LT1201-7DB1 [BEL]

AC-DC Regulated Power Supply Module, 1 Output, 400W, CASE T01, MODULE;
LT1201-7DB1
型号: LT1201-7DB1
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

AC-DC Regulated Power Supply Module, 1 Output, 400W, CASE T01, MODULE

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T Series Data Sheet  
500 Watt AC-DC Converters  
®
Features  
• Universal AC input range 70 to 255 VAC with PFC  
• Class I equipment  
• DC output for 24 and 48 V loads  
• Battery charging for 24 and 48 V batteries with remote  
temperature control  
• 4 kVAC I/O electric strength test voltage  
Telecom rectifier applications  
• Very high efficiency, typically 93%  
• Power factor >0.96, harmonics according to IEC/EN  
61000-3-2, low RFI  
• No inrush current, hot swap capability  
• High power density, rugged mechanical design, all  
boards covered with a protective lacquer  
• Very compact 19" cassette (28 TE, 3 U, 160 mm)  
Safety according to IEC/EN 60950-1 and UL/CSA  
60950-1 2nd Ed.  
111  
4.4"  
3 U  
141  
5.6"  
28 TE  
168  
6.6"  
output voltage is backed-up by a battery. The float charge of the  
battery can be set by a cell-voltage selector switch according to  
the battery type used. These converters are equipped with a  
temperature sensor input, in order to improve the life  
expectancy of the battery.  
Description  
The T Series converters are electrically isolated AC-DC  
converters with an output power of up to 550 W. For higher  
power requirements several converters may be connected in  
parallel.  
The rectifier models are suited for DC-bus applications at  
constant voltage. As the output voltage is SELV, even  
electrically non-isolated switching regulators, such as the PSx  
models, may be connected to the output.  
The input is ideally adapted to the mains: Full power factor  
correction, no inrush current, low RFI level, and high transient  
and surge immunity are key design features. A T Series  
converter behaves similar to a resistive load.  
The LT/UT1701 models are especially optimized to build  
distributed power systems together with the 48Q, CQ, or CP  
Series DC-DC converters, as the signalling capabilities of  
both families are matched. Distributed power systems have  
as one advantage less power losses over load lines and fewer  
regulation problems.  
The LT models can be operated from a universal AC-input  
range from 85 to 255 VAC. It is the preferred type for 230 VAC  
mains, whereas the UT models are optimized for 110/  
120 VAC mains. The output delivers an electrically isolated  
Safety Extra Low Voltage (SELV) and is short-circuit and no-  
load proof. Depending on the type, two output characteristics  
are available, intended either for rectifier applications or for  
battery charging purposes.  
Power-One also offers backplanes for fast and simple set-up  
of 19" DIN-rack systems with T Series converters; see  
Accessories.  
The latter types can be integrated into systems, where the  
Table of Contents  
Page  
Page  
Different Configurations and Applications ....................... 18  
Electromagnetic Compatibility (EMC) .............................. 21  
Environmental Conditions ............................................... 22  
Mechanical Data ............................................................... 24  
Safety and Installation Instructions .................................. 25  
Description of Options ..................................................... 28  
Accessories ...................................................................... 29  
Description ......................................................................... 1  
Model Selection .................................................................. 2  
Functional Description ....................................................... 3  
Electrical Input Data ........................................................... 4  
Electrical Output Data ......................................................... 6  
Control Features of the Battery Chargers ........................ 11  
Auxiliary Functions ............................................................ 13  
BCD20023 Rev AB, 02-Nov-2010  
Page 1 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Model Selection  
Table 1: All models. For all models and options, contact Power-One for availibility and lead times !  
Output voltage  
Output current  
Operating input voltage range and efficiency  
Options  
1
1
Vo set at Vi nom, 0.5 Io nom  
Ionom  
[A]  
Vi min Vi max  
70 – 140 VAC  
ηmin  
[%]  
Vi min Vi max  
85 – 255 VAC  
ηmin  
[%]  
[VDC]  
24.25  
25.25 – (27.25) – 28.25  
37.9 – (40.88) – 42.4  
48  
16  
14.5  
11  
UT1201-72, 4  
UT1240-7Z4, 3  
91  
91  
LT1201-7 2, 6  
LT1240-7Z 6, 3  
LT1840-7Z 6, 3  
LT1702-7 2, 6  
LT1701-7 6  
90.5  
91  
D
F
B1  
91  
11  
92.5  
92.5  
92  
54.5  
10  
UT1701-75  
UT1740-7Z5, 3  
92  
92  
50.5 – (54.5) – 56.5  
10  
LT1740-7Z 6, 3  
1
Min. efficiency measured at Vi nom and Io nom; typ. values are approx. 1% better.  
2
3
4
5
6
Instead of output power limitation, output current limitation.  
Output voltage range controlled by input Vcr, remote temperature sensor, and cell voltage selector switch.  
Reduced output power for Vi = 70 – 95 VAC; see Output Power Limitation.  
Reduced output power for Vi = 70 – 100 VAC; see Output Power Limitation.  
Reduced output power for Vi = 85 – 155 VAC; see Output Power Limitation.  
Part Number Description  
L T 1 7 40 -7 D F Z B1  
Operating input range Vi , fi  
70 140 VAC, 47 63 Hz .......................... U  
85 255 VAC, 47 63 Hz ........................... L  
Series ............................................................................... T  
Number of outputs ........................................................... 1  
Output setting voltage Vo set  
24, 27.25 V .................................................. 2  
48, 54.5 V .................................................... 7  
40.9 V .......................................................... 8  
Recifier version .................................... 01, 02 3  
Battery charger version ............................. 40 4  
Other voltages .................................. 00 to 99  
Ambient temperature range TA  
–25 to 71 °C ................................................ -7  
Customer specific ............................. -0 to -6  
Auxiliary functions and options 1  
Undervoltage monitor (option) .................... D  
Input fuse externally accessible .................. F  
Cell voltage selector switch ......................... Z 2  
Baseplate (option) ..................................... B1  
1
See Description of Options  
Only for T1240/1740/1840  
No input for battery temperature sensor  
With input for battery temperature sensor  
2
3
4
Example: LT1740-7Z: AC-DC converter, input voltage range 85 – 255 VAC, single output 50.5 – 56.5 V, 10 A,  
operational ambient temperature –25 to 71 °C, with cell voltage selector switch.  
