ZXBM200XX10TC [ZETEX]
VARIABLE SPEED 2-PHASE FAN MOTOR CONTROLLER; 变速2相风机电机控制器型号: | ZXBM200XX10TC |
厂家: | ZETEX SEMICONDUCTORS |
描述: | VARIABLE SPEED 2-PHASE FAN MOTOR CONTROLLER |
文件: | 总10页 (文件大小:256K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
ZXBM2001
ZXBM2002 ZXBM2003
VARIABLE SPEED 2-PHASE FAN MOTOR CONTROLLER
DESCRIPTION
The ZXBM200x is a series of 2-phase, DC brushless m otor pre-drivers with PWM
variable speed control suitable for fan and blower m otors.
FEATURES
· Built in lock detect protection, rotational speed sensing and autom atic recovery
· Built in Hall am plifier allows direct connection to Hall elem ent
· PWM Speed control via
- External voltage
- Therm istor input
- External PWM source
· Speed (FG) pulse output – ZXBM2003
· Rotor lock output – ZXBM2002
· Com bined Rotor Lock (RD) and Speed (FG) signal – ZXBM2001
· Up to 18V input voltage (60V with external regulator)
· MSOP10 package
APPLICATIONS
· Mainfram e and Personal Com puter Fans and Blowers
· Instrum entation Fans
· Central Heating Blowers
· Autom otive clim ate control
ORDERING INFORMATION
DEVICE
REEL S IZE
7” (180m m )
13” (330m m )
TAPE WIDTH
12m m
QUANTITY PER REEL
ZXBM200xX10TA
ZXBM200xX10TC
1,000
4,000
12m m
Exam ple: ZXBM2001X10TA
DEVICE MARKING
ZXBM2001 or BM21
ZXBM2002 or BM22
ZXBM2003 or BM23
ISSUE 4 - OCTOBER 2004
1
S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
Absolute m axim um ratings
Pa ra m e t e r
S u p p ly Vo lta g e
S ym b o l
Lim it s
-0.6 to 20
200
Un it
V
V
CCm a x
CCm a x
In p u t Cu rre n t
I
m A
m W
ЊC
Po w e r Dis s ip a tio n 25°C
Op e ra tin g Te m p .
S to ra g e Te m p .
P
500
Dm a x
T
-40 to 85
-55 to 150
OPR
S TG
T
ЊC
Pow er Dissipation
1) Maxim um allowable Power Dissipation, PD,
is shown plotted against Am bient Tem perature,
TA, in the accom panying Power Derating Curve,
indicating the Safe Operating Area for the device.
2) Power consum ed by the device, PT, can be
calculated from the equation:
PT = PQ + PPh
where PQ is power dissipated under quiescent
current conditions, given by:
P
Q = VCC x ICC
where VCC is the application
device Supply Voltage
and
ICC is the m axim um Supply
Current given in the Electrical
Characteristics
and
PPh is power generated due to either one of
the phase outputs Ph1 or Ph2 being
active, given by:
PPh = IOL x VOL
where
and
IOL is the application Ph1 and Ph2
output currents
VOL is the m axim um Low Level
Output Voltage for the Ph1 and
Ph2 outputs given in the Electrical
Characteristics
ISSUE 4 - OCTOBER 2004
2
S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
Electrical Characteristics (at T
= 25°C & V = 12V)
CC
am b
Pa ra m e t e r
S u p p ly Vo lta g e
S ym b o l
Min
Typ
Ma x
18
Un it
V
Co n d it io n s
V
4.5
CC
1
S u p p ly Cu rre n t
I
2.2
3.25
m A
m V
V
No Lo a d
CC
Ha ll Am p In p u t Vo lta g e
Ha ll Am p Co m m o n Mo d e Vo lta g e
Ha ll Am p In p u t Offs e t
Ha ll Am p Bia s Cu rre n t
PH1, PH2 Ou tp u t Hig h
40
d iff p -p
V
0.5
0.5V
±7
V
-1.5
CM
CC
CC
V
m V
n A
V
OFS
V
-350
-1.8
BS
V
V
-2.2
V
I = 80m A
OH
OH
CC
CC
PH1, PH2 Ou tp u t Off Le a ka g e
Cu rre n t
I
Ϯ10
A
