LT1201-7DB1 [BEL]
AC-DC Regulated Power Supply Module, 1 Output, 400W, CASE T01, MODULE;型号: | LT1201-7DB1 |
厂家: | BEL FUSE INC. |
描述: | AC-DC Regulated Power Supply Module, 1 Output, 400W, CASE T01, MODULE |
文件: | 总31页 (文件大小:779K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
T Series Data Sheet
500 Watt AC-DC Converters
®
Features
• Universal AC input range 70 to 255 VAC with PFC
• Class I equipment
• DC output for 24 and 48 V loads
• Battery charging for 24 and 48 V batteries with remote
temperature control
• 4 kVAC I/O electric strength test voltage
• Telecom rectifier applications
• Very high efficiency, typically 93%
• Power factor >0.96, harmonics according to IEC/EN
61000-3-2, low RFI
• No inrush current, hot swap capability
• High power density, rugged mechanical design, all
boards covered with a protective lacquer
• Very compact 19" cassette (28 TE, 3 U, 160 mm)
Safety according to IEC/EN 60950-1 and UL/CSA
60950-1 2nd Ed.
111
4.4"
3 U
141
5.6"
28 TE
168
6.6"
output voltage is backed-up by a battery. The float charge of the
battery can be set by a cell-voltage selector switch according to
the battery type used. These converters are equipped with a
temperature sensor input, in order to improve the life
expectancy of the battery.
Description
The T Series converters are electrically isolated AC-DC
converters with an output power of up to 550 W. For higher
power requirements several converters may be connected in
parallel.
The rectifier models are suited for DC-bus applications at
constant voltage. As the output voltage is SELV, even
electrically non-isolated switching regulators, such as the PSx
models, may be connected to the output.
The input is ideally adapted to the mains: Full power factor
correction, no inrush current, low RFI level, and high transient
and surge immunity are key design features. A T Series
converter behaves similar to a resistive load.
The LT/UT1701 models are especially optimized to build
distributed power systems together with the 48Q, CQ, or CP
Series DC-DC converters, as the signalling capabilities of
both families are matched. Distributed power systems have
as one advantage less power losses over load lines and fewer
regulation problems.
The LT models can be operated from a universal AC-input
range from 85 to 255 VAC. It is the preferred type for 230 VAC
mains, whereas the UT models are optimized for 110/
120 VAC mains. The output delivers an electrically isolated
Safety Extra Low Voltage (SELV) and is short-circuit and no-
load proof. Depending on the type, two output characteristics
are available, intended either for rectifier applications or for
battery charging purposes.
Power-One also offers backplanes for fast and simple set-up
of 19" DIN-rack systems with T Series converters; see
Accessories.
The latter types can be integrated into systems, where the
Table of Contents
Page
Page
Different Configurations and Applications ....................... 18
Electromagnetic Compatibility (EMC) .............................. 21
Environmental Conditions ............................................... 22
Mechanical Data ............................................................... 24
Safety and Installation Instructions .................................. 25
Description of Options ..................................................... 28
Accessories ...................................................................... 29
Description ......................................................................... 1
Model Selection .................................................................. 2
Functional Description ....................................................... 3
Electrical Input Data ........................................................... 4
Electrical Output Data ......................................................... 6
Control Features of the Battery Chargers ........................ 11
Auxiliary Functions ............................................................ 13
BCD20023 Rev AB, 02-Nov-2010
Page 1 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Model Selection
Table 1: All models. For all models and options, contact Power-One for availibility and lead times !
Output voltage
Output current
Operating input voltage range and efficiency
Options
1
1
Vo set at Vi nom, 0.5 Io nom
Ionom
[A]
Vi min – Vi max
70 – 140 VAC
ηmin
[%]
Vi min – Vi max
85 – 255 VAC
ηmin
[%]
[VDC]
24.25
25.25 – (27.25) – 28.25
37.9 – (40.88) – 42.4
48
16
14.5
11
UT1201-72, 4
UT1240-7Z4, 3
–
91
91
–
LT1201-7 2, 6
LT1240-7Z 6, 3
LT1840-7Z 6, 3
LT1702-7 2, 6
LT1701-7 6
90.5
91
D
F
B1
91
11
–
–
92.5
92.5
92
54.5
10
UT1701-75
UT1740-7Z5, 3
92
92
50.5 – (54.5) – 56.5
10
LT1740-7Z 6, 3
1
Min. efficiency measured at Vi nom and Io nom; typ. values are approx. 1% better.
2
3
4
5
6
Instead of output power limitation, output current limitation.
Output voltage range controlled by input Vcr, remote temperature sensor, and cell voltage selector switch.
Reduced output power for Vi = 70 – 95 VAC; see Output Power Limitation.
Reduced output power for Vi = 70 – 100 VAC; see Output Power Limitation.
Reduced output power for Vi = 85 – 155 VAC; see Output Power Limitation.
Part Number Description
L T 1 7 40 -7 D F Z B1
Operating input range Vi , fi
70 – 140 VAC, 47 – 63 Hz .......................... U
85 – 255 VAC, 47 – 63 Hz ........................... L
Series ............................................................................... T
Number of outputs ........................................................... 1
Output setting voltage Vo set
24, 27.25 V .................................................. 2
48, 54.5 V .................................................... 7
40.9 V .......................................................... 8
Recifier version .................................... 01, 02 3
Battery charger version ............................. 40 4
Other voltages .................................. 00 to 99
Ambient temperature range TA
–25 to 71 °C ................................................ -7
Customer specific ............................. -0 to -6
Auxiliary functions and options 1
Undervoltage monitor (option) .................... D
Input fuse externally accessible .................. F
Cell voltage selector switch ......................... Z 2
Baseplate (option) ..................................... B1
1
See Description of Options
Only for T1240/1740/1840
No input for battery temperature sensor
With input for battery temperature sensor
2
3
4
Example: LT1740-7Z: AC-DC converter, input voltage range 85 – 255 VAC, single output 50.5 – 56.5 V, 10 A,
operational ambient temperature –25 to 71 °C, with cell voltage selector switch.
Product Marking
Specific type designation, input voltage range, nominal output
voltage and current, degree of protection, batch no., serial no.,
and data code including production site, version, and date of
production.
Basic type designation, applicable safety approval and
recognition marks, CE mark, warnings, pin designation,
Power-One company logo.
BCD20023 Rev AB, 02-Nov-2010
Page 2 of 31
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T Series Data Sheet
500 Watt AC-DC Converters
®
The inhibit signal and the T failure signal are transferred by a
second signal transformer (no opto-couplers are used !).
Functional Description
The T Series AC-DC converters are primary controlled with a
constant switching frequency of 65.5 kHz. The power factor
corrected single step conversion of the line input voltage to a
low output voltage results in extremely high efficiency.
System Good and Output OK are each indicated by a green
LED; inhibit and T System Failure by a red LED.
System Good and Power Down are available as open collector
signals at the connector. The threshold level of the Power
Down signal can be externally adjusted at the D set input.
The input voltage is fed via input fuse, filter, and rectifier to the
main transformer. The wideband input filter with small input
capacitance generates virtually no inrush current. Transient
suppressors protect the converter against overvoltage and
surges. An auxiliary converter generates an internal supply
voltage for the primary control logic. The input voltage
waveform is sensed by the primary control logic to provide
active power factor correction.
Test sockets at the front panel allow for the measurement of
the output voltage.
The battery charger version provides additional features to
control the output voltage. To set it to different battery float-
charge voltages, a 16-step selector switch (Z) is standard.
A control input to control the output voltage by an external
temperature sensor is available at a control pin. A trim-
potentiometer allows fine adjustment of the output voltage.
The main transformer is connected to a rectifier, large output
capacitors, and an efficient output filter, which ensures low
output ripple and spikes, and provides the necessary hold-up
time. The output voltage is fed back to the primary control logic
via a signal transformer.
+
–
03043a
Cy
12
14
Vo+
Vo+
Fuse
4
6
L~
16 HC+
18 HC –
NTC
N~
20 Vo–
22 Vo–
Cy
Cy
Auxiliary
converter
Cy
Cy
Cy
8
10
24
26
Sys In
Voltage
and
system
monitor
Sys Out
Control
logic
28 i/Vcr
30
32
D
D set
Z
P
Fig. 1
Block diagram
BCD20023 Rev AB, 02-Nov-2010
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T Series Data Sheet
500 Watt AC-DC Converters
®
Electrical Input Data
General condition: TA = 20 °C
Table 2a: Input data of LT models
Input
LT12xx
typ
LT17xx
LT18xx
typ max
Unit
Characteristic
Conditions
min
max min typ max min
Vi
Operating input voltage range
with full output power
47 – 63 Hz 2
155
255 155
255 130
255 VAC
Vi red
Operating input voltage range
with reduced output power 1
85
155 85
155 85
130
Vi (Vi nom) Rated (nominal) input voltage
50 – 60 Hz 2
100
(230) 240 100 (230) 240 100 (230) 240
Ii nom
Ii L
Nominal input current
Input current limit
Vi nom, Po nom
1.9
3
2.6
4
2.2
4
A
Pi 0
Pi inh
PF
Ci
No-load input power
Input power when inhibited
Power factor
Vi min – Vi max, I o = 0
6
3
8
3
8
3
W
Vi min – Vi max, inhibit = low
Vi nom, Io nom
96
98
98
%
µF
ms
Input capacitance 3
4
400
B
4
400
A
4
400
B
ton
Switch on delay
Vi nom, Po nom
Conducted emissions
Radiated emissions
Vi nom, Vo nom, Io nom
EN55022
B
B
B
Vi p
Vi L
Input overvoltage protection 4
Input undervoltage lockout
264
65
264
65
264
65
VAC
Table 2b: Input data of UT models
Input
UT12xx
typ
UT17xx
typ
Unit
Characteristic
Conditions
min
max
min
max
Vi
Operating input voltage range
with full output power
47 – 63 Hz 2
95
140
95
140
VAC
Vi red
Operating input voltage range
with reduced output power 1
70
95
70
100
125
Vi (Vi nom) Rated (nominal) input voltage
50 – 60 Hz 2
100
(110)
3.8
3
125
100
(110)
5.2
4
Ii nom
Ii L
Nominal input current
Input current limit
Vi nom, Po nom
A
Pi 0
Pi inh
PF
Ci
No-load input power
Input power when inhibited
Power factor
Vi min – Vi max, Io = 0
6
3
8
3
W
Vi min – Vi max, inhibit = low
Vi nom, Io nom
98
98
%
µF
ms
Input capacitance 3
4
400
B
4
400
B
ton
Switch on delay
Vi nom, Po nom
Conducted emissions
Radiated emissions
Vi nom, Vo nom, Io nom
EN55022
B
B
Vi p
Vi L
Input overvoltage protection 4
Input undervoltage lockout
165
65
165
65
VAC
1
See Output Power Limitation
Contact Power-One for operation with other input frequencies or different waveforms !