Product Marking  
Specific type designation, input voltage range, nominal output  
voltage and current, degree of protection, batch no., serial no.,  
and data code including production site, version, and date of  
production.  
Basic type designation, applicable safety approval and  
recognition marks, CE mark, warnings, pin designation,  
Power-One company logo.  
BCD20023 Rev AB, 02-Nov-2010  
Page 2 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
The inhibit signal and the T failure signal are transferred by a  
second signal transformer (no opto-couplers are used !).  
Functional Description  
The T Series AC-DC converters are primary controlled with a  
constant switching frequency of 65.5 kHz. The power factor  
corrected single step conversion of the line input voltage to a  
low output voltage results in extremely high efficiency.  
System Good and Output OK are each indicated by a green  
LED; inhibit and T System Failure by a red LED.  
System Good and Power Down are available as open collector  
signals at the connector. The threshold level of the Power  
Down signal can be externally adjusted at the D set input.  
The input voltage is fed via input fuse, filter, and rectifier to the  
main transformer. The wideband input filter with small input  
capacitance generates virtually no inrush current. Transient  
suppressors protect the converter against overvoltage and  
surges. An auxiliary converter generates an internal supply  
voltage for the primary control logic. The input voltage  
waveform is sensed by the primary control logic to provide  
active power factor correction.  
Test sockets at the front panel allow for the measurement of  
the output voltage.  
The battery charger version provides additional features to  
control the output voltage. To set it to different battery float-  
charge voltages, a 16-step selector switch (Z) is standard.  
A control input to control the output voltage by an external  
temperature sensor is available at a control pin. A trim-  
potentiometer allows fine adjustment of the output voltage.  
The main transformer is connected to a rectifier, large output  
capacitors, and an efficient output filter, which ensures low  
output ripple and spikes, and provides the necessary hold-up  
time. The output voltage is fed back to the primary control logic  
via a signal transformer.  
+
03043a  
Cy  
12  
14  
Vo+  
Vo+  
Fuse  
4
6
L~  
16 HC+  
18 HC –  
NTC  
N~  
20 Vo–  
22 Vo–  
Cy  
Cy  
Auxiliary  
converter  
Cy  
Cy  
Cy  
8
10  
24  
26  
Sys In  
Voltage  
and  
system  
monitor  
Sys Out  
Control  
logic  
28 i/Vcr  
30  
32  
D
D set  
Z
P
Fig. 1  
Block diagram  
BCD20023 Rev AB, 02-Nov-2010  
Page 3 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Electrical Input Data  
General condition: TA = 20 °C  
Table 2a: Input data of LT models  
Input  
LT12xx  
typ  
LT17xx  
LT18xx  
typ max  
Unit  
Characteristic  
Conditions  
min  
max min typ max min  
Vi  
Operating input voltage range  
with full output power  
47 – 63 Hz 2  
155  
255 155  
255 130  
255 VAC  
Vi red  
Operating input voltage range  
with reduced output power 1  
85  
155 85  
155 85  
130  
Vi (Vi nom) Rated (nominal) input voltage  
50 – 60 Hz 2  
100  
(230) 240 100 (230) 240 100 (230) 240  
Ii nom  
Ii L  
Nominal input current  
Input current limit  
Vi nom, Po nom  
1.9  
3
2.6  
4
2.2  
4
A
Pi 0  
Pi inh  
PF  
Ci  
No-load input power  
Input power when inhibited  
Power factor  
Vi min Vi max, I o = 0  
6
3
8
3
8
3
W
Vi min Vi max, inhibit = low  
Vi nom, Io nom  
96  
98  
98  
%
µF  
ms  
Input capacitance 3  
4
400  
B
4
400  
A
4
400  
B
ton  
Switch on delay  
Vi nom, Po nom  
Conducted emissions  
Radiated emissions  
Vi nom, Vo nom, Io nom  
EN55022  
B
B
B
Vi p  
Vi L  
Input overvoltage protection 4  
Input undervoltage lockout  
264  
65  
264  
65  
264  
65  
VAC  
Table 2b: Input data of UT models  
Input  
UT12xx  
typ  
UT17xx  
typ  
Unit  
Characteristic  
Conditions  
min  
max  
min  
max  
Vi  
Operating input voltage range  
with full output power  
47 – 63 Hz 2  
95  
140  
95  
140  
VAC  
Vi red  
Operating input voltage range  
with reduced output power 1  
70  
95  
70  
100  
125  
Vi (Vi nom) Rated (nominal) input voltage  
50 – 60 Hz 2  
100  
(110)  
3.8  
3
125  
100  
(110)  
5.2  
4
Ii nom  
Ii L  
Nominal input current  
Input current limit  
Vi nom, Po nom  
A
Pi 0  
Pi inh  
PF  
Ci  
No-load input power  
Input power when inhibited  
Power factor  
Vi min Vi max, Io = 0  
6
3
8
3
W
Vi min Vi max, inhibit = low  
Vi nom, Io nom  
98  
98  
%
µF  
ms  
Input capacitance 3  
4
400  
B
4
400  
B
ton  
Switch on delay  
Vi nom, Po nom  
Conducted emissions  
Radiated emissions  
Vi nom, Vo nom, Io nom  
EN55022  
B
B
Vi p  
Vi L  
Input overvoltage protection 4  
Input undervoltage lockout  
165  
65  
165  
65  
VAC  
1
See Output Power Limitation  
Contact Power-One for operation with other input frequencies or different waveforms !  
Inrush current stays factor 10 below ETS 300132-1.  
2
3
4
In the case of an overvoltage, the converter switches temporarily off, resulting in reduced output power.  
BCD20023 Rev AB, 02-Nov-2010  
Page 4 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Input Fuse  
mA/W  
3.5  
04026a  
An input fuse (5 × 20 mm) in series with the input line (L)  
inside the converter protects against severe defects; see also  
Safety and Installation Instructions. For applications with  
accessible fuse, see Option F.  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0
Table 3: Fuse Type  
Series  
LT  
Schurter type  
Part number  
0001.1012  
0001.2514  
Limit class D according  
to IEC/EN 61000-3-2  
SPF 6.3 A, 250 V  
SPT 10 A, 250 V  
UT  
Inrush Current  
The converters exhibit an input capacitance of only 4 µF,  
resulting in a low and short peak current, when the converter  
is connected to the mains. During switch-on, the converter  
current can rise up to the input current limit Ii L.  
