ZXRD1033NQ16 [ZETEX]

HIGH EFFICIENCY SIMPLESYNC PWM DC-DC CONTROLLERS; 高效率SIMPLESYNC PWM DC- DC控制器
ZXRD1033NQ16
型号: ZXRD1033NQ16
厂家: ZETEX SEMICONDUCTORS    ZETEX SEMICONDUCTORS
描述:

HIGH EFFICIENCY SIMPLESYNC PWM DC-DC CONTROLLERS
高效率SIMPLESYNC PWM DC- DC控制器

稳压器 开关式稳压器或控制器 电源电路 开关式控制器 光电二极管 功效
文件: 总28页 (文件大小:288K)
中文:  中文翻译
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ZXRD1000 SERIES  
HIGH EFFICIENCY SIMPLESYNC PWM DC-DC CONTROLLERS  
DESCRIPTION  
ZXRD1000 series can be used with an all N channel  
topology or a combination N & P channel topology.  
Additional functionality includes shutdown control, a  
u s e r a d ju s ta b le lo w b a tte ry fla g a n d s im p le  
adjustment of the fixed PWM switching frequency.  
The controller is available with fixed outputs of 5V or  
3.3V and an adjustable (2.0 to 12V) output.  
The ZXRD1000 series provides complete control and  
protection functions for a high efficiency (> 95%) DC-DC  
converter solution. The choice of external MOSFETs allow  
the designer to size devices according to application. The  
ZXRD1000 series uses advanced DC-DC converter  
techniques to provide synchronous drive capability, using  
innovative circuits that allow easy and cost effective  
im plem entation of shoot through protection. The  
FEATURES  
Fixed 3.3, 5V and adjustable outputs  
Programm able soft start  
> 95% Efficiency  
Fixed frequency (adjustable) PWM  
APPLICATIONS  
Voltage m ode to ensure excellent stability &  
transient response  
High efficiency 5 to 3.3V converters up to 4A  
Sub-notebook com puters  
Embedded processor power supply  
Distributed power supply  
Portable instrum ents  
Low quiescent current in shutdown mode,15µA  
Low battery flag  
Output down to 2.0V  
Overload protection  
Dem onstration boards available  
Synchronous or non-synchronous operation  
Cost effective solution  
Local on card conversion  
GPS systems  
N or P channel MOSFETs  
QSOP16 package  
Very high efficiency Sim pleSyncTM converter.  
VCC  
4.5-10V  
D2  
BAT54  
IC1  
R1  
100k  
13  
VIN  
ZXM64N02X  
N1  
C10  
1µF  
9
2
1
7
L1  
15µH  
SHDN  
LBSET  
LBF  
VDRIVE  
Bootstrap  
RSENSE+  
Shut Down  
VOUT  
3.3V 4A  
RSENSE  
0.01R  
C11  
1µF  
C5  
1µF  
11  
Low input flag  
R6  
Cx2  
C6  
10k  
1µF  
0.01µF  
14  
10  
6
8
Delay  
Decoup  
VINT  
RSENSE  
-
C9  
COUT  
16  
15  
VFB  
Com p  
PWR  
5
1µF  
CT  
Fx  
x2  
680µF  
C8  
RX  
CX1  
0.022µF  
R2  
120µF  
2k7  
GND GND  
D1  
680R  
2.2µF  
R5  
6k  
R4  
10k  
CIN  
68µF  
4
3
D3  
BAT54  
330pF  
C1  
C2  
1µF  
C4  
ZHCS1000  
N2  
C7  
22µF  
1µF  
1µF  
C3  
ZXM64N02X  
R3  
3k  
ISSUE 4 - OCTOBER 2000  
1
ZXRD1000 SERIES  
ABSOLUTE MAXIMUM RATINGS  
Input without bootstrap (P suffix) 20V  
RSENSE+, RSENSE -  
VIN  
Input with bootstrap(N suffix)  
10V  
Power dissipation  
Operating tem perature  
Storage temperature  
610mW (Note 4)  
-40 to +85°C  
-55 to +125°C  
Bootstrap voltage  
Shutdown pin  
LBSET pin  
20V  
VIN  
VIN  
ELECTRICAL CHARACTERISTICS  
TEST CONDITIONS (Unless otherw ise stated) T  
=25°C  
amb  
Sym b o l  
Pa ra m e t e r  
Co n d it io n s  
No Ou tp u t De vice  
IN=5V,IFB=1m A  
Min  
Typ  
Ma x  
Un it  
VIN(m in )  
Min . Op e ra tin g Vo lta g e  
Fe e d b a ck Vo lta g e  
4.5  
V
V
V
V
VFB  
(No te 1)  
V
1.215 1.24  
1.213 1.24  
1.215 1.24  
1.265  
1.267  
1.265  
4.5<VIN<18V  
50µA<IFB<1m A,VIN=5V  
TDRIVE  
Ga te Ou tp u t Drive Ca p a b ility  
CG=2200p F(No te 2)  
CG=1000p F  
60  
35  
n s  
n s  
VIN=4.5V to maximim  
su p p ly (No te 3)  
ICC  
S u p p ly Cu rre n t  
VIN=5V  
16  
15  
20  
m A  
µA  
S h u td o w n Cu rre n t  
VS HDN = 0V;VIN=5V  
50  
fo s c  
(No te 5)  
Op e ra tin g fre q u e n cy ra n g e  
Fre q u e n cy w ith tim in g ca p a cito r C3=1300p F  
C3=330p F  
50  
300  
kHz  
50  
200  
fo s c(to l)  
Os cilla to r To l.  
%
±25  
DC  
Ma x Du ty Cycle  
N Ch a n n e l  
P Ch a n n e l  
15  
0
94  
100  
%
%
MAX  
VRS ENS E  
RS ENS E vo lta g e d iffe re n tia l  
-40 to +85°C  
-40 to +85°C  
50  
m V  
V
VCMRS ENS E Common mode range of VRS ENS E  
2
VIN  
VIN  
0.4  
50  
LBFS ET  
LBFOUT  
LBFHYS T  
LBFS INK  
VS HDN  
Lo w Ba tte ry Fla g se t vo lta g e  
Lo w Ba tte ry Fla g o u tp u t  
1.5  
V
Active Lo w  
0.2  
V
Lo w Ba tte ry Fla g Hys te re sis  
Lo w Ba tte ry Fla g Sin k Cu rre n t  
S h u td o w n Th re sh o ld Vo lta g e  
10  
20  
m V  
m A  
-40 to +85°C  
2
Lo w (o ff)  
Hig h (o n )  
0.25  
V
V
1.5  
IS HDN  
S h u td o w n Pin S o u rce Cu rre n t  
10  
µA  
Note 1. VFB has a different function between fixed and adjustable controller options.  
Note 2. 2200pF is the maximum recomm ended gate capacitance.  
Note 3. Maximum supply for P phase controllers is 18V,maximum supply for N phase controllers is 10V.  
Note 4. See VIN derating graph in Typical Characteristics.  
Note 5. The maximum frequency in this application is 300kHz. For higher frequency operation contact Zetex  
Applications Departm ent.  