Inrush current stays factor 10 below ETS 300132-1.
2
3
4
In the case of an overvoltage, the converter switches temporarily off, resulting in reduced output power.
BCD20023 Rev AB, 02-Nov-2010
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T Series Data Sheet
500 Watt AC-DC Converters
®
Input Fuse
mA/W
3.5
04026a
An input fuse (5 × 20 mm) in series with the input line (L)
inside the converter protects against severe defects; see also
Safety and Installation Instructions. For applications with
accessible fuse, see Option F.
3.0
2.5
2.0
1.5
1.0
0.5
0
Table 3: Fuse Type
Series
LT
Schurter type
Part number
0001.1012
0001.2514
Limit class D according
to IEC/EN 61000-3-2
SPF 6.3 A, 250 V
SPT 10 A, 250 V
UT
Inrush Current
The converters exhibit an input capacitance of only 4 µF,
resulting in a low and short peak current, when the converter
is connected to the mains. During switch-on, the converter
current can rise up to the input current limit Ii L.
3
5
7
9
11
13 15
17 Harm.
Fig. 3
Harmonic distortion at input LT1740-7Z, Vi = Vinom, Io = Io nom
As a direct result of the low and short inrush current and
controlled charging procedure of the output capacitors, the
converter can be hot swapped. The LT inrush current is a
factor 10 smaller than defined in the ETS 300132-1 standard
for Telecom systems. However the converter should be
plugged-in smoothly, giving time to the output capacitors to be
charged.
mA/W
3.5
04025a
3.0
Limit class D according
to IEC/EN 61000-3-2
2.5
Input Under-/Overvoltage Lockout
2.0
1.5
1.0
0.5
0
If the specified input voltage range Vi is exceeded, the
converter stops operation temporarily resulting in reduced
output power and increased RFI. The input is protected by
varistors. Continuous overvoltage will destroy the converter.
If the sinusoidal input voltage stays below the input under-
voltage lockout threshold Vi, the converter will be inhibited.
3
5
7
9
11
13 15
17 Harm.
Power Factor, Harmonics
Power factor correction PFC is achieved by controlling the
input current waveform synchronously with the input voltage.
Fig. 4
Harmonic distortion at input UT1740-7Z, Vi = Vinom, Io = Io nom
PF
1.00
04023a
04024a
0.96
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
Io [A]
0.94
0.92
0.90
0.88
0.86
0.84
0.82
Io [A]
0
2
4
6
8
10
12
14
16
0
2
4
6
8
10
12
14
16
UT1740-7Z at Vi = 110 VAC
LT1740-7Z at Vi = 230 VAC
Vi = 110 VAC
Ui = 230 VAC
Fig. 2
Power factor
Fig. 5
Efficiency versus load of LT1701
BCD20023 Rev AB, 02-Nov-2010
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T Series Data Sheet
500 Watt AC-DC Converters
®
PFC is active in all operating conditions (voltage regulation,
output power limitation, current limitation).
Efficiency
The extremely high efficiency (see fig. 5) is achieved by using
a single-step power factor corrected topology together with the
most advanced technology in power conversion. It allows a
very compact design in a fully enclosed case without forced
cooling.
The power factor control also works with different input voltage
waveforms and frequencies. For special applications with
different frequencies or non-sinusoidal waveforms, please
contact Power-One.
Electrical Output Data
General conditions:
• TA = 20 °C, unless specified.
• Vi = 230 VAC, fi = 50 Hz
Table 4: Output data of rectifier versions
Output
LT/UT1201
LT/UT1701
LT1702
Unit
Characteristic
Conditions
min typ max min typ max min typ max
Vo set
Output voltage adjustment
Vi nom
24.25
54.5
48.0
V
Io = 0.5 • Io nom
Vo set tol Vo setting tolerance
24.0
24.5 54.25
24.95 52.8
54.75 47.75
55.8 46.3
48.25
49.3
Vo
Output voltage over input voltage and load 1
Vi min – Vi max
,
23.35
(0.01 – 1) • Io nom
Vo L
αVo
Io nom
Io L
Overvoltage protection by second control loop
Temperature coefficient of output voltage
Nominal output current
32.5
59.3
59.3
–5
16
–5
10
–5
11
mV/K
A
Current limit 2
Vo = 20 V
18 4
400
850
40
14.5
550
1000
40
14.5
550
1000
40
Po L
vo
Output power limit 2
Vi nom
W
Output voltage noise
Low frequency Io nom
mVpp
IEC/EN 61204
BW = 20 MHz
Switching freq.
Total
900
1000
1100
∆Vo I
Static load regulation (droop) 1
Static line regulation
(0.01 – 1) • Io nom
– 0.6
– 1.2
– 1.2
V
∆Vo V
Vi min – Vi max
,
0.3
0.8
0.8
Io nom
Vo d
t d
Dynamic load regulation 3
Voltage deviation Vi nom
1.7
2.2
2.2
0.1•Io nom ↔ Io nom
Recovery time
0.25
0.25
0.25
s
IEC/EN 61204 5
Co
Internal output capacitance
86
41
41
mF
1
Output voltage decreases with rising output current due to the droop characterstic to ease current sharing; see fig. 7.
Due to the large output capacitance, the maximum transient value can be much higher.
Deviation limited by output overvoltage protection
No power limitation, but current limitation
See fig. Dynamic load regulation.
2
3
4
5
BCD20023 Rev AB, 02-Nov-2010
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T Series Data Sheet
500 Watt AC-DC Converters
®
General conditions:
• TA = 20 °C, unless specified.
• Vi = 230 VAC, fi = 50 Hz
Table 5: Output data of battery charger versions
Output
LT/UT1240-7Z
LT/UT1740-7Z
LT1840-7Z
Unit
Characteristic
Conditions
min typ max min typ max min typ max
Vo set
Vo set tol Vo setting tolerance 4
Output voltage adjustment 6
Vi nom
Io = 0.5 • Io nom
27.25
54.5
40.88
V
27.2
25.25
26.8
26.9
27.3 54.45
28.25 50.5
27.6 53.8
27.6 53.8
32.5
54.55 40.83
56.5 37.9
55 40.3
56.6
40.93
42.4
41.3
Vo
Vo
Output voltage range1
Output voltage over input
voltage and load 1
LT
Vi min – Vi max,
(0.01 – 1) • Io nom
UT
Vo L
αVo
Io nom
Io L
Overvoltage protection by second control loop
Temperature coefficient of output voltage
Nominal output current
59.3
48.4
–3
14.5
20
–3
10
–3
11
mV/K
A
Current limit 2
14.5
550
1000
40
16
Po L
vo
Output power limit 2
Vi nom
400
700
40
450
850
40
W
Output voltage noise
Low frequency Io nom
mVpp
IEC/EN 61204
BW = 20 MHz
Switching freq.
Total
750
– 0.4
1000
– 0.6
900
– 0.6
∆Vo I
Static load regulation (droop) 1
Static line regulation 1
(0.01 – 1) • Io nom
V
∆Vo V
Vi min – Vi max
,
0.2
0.35
0.25
Io nom
Vo d
t d
Dynamic load regulation3
Voltage deviation Vi nom
1.6
0.2
2.0
0.2
2.5
0.2
0.1•Io nom ↔ Io nom
Recovery time
s
IEC/EN 61204 5
Co
Internal output capacitance
86
41
49
mF
1
Vo decreases with rising output current due to the droop characterstic to ease current sharing; see fig. 8.
Due to the large output capacitance, the maximum transient value can be much higher.
Deviation limited by output overvoltage protection
Defined by temperature sensor, by remote control, and by voltage selector switch
See fig. Dynamic load regulation.
2
3
4
5
6
Output voltage adjustment with Vcr = 9.5 V (2.27 V/cell)
output
voltage
regulation limitation
output
power
output
current
limitation
Vo [V]
Output Characteristic
60
The models T1701/1702 and the battery chargers T1240/
1740/1840 can be operated in 3 different modes:
Vi = 230 V
50
40
30
– Output voltage regulation
– Output power limitation
– Output current limitation.
Vi = 110 V
Vi = 100 V
Caution: In output power or current limitation mode, the max.
ambient temperature TA should not exceed 65 °C with free air
convection cooling.
Vi = 90 V
20
10
The output of all models is fully protected against continuous
short circuit. The maximum constant current is limited to Io L
(see table Electrical output data). As the LEDs indicating the
system status are driven from the output voltage, all LEDs
switch off in the case of a short circuit.