OFF
PH1, PH2 Ou tp u t Cu rre n t Hig h
I
-80
m A
V
OH
Lo ck/FG Ma xim u m Co lle cto r
Vo lta g e
V
V
CC
OH
Lo ck/FG S in k Cu rre n t
I
5
m A
V
OL
Lo ck/FG Lo w Le ve l O/P Vo lta g e
V
0.3
0.5
I
= 5m A
= 1.5V
= 1.5V
OL
OL
C
C
Ch a rg e Cu rre n t
I
-1.8
1:7
-2.8
0.28
1:10
2.0
A
A
V
V
LCK
LCK
LCKC
LCKD
in
in
Dis ch a rg e Cu rre n t
I
0.35
Lo ck co n d itio n On :Off ra tio
C
C
C
C
Hig h Th re s h o ld Vo lta g e
Lo w Th re s h o ld Vo lta g e
V
V
V
LCK
THH
V
1.0
LCK
THL
Ch a rg e Cu rre n t
I
3.6
50
4.3
5.0
75
A
A
V
V
= 1.5V
= 1.5V
PWM
PWM
PWMC
PWMD
in
Dis ch a rg e Cu rre n t
I
62
in
PWM Fre q u e n cy
F
24
34
kHz
kHz
C
C
= 150p F
= 100p F
PWM
PWM
PWM
C
C
Hig h Th re s h o ld Vo lta g e
Lo w Th re s h o ld Vo lta g e
V
2.0
1.0
V
V
V
V
PWM
PWM
THH
V
THL
S PD
S PD Vo lta g e Co n tro l Ra n g e
S PD Op e n Circu it Vo lta g e
V
1
2
2
3
1.5
Notes:
1
Measured with pins H+, H-, C
and C
= 0V and all other signal pins open circuit.
PWM
LCK
2
3
The 1V m inim um represents 100% PWM drive and 2V represents 0% PWM drive.
This voltage is determ ined by an internal resistor network of 52.5k⍀ from the pin to Gnd and 19.5k⍀ from the pin to a 2V reference. Whilst both
resistors track each other the absolute values are subject to a ±20% m anufacturing tolerance
ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
Block Diagram (ZXBM2001):
Pin Assignm ents
Top View
Pin Functional Descriptions
1. VCC - Applied voltage
2. H+
3. H-
- Hall input
- Hall input
This is the device supply voltage. For 5V to 12V fans this
can be supplied directly from the Fan Motor supply. For
fans likely to run in excess of the 18V m axim um rating
for the device this will be supplied from an external
regulator such as a zener diode.
The rotor position of the Fan Motor is detected by a Hall
sensor whose output is applied to these pins. This
sensor can be either a 4 pin ‘naked’ Hall device or a 3
pin buffered switching type. For a 4 pin device the
differential Hall output signal is connected to the H+
and H- pins. For a 3 pin buffered Hall sensor the Hall
device output is attached to the H+ pin whilst the H- pin
has an external potential divider attached to hold the
pin at half VCC. When H+ is high in relation to H- Ph2 is
the active drive.
ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
On the ZXBM2001 the Lock/FG pin is designed to be a
dual function pin to provide an indication of the Fans
rotational speed together with an indication of when
the Fan has failed rotating for whatever reason (Rotor
Locked condition). Under correct operating conditions,
and with the external pull-up in place, this pin will
provide an output signal whose frequency will be twice
that of the rotational frequency of the fan. Should the
fa n its e lf s to p ro ta tin g fo r a n y re a s o n , i.e . a n
obstruction in the fan blade or a seized bearing, then
the device will enter a Rotor Locked condition. In this
condition the Lock/FG pin will go high (regardless of
the state of the Hall sensor) when the CLCK pin reaches
the VTHH threshold and will rem ain high until the fan
blades start rotating again.