2
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
TYPICAL CHARACTERISTICS  
202  
201  
200  
199  
198  
197  
C3=330pF  
VIN=5V  
210  
205  
C3=330pF  
200  
195  
190  
4
4
4
6
6
6
8
8
8
10  
12  
14  
14  
14  
16  
18  
20  
20  
20  
-40  
-20  
0
20  
40  
60  
80  
100  
100  
100  
VIN (V)  
Tem perature (°C)  
FOSC v VIN  
FOSC v Tem perature  
VOUT=3.3V  
1.244  
1.25  
VIN=5V  
VOUT=3.3V  
1.245  
1.242  
1.24  
1.24  
1.238  
1.235  
1.236  
1.23  
10  
12  
16  
18  
-40  
-20  
0
20  
40  
60  
80  
VIN (V)  
Tem perature (°C)  
VFB v VIN  
VFB v Tem perature  
1.02  
1.01  
1.00  
0.99  
VIN=5V  
1.005  
1.000  
0.995  
10  
12  
16  
18  
-40  
-20  
0
20  
40  
60  
80  
VIN (V)  
Tem perature (°C)  
Norm alised LBSET v VIN  
Norm alised LBSET v Tem perature  
ISSUE 4 - OCTOBER 2000  
3
ZXRD1000 SERIES  
TYPICAL CHARACTERISTICS  
30  
25  
30  
25  
20  
15  
20  
15  
10  
10  
4
6
8
10  
12  
14  
16  
18  
20  
10nF  
100  
4
6
8
10  
12  
14  
16  
18  
20  
VIN (V)  
VIN (V)  
Supply Current v V  
IN  
Supply Current v VIN  
N Phase Device  
P Phase Device  
5
4
3
2
1
0
Vin=5V  
300  
200  
100  
0
VIN=5V  
VOUT=3.3V  
100pF  
1nF  
0
10  
20  
30  
40  
50  
Tim ing Capacitance  
RSENSE (m )  
FOSC v Capacitance  
Current Lim it v RSENSE  
CG=2200pF  
20  
15  
10  
5
-40  
-20  
0
20  
40  
60  
80  
Tem perature (°C)  
VIN Derating v Tem perature  
4
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
DETAILED DESCRIPTION  
The ZXRD1000 series can be configured to use either  
N or P channel MOSFETs to suit most applications.  
Th e m o s t p o p u la r fo rm a t , a n a ll N ch a n n e l  
synchronous solution gives the optimum efficiency. A  
feature of the ZXRD1000 series solution is the unique  
m ethod of generating the synchronous drive, called  
Sim pleSync . Most solutions use an additional  
output from the controller, inverted and delayed from  
the main switch drive. The ZXRD1000 series solution  
uses a simple overwinding on the m ain choke (wound  
on the same core at no real cost penalty) plus a small  
ferrite bead . This means that the synchronous FET is  
only enhanced when the main FET is turned off. This  
reduces the blanking periodrequired for shoot-  
through protection, increasing efficiency and allowing  
sm aller catch diodes to be used, m aking the controller  
simpler and less costly by avoiding complex tim ing  
circuitry. Included on chip are num erous functions that  
allow flexibility to suit most applications. The nom inal  
switching frequency (200kHz) can be adjusted by a  
simple timing capacitor, C3. A low battery detect circuit  
is also provided. Off the shelf components are available  
from major manufacturers such as Sumida to provide  
either a single winding inductor for non-synchronous  
a p plica tions or a coil with a n ove r-winding for  
synchronous applications. The combination of these  
switching characteristics, innovative circuit design and  
excellent user flexibility, make the ZXRD1000 series  
DC-DC solutions some of the smallest and most cost  
effective and electrically efficient currently available.  
Using Zetexs HDMOS low RDS(on) devices, ZXM64N02X  
for the main and synchronous switch, efficiency can  
peak at upto 95% and remains high over a wide range  
of operating currents. Programmable soft start can also be  
adjusted via the capacitor, C7, in the compensation loop.  
system s this can not only damage MOSFETs, but also  
the battery itself. To realise correct dead tim e’  
implem entation takes com plex circuitry and hence  
implies additional cost.  
The ZETEX Method  
Zetex has taken a different approach to solving these  
problems. By looking at the basic architecture of a  
synchronous converter, a novel approach using the  
m ain circuit inductor was developed. By taking the  
inverse waveform found at the input to the main  
in d u c t o r o f a n o n -s y n c h r o n o u s s o lu t io n , a  
synchronous drive waveform can be generated that is  
always relative to the m ain drive waveform and  
inverted with a sm all delay. This waveform can be  
used to drive the synchronous switch which m eans no  
complex circuitry in the IC need be used to allow for  
shoot-through protection.  
Implem entation  
Implem entation was very easy and low cost. It simply  
m eant peeling off a strand of the m ain inductor  
winding and isolating it to form a coupled secondary  
winding. These are available as standard item s  
referred to in the applications circuits parts list.The use  
of a small, surface mount, inexpensive square loop’  
fe rrite b e a d p ro vid e s a n e xce lle n t m e th o d o f  
elim inating shoot-through due to variation in gate  
thresholds. The bead essentially acts as a high  
im p e d a n c e fo r t h e fe w n a n o s e c o n d s t h a t  
shoot-through would normally occur. It saturates very  
quickly as the MOSFETs attain steady state operation,  
reducing the bead impedance to virtually zero.  
Benefits  
The net result is an innovative solution that gives  
a d d it io n a l b e n e fit s w h ils t lo w e r in g o v e ra ll  
implem entation costs. It is also a technique that can  
b e sim ply om itte d to m a ke a non-synchronous  
controller, saving further cost, at the expense of a few  
efficiency points.  
TM  
What is Sim pleSync  
?
Conventional Methods  
In the conventional approach to the synchronous  
DC-DC solution, much care has to be taken with the  
timing constraints between the m ain and synchronous  
switching devices. Not only is this dependent upon  
individual MOSFET gate thresholds (which vary from  
device to device within data sheet lim its and over  
tem perature), but it is also som ewhat dependent upon  
m agnetics, layout and other parasitics. This normally  
m eans that significant dead tim ehas to be factored  
in to the design between the m ain and synchronous  
d e vice s b e in g tu rn e d o ff a n d o n re s p e ctive ly.  
Incorrect application of dead time constraints can  
potentially lead to catastrophic short circuit conditions  
between VIN and GND. For some battery operated  
ISSUE 4 - OCTOBER 2000  
5
ZXRD1000 SERIES  
Functional Block Diagram  
PIN DES CRIPTIONS  
S e e re le va n t Ap p lica tio n s Se ctio n  
Pin No .  
Na m e  
De s crip tio n  
1
Bo o tstra p Bo o ts tra p circu it fo r g e n e ra tin g g a te d rive  
2
VDRIVE  
PWRGND  
GND  
Ou tp u t to th e g a te d rive circu it fo r m a in N/P ch a n n e l s w itch e s  
Po w e r g ro u n d  
3
4
S ig n a l g ro u n d  
5
CT  
Tim in g Ca p a cito r se ts o scilla to r fre q u e n cy. ‡  
In te rn a l Bia s Circu it. De co u p le w ith 1µF ce ra m ic ca p a cito r  
Hig h e r p o te n tia l in p u t to th e cu rre n t se n se fo r cu rre n t lim it circu it  
Lo w e r p o te n tia l in p u t to th e cu rre n t se n se fo r cu rre n t lim it circu it  
S h u td o w n co n tro l. Active lo w .  
6
VINT  
7
RS ENS E+  
RS ENS E-  
SHDN  
De co u p  
LBF  
8
9
10  
11  
12  
Optional short circuit and overload decoupling capacitor for increased accuracy  
Lo w b a tte ry fla g o u tp u t. Active lo w , o p e n co lle cto r o u tp u t  
LBS ET  
Lo w b a tte ry fla g s e t. Ca n b e co n n e cte d to VIN if u n u s e d , o r th re s h o ld se t  
via p o te n tia l d ivid e r. ‡  
13  
14  
15  
16  
VIN  
In p u t Vo lta g e  
De la y  
Co m p  
VFB  
Exte rn a l R a n d C to s e t th e d e s ire d cycle tim e fo r h iccu p circu it. ‡  
Co m p e n s a tio n p in to a llo w fo r s ta b ility co m p o n e n ts a n d s o ft sta rt. ‡  
Fe e d b a ck Vo lta g e . Th is p in h a s a d iffe re n t fu n ctio n b e tw e e n fixe d a n d  
a d ju sta b le co n tro lle r o p tio n s. Th e a p p ro p ria te co n tro lle r m u s t b e u se d fo r  
th e fixe d o r a d ju s ta b le s o lu tio n . Co n n e ct to VOUT fo r fixe d o u tp u t, o r to  
p o te n tia l d ivid e r fo r a d ju s ta b le o u tp u t. ‡  
6
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Input Capacitors  
Applications  
Note: Com ponent nam es refer to designators shown  
in the application circuit diagram s.  