0
0
Io [A]
2
4
6
8
10
12
14
16
Fig. 6
Output characteristics LT1701-7 and LT1740-7Z
BCD20023 Rev AB, 02-Nov-2010
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T Series Data Sheet
500 Watt AC-DC Converters
®
Output Overvoltage Protection
Vo
05051a
A slight output voltage overshoot may occur at turn-on, inhibit
release, or during fast load changes. A second, independent
control loop interrupts the operation above Vo L and indicate it
by the red warning LED. The output voltage remains below
60 V (SELV) under all operating conditions.
∆Vo I
Vo
10% ∆Vo d
∆Vo d
Note: There is no specific built-in protection against externally
applied overvoltages or transients.
td
Output Voltage Regulation (Rectifier Version)
t
t
Io /Io nom
The output voltage is adjusted to a fixed value Vo set. It relates
to the output current and the input voltage, which ensures
current sharing without further precautions, when several
converters are connected in parallel. Rising output current and
falling input voltage lead to a decrease of the output voltage,
according to the formula:
1
0.9
0.1
Fig. 9
Vo ≈Vo set tol + (0.5 – Io/Io nom) • ∆Vo l + (∆Vi – ∆Vi nom)/100 V •∆Vo V
Typ. dynamic characteristics (at load step)
Output Power Limitation (Rectifier Version)
Vo [V]
Especially for power systems with an output voltage of 48 V,
the rectifier models T1701/1702 exhibit an output power
limitation mode. The output power is kept constant down to an
output voltage of approximately 38 V. This provides improved
start-up capability of power systems including switched-mode
power supplies connected to the output (e.g. 48Q Series). At
maximum load there is no need for a special start-up
procedure.
04027a
54.4
48
38
The maximum input current is limited to Ii L. At lower input
voltage Vi red the maximum output power is limited to:
24
Po ≈ η • Vi red • Ii L (η = efficiency approx. 90%)
T1201 models have no output power limitation mode.
Pulse Loading (Rectifier Version)
Io
To prevent the output and filter capacitors from overload, the
superimposed AC ripple current at the output should be limited
as shown in the figure below. For high-current pulse loads,
external capacitors are recommended.
0
14.5 16 A
10 11
T1201
T1701/1702
Fig. 7
Output characteristic of T1201 and T1701/1702 (typ.). The
droop is shown in fig. 8.
Io PL [A]
05050a
15
10
5
Vi = Vi nom
Average output current = Io nom
∆Vo
05081a
2%
1%
TC = 50° C
Vo set
–1%
–2%
Io/Io nom
T
C = TC max
0
f
PL [Hz]
100
1 k
10 k
50
0.01
0.5
1
Fig. 10
Fig. 8
Maximum AC ripple output current superimposed on the
average output current Io nom for LT1701.
Typical output droop (LT 1701)
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T Series Data Sheet
500 Watt AC-DC Converters
®
Output Voltage Regulation (Battery Charger)
∆Vo
05046a
In normal operating mode (neither in power limitation nor in
current limitation) the output is regulated by a voltage feedback
1.1%
loop. It is adjusted to V
selector switch to the appropriate float charge voltage of the
battery.
and can be set by the cell voltage
o set
0.55%
Vo set
A control input (pin 28) allows for adjustment of the output
voltage either by a voltage source, a temperature sensor, or an
external potential divider (see External Output Voltage
Control). For fine tuning, the converter is fitted with a trim
potentiometer accessible from the rear side.
– 0.9%
Io/Io nom
0.01
0.5
1
Fig. 12
Typical output droop T1240/1740/1840
The output voltage relates to the output current and the input
06065a
Vo
voltage, which ensures current sharing without further
precautions, when several converters are connected in
parallel. An increase in output current and a decrease in input
voltage decrease the output voltage, according to the formula:
28.25 V
26.7 V
25.25 V
19 V
Vo ≈Vo set tol +(0.5 – Io/Io nom) • ∆Vo l + (∆Vi – ∆Vi nom)/100 V • ∆Vo V
The dynamic characteristic is shown in fig. 9.
Io
0
Output Power Limitation (Battery Charger)
15 A
20 A
All battery charger versions exhibit an output power limitation
mode, where the output power is kept constant from 2.35 V/cell
(for lead acid batteries) to 1.6 V/cell.
Fig. 11a
Output characteristic of T1240 (typ.). The droop is shown in
fig. 12.
06066a
Vo
The maximum input current is limited to Ii L. At lower input
voltage Vi red, the maximum output power is limited to:
56.5 V
54.5 V
50.5 V
Po ≈ η • Vi red • Ii L (η = efficiency approx. 90%).
38 V
Inhibit (Rectifier Version)
The rectifier version converters are equipped with a simple
inhibit function (with no adjustment of Vo). The converter is
enabled by a logic high signal and disabled by a logic low
signal. This input is TTL/CMOS compatible, a resistor <50 Ω
disables the converter, a resistor >30 kΩ enables it. The
switch-on time tr, i.e., the time delay between powering until
the full output power is available, is typically 100 ms.
Io
0
10 A 14.5 A
Fig. 11b
The hold-up time at the output after inhibiting depends on the
load, the internal and external capacitance at the output.
Output characteristic of T1740 (typ.). The droop is shown in
fig. 12.
Note: The inhibit input is protected against overvoltage up to 60 V.
Vo
06067a
Table 6: Characteristics of the inhibit signal
42.4 V
40.88 V
Characteristics
Conditions min typ max Unit
37.9 V
Vinh Inhibit
Vo = on Vi min – Vi max 2.5
C min – TC max
60
V
kΩ
V
voltage
T
28.5 V
Rinh Resistance Vo = on
30
to Vo–
Vinh Inhibit
Vo = off
–0.7
0.4
50
voltage
Io
0
Rinh Resistance Vo = off
Ω
16 A
11 A
tr
Switch-on time
until full power avail.
Vi nom
100
3
ms
Fig. 11c
Pinh Input power with
W
Output characteristic of LT1840 (typ.). The droop is shown in
fig. 12.
inhibited unit
BCD20023 Rev AB, 02-Nov-2010
Page 9 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
06116a
Note: The table Hold-up time also informs about the warning time
of the Power Down signal. For example, if the threshold level Vt of
the Power Down signal is set to 43 V and the minimum acceptable
voltage of the load is 38 V, the time between the activation of the
power-down signal and the switch-off of the load (550 W) will be
15 ms (= 55 ms – 40 ms).
4
6
12
28
L~
Vo+
Iinh
Vinh
i/Vcr
Converter
N~
22
Vo–
Series and Parallel Connection
The output of the T Series converters may either be connected
in series or in parallel.
Fig. 13
Inhibit connection
Connection in parallel: Current sharing between paralleled
converters is ensured by the output droop (slope)
characteristic.
Hold-Up Time
Note: Several Txx40 battery chargers connected in parallel can be
controlled by a single voltage source or a single sensor wired to
the inputs i/Vcr.
The hold-up time depends upon the output voltage at the time
of failure, the minimum acceptable output voltage, and the load
according to the formula:
Connection in series: A maximum of two T Series converters
may be connected in series, however the resulting output
voltage of up to 110 V would no longer be SELV.
2
Vo2 – Vo
thold = ––––––––m–i–n–v– • (Co + Cext
2 • Po
)
where:
Vo
= Output voltage at the moment of mains’ failure
Vominv = Minimum acceptable output voltage
Po
Co
= Average output power during hold-up time
= Internal output capacitance
Cext
= External output capacitance
Examples of t hold are given in the table below:
Table 7: Hold-up time thold for T1701
Vo = 54 V
Po [W]
Vo min v
43 V
Unit
46 V
40 V
38 V
100
200
300
400
500
550
164
82
55
41
33
30
219
109
73
55
44
270
135
90
67
54
302
151
101
75
60
55
ms
40
49
V
mains' failure
05049a
Vo
Vt
low load
heavy load
Vo min v
t
warning time
thold
Fig. 14
Hold-up and warning time with Power Down output signal.
BCD20023 Rev AB, 02-Nov-2010
Page 10 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
06068
2.23 V
2.24 V
Control Features of the Battery Chargers
2.25 V
0
According to the recommendations of battery manufacturers,
the float-charge voltage of lead-acid batteries should be
temperature-compensated. Depending on the battery type and
size, charging with different temperature coefficients may be
required. An excessive float-charge voltage may damage the
battery through overcharging.
2.26 V
2.27 V
2.28 V
4
2.35 V
C
8
2.29 V
2.30 V
Most lead-acid battery manufacturers recommend cell
voltages between 2.23 V and 2.32 V, with the nominal cell
voltage defined at 20 °C and temperature coefficients per cell
between –3 and –4 mV/K.
2.32 V
2.31 V
Fig. 15
Cell voltage selector switch
The value of the negative temperature coefficient is specified
by the type of T temperature sensor.
Potentiometer for Fine Tuning
The battery chargers are equipped with
a
one-turn
With the cell voltage selector switch Z, the required cell voltage
can be adjusted at the rear of the converter, making the system
flexible to different float-charge voltages. If the selector switch
Z is not applicable, a cell voltage adjustment can also be
provided by the temperature sensor; see Temperature Sensor
T).
potentiometer for fine tuning of the output voltage to within
±3.70/00 of Vo. The potentiometer is protected by a plastic
cover. To adjust the output voltage for improved current
sharing or compensation for voltage drops over the load lines,
each battery charger in a system should be unplugged and
adjusted individually to the same output voltage at equal load;
otherwise current sharing may adversely be affected.
Although it is not recommended, the output voltage can be set
to a fixed value without temperature compensation by an
external voltage source or a resistive voltage divider at the
remote control input, for instance if the battery temperature
shall be controlled by other systems; see External Output
Voltage Control.
External Output Voltage Control
The i/Vcr control input (pin 28) provides two functions:
– External adjustment of the output voltage
– Inhibiting of the converter.
Cell Voltage Selector Switch Z
A voltage <0.4 V inhibits the output, a voltage >2.5 V enables it.
The battery chargers are equipped with the cell voltage
selector switch at the rear side, which provides an easy way of
external adjustment to the required float-charge voltage. Each
switch position allows a step in the output voltage of 10 mV per
cell, whereby the switch position "0" represents a cell voltage
of 2.23 V at 20 °C; position "C" gives 2.35 V per cell.
With the i/Vcr input in the range of 5.5 V to 11.5 V, the output
voltage Vo set can be adjusted within a range of +3.6% to
–7.9%. This feature is optimized to control the float-charge of a
lead acid batteriy.
Outside of the control range, the sensor monitoring circuit
generates a system error signal (see also System Good).
The cell voltage selector switch fits together with the 2.23 V
temperature sensor. The float-charge voltage is set by the
switch, and the temperature coefficient is specified by the
sensor type.