4. SPD
- Speed control voltage input
This pin provides control over the Fan Motor speed by
varying the Pulse Width Modulated (PWM) drive ratio
at the Ph1 and Ph2 outputs. This control signal can take
the form of either a voltage input of nom inal range 2V
to 1V, representing 0% to 100% drive respectively, or
alternatively a therm istor can be attached to this pin to
control the voltage. A third m ethod of speed control is
available by the application of an externally derived
PWM signal and this will be discussed under the CPWM
pin.
This pin has an internal potential divider between an
internal 2.0V reference and Gnd (see Block Diagram )
designed to hold the pin at approxim ately 1.5V. This
will represent a drive of nom inally 50% PWM. For
therm al speed control a 100k NTC therm istor is
connected between the SPD and ground will provide a
drive nom inally 70% at 25°C and 100% at 50°C. As the
therm istor is connected in parallel with the internal
On the ZXBM2002 variant this pin is Lock. During
norm al operation the signal will be low and during a
Locked Rotor condition the pin will go high when the
CLCK pin reaches the VTHH threshold.
resistor the non-linearity of an NTC therm istor is For the ZXBM2003 variant this pin is FG. This signal is a
largely taken out. A linearity of typically ±2.5% is buffered and inverted output of the Hall signal and
achievable.
therefore provides an output signal whose frequency
will be twice that of the rotational frequency of the fan.
Lower values of therm istor can be used if needed and
in this situation an external potential divider will be
needed to set the speed range. This will take the form of
a resistor from the SPD pint to Vcc and a resistor from
the SPD pin to Gnd. Full details are given in the
ZXBM200x series Application Note.
7. CLCK - Locked Rotor tim ing capacitor
When in a Locked Rotor condition as described above
the Ph1 and Ph2 drive outputs go into a safe drive m ode
to protect the external drive devices and the m otor
windings. This condition consists of driving the m otor
for a short period then waiting for a longer period
before trying again. The frequency at which this takes
place is determ ined by the size of the capacitor applied
to this CLCK pin. For a 12V supply a value of 1.0uF will
typically provide an ‘On’ (drive) period of 0.33s and an
‘Off’ (wait) period of 4.0s, giving an On:Off ratio of 1:12.
If speed control is not required this pin is can be left
open circuit for 50% drive or tied to ground by a 10k⍀
resistor to provide 100% drive.
If required this pin can also be used as an enable pin.
The application of a voltage of 2.0V to VCC will to force
the PWM drive fully off, in effect disabling the drive.
5. GND - Ground
The CLCK tim ing periods are determ ined by the
following equations:
This is the device supply ground return pin and will
generally be the m ost negative supply pin to the fan.
V
THH × CLCK
(VTHH − VTHL) × CLCK
T
lock
=
T
off
=
ILCKC
ILCKD
(VTHH − VTHL) × CLCK
6. LOCK/ FG
- Locked Rotor error output /
Ton =
ILCKC
Frequency Generator (speed) output
Where VTHH and VTHL are the CLCK pin threshold
voltages and ILCKC and ILCKD are the charge and
discharge currents.
This pin is an open collector output and so will require
an external pull up resistor for correct operation.
ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
Locked Rotor tim ing capacitor (CONT).
C
C
T
PWM
=
+
I
PWMC PWMD
I
The CPWM pin can also be used as in input for an
externally derived PWM signal to control the m otor
speed. The signal should have a VOL <1V and a VOH
>2V. A standard TTL or CMOS digital signal is ideal.
When driving from an external PWM source no
capacitor should be attached to the CPWM pin and the
SPD pin should be left open circuit.