3
5
7
9
11  
13 15  
17 Harm.  
Fig. 3  
Harmonic distortion at input LT1740-7Z, Vi = Vinom, Io = Io nom  
As a direct result of the low and short inrush current and  
controlled charging procedure of the output capacitors, the  
converter can be hot swapped. The LT inrush current is a  
factor 10 smaller than defined in the ETS 300132-1 standard  
for Telecom systems. However the converter should be  
plugged-in smoothly, giving time to the output capacitors to be  
charged.  
mA/W  
3.5  
04025a  
3.0  
Limit class D according  
to IEC/EN 61000-3-2  
2.5  
Input Under-/Overvoltage Lockout  
2.0  
1.5  
1.0  
0.5  
0
If the specified input voltage range Vi is exceeded, the  
converter stops operation temporarily resulting in reduced  
output power and increased RFI. The input is protected by  
varistors. Continuous overvoltage will destroy the converter.  
If the sinusoidal input voltage stays below the input under-  
voltage lockout threshold Vi, the converter will be inhibited.  
3
5
7
9
11  
13 15  
17 Harm.  
Power Factor, Harmonics  
Power factor correction PFC is achieved by controlling the  
input current waveform synchronously with the input voltage.  
Fig. 4  
Harmonic distortion at input UT1740-7Z, Vi = Vinom, Io = Io nom  
PF  
1.00  
04023a  
04024a  
0.96  
0.98  
0.96  
0.94  
0.92  
0.90  
0.88  
0.86  
0.84  
0.82  
Io [A]  
0.94  
0.92  
0.90  
0.88  
0.86  
0.84  
0.82  
Io [A]  
0
2
4
6
8
10  
12  
14  
16  
0
2
4
6
8
10  
12  
14  
16  
UT1740-7Z at Vi = 110 VAC  
LT1740-7Z at Vi = 230 VAC  
Vi = 110 VAC  
Ui = 230 VAC  
Fig. 2  
Power factor  
Fig. 5  
Efficiency versus load of LT1701  
BCD20023 Rev AB, 02-Nov-2010  
Page 5 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
PFC is active in all operating conditions (voltage regulation,  
output power limitation, current limitation).  
Efficiency  
The extremely high efficiency (see fig. 5) is achieved by using  
a single-step power factor corrected topology together with the  
most advanced technology in power conversion. It allows a  
very compact design in a fully enclosed case without forced  
cooling.  
The power factor control also works with different input voltage  
waveforms and frequencies. For special applications with  
different frequencies or non-sinusoidal waveforms, please  
contact Power-One.  
Electrical Output Data  
General conditions:  
TA = 20 °C, unless specified.  
Vi = 230 VAC, fi = 50 Hz  
Table 4: Output data of rectifier versions  
Output  
LT/UT1201  
LT/UT1701  
LT1702  
Unit  
Characteristic  
Conditions  
min typ max min typ max min typ max  
Vo set  
Output voltage adjustment  
Vi nom  
24.25  
54.5  
48.0  
V
Io = 0.5 • Io nom  
Vo set tol Vo setting tolerance  
24.0  
24.5 54.25  
24.95 52.8  
54.75 47.75  
55.8 46.3  
48.25  
49.3  
Vo  
Output voltage over input voltage and load 1  
Vi min Vi max  
,
23.35  
(0.01 – 1) • Io nom  
Vo L  
αVo  
Io nom  
Io L  
Overvoltage protection by second control loop  
Temperature coefficient of output voltage  
Nominal output current  
32.5  
59.3  
59.3  
–5  
16  
–5  
10  
–5  
11  
mV/K  
A
Current limit 2  
Vo = 20 V  
18 4  
400  
850  
40  
14.5  
550  
1000  
40  
14.5  
550  
1000  
40  
Po L  
vo  
Output power limit 2  
Vi nom  
W
Output voltage noise  
Low frequency Io nom  
mVpp  
IEC/EN 61204  
BW = 20 MHz  
Switching freq.  
Total  
900  
1000  
1100  
Vo I  
Static load regulation (droop) 1  
Static line regulation  
(0.01 – 1) • Io nom  
– 0.6  
– 1.2  
– 1.2  
V
Vo V  
Vi min Vi max  
,
0.3  
0.8  
0.8  
Io nom  
Vo d  
t d  
Dynamic load regulation 3  
Voltage deviation Vi nom  
1.7  
2.2  
2.2  
0.1Io nom Io nom  
Recovery time  
0.25  
0.25  
0.25  
s
IEC/EN 61204 5  
Co  
Internal output capacitance  
86  
41  
41  
mF  
1
Output voltage decreases with rising output current due to the droop characterstic to ease current sharing; see fig. 7.  
Due to the large output capacitance, the maximum transient value can be much higher.  
Deviation limited by output overvoltage protection  
No power limitation, but current limitation  
See fig. Dynamic load regulation.  
2
3
4
5
BCD20023 Rev AB, 02-Nov-2010  
Page 6 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
General conditions:  
TA = 20 °C, unless specified.  
Vi = 230 VAC, fi = 50 Hz  
Table 5: Output data of battery charger versions  
Output  
LT/UT1240-7Z  
LT/UT1740-7Z  
LT1840-7Z  
Unit  
Characteristic  
Conditions  
min typ max min typ max min typ max  
Vo set  
Vo set tol Vo setting tolerance 4  
Output voltage adjustment 6  
Vi nom  
Io = 0.5 • Io nom  
27.25  
54.5  
40.88  
V
27.2  
25.25  
26.8  
26.9  
27.3 54.45  
28.25 50.5  
27.6 53.8  
27.6 53.8  
32.5  
54.55 40.83  
56.5 37.9  
55 40.3  
56.6  
40.93  
42.4  
41.3  
Vo  
Vo  
Output voltage range1  
Output voltage over input  
voltage and load 1  
LT  
Vi min Vi max,  
(0.01 – 1) • Io nom  
UT  
Vo L  
αVo  
Io nom  
Io L  
Overvoltage protection by second control loop  
Temperature coefficient of output voltage  
Nominal output current  
59.3  
48.4  
–3  
14.5  
20  
–3  
10  
–3  
11  
mV/K  
A
Current limit 2  
14.5  
550  
1000  
40  
16  
Po L  
vo  
Output power limit 2  
Vi nom  
400  
700  
40  
450  
850  
40  
W
Output voltage noise  
Low frequency Io nom  
mVpp  
IEC/EN 61204  
BW = 20 MHz  
Switching freq.  