In the case of a excessively high control voltage, the output
voltage is reduced.
The remote control input is protected against DC overvoltage
up to 60 V.
Caution: Setting the switch to the correct battery cell voltage is
vital for the proper operation of a battery system.
Note: An open inhibit/Vcr remote control input leads to a sensor
error signal which is indicated by the Error LED at the front and
high impedance of the "System good" signal. The output voltage is
reduced to Vcr fail condition.
Note: Switching to a different cell voltage while the battery charger
is operating may cause a short distortion of the output voltage.
Table 8: Characteristics of the remote control
Characteristics
Conditions
LT/UT1240
typ
LT1840
typ
LT/UT1740
Unit
Vo
Output voltage at:
Voltage selector switch
Z set at 2.23 V/cell or
without selector switch Z
selector switch Z
25.25
37.85
50.5
V
Vcr fail 2.5 – 5.5 V
Vcr control 5.5 – 11.5 V
Vcr clamp 11.5 – 14 V
Vcr fail 14 – 60 V
22.5 + Vcr • 0.5
22.5 + Vcr • 0.5
45 + Vcr
56.5
50.5
1
28.25
25.25
1
42.37
37.85
1
Vi nom, 0.5 • Io nom
Rcr
fcr
Input impedance
MΩ
Frequency limit
1
1
1
Hz
BCD20023 Rev AB, 02-Nov-2010
Page 11 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Table 9: Characteristics of the inhibit signal
Characteristics
Conditions
min
2.5
typ
max
Unit
V
Vinh
Rinh
Vinh
Rinh
tr
Inhibit voltage
Vo = on
Vo = on
Vo = off
VUo = off
Vi min – Vi max
TC min–TC max
,
60
Resistance to Vo-
Inhibit voltage
30 k
– 0.7
Ω
0.4
50
V
Resistance to Vo-
Ω
Switch on time until full power available
Input power at inhibited converter
Vi nom
Vi nom
100
3
ms
W
Pinh
Vo [V]
06069a
T1240
T1740
T1840
Vcr = Vo – 45 V
Vcr = 4/3 • Vo – 33.7 V
Vcr = 2 • Vo – 45 V
(T1740)
(T1840)
(T1240)
56.5
28.25 42.37
Vo • R2
Vcr = ––––––––
(R1 + R2)
55
54
53
52
41
27
R2: Value with 1 MW internal resistance in parallel with R.
It is mandatory that:
39
26
(R1 • R2)
––-–-–--–– > 35 kΩ
(R1 + R2)
50.5
25.25 37.85
otherwise the converter might not be able to start.
Control by an external voltage source
Vcr
5 5.5
11.5 14 16 V
3
4
Logic level of
the signal
05062a
System Good
28
i/Vcr
+
–
Ext. voltage
source
5.5 – 11.5 V
Vcr
Vcr
5.3 V
14 V
22
Vo–
Fig. 16
Output voltage V versus control voltage Vcr, with the
o
corresponding signal System Good
If the voltage selector switch Z is not set at 2.23 V per cell, the Vcr
fail voltage rises accordingly.
Fig. 18
Voltage setting by an external voltage source
The inhibit input of battery charger models is not TTL/CMOS
compatible and should be triggered by a switch, a relay, or an
open-collector transistor.
Control by the temperature sensor T
The temperature sensor provides a temperature-compensated
charging process for lead-acid batteries; see Accessories,
Temperature Sensor T.
Control by external resistors
With a resistive potential divider or a potentiometer connected
to the remote control input, a fixed output voltage can be
programmed:
05063a
Vo+
12
Vo+
R1
R
i/Vcr
28
Vcr
22
R2 = 1 MΩ • R/(1 MΩ + R)
Vo–
1 MΩ
Vo–
Fig. 17
Voltage setting by external resistors
BCD20023 Rev AB, 02-Nov-2010
Page 12 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
With option D, the output voltage can be sensed externally, for
example, to monitor the system bus decoupled from the power
supplies by diodes or fuses. An external resistor of 43.2 kΩ 1%
(21.5 kΩ for T1840) must be fitted into the sense line to the
bus; see fig. below.
Auxiliary Functions
Available Signals and Status Monitoring
The T Series exhibits an inhibit function as well as several
voltage monitoring and indicating functions for easy control
and surveillance of a complete customer-specific power supply
system. All the surveillance functions are driven from the
output. Consequently, it also operates, when the input voltage
is off, down to an output voltage of 5 V. The power consumption
of the surveillance circuit is typically 10 to 20 mA.
06051a
+
–
F
Vo+
12
Vo
–
22
External
adjustment of the
Available functions:
threshold level V
t
R
– Power Down
D
pin 30
pin 32
pin 24
pin 26
pin 28
ext
R
D set 32
D set
Sys In
Sys Out
i/Vcr
43.2 kΩ
(21.5 kΩ)
T1000-7D
– System Good
Fig. 21
– Inhibit/Vcr remote control
Option D (D-set internally not connected); the power down
circuitry monitors the power bus decoupled by the fuse F.
The status is indicated by 3 LEDs on the front panel:
– System
– Vo
– Error
(OK)
(OK)
green
green
red
Adjustment of the threshold level
With the resistor (Rext) connected to D set (pin 32) and Vo– (or
Vo+), the low threshold level can be increased (or decreased)
respectively; see fig. 20 and 21.
Test sockets at the front panel allow easy measurement of Vo.
If the D set input is left open-circuit, the low threshold level of
the power down circuitry is factory-set to:
Power Down Function
The power down circuitry monitors Vo and changes the status
of output D (pin 30) from low to high impedance, when Vo falls
below the low threshold level, and changes back to low
impedance, when Vo exceeds the upper threshold level.
T12xx:
T17xx:
VT18xx:
Vt set = 21 V
t set = 42.5 V
Vt set = 32 V
±0.2 V
±0.5 V
±0.4 V
V
The approximate resistor values for given threshold levels can
be calculated from the table below:
The rectifier versions have a relatively small hysteresis of 1 V,
the battery charger versions have a large hysteresis. The
upper threshold level is given, but the low threshold level is
externally adjustable at the D set pin 32. The Power Down
signal D (pin 30) can for example be used as a save data
signal, for low voltage warning, as a low-battery signal to avoid
deep discharge of the battery, or to prevent connected
converters from starting-up at a low bus voltage. For
application examples, see figures below using the signal D.
Table 10: Calculation of Rext
Model Vt > Vt set
(Rext connected to Vo–)
Vt < Vt set
(Rext connected to Vo+)
T12xx
T17xx
T18xx
463.5
43.2 Vt – 463.5
Rext (Vt) = –––––––– [kΩ] Rext (Vt) = ––––––––––––– [kΩ]
Vt –21.0
21.0 – Vt
933
43.2 Vt – 933
Rext (Vt) = –––––––– [kΩ] Rext (Vt) = ––––––––––––– [kΩ]
As it is driven from the output, the power pown circuitry
operates independently of the input voltage and the load
conditions, even if the converter is inhibited.
Vt – 42.5
42.5 – Vt
461
21.4Vt – 461
Rext (Vt) = –––––––– [kΩ] Rext (Vt) = ––––––––––––– [kΩ]
Vt – 32
32 – Vt
The standard version monitors Vo internally; see fig. below.
The threshold level is adjusted for a DC output voltage. If in
operation sinusoidal low frequency output ripple is
superimposed to the DC output voltage, it can be estimated
with Vov = Io/(2 • π • f • Co), where Co is the internal output
capacitance.
06050a
+
–
a
Vo+
Rint
Vo
–
43.2 kΩ
(21.5 kΩ)
Table 11: Typ. values for Rext for a given Vt value for LT1740
Rext
Characteristics
Conditions
Vt
Unit
D set
External adjustment of
Vt Power down threshold 69 kΩ to Vo+
34.4
36.4
39.5
42.5
45.5
48.5
51.6
V
the threshold level V
t
level,
106 kΩ to Vo+
254 kΩ to Vo+
left open-circuit
309 kΩ to Vo–
154 kΩ to Vo–
102 kΩ to Vo–
set by Rext
Fig. 20
Standard version; the power down circuitry monitors directly
Vo via Rint. Rext is not necessary.
BCD20023 Rev AB, 02-Nov-2010
Page 13 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
06053
Upper threshold level
Vo+
The upper threshold level of the power down function is given.
D
The rectifier models have a relatively small hysteresis of 1 V to
prevent the signal from oscillation.
Vo–
The battery chargers have a larger hysteresis. The upper level
is set at 2.05 V/cell.
R
ext
D set
To avoid deep discharge of the battery, the load should be
disconnected from the battery at the low level of the power
down signal. The battery voltage will then recover slowly up to
its chemical equilibrium, about 2 V/cell. The load may not be
connected again to the battery, until the T converter is
operating and charging it. Then the output voltage will be
higher than 2.05 V/cell.
Fig. 23
Power down function (D output)
– External adjustment of threshold level Vt
– Signal electrically isolated by an external relay
06054
High level of output signal D (pin 30):
Vo+
LT/UT1240:
LT/UT1840:
LT/UT1740:
24.6 V
49.2 V
43.9 V
±0.3 V
±0.5 V
±0.4 V
R
D
red LED
Vo–
LED is "ON"
in case of
power down
VBat
06052a
Vfloat
Battery
recovery
Load switch ON
Fig. 24
2.05 V/cell
2.0 V/cell
Remote indication of signal D by LED
Hysteresis
Power Down
Vt
06055
+5 V
Load switch OFF
Battery
low
Vo+
t
Mains failure
Return of mains
R
Z
D
Power down signal
high
low
t
CMOS, TTL
Vo–
Fig. 22
Hysteresis of D output signal for battery chargers with
corresponding level of Power Down signal
Fig. 25
Remote indication of the output voltage status (output D) by
CMOS/TTL interface (e.g., for data saving)
Signal output characteristics
Output D (pin 30) is an open-collector signal, referenced to
Vo–, protected by a 62 V Zener diode; it is well suited to drive
an external relay.