As these threshold voltages are nom inally set to
V
THH=2V and VTHL=1V the equations can be sim plified
as follows:
2 × CLCK
C
LCK
C
LCK
T
lock
=
T
on
=
T
off
=
ILCKC
ILCKC
ILCKD
8. CPWM
- Sets PWM frequency
- external PWM input
9. PH2
- External transistor driver
10. PH1 - External transistor driver
This pin has an external capacitor attached to set the
PWM fre q u e n cy fo r th e Ph a s e d rive o u tp u ts . A These are the Phase drive outputs and are open
ca p a cito r va lu e o f 0.15n F w ill p ro vid e
frequency of typically 24kHz.
a
PWM darlington em itter followers designed to provide up to
80m A of drive to external transistors as shown in the
Application circuits following. The external transistors
The CLCK tim ing period (Tpwm ) is determ ined by the
in turn drive the fan m otor windings.
following equation:
(VTHH - VTHL) × C (VTHH − VTHL) × C
T
lock
=
+
IPWMC
IPWMD
Where TPWM is in s
C = CPWM +15 in pF
IPWM & IPWMD are in A
Where VTHH and VTHL are the CPWM pin threshold
voltages and IPWMC and IPWMD are the charge and
discharge currents.
As these threshold voltages are nom inally set to
VTHH=2V and VTHL=1V the equations can be sim plified
as follows:
ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
Lock & FG Tim ing Waveform :
Lock Tim ing Exam ple:
Using the equation previously described and to be
found under the CLCK pin description:
2 × CLCK
C
LCK
C
LCK
T
lock
=
T
on
=
T
off
=
ILCKC
ILCKC
ILCKD
Using a value of CLCK = 1.0uF together with the values
o f ILCKC a n d ILCKD to b e fo u n d in th e Ele ctrica l
Characteristics we can derive the following tim ings for
operation at 12V and 25°C.
2 × 1.0F
2.8A
1.0F
T
lock
=
= 0.714s
2 × 1.0F
T
off
=
= 3.6s
0.28A
Figure 2
T
on
=
= 0.36s
TYPICAL APPLICATION (ZXBM2001) using MOSFET power transistors
2.8A
Figure 1
TYPICAL APPLICATION (ZXBM2001) using Bipolar power transistors
Graph 1
ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
APPLICATION INFORMATION
Also illustrated in the two Applications circuits above
are the m ethods of connection for both a ‘naked’ Hall
device, as seen in the bipolar circuit in Figure 1, and a
buffered Hall device, as in the MOSFET circuit in Figure
2. In this latter circuit R5 & R6 bias the H- pin at a voltage
equivalent to half the swing of the Hall device. R7 will
be needed if the buffered Hall device does not have its
own internal pull-up.
This section gives a brief insight into applications using
the ZXBM200x series. More com plete data is available
in the ZXBM200x Series Applications Note, visit
www.zetex.com /zxbm or contact your nearest Zetex
office for full details.
The ZXBM200x series of 2-phase DC brushless m otor
pre-drivers are capable of driving both Bipolar or
MOSFET power transistors.
Graph 1 below, illustrates the PWM drive waveform
taken from and application using the MOSFET circuit in
Figure 2. This shows the waveform s to be found at the
Ph1 output and at the drain/Winding node.
For sm aller fans and blowers it is likely that bipolar
power transistors would be used as shown in the
following Applications circuit.
In Figure 1, R1 & R2 have their value selected to provide
suitable base current in keeping with the winding
current and gain of the power transistors Q1 & Q2. R3 &
R4 have their value selected to provide efficient
switch-off of Q1 & Q2. The Zener diodes ZD1 & ZD2
provide active clam ping in conjunction with Q1 & Q2.
It is also recom m ended that the supply de-coupling
capacitor C3 is positioned as close as is practical to the
ZXBM device pins.
In the case of higher power fans and blowers it m ay be
m ore applicable to use MOSFET devices to switch the
windings as illustrated in the second applications
circuit shown in Figure 2.
In Figure 2, the Resistor ratio of R1 to R3 and R2 to R4
provide the required Gate turn-on voltage whilst the
absolute values will be chosen to provide sufficient
gate switching currents.
ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
When driving fans with bipolar transistors, at higher
voltages it m ay be necessary to provide extra noise
protection by the addition of a diode from the driver
collector to Gnd on each phase. This prevents negative
vo lta g e e xcu rs io n s fro m th e w in d in g s a ffe ctin g
operation. See Figure 3 right, showing the placem ent
of these diodes. It should be noted that these are not
required for the MOSFET solution in Figure 2 as the
diodes are inherent in the MOSFET structure.
Zetex provide a variety of suitable power transistors for
using with the ZXBM200x series of 2-phase DC
brushless m otor pre-drivers and suitable devices
sufficient for a range of applications are given in the
following table.
Figure 3
TYPICAL APPLICATION (ZXBM2001) illustrating addition of Clam p
diodes.
SUMMARY TABLE OF SUITABLE DEVICES
Bip o la r Typ e s
V
(V)
I
(A)
m in H @ I
V m a x(m V)
CE(s a t )
Pa cka g e
CEO
C
FE
C
@ I & I
C
B
FZT1053A
FZT851
75
60
4.5
300 @ 0.5A
100 @ 2A
100 @ 2A
100 @ 1A
300 @ 1A
200 @ 1A, 10m A
100 @ 1A, 10m A
175 @ 1A, 100m A
65 @ 0.5A, 50m A
100 @ 1A, 10m A
S OT223
S OT223
S OT223
S OT223
S OT23-6
6
6
4
4
FZT853
100
150
50
FZT855
ZXT13N50DE6
MOS FET Typ e s
BV
(V)
I
(A)
I
(A)
R m a x(m
DS (o n )
)
Pa cka g e
DS S
D
PEAK
(Pu ls e d )
25
@ V
GS
2 3
ZXMN3A04DN8
30
60
7.6
5
20 @ 10V
45 @ 10V
140 @ 10V
140 @ 10V
600 @ 10V
S O8
S O8
2 3
ZXMN6A09DN8
17.6
10
1
ZXMN6A11Z
60
3.8
3.8
1.9
S OT89
S OT223
S OT223
ZXMN6A11G
60
10
2 4
ZXMN10A11G
100
5.9
Notes:
1
2
3
4
Contact your nearest Zetex office for further details and technical enquiries.
Dual device
Provisional inform ation
Advanced inform ation
ISSUE 4 - OCTOBER 2004
9
S E M IC O N D U C T O R S
ZXBM2001
ZXBM2002 ZXBM2003
PACKAGE OUTLINE
PACKAGE DIMENSIONS
MILLIMETERS
DIM
INCHES
MIN.
MAX.
1.10
0.15
0.95
MIN.
MAX.
0.43
A
A1
A2
D
ᎏ
ᎏ
ᎏ
ᎏ
0.006
0.037
0.75
0.0295
3.00 BS C
0.118 BS C
E
4.90 BS C
3.00 BS C
0.1929 BS C
0.118 BS C
E1
b
0.17
0.27
0.23
0.0066 0.0106
c
0.08
0.003
0.009
e
0.50 BS C
0.0196 BS C
⍜
L
0Њ
15Њ
0Њ
15Њ
0.40
0.80
0.015
0.031
L1
0.95 BS C
0.037 BS C
Conform s to J EDEC MO-187 VARIATION BA
CONTROLING DIMENSIONS IN METRIC
APPROX. DIMENSION IN INCHES
© Zetex Sem iconductors plc 2004
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Telephone (44) 161 622 4444
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hq@zetex.com
These offices are supported by agents and distributors in m ajor countries world-wide.
This publication is issued to provide outline inform ation only which (unless agreed by the Com pany in writing) m ay not be used, applied or reproduced
for any purpose or form part of any order or contract or be regarded as a representation relating to the products or services concerned. The Com pany
reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service.
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ISSUE 4 - OCTOBER 2004
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S E M IC O N D U C T O R S
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