The input capacitor is chosen for its RMS current and  
voltage rating. The use of low ESR electrolytic or  
tantalum capa citors is recom m ended. Tantalum  
capacitors should have their voltage rating at 2VIN  
(m a x), e le ctro lytic a t 1.4VIN(m a x). IRMS c a n b e  
approximated by:  
Output Capacitors  
Output capacitors are a critical choice in the overall  
perform ance of the solution. They are required to filter  
the output and supply load transient current. They are  
also affected by the switching frequency, ripple  
current, di/dt and magnitude of transient load current.  
ESR plays a key role in determ ining the value of  
capacitor to be used. Com bination of both high  
frequency, low value ceram ic capacitors and low ESR  
bulk storage ca pacitors optim ised for switching  
a p plica tion s provide th e be st response to loa d  
transients a nd ripple requirem ents. Electrolytic  
ca p a cito rs w ith lo w ES R a re la rg e r a n d m o re  
e xp e n s ive s o th e u ltim a te ch o ice is a lw a ys a  
com prom ise between size, cost and performance.  
Care m ust also be taken to ensure that for large  
capacitors, the ESL of the leads does not becom e an  
issue. Excellent low ESR tantalum or electrolytic  
capacitors are available from Sanyo OS-CON, AVX,  
Sprague and Nichicon.  
(VOUT(VINVOUT) )  
IRMS = IOUT  
VIN  
Underspecification of this parameter can affect long  
term reliability. An additonal ceramic capacitor should  
be used to provide high frequency decoupling at VIN.  
Also note that the input capacitance ESR is effectively in  
series with the input and hence contributes to efficiency  
losses related to IRMS2 * ESR of the input capacitor.  
MOSFET Selection  
The ZXRD1000 family can be configured in circuits  
where either N or P channel MOSFETs are employed  
as the main switch. If an N channel device is used, the  
corresponding N phase controller m ust be chosen.  
Sim ilarly, for P channel m ain switch a P phase  
controller m ust be used. The ordering information has  
a clear identifier to distinguish between N and P phase  
controllers.  
The output capacitor will also affect loop stability,  
transient perform ance. The capacitor ESR should  
preferably be of a sim ilar value to the sense resistor.  
Parallel devices may be required.  
The MOSFET selection is subject to thermal and gate  
drive considerations. Care also has to be taken to allow  
for transition losses at high input voltages as well as  
RDS(ON) lo s s e s fo r t h e m a in MO S FET. It is  
recom m ended that a device with a drain source  
breakdown of at least 1.2 tim es the m axim um VIN  
should be used.  
0.29 VOUT (VINVOUT  
)
IRIPPLE(RMS)  
=
L f VIN  
where L= output filter inductance  
f= switching frequency  
For output voltage ripple it is necessary to know the  
peak ripple current which is given by:  
For optim um efficiency , two N channel low RDS(on)  
devices are required. MOSFETs should be selected  
with the lowest RDS(ON) consistent with the output  
current required. As a guide, for 3-4A output, <50mΩ  
devices would be optim um , provided the devices are  
low gate threshold and low gate charge. Typically look  
for devices that will be fully enhanced with 2.7V VGS  
for 4-5A capability.  
VOUT( VINVOUT)  
Ipkpk  
=
L f VIN  
Voltage ripple is then:-  
RIPPLE = Ipk ESR  
V
pk  
Zetex offers a range of low RDS(ON)logic level MOSFETs  
which are specifically designed with DC-DC power  
conve rsion in m ind. Packaging includes SOT23,  
SOT23-6 and MSOP8 options. Ideal exam ples of  
optimum devices would be Zetex ZXM64N03X and  
ZXM64N02X (N channel). Contact your local Zetex office  
or Zetex web page for further information.  
ISSUE 4 - OCTOBER 2000  
7
ZXRD1000 SERIES  
Applications (continued)  
Inductor Selection  
The inductor is one of the m ost critical components in  
the DC-DC circuit.There are num erous types of devices  
available from many suppliers. Zetex has opted to  
specify off the shelf encapsulated surface m ount  
components, as these represent the best com prom ise  
in term s of cost, size, performance and shielding.  
conditions, when VIN is at its highest and VOUT is  
lowest (short circuit conditions for exam ple). Under  
these conditions the device must handle peak current  
at close to 100% duty cycle.  
Frequency Adjustm ent  
The nominal running frequency of the controller is set  
to 200kHz in the applications shown. This can be  
adjusted over the range 50kHz to 300kHz by changing  
the value of capacitor on the CT pin. A low cost  
ceramic capacitor can be used.  
Frequency = 60000/C3 (pF)  
Frequency v tem perature is given in the typical  
characteristics.  
The Sim pleSyncTM technique uses a main inductor  
with an overwinding for the gate drive which is  
available as a standard part. However, for engineers  
who wish to design their own custom m agnetics, this  
is a relatively sim ple and low cost construction  
technique. It is sim ply form ed by term inating one of  
the m ultiple strands of litz type wire separately. It is  
still wound on the same core as the m ain winding and  
only has to handle enough current to charge the gate  
of the synchronous MOSFET. The m ajor benefit is  
circuit sim plification and hence lower cost ofthe control  
IC. For non-synchronous operation, the overwinding is  
not required.  
Output Voltage Adjustm ent  
The ZXRD1000 is available as either a fixed 5V, 3.3V or  
adjustable output. On fixed output versions, the VFB pin  
should be connected to the output. Adjustable operation  
requires a resistive divider connected as follows:  
The choice of core type also plays a key role. For  
optimum perform ance, a swinging chokeis often  
preferred. This is one which exhibits an increase in  
inductance as load current decreases. This has the net  
effect of reducing circulating current at lighter load  
im p ro vin g e fficie n cy. Th e re is no rm a lly a cost  
prem ium for this added benefit. For this reason the  
ch o ke s s p e cifie d a re th e m o re u s u a l co n s ta n t  
inductance type.  
Peak current of the inductor should be rated to  
m inim um 1.2IOUT (m ax) . To maximise efficiency, the  
winding resistance of the m ain inductor should be less  
than the main switch output on resistance.  
The value of the output voltage is determ ined by the  
equation  
Schottky Diode  
RA  
RB  
Selection depends on whether a synchronous or  
n o n -s yn ch ro n o u s a p p ro a ch is ta ke n . Fo r th e  
ZXRD1000, the unique approach to the synchronous  
drive m eans minimal dead tim e and hence a small  
SOT23 1A DC rated device will suffice, such as the  
ZHCS1000 from Zetex. The device is only designed to  
prevent the body diode of the synchronous MOSFET  
from conducting during the initial switching transient  
until the MOSFET takes over. The device should be  
connected as close as possible to the source term inals  
of the m ain MOSFET.  
VOUT = VFB 1 +  
V
FB  
=1.24V  
(
)
Note: The adjustable circuit is show n in the follow ing  
transient optimisation section. It is also used in the  
evaluation PCB. In both these circuits RA is assigned  
the label R6 and RB the label R5.  
Values of resistor should be between 1k and 20k to  
guarantee operation. Output voltage can be adjusted in  
the range 2V to 12V for non-synchronous applications.  
For synchronous applications, the m inim um VOUT is set  
by the VGS threshold required for the synchronous  
MOS FET, a s t h e s w in g in t h e g a t e u s in g t h e  
For non-synchronous applications , the Schottky diode  
m u s t b e s e le cte d to a llo w fo r th e w o rs t ca s e  
Sim pleSyncTM technique is approxim ately VOUT  
.
