  
to this CLCK pin. For a 12V supply a value of 1.0uF will  
typically provide an ‘On’ (drive) period of 0.33s and an  
‘Off(wait)periodof4.0s, givinganOn:Off ratioof1:12.  
If speed control is not required this pin is can be left  
open circuit for 50% drive or tied to ground by a 10k  
resistor to provide 100% drive.  
If required this pin can also be used as an enable pin.  
The application of a voltage of 2.0V to V will to force  
CC  
the PWM drive fully off, in effect disabling the drive.  
ISSUE 1 - APRIL 2002  
4
ZXBM2001  
ZXBM2002 ZXBM2003  
Locked Rotor timing capacitor (CONT).  
9. PH2  
- External transistor driver  
10. PH1 - External transistor driver  
The C  
timing periods are determined by the  
LCK  
following equations:  
These are the Phase drive outputs and are open  
darlington emitter followers designed to provide up to  
80mA of drive to external transistors as shown in the  
Application circuits following. The external transistors  
in turn drive the fan motor windings.  
V
THH × CLCK  
(VTHH VTHL)× CLCK  
Tlock  
=
Toff  
=
ILCKC  
ILCKD  
(VTHH VTHL)× CLCK  
Ton =  
ILCKC  
Lock and FG Timing Waveform:  
Where V  
voltages and I  
LCKC  
discharge currents.  
and V  
are the C  
pin threshold  
THH  
THL  
and I  
LCK  
are the charge and  
LCKD  
As these threshold voltages are nominally set to  
=2V and V =1V the equations can be simplified  
V
THH  
as follows:  
THL  
2× CLCK  
C
LCK  
C
LCK  
Tlock  
=
Ton  
=
Toff  
=
ILCKC  
ILCKC  
ILCKD  
8. C  
- Sets PWM frequency  
PWM  
This pin has an external capacitor attached to set the  
PWM frequency for the Phase drive outputs. A  
capacitor value of 0.15nF will provide a PWM  
frequency of typically 24kHz.  
The C  
LCK  
following equation:  
timing period (T  
) is determined by the  
pwm  
Lock Timing Example:  
Using the equation previously described and to be  
(VTHH VTHL)× CPWM (VTHH VTHL)× CPWM  
found under the C  
pin description:  
LCK  
Tpwm  
=
+
IPWMC  
IPWMD  
2× CLCK  
C
LCK  
C
LCK  
Tlock  
=
Ton  
=
Toff  
=
ILCKC  
ILCKC  
ILCKD  
Where V  
voltages and I  
PWMC  
discharge currents.  
and V  
are the C  
pin threshold  
THH  
THL  
and I  
PWM  
are the charge and  
PWMD  
Using a value of C  
= 1.0uF together with the values  
to be found in the Electrical  
LCK  
of I  
and I  
LCKC  
LCKD  
Characteristics we can derive the following timings for  
operation at 12V and 25°C.  
As these threshold voltages are nominally set to  
V
=2V and V  
=1V the equations can be simplified  
THH  
as follows:  
THL  
2× 1.0F  
2.8A  
1.0F  
0.28A  
Tlock  
=
= 0.714s  
Toff  
=
= 3.6s  
C
I
PWM  
+
PWMC  
C
PWM  
Tpwm  
=
IPWMD  
2× 1.0F  
2.8A  
Ton  
=
= 0.36s  
ISSUE 1 - APRIL 2002  
5
ZXBM2001  
ZXBM2002 ZXBM2003  
APPLICATION INFORMATION  
The ZXBM200x series of 2-phase DC brushless motor Also illustrated in the two Applications circuits above  
pre-drivers are capable of driving both Bipolar or are the methods of connection for both a nakedHall  
MOSFET power transistors.  
device, as seen in the bipolar circuit in Figure 1, and a  
buffered Hall device, as in the MOSFET circuit in Figure  
2. In this latter circuit R5 & R6 bias the H- pin at a voltage  
equivalent to half the swing of the Hall device. R7 will  
be needed if the buffered Hall device does not have its  
own internal pull-up.  
For smaller fans and blowers it is likely that bipolar  
power transistors would be used as shown in the  
following Applications circuit.  
In Figure 1, R1 & R2 have their value selected to provide  
suitable base current in keeping with the winding  
current and gain of the power transistors Q1 & Q2. R3 &  
R4 have their value selected to provide efficient  
switch-off of Q1 & Q2. The Zener diodes ZD1 & ZD2  
provideactiveclamping inconjunction withQ1&Q2.  