Total  
750  
– 0.4  
1000  
– 0.6  
900  
– 0.6  
Vo I  
Static load regulation (droop) 1  
Static line regulation 1  
(0.01 – 1) • Io nom  
V
Vo V  
Vi min Vi max  
,
0.2  
0.35  
0.25  
Io nom  
Vo d  
t d  
Dynamic load regulation3  
Voltage deviation Vi nom  
1.6  
0.2  
2.0  
0.2  
2.5  
0.2  
0.1Io nom Io nom  
Recovery time  
s
IEC/EN 61204 5  
Co  
Internal output capacitance  
86  
41  
49  
mF  
1
Vo decreases with rising output current due to the droop characterstic to ease current sharing; see fig. 8.  
Due to the large output capacitance, the maximum transient value can be much higher.  
Deviation limited by output overvoltage protection  
Defined by temperature sensor, by remote control, and by voltage selector switch  
See fig. Dynamic load regulation.  
2
3
4
5
6
Output voltage adjustment with Vcr = 9.5 V (2.27 V/cell)  
output  
voltage  
regulation limitation  
output  
power  
output  
current  
limitation  
Vo [V]  
Output Characteristic  
60  
The models T1701/1702 and the battery chargers T1240/  
1740/1840 can be operated in 3 different modes:  
Vi = 230 V  
50  
40  
30  
– Output voltage regulation  
– Output power limitation  
– Output current limitation.  
Vi = 110 V  
Vi = 100 V  
Caution: In output power or current limitation mode, the max.  
ambient temperature TA should not exceed 65 °C with free air  
convection cooling.  
Vi = 90 V  
20  
10  
The output of all models is fully protected against continuous  
short circuit. The maximum constant current is limited to Io L  
(see table Electrical output data). As the LEDs indicating the  
system status are driven from the output voltage, all LEDs  
switch off in the case of a short circuit.  
0
0
Io [A]  
2
4
6
8
10  
12  
14  
16  
Fig. 6  
Output characteristics LT1701-7 and LT1740-7Z  
BCD20023 Rev AB, 02-Nov-2010  
Page 7 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Output Overvoltage Protection  
Vo  
05051a  
A slight output voltage overshoot may occur at turn-on, inhibit  
release, or during fast load changes. A second, independent  
control loop interrupts the operation above Vo L and indicate it  
by the red warning LED. The output voltage remains below  
60 V (SELV) under all operating conditions.  
Vo I  
Vo  
10% Vo d  
Vo d  
Note: There is no specific built-in protection against externally  
applied overvoltages or transients.  
td  
Output Voltage Regulation (Rectifier Version)  
t
t
Io /Io nom  
The output voltage is adjusted to a fixed value Vo set. It relates  
to the output current and the input voltage, which ensures  
current sharing without further precautions, when several  
converters are connected in parallel. Rising output current and  
falling input voltage lead to a decrease of the output voltage,  
according to the formula:  
1
0.9  
0.1  
Fig. 9  
Vo Vo set tol + (0.5 – Io/Io nom) • Vo l + (Vi Vi nom)/100 V Vo V  
Typ. dynamic characteristics (at load step)  
Output Power Limitation (Rectifier Version)  
Vo [V]  
Especially for power systems with an output voltage of 48 V,  
the rectifier models T1701/1702 exhibit an output power  
limitation mode. The output power is kept constant down to an  
output voltage of approximately 38 V. This provides improved  
start-up capability of power systems including switched-mode  
power supplies connected to the output (e.g. 48Q Series). At  
maximum load there is no need for a special start-up  
procedure.  
04027a  
54.4  
48  
38  
The maximum input current is limited to Ii L. At lower input  
voltage Vi red the maximum output power is limited to:  
24  
Po ≈ η Vi red Ii L (η = efficiency approx. 90%)  
T1201 models have no output power limitation mode.  
Pulse Loading (Rectifier Version)  
Io  
To prevent the output and filter capacitors from overload, the  
superimposed AC ripple current at the output should be limited  
as shown in the figure below. For high-current pulse loads,  
external capacitors are recommended.  
0
14.5 16 A  
10 11  
T1201  
T1701/1702  
Fig. 7  
Output characteristic of T1201 and T1701/1702 (typ.). The  
droop is shown in fig. 8.  
Io PL [A]  
05050a  
15  
10  
5
Vi = Vi nom  
Average output current = Io nom  
Vo  
05081a  
2%  
1%  
TC = 50° C  
Vo set  
–1%  
–2%  
Io/Io nom  
T
C = TC max  
0
f
PL [Hz]  
100  
1 k  
10 k  
50  
0.01  
0.5  
1
Fig. 10  
Fig. 8  
Maximum AC ripple output current superimposed on the  
average output current Io nom for LT1701.  
Typical output droop (LT 1701)  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
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Output Voltage Regulation (Battery Charger)  
Vo  
05046a  
In normal operating mode (neither in power limitation nor in  
current limitation) the output is regulated by a voltage feedback  
1.1%  
loop. It is adjusted to V  
selector switch to the appropriate float charge voltage of the  
battery.  
and can be set by the cell voltage  
o set  
0.55%  
Vo set  
A control input (pin 28) allows for adjustment of the output  
voltage either by a voltage source, a temperature sensor, or an  
external potential divider (see External Output Voltage  
Control). For fine tuning, the converter is fitted with a trim  
potentiometer accessible from the rear side.  
– 0.9%  
Io/Io nom  
0.01  
0.5  
1
Fig. 12  
Typical output droop T1240/1740/1840  
The output voltage relates to the output current and the input  
06065a  
Vo  
voltage, which ensures current sharing without further  
precautions, when several converters are connected in  
parallel. An increase in output current and a decrease in input  
voltage decrease the output voltage, according to the formula:  
28.25 V  
26.7 V  
25.25 V  
19 V  
Vo Vo set tol +(0.5 – Io/Io nom) • Vo l + (Vi Vi nom)/100 V • Vo V  
The dynamic characteristic is shown in fig. 9.  
Io  
0
Output Power Limitation (Battery Charger)  
15 A  
20 A  
All battery charger versions exhibit an output power limitation  
mode, where the output power is kept constant from 2.35 V/cell  
(for lead acid batteries) to 1.6 V/cell.  
Fig. 11a  
Output characteristic of T1240 (typ.). The droop is shown in  
fig. 12.  