8
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Applications (continued)  
Low Battery Flag  
Hiccup Tim e Constant  
The low battery flag threshold can be set by the user  
to trip at a level determined by the equation:  
The hiccup circuit (at the delaypin) provides overload  
protection for the solution. The threshold of the hiccup  
m ode is determ ined by the value of RSENSE, When  
>50mV is developed across the sense resistor, the  
hiccup circuit is triggered, inhibiting the device.  
RC  
VLBSET = 1.25 1 +  
(
)
RD  
RD is recomm ended to be 10k where RC and RD are  
connected as follows:  
It will stay in this state depending upon the tim e  
constant of the resistor and capacitor connected at the  
delaypin. In order to keep the dissipation down  
under overload conditions it is recom mended the  
circuit be off for approximately 100m s. If for other  
application reasons this is too long an off period, this  
can be reduced at least by 10:1, care needs to be taken  
that any increased dissipation in the external MOSFET  
is still acceptable. The resistor capacitor combination  
R1,C1 recom m ended in the applications circuits  
provides a delay of 100m s.  
Soft Start & Loop Stability  
Soft start is determ ined by the tim e constant of the  
capacitor and resistor C7 and R3. Typically a good  
starting point is C7 = 22µF and R3 = 24k for fixed  
voltage variants. For fully adjustable variants see  
Optim isin g fo r Tra n sie n t Re sponse la te r in the  
applications section. This network also helps provide  
good loop stability.  
Hysteresis is typically 20m V at the LBSET pin.  
Current Lim it  
A current lim it is set by the low value resistor in the  
output path, RSENSE. Since the resistor is only used for  
overload current limit, it does not need to be accurate  
and can hence be a low cost device.  
Low Quiescent Shutdow n  
Shutdown control is provided via the SHDN pin,  
putting the device in to a low quiescent sleep m ode.  
In som e circumstances where rapid sequencing of VCC  
can occur (when VCC is turned off and back on) and VCC  
has a very rapid rise tim e (100-200m s) timing conflicts  
can occur.  
The value of the current limit is set by using the  
equation:  
50(m V)  
ILIM (A) =  
R
(m)  
SENSE  
A graph of Current Lim it v RSENSE is shown in the  
typical characteristics. This should assist in the  
selection of RSENSE appropriate to application.  
If desired, RSENSE can also be on the input supply side.  
When used on the input side RSENSE should be in series  
with the upper output device (i.e. in series with the  
d ra in o r s o u rce in N a n d P ch a n n e l s o lu tio n s  
respectively).Typically in this configuration RSENSE will  
be 20m .  
ISSUE 4 - OCTOBER 2000  
9
ZXRD1000 SERIES  
Optim ising for Transient Response.  
Layout Issues  
Transient response is im portant in applications where  
the load current increases and decreases rapidly. To  
optim ise the system for good transient response  
certain criteria have to be observed.  
Layout is critical for the circuit to function in the m ost  
efficient m anner in term s of electrical efficiency,  
therm al considerations and noise. The following  
guidelines should be observed:  
The optim um solution using the ZXRD series uses the  
adjustable N phase controller in synchronous m ode as  
represented in the diagram opposite. The external  
networks for this solution require the use of the  
adjustable controller option.  
A 2.2µF (C8) decoupling capacitor should be as close  
as possible to the drive MOSFETs and D1 anode. This  
capacitor is effectively connected across VIN and GND  
but should be as close as possible to the appropriate  
co m p o n e n ts in e ith e r N o r P, syn ch ro n o u s o r  
non-synchronous configurations. Furtherm ore the  
GND connection of the synchronous MOSFET/D1 and  
output capacitors should be close together and use  
either a ground plane or at the very least a low  
inductance PCB track.  
By using standard bulkcapacitors in parallel with a  
single OS-CON capacitor significant perform ance  
versus cost advantage can be given in this application.  
The low ESR of the OS-CON capacitor provides  
competitive output voltage ripple at low capacitance  
values. The bulkcapacitors aid transient response.  
However, the low ESR of the OS-CON capacitor can  
cause instability within the system . To m aintain  
s ta b ility a n RC n e tw o rk (RX, Cx1 ) h a s t o b e  
implem ented. Furthermore, a capacitor in parallel with  
R6 (Cx2) is required to optimise transient response. To  
do this the appropriate adjustable ZXRD must be used  
because the input to the internal error am plifier (pin  
16) has to be accessed. The adjustable device differs  
from fixed controller versions in this respect. This  
combined with a frequency com pensation adjustm ent  
gives an optim ised solution for excellent transient  
response.  
For the standard application circuits, a Gerber file can  
be m ade available for the layout which uses the  
m aterials as listed in the bill of materials table for the  
reference designs.  
Reference Designs.  
In the following section reference circuits are shown for  
t h e ZXRD s e rie s in b o th s yn c h ro n o u s a n d  
non-synchronous modes. These are shown for each of  
the N and P phase controllers. In each case efficiency  
graphs are shown for the appropriate configuration  
using 3.3V and 5V ZXRD devices. The BOM is then  
shown for the design. Additional and alternative  
com ponents are shown with a *. These refer to  
modifications to the design to optimise for transient  
response. Optimisation is reached using the adjustable  
version of either N or P phase controller device.  
10  
ISSUE 4 - OCTOBER 2000  
VCC  
4.5-10V  
D2  
BAT54  
IC1  
R1  
100k  
13  
ZXM64N02X  
VIN  
N1  
C10  
1µF  
9
2
1
7
L1  
15µH  
SHDN  
LBSET  
LBF  
VDRIVE  
Shut Down  
VOUT  
3.3V 4A  
RSENSE  
0.01R  
C11  
1µF  
C5  
Bootstrap  
RSENSE+  
1µF  
11  
Low input flag  
R6  
Cx2  
C6  
10k  
1µF  
0.01µF  
14  
10  
6
8
Delay  
Decoup  
VINT  
RSENSE -  
C9  
COUT  
16  
15  
VFB  
Com p  
PWR  
5
1µF  
CT  
Fx  
x2  
680µF  
C8  
RX  
CX1  
0.022µF  
R2  
120µF  
2k7  
GND GND  
D1  
2.2µF  
680R  
R5  
6k  
R4  
10k  
CIN  
68µF  
4
3
D3  
BAT54  
330pF  
C1  
C2  
1µF  
1µF  
C4  
ZHCS1000  
N2  
C7  
22µF  
1µF  
C3  
ZXM64N02X  
R3  
3k  
TM  
Optimised Transient Response, 4.5V-10V Input, 3V/4A Output, N Phase Adjustable, SimpleSync converter 200kHz.  
ZXRD1000 SERIES  
TM  
4.5V -10VInput, 3.3V/ 4A Output, N Phase, High Efficiency Sim pleSync  
200kHz  
Converter  
VCC  
4.5-10V  
D2  
13  
R1  
IC1  
9
V
N1  
IN  
C10  
2
1
7
SHDN  
LBSET  
LBF  
VDRIVE  
Shut Down  
L1  
VOUT  
3.3V 4A  
RSENSE  
C11  
Bootstrap  
RSENSE+  
C5  
11  
Low input flag  
C6  
14  
10  
6
8
Delay  
Decoup  
V
RSENSE  
-
16  
15  
VF  
Com p  
PWR  
GND  
B
CTINT  
5
C9  
Fx  
R2  
D1  
C8  
GND  
4
N2  
CIN  
R4  
D3  
3
COUT  
C1  
C2 C3  
C4  
C7  
R3  
ZXRD1033NQ16  
100  
V
=7V  
IN  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
IN  
=10V  
Efficiency v IOUT  
VOUT=5.0V.  