06056a
Vo+
12
Vi+
Under normal operating conditions (Vo > Vt), output D has low
impedance. If the output voltage drops below the power down
threshold level, output D becomes high impedance.
10 kΩ
0.5 W
PSK/PSS/PSx
LT/UT
D
30
22
i
Table 12: Characteristics of power down functions
Vo–
Gi–
Characteristics
Conditions
min typ max
Unit
ID Output
TC min – TC max
50 1
mA
sink current
Fig. 26
Vsat Saturation voltage ID = 50 mA
Vz Zener voltage
0.2
62
V
Output D signal used as inhibit to enable a system start-up in
the case of subsequently connected step-down converters
PSK/PSS/PSx with low start-up voltage. (For 48Q/CQ units,
no pull-up resistor is required.)
Pz Z-diode PLoss
TC = 95 °C
500
mW
1 To be limited to 50 mA by the external circuitry.
BCD20023 Rev AB, 02-Nov-2010
Page 14 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Table 13: Characteristics of System Good input and output
Characteristics
Conditions
Vi min – Vi max
T
C min – TC max
min
typ
max
Unit
µA
V
ITrig
VTrig
ITrig
VTrig
Isys
Vsat
VZ
Trigger level for logic
low input (= System OK)
current-driven
voltage-driven
current-driven
voltage-driven
100
– 0.4
6.2
Trigger level for logic
high input (= System Failure)
0
A
>7.5
60
50
V
Output sink current 1
mA
V
Saturation voltage
ISys Out = 50 mA
TC = 95 °C
0.2
Zener voltage protection diode
Power disipation Zener diode
62
PZ
500
mW
1
To be limited to 50 mA by the external circuitry.
System Good Function
06057
The Sys Out signal (pin 26) provides information about the
general function of the converter. It can be used to monitor the
status of a single T Series converter, or can be linked with other
signals within a power system to drive one single-logic signal
for the status of the whole system by connecting the output Sys
Out of one converter to the input Sys In (pin 24) of the next one.
Low voltage (impedance) of the input and output has the
meaning of "system good". The first input of the system has to
be connected to Vo–.
Vo+
Logic high if no internal
error and no inhibit
ISys Out
Logic AND
Sys Out
Ref.
+
ISys In
-
Sys In
Logic high if
Sys In > 100 mA
I
The signal Sys Out is activated (low impedance), if the
following conditions are met:
Vo
-
No external fault
– the Sys In signal (pin 24) is logic low,
AND:
Fig. 27
Equivalent circuit of Sys In and Sys Out
No faults monitored by the T Series converter, such as:
– Input overvoltage
Signal output
– Input undervoltage (mains failure)
– Output overvoltage
– Output short circuit
The signal Sys Out (pin 26) has the meaning of “system good”.
It is built by an open collector transistor referenced to Vo–,
protected by a 62 V Zener diode.
– Internal overtemperature
– Internal circuit fault.
06060
– i/Vcr input error such as voltage < 2.5 V (rectifier type);
control voltage out of range 5.3 V > Vcr > 14 V (battery
charger), or sensor not connected, open remote control
input.
Vo+
Sys Out
No external free-
wheeling diode across
Signal input
relay necessary
The input Sys In (pin 24) can be voltage- or current- driven. To
trigger the internal comparator, the voltage at the Sys In pin
has to be <6.2 V, if voltage-driven. If current-driven, the sink
current to Vo– has to be >100 µA. An easy way to drive this
input is achieved by means of an open collector transistor, or a
10 V CMOS interface.
Vo–
Fig. 28
System status signal electrically isolated by an external relay
Note:If only the internal status of a T Series converter should be
monitored, Sys In has to be connected to Vo–.
BCD20023 Rev AB, 02-Nov-2010
Page 15 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
To achieve a logic AND function of the Sys Out and D, connect
the D output with the Sys Out. This combination generates an
output signal only in the case of severe system errors. Only a T
system fault together with a simultaneous power down of the
output voltage will cause this output signal to become high
impedance.
Series and Parallel Connection of Power Down and
System Good
To achieve a logic-OR function of the signals Sys Out and D,
connect the D output to Sys In. The desired function is then
obtained from the Sys Out output. The output signal becomes
high, if the output voltage is lower than the threshold of the
power down circuit, inhibit is applied, or an internal error has
occurred.
06061a
06062a
Vo+
Vo–
Vo+
LT/UT
LT/UT
Vo–
Sys In
Sys In
R
R
Sys Out
Sys Out
Internal
signals
Internal
signals
i/Vcr
D
i/Vcr
D
Vo+
Vo+
D set
D set
Fig. 31
Sys out and D connected in parallel.
Fig. 29
Sys out and D connected in series. The output signal will
indicate an error at start-up.
1 kΩ
Out OK
circuit
20 V
48Q/CQ
no. 1
06059a
Sys In
24
Vo+
12
Vo+
12
Sys In
24
1 kΩ
Sys Out
Sys Out
26
Out OK
circuit
26
Overall
System
Good
20 V
48Q/CQ
no. 2
Vo–
22
Vo–
22
Vo–
22
Vo–
22
LT/UT
LT/UT
1 kΩ
Out OK
circuit
20 V
48Q/CQ
no. x
Fig. 30
Wired AND of isolated open collector signals (e.g. the OUT OK signal of 48/CQ units) with the Sys Out
signals of T units in series to achieve one signal about the status of the whole system
BCD20023 Rev AB, 02-Nov-2010
Page 16 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Table 14: System monitoring.
Signal status and LED display status depending on the situation of the various system elements
Possible Situation
Open collector output
LED
Vo OK
on
System Good Power Down Sys OK
Error
off
All OK
low
low
low
on
off
2
2
2
3
2
No mains and battery OK or no mains and Vo > Vt
Unit inhibited and battery OK or unit inhibited and Vo > Vt
Internal error
high
on
on
Sys In input
high
high
high
low
low
high
high
high
low
off
off
off
on
off
on
off
off
off
on
off
on 1
off
No mains and battery low or no mains and Vo < Vt
Short circuit on LT/UT output, Vo < 4 V
Current limit LT/UT output, Vo > 4 V, Vo < Vt
Battery chargers: sensor not connected or out of range
2
on
high
on
1
LED is on until the output capacitors are discharged.
Sys In connected to Vo–.
Sys In not connected to Vo– (single T status monitoring) or system status monitoring.
2
3
Display Status of LEDs
LED Sys OK
A green LED corresponds to the signal System Good. It lights,
if no internal or external error is detected.
LED Vo OK
Another green LED indicates the output voltage status,
corresponding to the signal Power Down. The LED lights, as
long as Vo exceeds the upper threshold level and has not
fallen below the low threshold level Vt.
LED Error
This red LED lights, if one or more of the following conditions
are detected:
– Input overvoltage
– Input undervoltage (mains failure)
– Output overvoltage
– Output short circuit
– Output voltage below threshold Vt
– Internal overtemperature
– Internal circuit fault
– i/Vcr remote control input error, such as:
- Inhibit voltage <2.5 V (rectifier models)
- Remote control voltage Vcr out of range 5.3 – 14 V
(battery chargers)
- Sensor not connected, open remote control input.
BCD20023 Rev AB, 02-Nov-2010
Page 17 of 31
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T Series Data Sheet
500 Watt AC-DC Converters
®
battery-buffered bus. Should however the converter already be
connected, when the battery is switched to the bus, the resulting
charge current will not be limited. To avoid having the fuse blow or
a possible arc across the circuit breaker, the battery charger
Different Configurations and Applications
Power Boosting, Redundant Configuration,
Hot Swap
06079a
For redundant configurations the outputs should be decoupled
by ORing diodes, protecting the DC-bus in case of an internal
short circuit at the output of one converter.
LT/UTxx40
D set
LT/UTxx40
D set
Decoupling can also be done using appropriate fuses in the
output path of each converter. If the battery voltage has to be
monitored, choose option D.
R
43k2
R
43k2
(21k5)
(21k5)
06077a
Fuse
Fuse
Converter
Converter
+
–
+
–
Fig. 33
+
–
T xx40 with battery back-up. Power Down signal monitoring
the battery voltage.
Fig. 32
Redundant configuration without battery back-up
should be powered by the mains prior to connecting the battery.
With ORing diodes, no reverse charge current flows from the
power bus into the output capacitors.
ORing diodes provide reverse polarity protection with no
reverse current in case of hot plug-in, but have the
disadvantage of some forward voltage drop.
Battery Size and Ripple Current
Some consideration should be given to the battery size.
According to VDE 0510 part 2, the low frequency ripple current
of the floating charge current should not exceed 5 A per 100 Ah
capacity (0.05 C). The power factor corrected single step
conversion of the line input voltage to the low DC output
voltage generates a ripple voltage at the output of twice the
input frequency, causing a ripple current into the connected
battery.
For battery applications, decoupling with fuses is recom-
mended, since the voltage drop over the diodes would
decrease the battery voltage. In case of an internal short circuit
of a converter, the battery will deliver a very large current
causing the respective fuse to blow. The fuse should be
mounted in the positive power path of the converter, since the
monitoring signals are referenced to the negative path. The
fuse type should be suitable for DC application having a
current rating of 20 A or more with high breaking capability,
e.g., Littlefuse, series 314.
06081b
To enable hot plug-in in systems decoupled with fuses, the T
Series converters are fitted with an NTC resistor, limiting the
reverse current flowing into the discharged output capacitors
(see Functional Description).
T1701/1702
Vo = 56 V
Load
For this purpose HC+ (pin 16) and HC– (pin 18) have to be
connected to Vo+ and Vo– respectively; see fig. 33. Since pins
16 and 18 are leading pins, the output capacitors are
precharged through the internal NTC resistor, before any other
pin makes contact. This protects the connector and prevents
the DC bus voltage from dropping during hot plug-in. Hot swap
should be done gently. Subsequent hot-swap actions should
be avoided. After disconnecting an operating converter, it
should be cooled down prior to reconnecting to the bus to
avoid damage of the fuse or the converter.