06066a  
Vo  
The maximum input current is limited to Ii L. At lower input  
voltage Vi red, the maximum output power is limited to:  
56.5 V  
54.5 V  
50.5 V  
Po ≈ η Vi red Ii L (η = efficiency approx. 90%).  
38 V  
Inhibit (Rectifier Version)  
The rectifier version converters are equipped with a simple  
inhibit function (with no adjustment of Vo). The converter is  
enabled by a logic high signal and disabled by a logic low  
signal. This input is TTL/CMOS compatible, a resistor <50 Ω  
disables the converter, a resistor >30 kenables it. The  
switch-on time tr, i.e., the time delay between powering until  
the full output power is available, is typically 100 ms.  
Io  
0
10 A 14.5 A  
Fig. 11b  
The hold-up time at the output after inhibiting depends on the  
load, the internal and external capacitance at the output.  
Output characteristic of T1740 (typ.). The droop is shown in  
fig. 12.  
Note: The inhibit input is protected against overvoltage up to 60 V.  
Vo  
06067a  
Table 6: Characteristics of the inhibit signal  
42.4 V  
40.88 V  
Characteristics  
Conditions min typ max Unit  
37.9 V  
Vinh Inhibit  
Vo = on Vi min Vi max 2.5  
C min TC max  
60  
V
kΩ  
V
voltage  
T
28.5 V  
Rinh Resistance Vo = on  
30  
to Vo–  
Vinh Inhibit  
Vo = off  
–0.7  
0.4  
50  
voltage  
Io  
0
Rinh Resistance Vo = off  
16 A  
11 A  
tr  
Switch-on time  
until full power avail.  
Vi nom  
100  
3
ms  
Fig. 11c  
Pinh Input power with  
W
Output characteristic of LT1840 (typ.). The droop is shown in  
fig. 12.  
inhibited unit  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
®
06116a  
Note: The table Hold-up time also informs about the warning time  
of the Power Down signal. For example, if the threshold level Vt of  
the Power Down signal is set to 43 V and the minimum acceptable  
voltage of the load is 38 V, the time between the activation of the  
power-down signal and the switch-off of the load (550 W) will be  
15 ms (= 55 ms – 40 ms).  
4
6
12  
28  
L~  
Vo+  
Iinh  
Vinh  
i/Vcr  
Converter  
N~  
22  
Vo–  
Series and Parallel Connection  
The output of the T Series converters may either be connected  
in series or in parallel.  
Fig. 13  
Inhibit connection  
Connection in parallel: Current sharing between paralleled  
converters is ensured by the output droop (slope)  
characteristic.  
Hold-Up Time  
Note: Several Txx40 battery chargers connected in parallel can be  
controlled by a single voltage source or a single sensor wired to  
the inputs i/Vcr.  
The hold-up time depends upon the output voltage at the time  
of failure, the minimum acceptable output voltage, and the load  
according to the formula:  
Connection in series: A maximum of two T Series converters  
may be connected in series, however the resulting output  
voltage of up to 110 V would no longer be SELV.  
2
Vo2 Vo  
thold = ––––––––minv– • (Co + Cext  
2 • Po  
)
where:  
Vo  
= Output voltage at the moment of mains’ failure  
Vominv = Minimum acceptable output voltage  
Po  
Co  
= Average output power during hold-up time  
= Internal output capacitance  
Cext  
= External output capacitance  
Examples of t hold are given in the table below:  
Table 7: Hold-up time thold for T1701  
Vo = 54 V  
Po [W]  
Vo min v  
43 V  
Unit  
46 V  
40 V  
38 V  
100  
200  
300  
400  
500  
550  
164  
82  
55  
41  
33  
30  
219  
109  
73  
55  
44  
270  
135  
90  
67  
54  
302  
151  
101  
75  
60  
55  
ms  
40  
49  
V
mains' failure  
05049a  
Vo  
Vt  
low load  
heavy load  
Vo min v  
t
warning time  
thold  
Fig. 14  
Hold-up and warning time with Power Down output signal.  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
®
06068  
2.23 V  
2.24 V  
Control Features of the Battery Chargers  
2.25 V  
0
According to the recommendations of battery manufacturers,  
the float-charge voltage of lead-acid batteries should be  
temperature-compensated. Depending on the battery type and  
size, charging with different temperature coefficients may be  
required. An excessive float-charge voltage may damage the  
battery through overcharging.  
2.26 V  
2.27 V  
2.28 V  
4
2.35 V  
C
8
2.29 V  
2.30 V  
Most lead-acid battery manufacturers recommend cell  
voltages between 2.23 V and 2.32 V, with the nominal cell  
voltage defined at 20 °C and temperature coefficients per cell  
between –3 and –4 mV/K.  
2.32 V  
2.31 V  
Fig. 15  
Cell voltage selector switch  
The value of the negative temperature coefficient is specified  
by the type of T temperature sensor.  
Potentiometer for Fine Tuning  
The battery chargers are equipped with  
a
one-turn  
With the cell voltage selector switch Z, the required cell voltage  
can be adjusted at the rear of the converter, making the system  
flexible to different float-charge voltages. If the selector switch  
Z is not applicable, a cell voltage adjustment can also be  
provided by the temperature sensor; see Temperature Sensor  
T).  
potentiometer for fine tuning of the output voltage to within  
±3.70/00 of Vo. The potentiometer is protected by a plastic  
cover. To adjust the output voltage for improved current  
sharing or compensation for voltage drops over the load lines,  
each battery charger in a system should be unplugged and  
adjusted individually to the same output voltage at equal load;  
otherwise current sharing may adversely be affected.  
Although it is not recommended, the output voltage can be set  
to a fixed value without temperature compensation by an  
external voltage source or a resistive voltage divider at the  
remote control input, for instance if the battery temperature  
shall be controlled by other systems; see External Output  
Voltage Control.  
External Output Voltage Control  
The i/Vcr control input (pin 28) provides two functions:  
– External adjustment of the output voltage  
– Inhibiting of the converter.  
Cell Voltage Selector Switch Z  
A voltage <0.4 V inhibits the output, a voltage >2.5 V enables it.  
The battery chargers are equipped with the cell voltage  
selector switch at the rear side, which provides an easy way of  
external adjustment to the required float-charge voltage. Each  
switch position allows a step in the output voltage of 10 mV per  
cell, whereby the switch position "0" represents a cell voltage  
of 2.23 V at 20 °C; position "C" gives 2.35 V per cell.  