ZXRD1050NQ16  
0.1  
1
10  
I
(A)  
OUT  
12  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Re f  
IC1  
N1  
VIN>7V  
VIN<7V  
N2  
Va lu e  
Pa rt Nu m b e r  
Ma n u fa ct u re r  
Ze te x  
Co m m e n t s  
ZXRD1033NQ16  
QS OP16 Co n tro lle r IC  
Ze te x  
MS OP8 Lo w RDS (ON)  
ZXM64N03X  
ZXM64N02X  
ZXM64N02X  
N
MOS FET  
30V VDS  
20V VDS  
20V VDS  
D1  
1A 0.5V VF  
10m A 0.4V VF  
10m A 0.4V VF  
100k  
ZHCS 1000  
Ze te x  
S OT23 Sch o ttky Dio d e 1A  
S OT23 Sch o ttky Dio d e  
S OT23 Sch o ttky Dio d e  
0805 S ize  
D2  
BAT54  
Ze te x  
D3  
BAT54  
Ze te x  
R1  
WCR0805-100k  
WCR0805-680  
WCR0805-24k  
WCR0805-3k  
WCR0805-10k  
WCR0805-2.7k  
LR1206R010  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
R2  
680⍀  
0805 S ize  
R3  
24k  
0805 S ize  
*R3  
R4  
3k  
0805 S ize  
10k  
0805 S ize  
*Rx  
RS ENS E  
2.7K  
0805 S ize  
0.01⍀  
Current Lim it Sense Resistor  
CIN  
OR  
OR  
68F  
68F  
68F  
TPSD68M016R0150 AVX  
68F 16V Elo w ESR  
68F 20V PTH lo w ES R  
68F 20V SMT lo w ES R  
20SA68M  
20SV68M  
S a n yo OS-CON  
S a n yo OS-CON  
COUT  
OR  
470F  
*150F  
*120F  
TPSE477M010R0200 AVX  
470F 10V Elo w ES R  
150F 6V PTH lo w ES R  
120f 6V SMT lo w ES R  
6SA150M  
6SV120M  
S a n yo OS-CON  
OR  
S a n yo OS-CON  
COUT  
C1  
680F x 2  
1F  
6CV680GX  
S a n yo  
680F 6V SMT Bulk Capacitor  
1µF,10V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
330p F,4V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
22µF,4V.X7R Die le ctric  
2.2µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
0.022µF,4V.X7R Die le ctric  
10n F,10V.X7R Die le ctric  
Lo w Pro file SMT  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
S u m id a S MT  
C2  
1F  
C3  
330p F  
1F  
C4  
C5  
1F  
C6  
1F  
C7  
22F  
2.2F  
1F  
C8  
C9  
C10  
C11  
*Cx1  
*Cx2  
1F  
1F  
0.022F  
10n F  
L1  
OR  
15H  
10H  
CDRH127B-OWZ9  
6001  
C&D Te ch n o lo g ie s Lo w Pro file SMT  
(NCL)  
Fx  
2785044447  
Fa irRite  
S MT Fe rrite Be a d  
* see Optimising for Transient Response Section  
ISSUE 4 - OCTOBER 2000  
13  
ZXRD1000 SERIES  
4.5V -10VInput, 3.3V/ 4A Output, N Phase, High Efficiency Non-Synchronous Step  
Dow n Converter 200kHz  
VCC  
4.5-10.0V  
IC1  
13  
C8  
R1  
D2  
V
N1  
IN  
C10  
9
2
1
7
SHDN  
LBSET  
LBF  
VDRIVE  
Shut Down  
VOUT  
3.3V 4A  
L1  
RSENSE  
C11  
Bootstrap  
RSENSE+  
C5  
11  
Low input flag  
C6  
14  
10  
6
8
B 16  
15  
Delay  
Decoup  
V
RSENSE  
-
VF  
CTINT  
C9  
5
Com p  
PWR  
CIN  
GND  
4
GND  
R2  
D1  
3
COUT  
C1  
C4  
R4  
D3  
C7  
C2  
C3  
R3  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=5V  
IN  
V
=10V  
IN  
Efficiency v IOUT  
VOUT=3.3V.  
ZXRD1033NQ16  
0.1  
1
10  
I
(A)  
OUT  
100  
V
=7V  
IN  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=10V  
IN  
Efficiency v IOUT  
VOUT=5V.  
ZXRD1050NQ16  
0.1  
1
10  
I
(A)  
OUT  
ISSUE 4 - OCTOBER 2000  
14  
ZXRD1000 SERIES  
Re f  
IC1  
N1  
VIN>7V  
VIN<7V  
Va lu e  
Pa rt Nu m b e r  
Ma n u fa ct u re r  
Ze te x  
Co m m e n t s  
ZXRD1033NQ16  
QS OP16 Co n tro lle r IC  
Ze te x  
MS OP8 Lo w RDS (ON)  
ZXM64N03X  
ZXM64N02X  
N
MOS FET  
30V VDS  
20V VDS  
D1  
5A 0.5V VF  
10m A 0.4V VF  
10m A 0.4V VF  
100k  
50WQ04FN  
BAT54  
Ze te x  
S ch o ttky Dio d e 5A  
S OT23 Sch o ttky Dio d e  
S OT23 Sch o ttky Dio d e  
0805 S ize  
D2  
Ze te x  
D3  
BAT54  
Ze te x  
R1  
WCR0805-100k  
WCR0805-680  
WCR0805-24k  
WCR0805-3k  
WCR0805-10k  
WCR0805-2.7k  
LR1206R010  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
R2  
680⍀  
0805 S ize  
R3  
24k  
0805 S ize  
*R3  
R4  
3k  
0805 S ize  
10k  
0805 S ize  
*Rx  
RS ENS E  
2.7K  
0805 S ize  
0.01⍀  
Current Lim it Sense Resistor  
CIN  
OR  
OR  
68F  
68F  
68F  
TPSC68M02R0150  
20SA68M  
20SV68M  
AVX  
S a n yo OS-CON  
S a n yo OS-CON  
68F 25V Elo w ESR  
68F 20V PTH lo w ES R  
68F 20V SMT lo w ES R  
COUT  
OR  
470F  
*150F  
*120F  
TPSE477M010R0200 AVX  
470F 10V Elo w ES R  
150F 6V PTH lo w ES R  
120f 6V SMT lo w ES R  
6SA150M  
6SV120M  
S a n yo OS-CON  
OR  
S a n yo OS-CON  
COUT  
C1  
680F x 2  
1F  
6CV680GX  
S a n yo  
680F 6V SMT Bulk Capacitor  
1µF,10V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
330p F,4V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
22µF,4V.X7R Die le ctric  
2.2µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
1µF,10V.X7R Die le ctric  
0.022µF,4V.X7R Die le ctric  
10n F,10V.X7R Die le ctric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
C2  
1F  
C3  
330p F  
1F  
C4  
C5  
1F  
C6  
1F  
C7  
22F  
2.2F  
1F  
C8  
C9  
C10  
C11  
*Cx1  
*Cx2  
1F  
1F  
0.022F  
10n F  
L1  
OR  
15H  
15H  
CDRH127-150MC  
DP5022P-153  
S u m id a  
Co ilcra ft  
Lo w Pro file SMT  
Lo w Pro file SMT  
* see Optimising for Transient Response Section  
ISSUE 4 - OCTOBER 2000  
15  
ZXRD1000 SERIES  
TM  
5V -18V Input, 5V/ 3A Output, P Phase, High Efficiency Sim pleSync  
Converter 200kHz  
VCC  
5V-18V  
IC1  
13  
R1  
V
IN  
P1  
9
2
1
7
Shut Down  
SHDN  
LBSET  
LBF  
VDRIVE  
Bootstrap  
RSENSE+  
VOUT  
5.0V 3A  
L1  
RSENSE  
C5  
11  
Low input flag  
D1  
C6  
14  
10  
6
8
Delay  
Decoup  
V
RSENSE  
-
Fx  
16  
15  
VF  
Com p  
PWR  
GND  
B
CTINT  
5
C9  
N1  
C8  
R2  
CIN  
GND  
4
3
COUT  
C1  
C2 C3 C4  
C7  
R3  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=5V  
IN  
V
=12V  
IN  
Efficiency v IOUT  
VOUT=3.3V.  