T1701/1702
Vo = 56 V
T1740-7D
+
Battery
Vo range:
–
50.5 – 56 V
Fig. 34
Note: The internal NTC limits the reverse charge current flowing
Configuration for a larger system with only a small battery
into the output capacitors, when the converter is plugged into a
BCD20023 Rev AB, 02-Nov-2010
Page 18 of 31 www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
threshold level of Power Down. This prevents further
discharge of the battery.
For systems, where only a small battery back-up time is
required, battery charging by one T unit may be sufficient; see
also fig. below.
Caution: Lead-acid batteries can generate certain amounts of H2
and O2 gas, which can form explosive gas mixtures. Sufficient
ventilation must be provided in battery cabinets and installation
rooms.
–
+
06083a
+
+
–
48Q/CQ
Note: Local regulations must be observed. Further information
about designing battery systems is contained in VDE 0510, part 2.
Out OK–
Out OK+
i
Fuse
Vo+
–
+
Combination with DC-DC Converters
HC+
+
HC–
Vo–
The T Series converters are designed to be operated with
DC-DC converter loads. Particularily suitable are 48Q
models, as they start working at approx. 38 V, thus avoiding
high currents at ramp-up. But also other series may be used,
for instance our CQ or P Series.
48Q/CQ
–
Out OK–
Out OK+
i
L
L
N
–
+
D
N
In a complete power system consisting of several T converters
connected in parallel combined with 48Q/CQ units, it may be
desirable to have one common signal indicating the status of
the whole system.
R
+
48Q/CQ
Sys Out
–
Out OK–
Out OK+
i
Sys In
D set
The DC-DC converters provide a galvanically isolated signal
Out OK. To obtain a logic AND, all Out OK signals should be
connected in series; see fig. below:
–
i/Vcr
43.2 kΩ
Rext
+
–
If in a system with 2 redundant T Series converters Power
Down is desired as one common signal, simply connect the D
pins of the two T converters. Then, Power Down only becomes
active, if both T converters fail, which would result in the bus
voltage failing (see fig. below).
Temp. sensor T
Fig. 36
–
+
Disconnecting the loads at low battery voltage in case of
mains’ failure
06082a
48Q/CQ
L
N
Vo+
Vo–
+
–
+
Out OK–
Out OK+
Storing the System Good Signal
–
+
–
+
–
R
For battery back-up systems located in inaccessible areas it
could be of interest to know, whether there has been a Power
Fail (interruption of the mains). To obtain this information, Sys
Out should be connected to Sys In with a reset button
connected to Vo–. In this way a system failure like an
interruption of the mains will be stored at Sys Out until, the
reset button is pressed.
Sys Out
Overall
System
Good
Sys In
D
48Q/CQ
+
–
Out OK–
Out OK+
L
R
N
Power
Down
Sys Out
D
48Q/CQ
+
–
Out OK–
Out OK+
Vo+
Vo–
+
–
06084a
L
Fuse
N
48Q/CQ
+
–
Vo+
HC+
HC–
Vo–
+
–
Sys In
–
+
L
L
Fig. 35
N
N
Overall System Good and Power Down signal in a redundant
system
R
Sys Out
Sys In
+
–
Stored
Sys Out
Low-Battery Discharge Protection
i/Vcr
Temp. sensor T
Since all monitoring functions are powered by the output of the
T converter or the battery, in the case of a mains’ failure, Power
Down can be used to monitor the status of the battery and to
disconnect the load or part of it via the inhibit of the connected
DC/DC converters, when the battery voltage drops below the
Reset
Fig. 37
Storing the System Good signal
BCD20023 Rev AB, 02-Nov-2010
Page 19 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
06085a
+5.1 V, 64 A (48 A*)
48Q/CQ
* For redundancy,
decoupling at the 48Q/CQ-
outputs with diodes is required.
48Q/CQ
48Q/CQ
48Q/CQ
24 V, 8 A
(4 A*)
12 V, 16 A
(8 A*)
48Q/CQ
48Q/CQ
48Q/CQ
48Q/CQ
N L
Fuse
Fuse
T1740-7DZ
T1740-7DZ
Back-up
battery
48 V
+
–
Temp. sensor
48 V power bus (SELV)
(50.5 to 56.5 V)
System
controller
power down
DC bus good
output good
Fig. 38
UPS uninteruptable
power supply system
±12 V, 4 A
+5.1 V, 32 A
+24 V, 5 A
48Q/CQ
1001
06086a
48Q/CQ
1001
48Q/CQ
2320
PSB
245
Vo+
T1701
L
N
Vo–
48 V power bus (SELV)
(53 to 56 V)
System
controller
power down
DC bus good
output good
M
Cooling fan
Lamps
PCB heating
Fig. 39
Front end with various loads (example)
BCD20023 Rev AB, 02-Nov-2010
Page 20 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
protection against input transient voltages, which typically
occur in most installations, but especially in battery-driven
mobile applications. The T Series has been successfully
tested to the following specifications:
Electromagnetic Compatibility (EMC)
A suppressor diode or a metal oxide VDR (depending on type)
together with an input fuse and an input filter form an effective
Electromagnetic Immunity
Table 15: Immunity type tests
Phenomenon
Standard
Level
Coupling
mode
Value
applied
Waveform
Source
imped.
Test
procedure
In
Perf.
1
oper. crit. 2
Electrostatic
discharge
(to case)
IEC/EN
61000-4-2
4
contact discharge 8000 Vp
1/50 ns
330 Ω
10 positive and
10 negative
discharges
yes
A
air discharge
15000 Vp
Electromagnetic
field
IEC/EN
61000-4-3
3
antenna
10 V/m
AM 80%
1 kHz
n.a.
26 – 1000 MHz
yes
yes
A
A
Electrical fast
transient/burst
IEC/EN
61000-4-4
4
4
capacitive, o/c
2000 Vp bursts of 5/50 ns 50 Ω
60 s positive
60 s negative
transient per
coupling mode
2.5/5 kHz over
15 ms; burst
period: 300 ms
direct,
±i/c, +i/–i
±4000 Vp
Surge
IEC/EN
61000-4-5
3
3
±i/c
±2000 Vp
1.2/50 µs
12 Ω
2 Ω
5 pos. and 5 neg.
surges per coupling
mode
yes
yes
B
A
+i/–i
Conducted
disturbances
IEC/EN
61000-4-6
i, o, signal wires
10 VAC
(140 dBµV)
AM 80%
1 kHz
150 Ω
0.15 – 80 MHz
1
i = input, o = output, c = case.
A = Normal performance, B = Temporary loss of function or degradation of performance, not requiring an operator.
2
Electromagnetic Emission
chromatized 19" rack, fitted with a front panel. For converters
mounted otherwise, e.g., wall-mounted with option B1 (base
plate), the radiated noise may be above level A.
The radiated noise in the frequency range of 30 MHz to
300 MHz on the input- and the output-side stays below class A
according to EN 55011/22 measured with an antenna.
The radiated noise of the T converters between 30 MHz and
1 GHz is reduced, if the converter is built into a conductive
[dBµV/m]
50
07039a
A
[dBµV]
07035a
40
B
80
A
30
20
10
70
B
60
50
40
30
20
10
[MHz]
0
0
MHz
Fig. 41
Typ. radiated emissions (quasi peak) according to EN
55011/22, normalized to 10 m, measured on an open area
test site at Vi nom and Io nom
Fig. 40
.
Conducted emissions (quasi-peak, typ.) at the input
according EN 55011/22, measured at Vi nom and Io nom
.
BCD20023 Rev AB, 02-Nov-2010
Page 21 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Environmental Conditions
Table 16: Mechanical and climatic stress
Test method
Standard
Test conditions
Status
Cab
Ea
Eb
Fc
Damp heat
steady state
IEC/EN 60068-2-78
Temperature:
Relative humidity:
Duration:
40±2 °C
%
56 days
Unit not
operating
93 +2/-3
Shock
(half-sinusoidal)
IEC/EN 60068-2-27
IEC/EN 60068-2-29
IEC/EN 60068-2-6
Acceleration amplitude:
Bump duration:
Number of bumps:
100 gn = 981 m/s2
6 ms
18 (3 each direction)
Unit
operating
Bump
(half-sinusoidal)
Acceleration amplitude:
Bump duration:
Number of bumps:
40 gn = 392 m/s2
6 ms
6000 (1000 in each direction)
Unit
operating
Vibration
(sinusoidal)
Acceleration amplitude:
0.21 mm (10 – 60 Hz)
3 gn = 29.4 m/s2 (60 – 2000 Hz) operating
10 – 2000 Hz
Unit
Frequency (1 Oct/min):
Test duration:
7.5 h (2.5 h each axis)
Fda
Kb
Random vibration
wide band
Reproducibility
high
IEC/EN 60068-2-35
DIN 40046 part 23
Acceleration spectral density: 0.05 gn rms
Unit
operating
Frequency band:
Acceleration magnitude:
Test duration:
20 – 500 Hz
4.9 gn rms
3 h (1 h each axis)
Salt mist, cyclic
(sodium chloride
NaCl solution)
IEC/EN 60068-2-52
Concentration:
Duration:
Storage:
Storage duration:
Number of cycles:
5% (30 °C)
Unit not
operating
2 h per cycle
40 °C, 93% rel. humidity
22 h per cycle
3
Table 17 Temperature specifications
–7
Unit
Characteristic
Conditions
min
–25
–25
–25
–25
typ
max
71
TA
Ambient operational
temperature range
Io = 0 – Io nom
Io > Io nom
°C
65
TC
Case temperature range Io = 0 – Io nom
95
at measurement point;
see Mechanical Data
Io > Io nom
90
TS
Storage temperature
range (not operating)
–40
100
100
TCs
Case temperature,
when shut down
Rth CA Thermal resistance
convection
cooling
0.5
1
K/W
h
case to ambient
tC
Thermal time constant
of case
Table 18: Reliability
Values at specified
case temperature
Model
Ground benign
40°C
Ground fixed
Ground mobile
50°C
Unit
40°C
70°C
MTBF1
LT1701-7
198 000
56 000
26 000
20 000
h
Device hours 2
810 000
1
Calculated in accordance with MIL-HDBK-217E (calculation accord. to edition F would show even better results)
Statistical values, based on an average of 4300 working hours per year and in general field use, over 3 years
2
BCD20023 Rev AB, 02-Nov-2010
Page 22 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Since the operating temperature is of major importance to
reliability, the following conditions should be observed:
Thermal Considerations
Even though the T Series converters have a very high
efficiency, the operating losses will heat the case. The two heat
sinks are designed to dissipate the power losses at maximum
output power over the specified temperature range without
forced cooling, if the convection cooling provides sufficient air
volume, without any obstruction for vertical air exchange below
and above the converter.