With the i/Vcr input in the range of 5.5 V to 11.5 V, the output  
voltage Vo set can be adjusted within a range of +3.6% to  
–7.9%. This feature is optimized to control the float-charge of a  
lead acid batteriy.  
Outside of the control range, the sensor monitoring circuit  
generates a system error signal (see also System Good).  
The cell voltage selector switch fits together with the 2.23 V  
temperature sensor. The float-charge voltage is set by the  
switch, and the temperature coefficient is specified by the  
sensor type.  
In the case of a excessively high control voltage, the output  
voltage is reduced.  
The remote control input is protected against DC overvoltage  
up to 60 V.  
Caution: Setting the switch to the correct battery cell voltage is  
vital for the proper operation of a battery system.  
Note: An open inhibit/Vcr remote control input leads to a sensor  
error signal which is indicated by the Error LED at the front and  
high impedance of the "System good" signal. The output voltage is  
reduced to Vcr fail condition.  
Note: Switching to a different cell voltage while the battery charger  
is operating may cause a short distortion of the output voltage.  
Table 8: Characteristics of the remote control  
Characteristics  
Conditions  
LT/UT1240  
typ  
LT1840  
typ  
LT/UT1740  
Unit  
Vo  
Output voltage at:  
Voltage selector switch  
Z set at 2.23 V/cell or  
without selector switch Z  
selector switch Z  
25.25  
37.85  
50.5  
V
Vcr fail 2.5 – 5.5 V  
Vcr control 5.5 – 11.5 V  
Vcr clamp 11.5 – 14 V  
Vcr fail 14 – 60 V  
22.5 + Vcr • 0.5  
22.5 + Vcr • 0.5  
45 + Vcr  
56.5  
50.5  
1
28.25  
25.25  
1
42.37  
37.85  
1
Vi nom, 0.5 • Io nom  
Rcr  
fcr  
Input impedance  
MΩ  
Frequency limit  
1
1
1
Hz  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
®
Table 9: Characteristics of the inhibit signal  
Characteristics  
Conditions  
min  
2.5  
typ  
max  
Unit  
V
Vinh  
Rinh  
Vinh  
Rinh  
tr  
Inhibit voltage  
Vo = on  
Vo = on  
Vo = off  
VUo = off  
Vi min Vi max  
TC minTC max  
,
60  
Resistance to Vo-  
Inhibit voltage  
30 k  
– 0.7  
0.4  
50  
V
Resistance to Vo-  
Switch on time until full power available  
Input power at inhibited converter  
Vi nom  
Vi nom  
100  
3
ms  
W
Pinh  
Vo [V]  
06069a  
T1240  
T1740  
T1840  
Vcr = Vo – 45 V  
Vcr = 4/3 Vo – 33.7 V  
Vcr = 2 • Vo – 45 V  
(T1740)  
(T1840)  
(T1240)  
56.5  
28.25 42.37  
Vo R2  
Vcr = ––––––––  
(R1 + R2)  
55  
54  
53  
52  
41  
27  
R2: Value with 1 MW internal resistance in parallel with R.  
It is mandatory that:  
39  
26  
(R1 R2)  
––-–-–--–– > 35 kΩ  
(R1 + R2)  
50.5  
25.25 37.85  
otherwise the converter might not be able to start.  
Control by an external voltage source  
Vcr  
5 5.5  
11.5 14 16 V  
3
4
Logic level of  
the signal  
05062a  
System Good  
28  
i/Vcr  
+
Ext. voltage  
source  
5.5 – 11.5 V  
Vcr  
Vcr  
5.3 V  
14 V  
22  
Vo–  
Fig. 16  
Output voltage V versus control voltage Vcr, with the  
o
corresponding signal System Good  
If the voltage selector switch Z is not set at 2.23 V per cell, the Vcr  
fail voltage rises accordingly.  
Fig. 18  
Voltage setting by an external voltage source  
The inhibit input of battery charger models is not TTL/CMOS  
compatible and should be triggered by a switch, a relay, or an  
open-collector transistor.  
Control by the temperature sensor T  
The temperature sensor provides a temperature-compensated  
charging process for lead-acid batteries; see Accessories,  
Temperature Sensor T.  
Control by external resistors  
With a resistive potential divider or a potentiometer connected  
to the remote control input, a fixed output voltage can be  
programmed:  
05063a  
Vo+  
12  
Vo+  
R1  
R
i/Vcr  
28  
Vcr  
22  
R2 = 1 MR/(1 M+ R)  
Vo–  
1 MΩ  
Vo–  
Fig. 17  
Voltage setting by external resistors  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
®
With option D, the output voltage can be sensed externally, for  
example, to monitor the system bus decoupled from the power  
supplies by diodes or fuses. An external resistor of 43.2 k1%  
(21.5 kfor T1840) must be fitted into the sense line to the  
bus; see fig. below.  
Auxiliary Functions  
Available Signals and Status Monitoring  
The T Series exhibits an inhibit function as well as several  
voltage monitoring and indicating functions for easy control  
and surveillance of a complete customer-specific power supply  
system. All the surveillance functions are driven from the  
output. Consequently, it also operates, when the input voltage  
is off, down to an output voltage of 5 V. The power consumption  
of the surveillance circuit is typically 10 to 20 mA.  
06051a  
+
F
Vo+  
12  
Vo  
22  
External  
adjustment of the  
Available functions:  
threshold level V  
t
R
– Power Down  
D
pin 30  
pin 32  
pin 24  
pin 26  
pin 28  
ext  
R
D set 32  
D set  
Sys In  
Sys Out  
i/Vcr  
43.2 kΩ  
(21.5 k)  
T1000-7D  
– System Good  
Fig. 21  
– Inhibit/Vcr remote control  
Option D (D-set internally not connected); the power down  
circuitry monitors the power bus decoupled by the fuse F.  
The status is indicated by 3 LEDs on the front panel:  
– System  
Vo  
– Error  
(OK)  
(OK)  
green  
green  
red  
Adjustment of the threshold level  
With the resistor (Rext) connected to D set (pin 32) and Vo– (or  
Vo+), the low threshold level can be increased (or decreased)  
respectively; see fig. 20 and 21.  
Test sockets at the front panel allow easy measurement of Vo.  