ZXRD1033PQ16  
0.1  
1
10  
I
(A)  
OUT  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=7V  
IN  
V
IN  
=12V  
Efficiency v IOUT  
VOUT=5V.  
ZXRD1050PQ16  
0.1  
1
10  
I
(A)  
OUT  
16  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Re f  
IC1  
P1  
VIN>12V  
VIN<12V  
Va lu e  
Pa rt Nu m b e r  
Ma n u fa ct u re r  
Ze te x  
Co m m e n t s  
ZXRD1050PQ16  
QS OP16 Co n tro lle r IC  
Ze te x  
MS OP8 Lo w RDS (ON)  
ZXM64P03X  
ZXM64P02X  
P
MOS FET  
30V VDS  
20V VDS  
N1  
ZXM64NO3X  
ZHCS 1000  
Ze te x  
MSOP8 Low RDS(ON) MOSFET  
S ch o ttky Dio d e 1A  
0805 S ize  
D1  
1A 0.5V VF  
100k  
Ze te x  
R1  
WCR0805-100k  
WCR0805-680  
WCR0805-24k  
WCR0805-3k  
WCR0805-2.7k  
LR1206R015  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
R2  
680⍀  
24k  
0805 S ize  
R3  
0805 S ize  
*R3  
*Rx  
RS ENS E  
3k  
0805 S ize  
2.7K  
0805 S ize  
0.015⍀  
Current Lim it Sense Resistor  
CIN  
OR  
OR  
68F  
68F  
68F  
TPSV686M025R0150 AVX  
68F 25V Elo w ESR  
68F 20V PTH lo w ES R  
68F 20V SMT lo w ES R  
20SA68M  
20SV68M  
S a n yo OS-CON  
S a n yo OS-CON  
COUT  
OR  
470F  
*150F  
*120F  
TPSE477M010R0200 AVX  
470F 10V Elo w ES R  
150F 6V PTH lo w ES R  
120f 6V SMT lo w ES R  
6SA150M  
6SV120M  
S a n yo OS-CON  
OR  
S a n yo OS-CON  
COUT  
C1  
680F x 2  
1F  
6CV680GX  
S a n yo  
680F 6V SMT Bulk Capacitor  
1µF,20V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
330p F,4V.X7R Die le ctric  
1µF,20V.X7R Die le ctric  
1µF,20V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
22µF,4V.X7R Die le ctric  
2.2µF,20V.X7R Die le ctric  
1µF,20V.X7R Die le ctric  
0.022µF,4V.X7R Die le ctric  
10n F,20V.X7R Die le ctric  
Lo w Pro file SMT  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
S u m id a  
C2  
1F  
C3  
330p F  
1F  
C4  
C5  
1F  
C6  
1F  
C7  
22F  
2.2F  
1F  
C8  
C9  
*Cx1  
*Cx2  
0.022F  
10n F  
L1  
OR  
15H  
10H  
CDRH127B-OWZ9  
6001  
C&D Te ch n o lo g ie s Lo w Pro file SMT  
(NCL)  
Fx  
2785044447  
Fa irRite  
S MT Fe rrite Be a d  
* see Optimising for Transient Response Section  
ISSUE 4 - OCTOBER 2000  
17  
ZXRD1000 SERIES  
5V -18V Input, 5V/ 3A Output, P Phase, High Efficiency Non-synchronous Step Dow n  
Converter 200kHz  
VCC  
5.0-18V  
IC1  
C8  
13  
R1  
V
IN  
P1  
9
2
1
7
Shut Down  
SHDN  
LBSET  
LBF  
VDRIVE  
VOUT  
5.0V 3A  
L1  
RSENSE  
Bootstrap  
RSENSE+  
C5  
11  
Low input flag  
C6  
14  
10  
6
8
Delay  
Decoup  
V
RSENSE  
-
16  
15  
VF  
Com p  
PWR  
GND  
B
CTINT  
5
C9  
R2  
CIN  
GND  
4
D1  
3
COUT  
C1  
C2 C3  
C4  
C7  
R3  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=5V  
IN  
V
IN  
=12V  
Efficiency v IOUT  
VOUT=3.3V.  
ZXRD1033PQ16  
0.1  
1
10  
I
(A)  
OUT  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=7V  
IN  
V
IN  
=12V  
Efficiency v IOUT  
VOUT=5V.  
ZXRD1050PQ16  
0.1  
1
10  
I
(A)  
OUT  
18  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Re f  
IC1  
P1  
VIN>12V  
VIN<12V  
Va lu e  
Pa rt Nu m b e r  
Ma n u fa ct u re r  
Ze te x  
Co m m e n t s  
ZXRD1050PQ16  
QS OP16 Co n tro lle r IC  
MS OP8 Lo w RDS (ON)  
Ze te x  
ZXM64P03X  
ZXM64P02X  
P
MOS FET  
30V VDS  
20V VDS  
D1  
5A 0.5V VF  
100k  
50WQ04FN  
IR  
S ch o ttky Dio d e 5A  
0805 S ize  
R1  
WCR0805-100k  
WCR0805-680  
WCR0805-24k  
WCR0805-3k  
WCR0805-2.7k  
LR1206R015  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
We lw yn /IRC  
R2  
680⍀  
24k  
0805 S ize  
R3  
0805 S ize  
*R3  
*Rx  
RS ENS E  
3k  
0805 S ize  
2.7k  
0805 S ize  
0.015⍀  
Current Lim it Sense Resistor  
CIN  
OR  
OR  
68F  
68F  
68F  
TPS V686M025R0150 AVX  
68F 25V Elo w ESR  
68F 20V PTH lo w ES R  
68F 20V SMT lo w ES R  
20S A68M  
20S V68M  
S a n yo OS-CON  
S a n yo OS-CON  
COUT  
OR  
470F  
*150F  
*120F  
TPSE477M010R0200 AVX  
470F 10V Elo w ES R  
150F 6V PTH lo w ES R  
120f 6V SMT lo w ES R  
6SA150M  
6SV120M  
S a n yo OS-CON  
OR  
S a n yo OS-CON  
COUT  
C1  
680F x 2  
1F  
6CV680GX  
S a n yo  
680F 6V SMT Bulk Capacitor  
1µF,20V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
330p F,4V.X7R Die le ctric  
1µF,20V.X7R Die le ctric  
1µF,20V.X7R Die le ctric  
1µF,4V.X7R Die le ctric  
22µF,4V.X7R Die le ctric  
2.2µF,20V.X7R Die le ctric  
1µF,20V.X7R Die le ctric  
0.022µF,4V.X7R Die le ctric  
10n F,20V.X7R Die le ctric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
Ge n e ric  
C2  
1F  
C3  
330p F  
1F  
C4  
C5  
1F  
C6  
1F  
C7  
22F  
2.2F  
1F  
C8  
C9  
*Cx1  
*Cx2  
L1  
0.022F  
10n F  
15H  
15H  
CDRH127-150MC  
D05022P-153  
S u m id a S MT  
Co ilcra ft  
Lo w Pro file SMT  
Lo w Pro file SMT  
* see Optimising for Transient Response Section  
ISSUE 4 - OCTOBER 2000  
19  
ZXRD1000 SERIES  
Designing w ith the ZXRD and Dynam ic  
Perform ance  
Startup  
This section refers to the reference design for the 3.3V,  
4A output N channel synchronous converter. This is  
as shown previously in the Optimising for transient  
response section of the applications information (page  
10). This circuit is also representative of the ZXRD  
evaluation board (see ordering inform ation).  
Startup is always im portant in DC-DC converter  
applications. Magnetics have large inrush current  
requirements. For higher current applications using  
large input and output capacitors the startup current can  
be quite significant. This can cause several problems.  