1. Do not cover heat sinks.
2. Do not obstruct air flow around the heat sinks.
3. Maximize free space around the converter !
4. If the power supplies and the loads are located in the
same enclosure, forced cooling is recommended. The T
units should be placed on the bottom of the enclosure.
5. Always check the maximum ambient and case
temperature after system integration.
Due to the slightly higher power losses in output power and
current limitation mode, the maximum admissible ambient and
case temperature is then lower than in output voltage
regulation mode.
Ploss [W]
08003a
Output power limitation
A built-in sensor disables the output in case of over-
temperature. The converter automatically recovers, when the
temperature falls below the limit.
40
Output current limitation
35
Derating is required for applications with higher operational
ambient temperature. The fig. below shows the derating of the
output power versus operational temperature above the
ambient temperature of 71 °C of an LT17xx unit. Two different
conditions are shown:
30
25
Output voltage regulation
20
15
10
5
a) Converter operating with convection cooling (solid line).
For example if the operational ambient temperature
reaches 80 °C, the output power should be limited to
approx. 290 W. In this case steady operation in output
power or current limitation mode is not possible.
0
Po [W]
600
0
100
200
300
400
500
b) Converter operating with forced cooling (dotted line).
Under these conditions, the case temperature TC is
decisive. With sufficient cooling provided (air flow!), the
converter still delivers 550 Watts in voltage regulation
mode even at TA = 85 °C, provided that TC ≤ 95 °C (TC =
measuring point of case temperature; see Mechanical
Data). At TC ≤ 90°C, steady operation in output power or
current limitation mode is still possible. Nevertheless, it is
not recommended to operate the converter continuously
close to TC max, since lifetime will be affected.
Vi = 110 VAC
Vi = 230 VAC
Fig. 43
Internal power losses versus nominal output power (T17xx)
P
o max (convection
cooling)
Po [W]
08002
550
Po max
(forced cooling)
Output voltage
regulation mode
(Io <10 A)
290
Output power/current
limitation mode
(Io >10 A)
0
TA [°C]
–25
50
60
70
80
90 95 100
Fig. 42
Output power versus ambient temperature of T17xx
BCD20023 Rev AB, 02-Nov-2010
Page 23 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Mechanical Data
Dimensions in mm. The converters are designed to be inserted
into a 19” rack, 160 mm long, according to IEC 60297-3.
1.5
European
Projection
Sys OK (green)
OK (green)
V
o
Test sockets
Error (red)
26.8
141.5 (= 28 TE)
60
09036a
30
Fixtures for retention clips V
Measuring point 1
of case temperature Tc
Trim-potentiometer (Txx40)
Cell voltage selector switch Z (Txx40)
Input fuse (option)
0.73
51/2 TE
8 1/2 TE
0.3
Fig. 44
142.2 (= 28 TE)
Case T01, weight approx. 3 kg
BCD20023 Rev AB, 02-Nov-2010
Page 24 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
12.35
5
158
12
09037a
ø 4.5
M4
17.3
133.4
168.5
5
119
8
171.0...171.9
Measuring point of case temperature Tc
European
Projection
Fig. 45
Case T01 with option B1
(cooling plate)
10079
Safety and Installation Instructions
4
Connector Pin Allocation
6
10
14
18
22
26
30
8
The connector pin allocation table defines the electrical
potentials and the physical pin positions at the H15 connector.
Pin 8 and 10 (protective earth) are reliably connected to the
case of the converter. They are leading pins, ensuring that they
make contact with the female connector first.
12
16
20
24
28
32
Pin 16 (HC+) and pin 18 (HC–) are also leading pins to enable
hot-swapping of the converter.
Fig. 46
H15 male connector
BCD20023 Rev AB, 02-Nov-2010
Page 25 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Caution: Prior to handling, the converter must be disconnected
from mains and from other sources (such as batteries).
Table 19: Connector pin allocation
Pin Electrical determination
Designation
Hazardous energy levels may be present at the output terminals
for 3 minutes, even after the input voltage has been disconnected
or switched off. This is indicated by the red error LED.
4
6
Phase line input
Neutral line input
L~
N~
To prevent an unwanted short-circuit across the output of a
disconnected converter, pins 16 and 18 are leading pins. In case
of a short-circuit across the output of a T unit, all LEDs will be off,
even though the mains may be present.
8 1 Protective earth PE1
10 1 Protective earth PE1
12 Output voltage positive
14 Output voltage positive
16 1 Hot plug-in contact positive
18 1 Hot plug-in contact negative
20 Output voltage negative
22 Output voltage negative
24 System Good signal input
26 System Good signal output
28 Inhibit or remote control input
30 Power Down signal
Vo+
Vo+
Due to high output current value, the T Series converters
provide for each the positive and the negative output path two
internally parallel connected contacts (pins 12/14 and pins 20/
22). It is recommended to connect the load to both female
connector pins of each path, in order to keep the voltage drop
and power loss across the connector pins as small as possible.
HC+
HC–
Vo–
Vo–
If a T Series converter is used for battery charging, check
whether the position of the cell voltage selector switch
corresponds to the required battery cell voltage.
Sys In
Sys Out
i/Vcr
D
Caution: Lead-acid batteries can generate H2 and O2 gas, which
can form explosive mixtures. Sufficient ventilation must be
provided in battery cabinets and installation rooms.
32 Power Down signal threshold of Vo
D set
Further information about designing battery systems is contained
in VDE 0510, part 2.
1
Leading pin (pre-connecting)
If a T Series converters are connected in parallel, it is
recommended to connect the two hot plug-in pins of each
female connector, HC+ (pin 16) and HC– (pin 18), to their
respective output pins Vo+ and Vo– .
Installation Instruction
All T Series converters are components, intended exclusively
for inclusion within other equipment by an industrial assembly
operation or by professional installers. Installation must strictly
follow the national safety regulations in compliance with the
enclosure, mounting, creepage, clearance, casualty,
markings, and segregation requirements of the end-use
application.
Make sure that there is sufficient air flow available for
convection cooling. This should be verified by measuring the
case temperature, when the converter is installed and
operated in the end-use application. The maximum specified
case temperature TC max must not be exceeded. See also
Thermal Considerations.
Connection to the system shall be made via the female
connector H15 (see Accessories). Other installation methods
may not meet the safety requirements.
If the end-product is to be UL certified, the temperature test
may be repeated as part of the end-product investigation.
Ensure that a converter failure (e.g., by an internal short-
circuit) does not result in a hazardous condition. See also
Safety of Operator-Accessible Output.
The converters are provided with pins 8 and 10 ( ), which are
reliably connected to the case. For safety reasons it is
essential to connect at least one of these pins reliably to the
protective earth (PE) of the supply system.
Protection Degree and Cleaning Agents
Input L~ (pin 4) is internally fused. This fuse is designed to
protect the converter in case of overcurrent and may not be
able to satisfy all customer requirements. External fuses in the
wiring to one or both inputs (pin 4 and/or pin 6) may therefore
be necessary to ensure compliance with local requirements. A
second fuse in the wiring to the neutral line N~ is needed, if:
If the female connector is fitted, the protection degree is IP30.
Since the converters are not hermetically sealed, any
penetration of cleaning fluids must be prevented.
Audible Noise
Under certain operating conditions, a T Series converter may
generate a slight audible noise due to magneto-striction in the
transformer. This noise does neither affect the function of the
converter, nor is it detrimental to its performance over time.
• Local requirements demand an individual fuse in each
source line
• Neutral to earth impedance is high or undefined
• Phase and neutral of the mains are not defined or cannot
be assigned to the corresponding terminals (L~ to phase
and N~ to neutral).
Standards and Approvals
All T Series converters correspond to class I equipment. They
comply with IEC/EN 60950-1, are CE-marked and safety-
approved by CSA to UL/CSA 60950-1. They have been
evaluated according for:
Important: Do not open the converter, or warranty will be
invalidated.
BCD20023 Rev AB, 02-Nov-2010
Page 26 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
• Building in
The converters are subject to manufacturing surveillance in
accordance with the above mentioned UL standards and with
ISO9001:2000.
• Basic insulation between input and case, based on
250 VAC
• Double or reinforced insulation between input and output,
based on 250 VAC
For details see the Declaration of Conformity.
• Operational insulation between output and case
• The use in a pollution degree 2 environment
• Connecting the input to a primary circuit with a maximum
transient rating of 2500 V (overvoltage class III based on a
110 VAC primary circuit, overvoltage class II based on a
230 VAC primary circuit).
Isolation
The electric strength test is performed in the factory as routine
test in accordance with EN 50116 and IEC/EN 60950 and
should not be repeated in the field. Power-One will not honor
any warranty claims resulting from electric strength field tests.
Table 20: Isolation
Characteristic
Input to case
and output
Output to
case
Temp. Sensor T
output to case
Unit
Electric
strength
test
Factory test ≥1 s
2.8 1
2.0
1.4
1.0
1.4
1.0
kVDC
kVAC
AC test voltage equivalent
to factory test
Insulation resistance at 500 VDC
>300
>300
>100
MΩ
1
According to EN 50116 and IEC/EN 60950-1, transformers and subassemblies connecting input to output are pretested with 5.6 kVDC or
4.0 kVAC.
10070a
L
N
Vo+
Vo–
L
N
Leakage Currents
S1
Leakage currents flow due to internal leakage capacitance
and RFI suppression Y-capacitors. The current values are
proportional to the input voltage and frequency. They are
specified at maximum operating input voltage, where phase,
neutral, and protective earth are correctly connected, as
required for class I equipment.