If the D set input is left open-circuit, the low threshold level of  
the power down circuitry is factory-set to:  
Power Down Function  
The power down circuitry monitors Vo and changes the status  
of output D (pin 30) from low to high impedance, when Vo falls  
below the low threshold level, and changes back to low  
impedance, when Vo exceeds the upper threshold level.  
T12xx:  
T17xx:  
VT18xx:  
Vt set = 21 V  
t set = 42.5 V  
Vt set = 32 V  
±0.2 V  
±0.5 V  
±0.4 V  
V
The approximate resistor values for given threshold levels can  
be calculated from the table below:  
The rectifier versions have a relatively small hysteresis of 1 V,  
the battery charger versions have a large hysteresis. The  
upper threshold level is given, but the low threshold level is  
externally adjustable at the D set pin 32. The Power Down  
signal D (pin 30) can for example be used as a save data  
signal, for low voltage warning, as a low-battery signal to avoid  
deep discharge of the battery, or to prevent connected  
converters from starting-up at a low bus voltage. For  
application examples, see figures below using the signal D.  
Table 10: Calculation of Rext  
Model Vt > Vt set  
(Rext connected to Vo–)  
Vt < Vt set  
(Rext connected to Vo+)  
T12xx  
T17xx  
T18xx  
463.5  
43.2 Vt – 463.5  
Rext (Vt) = –––––––– [k] Rext (Vt) = ––––––––––––– [k]  
Vt –21.0  
21.0 – Vt  
933  
43.2 Vt – 933  
Rext (Vt) = –––––––– [k] Rext (Vt) = ––––––––––––– [k]  
As it is driven from the output, the power pown circuitry  
operates independently of the input voltage and the load  
conditions, even if the converter is inhibited.  
Vt – 42.5  
42.5 – Vt  
461  
21.4Vt – 461  
Rext (Vt) = –––––––– [k] Rext (Vt) = ––––––––––––– [k]  
Vt – 32  
32 – Vt  
The standard version monitors Vo internally; see fig. below.  
The threshold level is adjusted for a DC output voltage. If in  
operation sinusoidal low frequency output ripple is  
superimposed to the DC output voltage, it can be estimated  
with Vov = Io/(2 • π f Co), where Co is the internal output  
capacitance.  
06050a  
+
a
Vo+  
Rint  
Vo  
43.2 kΩ  
(21.5 kΩ)  
Table 11: Typ. values for Rext for a given Vt value for LT1740  
Rext  
Characteristics  
Conditions  
Vt  
Unit  
D set  
External adjustment of  
Vt Power down threshold 69 kto Vo+  
34.4  
36.4  
39.5  
42.5  
45.5  
48.5  
51.6  
V
the threshold level V  
t
level,  
106 kto Vo+  
254 kto Vo+  
left open-circuit  
309 kto Vo–  
154 kto Vo–  
102 kto Vo–  
set by Rext  
Fig. 20  
Standard version; the power down circuitry monitors directly  
Vo via Rint. Rext is not necessary.  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
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06053  
Upper threshold level  
Vo+  
The upper threshold level of the power down function is given.  
D
The rectifier models have a relatively small hysteresis of 1 V to  
prevent the signal from oscillation.  
Vo–  
The battery chargers have a larger hysteresis. The upper level  
is set at 2.05 V/cell.  
R
ext  
D set  
To avoid deep discharge of the battery, the load should be  
disconnected from the battery at the low level of the power  
down signal. The battery voltage will then recover slowly up to  
its chemical equilibrium, about 2 V/cell. The load may not be  
connected again to the battery, until the T converter is  
operating and charging it. Then the output voltage will be  
higher than 2.05 V/cell.  
Fig. 23  
Power down function (D output)  
– External adjustment of threshold level Vt  
– Signal electrically isolated by an external relay  
06054  
High level of output signal D (pin 30):  
Vo+  
LT/UT1240:  
LT/UT1840:  
LT/UT1740:  
24.6 V  
49.2 V  
43.9 V  
±0.3 V  
±0.5 V  
±0.4 V  
R
D
red LED  
Vo–  
LED is "ON"  
in case of  
power down  
VBat  
06052a  
Vfloat  
Battery  
recovery  
Load switch ON  
Fig. 24  
2.05 V/cell  
2.0 V/cell  
Remote indication of signal D by LED  
Hysteresis  
Power Down  
Vt  
06055  
+5 V  
Load switch OFF  
Battery  
low  
Vo+  
t
Mains failure  
Return of mains  
R
Z
D
Power down signal  
high  
low  
t
CMOS, TTL  
Vo–  
Fig. 22  
Hysteresis of D output signal for battery chargers with  
corresponding level of Power Down signal  
Fig. 25  
Remote indication of the output voltage status (output D) by  
CMOS/TTL interface (e.g., for data saving)  
Signal output characteristics  
Output D (pin 30) is an open-collector signal, referenced to  
Vo–, protected by a 62 V Zener diode; it is well suited to drive  
an external relay.  
06056a  
Vo+  
12  
Vi+  
Under normal operating conditions (Vo > Vt), output D has low  
impedance. If the output voltage drops below the power down  
threshold level, output D becomes high impedance.  
10 kΩ  
0.5 W  
PSK/PSS/PSx  
LT/UT  
D
30  
22  
i
Table 12: Characteristics of power down functions  
Vo–  
Gi–  
Characteristics  
Conditions  
min typ max  
Unit  
ID Output  
TC min TC max  
50 1  
mA  
sink current  
Fig. 26  
Vsat Saturation voltage ID = 50 mA  
Vz Zener voltage  
0.2  
62  
V
Output D signal used as inhibit to enable a system start-up in  
the case of subsequently connected step-down converters  
PSK/PSS/PSx with low start-up voltage. (For 48Q/CQ units,  
no pull-up resistor is required.)  
Pz Z-diode PLoss  
TC = 95 °C  
500  
mW  
1 To be limited to 50 mA by the external circuitry.  
BCD20023 Rev AB, 02-Nov-2010  
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T Series Data Sheet  
500 Watt AC-DC Converters  
®
Table 13: Characteristics of System Good input and output  
Characteristics  
Conditions  
Vi min Vi max  
T
C min TC max  
min  
typ  
max  
Unit  
µA  
V
ITrig  
VTrig  
ITrig  
VTrig  
Isys  
Vsat  
VZ  
Trigger level for logic  
low input (= System OK)  
current-driven  
voltage-driven  
current-driven  
voltage-driven  
100  
– 0.4  
6.2  
Trigger level for logic  
high input (= System Failure)  
0
A
>7.5  
60  
50  
V
Output sink current 1  
mA  
V
Saturation voltage  
ISys Out = 50 mA  
TC = 95 °C  
0.2  
Zener voltage protection diode  
Power disipation Zener diode  
62  
PZ  
500  
mW  
1
To be limited to 50 mA by the external circuitry.  