In many applications the power supply to the DC-DC  
converter can be affected. Particularly in battery  
powered applications, trying to take large steps in  
load current out of the supply can result in either  
current limitation (by the internal im pedance of the  
battery), or it can actually dam age the battery.  
The ZXRD series has been designed to give the best  
in terms of all round flexibility allowing engineers to  
either use the reference design as is, or to tailor the  
design to the individual requirements. This section  
demonstrates the perform ance features of the ZXRD  
series and its associated components.  
For the converter itself, large changes in load current  
can result in false triggering of the RSENSE circuit. This  
could result in device hiccup (see applications section).  
Efficiency  
Efficiency is often quoted as one of the key param eters  
of a DC-DC converter. Not only does it give an  
instantaneous idea of heat dissipation, but also an idea  
as to the extent battery life can be extended in say  
portable applications. Fig.1 shows the efficiency of the  
standard application circuit. Efficiency vs Output  
current is shown for the 5 to 3.3V configuration.  
Th e ZXRD p ro g ra m m a b le s o ft s ta rt fu n ctio n  
elim inates both these problem s. This is very clear to  
see in operation if the m ain switching waveform s are  
exam ined.  
The soft start is programmed by the combination of  
resistor and capacitor R3 and C7. As a recommendation,  
R3 and C7 are set to 3k and 22µF respectively, which limits  
the peak startup current appropriately in the reference  
circuit. Fig.2 shows the startup waveforms. VIN and VOUT  
are plotted against time  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
V
IN  
=5V  
Efficiency v IOUT  
VOUT=3.3V.  
50  
0.1  
1
10  
I
(A)  
OUT  
Fig.1. 5-3.3V Efficiency to 4A  
20  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Output Voltage Ripple  
Output voltage ripple is shown in Fig.4 and Fig. 5  
for load currents of 0.5A and 4A respectively.  
Output voltage ripple will be dependant, to a very  
large extent, on the output capacitor ESR. (see  
Applications Section for ripple calculation).  
Fig.2. Startup Waveform for 3.3V output .  
TM  
Sim pleSync  
and Shoot-Through  
Steady state operation under constant load gives  
a n e xce lle n t in d ica tio n o f th e ZXRD se rie s  
perform ance and also dem onstrates how well  
SimpleSyncTM w o r ks . Th e S im p le S y n cTM  
technique drives the synchronous MOSFET gate  
using the overwinding on the m ain inductor. It  
also uses the high speed suppression characteristics  
of the ferrite bead to prevent shoot through  
currents. Fig.3 shows the gate waveform s for the  
m ain and synchronous MOSFET devices (Zetex  
ZXM64N02X).  
Fig.4 0.5A Main & VOUT Waveform s  
Fig.5 4A Main & VOUT Waveforms  
Fig3. Main & Synchronous gate w aveform s  
ISSUE 4 - OCTOBER 2000  
21  
ZXRD1000 SERIES  
Line regulation  
Transient Response  
Variation in input voltage for both these conditions  
(0.5A a n d 4A o u tp u t) sh ow s the e xce lle n t line  
regulation the ZXRD. Fig.6 shows that with 0.5A and  
4A output currents, applying an increase in input  
voltage from 5V to 10V , results in only small changes  
in output regulation.  
Transient response to changes in load is becom ing an  
increasingly critical feature of many converter circuits.  
Many high speed processors m ake very large step  
changes in their load requirem ents, at the same time  
as having m ore stringent specifications in term s of  
overshoot and undershoot. Fig.7 dem onstrates the  
excellent load transient performance of the ZXRD  
series. A step change using an electronic load from 1A  
to 3A is shown with corresponding output transient  
perform ance.  
Fig.6a Line Regulation 0.5A load  
Fig.6b Line Regulation 4A load  
Fig.7 Output Transient Response  
Non-synchronous Applications  
One of the key features of the ZXRD series, when  
combined with the SimpleSyncTM technique, is the  
flexibility in allowing engineers to choose either a  
synchronous or non-synchronous architecture.  
Making the design non-synchronous by removing  
MOSFET N2 (the synchronous device), replacing the  
ZHCS1000 with a high current diode (50WQ04FN)  
and using a 2 term inal inductor, such as the Sumida  
CDRH127-150MC, decreases cost slightly at the  
expense of a few efficiency points. Fig.8 shows the  
effect on the efficiency of the 5 to 3.3V 4A application  
when the design is made non-synchronous.  
22  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
=5V  
IN  
Efficiency v IOUT  
VOUT=3.3V.  
0.1  
1
10  
I
(A)  
OUT  
Fig.8 Efficiency for non-synchronous 5-3.3V conversion  
Using PChannel Devices (No Bootstrap)  
All th e p re ce e d in g e xa m ple s utilise N ch a nn e l  
MOSFET devices and a bootstrap circuit to provide full  
enhancement to the high side device. These circuits  
If the sam e package size MOSFET devices are used, it  
is likely a higher on resistance will be encountered,  
with the result that efficiency will decline slightly.  
Fig 9 s h o w s th e e fficie n cy p lo t fo r a P p ha se  
s y n c h r o n o u s 5 V c o n v e r t e r b a s e d o n t h e  
ZXRD1050PQ16. The figure charts efficiency v output  
current at 12V input and 7V input.  
h a ve  
a m a xim u m in p u t vo lt a g e o f 10V. Fo r  
applications requiring a higher input voltage, using P  
channel devices for the main MOSFET will allow up to  
18V operation. Typically this m ay be in a 12V to 5V  
converter circuit.  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
V
IN  
=7V  
V
IN  
=12V  
Efficiency v IOUT  
VOUT=5V.  
50  
0.1  
1
10  
I
(A)  
OUT  
Fig.9 PChannel Device Efficiency (synchronous)  
ISSUE 4 - OCTOBER 2000  
23  
ZXRD1000 SERIES  
ZXCM6 Series  
Low voltage MOSFETs  
Unique structure gives optim um perform ance for sw itching applications.  
N channel devices offer high efficiency  
perform ance for sw itching applications.  
Th is fa m ily o f MOS FETs fro m Ze te x o ffe rs a  
com bination of low on-resistance and low gate charge,  
providing optim um perform ance and high efficiency  
for switching applications such as DC - DC conversion.  
P channel MOSFETs excel in load  
sw itching applications.  
Th e P-ch a n n e l MOS FETs o ffe r h ig h ly e fficie n t  
p e rfo rm a n ce fo r lo w v o lta g e lo a d s w itch in g  
applications. This helps increase battery life in portable  
equipm ent.  
Minim um threshold voltage is low, only 0.7V or 1V,  
e n a b lin g t h e M O S FETs t o p r o v id e o p t im u m  
perform ance from a low voltage source. To ensure the  
device suitability for low voltage applications, drain to  
source voltage is specified at 20V or 30V.  
On resistance is low across the fam ily, from only 40mΩ  
(m ax) for the ZXM64N02X part up to 180m (m ax) for  
the ZXM61N02F. This m eans that on-state losses are  
m inim ised, im proving efficiency in low frequency drive  
a pplica tions. Threshold voltage s of 0.7V and 1V  
m inim um allow the MOSFETs to be driven from low  
voltage sources.  
To m inim ise on-state losses, and improve efficiency in  
in low frequency drive applications, the on-resistance  
(RDS(ON)) is low across the range. For exam ple, the  
ZXM64P03X has an RDS(ON) of only 100mat a gate to  
source voltage of 4.5V.  
To minimise switching losses, and hence increase the  
efficiency of high frequency operation, gate charge (Qg)  
is sm all. The m axim um Qg varies from 3.4nC to 16nC  
depending on which device is chosen. Crss (Miller  
capacitance) is also low, e.g. typically 30pF for the  
ZXM6203E6 device. This results in better efficiency in  
high frequency applications.  