Converter
MI for
earth
leakage
current
S2
S3
Under test conditions, the leakage current flows through a
measuring instrument (MI) as described in the fig. below, which
takes into account impedance and sensitivity of a person
touching unearthed accessible parts. The current value is
calculated by dividing the measured voltage by 500 Ω. If inputs
and/or outputs of converters are connected in parallel, their
individual leakage currents are added.
MI for
output
leakage
current
Fig. 48
Test set-up for leakage current in single phase configuration.
S1 is used to simulate the interchanging of phase and
neutral. S2, S3 select either the earth or output leakage
current test, S4 selects either the positive or negative output.
10061
10071a
1500 Ω
L1
L1
L2
L
Converter
Vo+
Vo–
L2
500 Ω
N
L3
N
220 nF
MI for
earth
leakage
current
10 kΩ
S2
S3
22 nF
V
MI for
output
leakage
current
Fig. 49
Fig. 47
Test set-up for leakage current in 208 V phase to phase
configuration. S2, S3 select either the earth or output leakage
current test, S4 selects either the positive or negative output.
Measuring instrument (MI) for earth leakage current test
according to IEC/EN 60950, Annex D.
BCD20023 Rev AB, 02-Nov-2010
Page 27 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Table 21: Leakage currents
Characteristic
LT/UT
3.5
Unit
Earth leakage
current
Permissible according to IEC/EN 60950
mA
Specified value at 255 V, 50 Hz (LT)
Specified value at 127 V, 60 Hz (LT or UT)
Permissible according to IEC/EN 60950
Specified value at 255 V, 50 Hz (LT)
Specified value at 127 V, 60 Hz (LT or UT)
1.8 1
1.1 1
0.25
<0.1
<0.1
Output leakage
current
1
In phase to phase configuration, the leakage current is lower.
Safety of Operator-Accessible Output Circuits
10021a
Output
+
SELV
–
Fuse
Fuse
If the output circuit of a converter is operator-accessible, it
shall be an SELV according to the safety standard IEC/EN
60950.
AC-DC
converter
~
~
Mains
Earth
The following table shows a possible installation configuration,
compliance with which causes the output circuit to be an SELV
circuit up to a configured output voltage (sum of nominal
voltages if in series or +/– configuration) of 56.5 V.
connection
However, it is the sole responsibility of the installer to assure
the compliance with the relevant and applicable safety
regulations.
Fig. 50
Schematic safety concept
Table 22: Safety concept leading to an SELV circuit
Conditions
AC-DC converter
Installation
Result
Supply voltage
Grade of isolation between input and
output, provided by the AC-DC
converter
Measures to achieve the resulting
safety status of the output circuit
Safety status of the AC-DC
converter ouput circuit
Mains ≤250 VAC
Double or reinforced
Installation according to the applicable
standards
SELV circuit
F Externally Accessible Fuse
Description of Options
The standard T converters have a non-accessible fuse, 5 × 20
mm. Some applications require an externally accessible fuse.
Option F provides a fuse mounted on the rear side; see
Mechanical Data.
D Undervoltage Monitor
This option is designed for systems using backplanes or is
intended for use in applications, where a fuse or a decoupling
diode is fitted into the positive supply line to the system bus.
The status of the system bus/battery voltage can be monitored
rather than the output status of a single T unit. Input D set (pin
32) is not internally connected to Vo+ (Rint is missing; see fig.
20).
B1 Cooling Plate
If a cooling surface is available, the converters can be
provided with a mounting plate (option B1) instead of the
standard heat sink on the right-hand side; see Mechanical
Data.
To maintain the adjustment capabilities and resistor values for
setting the different threshold values, a 43.2 kΩ (21.5 kΩ)
resistor should be fitted into the sense line to the bus. If D set
(pin 32) is left open, output D (pin 30) is permanently signaling
low bus voltage.
Since approximately 50% of the losses have to be dissipated
through the remaining heat sink on the left-hand side, sufficient
free air flow must still be provided.
For details see also Auxiliary functions, Power Down.
BCD20023 Rev AB, 02-Nov-2010
Page 28 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
Accessories
T Series Front Panels 28 TE
A variety of electrical and mechanical accessories are
available, including:
This front panel fits to all T Series converters with case size T01.
Table 23: T case front panel selection
– Mating H15 connectors with screw, solder, faston, or
pressfit terminals
– Connector retention clips V [HZZ01209]
– Connector retention brackets CRB [HZZ01216]
– Cable hood [HZZ00141] with retention brackets
[HZZ01218]
– Code key system for connector coding
– Temperature sensor T for battery charging
– Front panels for 19" DIN-rack mounting, Schroff system
– 19" DIN-racks for system integration
– Backplanes for system integration matching to 19” DIN-
rails.
Width
Case
size
T01
Series Type
item no.
TE
28
28
mm
141.9
141.9
T
T
G28-T01 met [HZZ00890]
G28-T01 plas [HZZ00837]
T01
Delivery content:
Front panel with two grey plastic handles, three countersunk
screws, set of four plastic or metal retainers with captive
screws, and assembly instructions.
G28-T01 met [HZZ00890] with metal screw retainers
G28-T01 plas [HZZ 00837] with plastic screw retainers.
For additional information go to www.power-one.com .
Blind plates: To close a non fully equipped 19" DIN-rack (only
one or two converters fitted), 28 TE wide blind plates without
holes are available:
G28-T01-blank met [HZZ 00847] with metal screw retainers
G28-T01-blank plas [HZZ 00848] with plastic screw retainers.}
European
Projection
Fig. 52
Connector retention
clip V
Fig. 51
H15 female connector (with
code system)
26.2 ±0.1 81.8 ±0.1
2.5 ±0.1
56.7
29
Fig. 53
19" DIN-rack
141.9
Fig. 55
Front panels for T Series (case T01)
Fig. 54
Backplane for system intergration
BCD20023 Rev AB, 02-Nov-2010
Page 29 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
For T Series converters without Z selector switch, a sensor
according to both criteria should be selected. In our example it
should be S24-2.23-35-02.
Temperature Sensors T
The T Series battery chargers exhibit a cell voltage selector
switch Z to set the required floating charge voltage at 20 °C
directly at the converter. If this Z switch is used, the 2.23 V/cell
sensor types should be selected in any case as a basis, and
the selection criteria are only the temperature coefficient and
the nominal voltage of the battery. For example, if a 24 V
battery is used, which has a cell voltage of 2.23 V and a cell
temperature coefficient of –3.5 mV/K, the sensor type is S24-
2.23-35-02. The setting on the Z switch should be 2.23.
The active temperature sensor T is of robust construction,
mounted into a sealed aluminium tube of 12 mm outer
diameter and 50 mm length. The sensors are waterproof
(IP 66) and high-voltage tested with 1.4 kVDC. Connection
should be done via the colored 3 wire cable to the output of the
converter (Vo+ and Vo–) and the remote control input i/Vcr (pin
28).
Caution: Wrong connection may damage the sensor and the
converter.
–
+
Sensor Sensor
wires
cable
Note: Battery specific sensors with cell voltages from 2.23 V up to
2.32 V and temperature coefficients from –2 up to –4.5 mV/K per
cell or different cable lengths are available upon request.
white
28
i/Vcr
Vo+
brown
Note: For installation of batteries, see VDE 510 as well as the
recommendations of the battery manufacturers.
Fuse
12
+
–
Vo–
Battery
green
22
Sensor T
Fig. 56
Wiring diagram sensor
Table 24: Type survey temperature sensors T
Nominal battery
voltage [V]
Sensor type
Cell voltage
[V]
Temp. coefficient per cell
[mV/K]
Cable length
[m]
24
24
24
36
36
36
48
48
48
48
48
48
48
S24-2.23-30-02
S24-2.23-35-02
S24-2.23-45-02
S36-2.23-30-02
S36-2.23-35-02
S36-2.27-35-02
S48-2.23-30-02
S48-2.23-35-02
S48-2.23-40-02
S48-2.23-45-02
S48-2.27-30-02
S48-2.27-35-02
S48-2.27-45-02
2.23
2.23
2.23
2.23
2.23
2.27
2.23
2.23
2.23
2.23
2.27
2.27
2.27
–3.0
–3.5
–4.5
–3.0
–3.5
–3.5
–3.0
–3.5
–4.0
–4.5
–3.0
–3.5
–4.5
2
2
2
2
2
2
2
2
2
2
2
2
2
Table 25: Sensor data
Characteristics
Condition
min
–10
3.9
typ
max
60
Unit
Tsensor
Vcr
Sensor temperature range
Control voltage range
Vcr = 5.5 – 11.5 V
°C
V
Absolute ratings
Tsensor = 20 °C
15
Vcr td
Control voltage tolerance
±0.1
Tsensor = 0 – 53 °C
±0.2
BCD20023 Rev AB, 02-Nov-2010
Page 30 of 31
www.power-one.com
T Series Data Sheet
500 Watt AC-DC Converters
®
If sensors are connected in parallel (redundant configuration),
they should be decoupled by 200 kΩ resistors; see fig. below.
An individual sensor for each parallel connected T converter is
not recommended, because current sharing is affected by the
sensor tolerance.
06078a
Vo+
Sensor
Sensor
Converter
i/Vcr
200 kΩ
200 kΩ
Fig. 59
Temperature sensor T with mounting fixture.
Vo–
Fig. 57
Sensors connected in parallel.
Sensors in parallel provide redundant voltage adjustment in
case of one of the sensors goes into an open-circuit or short-
circuit condition (add. external components required)
European
Projection
09044b
fixture YVM009
15
25 ± 0.2
12
l
60
adhesive tape
length l: 2 m (standard)
Fig. 58
Mechanical dimensions (in mm)
NUCLEARAND MEDICALAPPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components
in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the
respective divisional president of Power-One, Inc.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the
date manufactured. Specifications are subject to change without notice.
BCD20023 Rev AB, 02-Nov-2010
Page 31 of 31
www.power-one.com
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