TYPICAL APPLICATION (ZXBM2001) using  
MOSFET power transistors  
It is also recommended that the supply de-coupling  
capacitor C3 is positioned as close as is practical to the  
ZXBM device pins.  
TYPICAL APPLICATION (ZXBM2001) using  
Bipolar power transistors  
Figure 2  
Graph 1 below, illustrates the PWM drive waveform  
taken from and application using the MOSFET circuit in  
Figure 2. This shows the waveforms to be found at the  
Ph1 output and at the drain/Winding node.  
Figure 1  
In the case of higher power fans and blowers it may be  
more applicable to use MOSFET devices to switch the  
windings as illustrated in the second applications  
circuit shown in Figure 2.  
In Figure 2, the Resistor ratio of R1 to R3 and R2 to R4  
provide the required Gate turn-on voltage whilst the  
absolute values will be chosen to provide sufficient  
gate switching currents.  
Graph 1  
ISSUE 1 - APRIL 2002  
6
ZXBM2001  
ZXBM2002 ZXBM2003  
When driving fans with bipolar transistors, at higher  
voltages it may be necessary to provide extra noise  
protection by the addition of a diode from the driver  
collector to Gnd on each phase. This prevents negative  
voltage excursions from the windings affecting  
operation. See Figure 3 right, showing the placement  
of these diodes. It should be noted that these are not  
required for the MOSFET solution in Figure 2 as the  
diodes are inherent in the MOSFET structure.  
TYPICAL APPLICATION (ZXBM2001)  
illustrating addition of Clamp diodes.  
Zetex provide a variety of suitable power transistors for  
using with the ZXBM200x series of 2-phase DC  
brushless motor pre-drivers and suitable devices  
sufficient for a range of applications are given in the  
following table.  
Figure 3  
SUMMARY TABLE OF SUITABLE DEVICES  
Bipolar Types  
V
(V)  
I
(A)  
min H  
@ I  
V
max  
Package  
CEO  
C
FE  
C
CE(sat)  
(mV)  
@ I & I  
C
B
75  
60  
50  
4.5  
300 @ 0.5A  
100 @ 2A  
300 @ 1A  
200@1A,10mA  
100@1A,10mA  
100@1A,10mA  
SOT223  
SOT223  
SOT23-6  
FZT1053A  
FZT851  
6
4
ZXT13N50DE6  
MOSFET Types  
BV  
(V)  
I
(A)  
I
(A)  
R
(mW)  
Package  
DSS  
D
PEAK  
DS(on)  
@ V  
(Pulsed)  
GS  
ZXMN3A04DN82 3  
ZXMN6A09DN82 3  
30  
60  
7.6  
5
25  
20 @ 10V  
45 @ 10V  
SO8  
SO8  
17.6  
Notes:  
1
2
3
4
Contact your nearest Zetex office for further details and technical enquiries.  
Dual device  
Provisional information  
Advanced information  
ISSUE 1 - APRIL 2002  
7
ZXBM2001  
ZXBM2002 ZXBM2003  
PACKAGE DIMENSIONS  
MILLIMETRE  
MIN. MAX.  
1.10  
DIM  
A
A1  
A2  
D
0.15  
0.75  
0.95  
3.00 BSC  
E
4.90 BSC  
3.00 BSC  
E1  
b
0.17  
0.27  
0.23  
c
0.08  
e
0.50 BSC  
0Њ  
15Њ  
L
0.40  
0.80  
L1  
0.95 BSC  
Conforms to JEDEC MO-187 VARIATION BA  
© Zetex plc 2002  
Zetex plc  
Fields New Road  
Chadderton  
Oldham, OL9 8NP  
United Kingdom  
Telephone (44) 161 622 4422  
Fax: (44) 161 622 4420  
Zetex GmbH  
Streitfeldstraße 19  
D-81673 München  
Zetex Inc  
700 Veterans Memorial Hwy  
Hauppauge, NY11788  
Zetex (Asia) Ltd  
3701-04 Metroplaza, Tower 1  
Hing Fong Road  
Kwai Fong  
Hong Kong  
Telephone: (852) 26100 611  
Fax: (852) 24250 494  
Germany  
Telefon: (49) 89 45 49 49 0  
Fax: (49) 89 45 49 49 49  
USA  
Telephone: (631) 360 2222  
Fax: (631) 360 8222  
These offices are supported by agents and distributors in major countries world-wide.  
This publication is issued to provide outline information only which (unless agreed by the Company in writing) may not be used, applied or reproduced  
for any purpose or form part of any order or contract or be regarded as a representation relating to the products or services concerned. The Company  
reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service.  
For the latest product information, log on to www.zetex.com  
ISSUE 1 - APRIL 2002  
8

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