Gate source charge is also low, easing requirements for  
the gate driver. Maxim um values range from 0.62nC for  
the ZXM61P03F, up to 9nC for the ZXM64P03X.  
Sm all outline surface m ount packaging  
The products have been designed to optimise the  
perform ance of a range of packages. The parts are  
offered in SOT23, SOT23-6 and MSOP8 packages. The  
MSOP8 enables single or dual devices to be offered.  
The MSOP8 is also half the size of com petitive SO8  
devices and 20% smaller than TSSOP8 alternatives.  
Product perform ance  
The following perform ance characteristics show the  
ca p a b ilitie s o f th e ZXM64N02X. Th is d e vice is  
recom mended for use with certain configurations of  
the ZXRD DCDC controller circuit.  
24  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Perform ance Characterisation of ZXM64N02X  
ELECTRICAL CHARACTERISTICS (at T  
= 25°C unless otherwise stated).  
am b  
PARAMETER  
S YMBOL MIN.  
TYP.  
MAX. UNIT CONDITIONS .  
STATIC  
Dra in -S o u rce Bre a kd o w n Vo lta g e  
Ze ro Ga te Vo lta g e Dra in Cu rre n t  
Ga te -Bo d y Le a ka g e  
V(BR)DS S 20  
IDS S  
V
ID=250µA, VGS =0V  
1
VDS =20V, VGS =0V  
µA  
n A  
IGS S  
100  
V
GS =± 12V,  
VDS =0V  
Ga te -So u rce Th re sh o ld Vo lta g e  
VGS (th )  
RDS (o n )  
g fs  
0.7  
6.1  
V
ID=250µA, VDS  
=
VGS  
Sta tic Dra in -So u rce On -Sta te  
Re sis ta n ce (1)  
0.040  
0.050  
VGS =4.5V, ID=3.8A  
VGS =2.7V, ID=1.9A  
Fo rw a rd Tra n s co n d u cta n ce (3)  
DYNAMIC (3)  
S
VDS =10V,ID=1.9A  
In p u t Ca p a cita n ce  
Ou tp u t Ca p a cita n ce  
Re ve rse Tra n s fe r Ca p a cita n ce  
SWITCHING(2) (3)  
Tu rn -On De la y Tim e  
Ris e Tim e  
Cis s  
Co s s  
Crs s  
1100  
350  
p F  
p F  
p F  
VDS =15 V,  
VGS =0V, f=1MHz  
100  
td (o n )  
tr  
td (o ff)  
tf  
5.7  
n s  
9.6  
n s  
VDD =10V, ID=3.8A  
RG=6.2, RD=2.6Ω  
(Re fe r to te s t  
circu it)  
Tu rn -Off De la y Tim e  
Fa ll Tim e  
28.3  
11.6  
n s  
n s  
To ta l Ga te Ch a rg e  
Ga te -So u rce Ch a rg e  
Ga te Dra in Ch a rg e  
Qg  
16  
n C  
n C  
n C  
VDS =16V,VGS =4.5V  
, ID=3.8A  
(Re fe r to te s t  
circu it)  
Qg s  
Qg d  
3.5  
5.4  
SOURCE-DRAIN DIODE  
Dio d e Fo rw a rd Vo lta g e (1)  
VS D  
0.95  
V
Tj=25°C, IS =3.8A,  
VGS =0V  
Re ve rse Re co ve ry Tim e (3)  
Re ve rse Re co ve ry Ch a rg e (3)  
trr  
23.7  
13.3  
n s  
Tj=25°C, IF=3.8A,  
d i/d t= 100A/µs  
Qrr  
n C  
(1) Measured under pulsed conditions. Width=300µs. Duty cycle 2% .  
(2) Switching characteristics are independent of operating junction tem perature.  
(3) For design aid only, not subject to production testing.  
ISSUE 4 - OCTOBER 2000  
25  
ZXRD1000 SERIES  
208221 b8066  
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26  
ISSUE 4 - OCTOBER 2000  
ZXRD1000 SERIES  
Connection Diagram  
Note:  
1
Bootstrap  
V
FB  
16  
Connection diagram is the sam e for N and P Phase, adjustable and  
fixed controllers. The VFB pin has a different function between  
adjustable and fixed versions.  
V
2
15  
14  
13  
Com p  
Delay  
DRIVE  
PWRG  
3
4
5
6
ND  
G
V
IN  
ND  
C
12  
11  
LB  
T
SET  
V
INT  
LBF  
R
7
8
10  
9
Decoup  
SHDN  
SENSE +  
SENSE -  
R
Package Dim ensions  
A
IDENTIFICATION  
RECESS  
FOR PIN 1  
C
B
D
PIN No.1  
K
DIM  
Millim e tre s  
MIN  
In ch e s  
MAX  
4.98  
MIN  
MAX  
0.196  
A
B
C
D
E
F
4.80  
0.189  
0.025 NOM  
0.007  
0.008  
0.15  
0.635  
0.177  
0.20  
0.267  
0.30  
3.99  
1.75  
0.25  
6.20  
8°  
0.011  
0.012  
0.157  
0.069  
0.01  
3.81  
1.35  
0.053  
0.004  
0.228  
0°  
G
J
0.10  
5.79  
0.244  
8°  
K
0°  
ISSUE 4 - OCTOBER 2000  
27  
ZXRD1000 SERIES  
Ordering Inform ation  
Device  
Description  
T&R Suffix  
Partmarking  
ZXRD1033NQ16  
3.3V Fixe d co n tro lle r N m a in sw itch  
TA, TC  
ZXRD1033N  
ZXRD1050NQ16  
5.0V Fixe d co n tro lle r N m a in sw itch  
TA, TC  
TA, TC  
TA, TC  
TA, TC  
TA, TC  
ZXRD1050N  
ZXRD100AN  
ZXRD1033P  
ZXRD1050P  
ZXRD100AP  
ZXRD100ANQ16 Ad ju s ta b le co n tro lle r N m a in s w itch  
ZXRD1033PQ16  
ZXRD1050PQ16  
ZXRD100APQ16  
3.3V Fixe d co n tro lle r P m a in sw itch  
5.0V Fixe d co n tro lle r P m a in sw itch  
Ad ju s ta b le co n tro lle r P m a in s w itch  
N main switchindicates controller for use with N channel main switch elem ent.  
P main switchindicates controller for use with P channel m ain switch element.  
TA= Tape and Reel quantity of 500  
TC= Tape and Reel quantity of 2500  
Dem onstration Boards  
These can be requested through your local Zetex office or representative. These boards can be tailored to your  
specific needs. If you would like to obtain a demo board then a request form is available to help determine your  
exact requirem ent.  
Zetex plc.  
Fields New Road, Chadderton, Oldham, OL9-8NP, United Kingdom.  
Telephone: (44)161 622 4422 (Sales), (44)161 622 4444 (General Enquiries)  
Fax: (44)161 622 4420  
Zetex GmbH  
Zetex Inc.  
Zetex (Asia) Ltd.  
3701-04 Metroplaza, Tower 1  
Hing Fong Road,  
Kwai Fong, Hong Kong  
Telephone:(852) 26100 611  
Fax: (852) 24250 494  
These are supported by  
agents and distributors in  
major countries world-wide  
Zetex plc 2001  
Streitfeldstraße 19  
D-81673 München  
Germany  
Telefon: (49) 89 45 49 49 0  
Fax: (49) 89 45 49 49 49  
47 Mall Drive, Unit 4  
Commack NY 11725  
USA  
Telephone: (631) 543-7100  
Fax: (631) 864-7630  
http://www.zetex.com  
This publication is issued to provide outline information only which (unless agreed by the Company in writing) may not be used, applied or reproduced for any  
purpose or form part of any order or contract or be regarded as a representation relating to the products or services concerned. The Company reserves the  
right to alter without notice the specification, design, price or conditions of supply of any product or service.  
ISSUE 4 - OCTOBER 2000  
28  

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