System Good Function  
06057  
The Sys Out signal (pin 26) provides information about the  
general function of the converter. It can be used to monitor the  
status of a single T Series converter, or can be linked with other  
signals within a power system to drive one single-logic signal  
for the status of the whole system by connecting the output Sys  
Out of one converter to the input Sys In (pin 24) of the next one.  
Low voltage (impedance) of the input and output has the  
meaning of "system good". The first input of the system has to  
be connected to Vo–.  
Vo+  
Logic high if no internal  
error and no inhibit  
ISys Out  
Logic AND  
Sys Out  
Ref.  
+
ISys In  
-
Sys In  
Logic high if  
Sys In > 100 mA  
I
The signal Sys Out is activated (low impedance), if the  
following conditions are met:  
Vo  
-
No external fault  
– the Sys In signal (pin 24) is logic low,  
AND:  
Fig. 27  
Equivalent circuit of Sys In and Sys Out  
No faults monitored by the T Series converter, such as:  
– Input overvoltage  
Signal output  
– Input undervoltage (mains failure)  
– Output overvoltage  
– Output short circuit  
The signal Sys Out (pin 26) has the meaning of “system good”.  
It is built by an open collector transistor referenced to Vo–,  
protected by a 62 V Zener diode.  
– Internal overtemperature  
– Internal circuit fault.  
06060  
– i/Vcr input error such as voltage < 2.5 V (rectifier type);  
control voltage out of range 5.3 V > Vcr > 14 V (battery  
charger), or sensor not connected, open remote control  
input.  
Vo+  
Sys Out  
No external free-  
wheeling diode across  
Signal input  
relay necessary  
The input Sys In (pin 24) can be voltage- or current- driven. To  
trigger the internal comparator, the voltage at the Sys In pin  
has to be <6.2 V, if voltage-driven. If current-driven, the sink  
current to Vo– has to be >100 µA. An easy way to drive this  
input is achieved by means of an open collector transistor, or a  
10 V CMOS interface.  
Vo–  
Fig. 28  
System status signal electrically isolated by an external relay  
Note:If only the internal status of a T Series converter should be  
monitored, Sys In has to be connected to Vo–.  
BCD20023 Rev AB, 02-Nov-2010  
Page 15 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
To achieve a logic AND function of the Sys Out and D, connect  
the D output with the Sys Out. This combination generates an  
output signal only in the case of severe system errors. Only a T  
system fault together with a simultaneous power down of the  
output voltage will cause this output signal to become high  
impedance.  
Series and Parallel Connection of Power Down and  
System Good  
To achieve a logic-OR function of the signals Sys Out and D,  
connect the D output to Sys In. The desired function is then  
obtained from the Sys Out output. The output signal becomes  
high, if the output voltage is lower than the threshold of the  
power down circuit, inhibit is applied, or an internal error has  
occurred.  
06061a  
06062a  
Vo+  
Vo–  
Vo+  
LT/UT  
LT/UT  
Vo–  
Sys In  
Sys In  
R
R
Sys Out  
Sys Out  
Internal  
signals  
Internal  
signals  
i/Vcr  
D
i/Vcr  
D
Vo+  
Vo+  
D set  
D set  
Fig. 31  
Sys out and D connected in parallel.  
Fig. 29  
Sys out and D connected in series. The output signal will  
indicate an error at start-up.  
1 kΩ  
Out OK  
circuit  
20 V  
48Q/CQ  
no. 1  
06059a  
Sys In  
24  
Vo+  
12  
Vo+  
12  
Sys In  
24  
1 kΩ  
Sys Out  
Sys Out  
26  
Out OK  
circuit  
26  
Overall  
System  
Good  
20 V  
48Q/CQ  
no. 2  
Vo–  
22  
Vo–  
22  
Vo–  
22  
Vo–  
22  
LT/UT  
LT/UT  
1 kΩ  
Out OK  
circuit  
20 V  
48Q/CQ  
no. x  
Fig. 30  
Wired AND of isolated open collector signals (e.g. the OUT OK signal of 48/CQ units) with the Sys Out  
signals of T units in series to achieve one signal about the status of the whole system  
BCD20023 Rev AB, 02-Nov-2010  
Page 16 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Table 14: System monitoring.  
Signal status and LED display status depending on the situation of the various system elements  
Possible Situation  
Open collector output  
LED  
Vo OK  
on  
System Good Power Down Sys OK  
Error  
off  
All OK  
low  
low  
low  
on  
off  
2
2
2
3
2
No mains and battery OK or no mains and Vo > Vt  
Unit inhibited and battery OK or unit inhibited and Vo > Vt  
Internal error  
high  
on  
on  
Sys In input  
high  
high  
high  
low  
low  
high  
high  
high  
low  
off  
off  
off  
on  
off  
on  
off  
off  
off  
on  
off  
on 1  
off  
No mains and battery low or no mains and Vo < Vt  
Short circuit on LT/UT output, Vo < 4 V  
Current limit LT/UT output, Vo > 4 V, Vo < Vt  
Battery chargers: sensor not connected or out of range  
2
on  
high  
on  
1
LED is on until the output capacitors are discharged.  
Sys In connected to Vo–.  
Sys In not connected to Vo– (single T status monitoring) or system status monitoring.  
2
3
Display Status of LEDs  
LED Sys OK  
A green LED corresponds to the signal System Good. It lights,  
if no internal or external error is detected.  
LED Vo OK  
Another green LED indicates the output voltage status,  
corresponding to the signal Power Down. The LED lights, as  
long as Vo exceeds the upper threshold level and has not  
fallen below the low threshold level Vt.  
LED Error  
This red LED lights, if one or more of the following conditions  
are detected:  
– Input overvoltage  
– Input undervoltage (mains failure)  
– Output overvoltage  
– Output short circuit  
– Output voltage below threshold Vt  
– Internal overtemperature  
– Internal circuit fault  
– i/Vcr remote control input error, such as:  
- Inhibit voltage <2.5 V (rectifier models)  
- Remote control voltage Vcr out of range 5.3 – 14 V  
(battery chargers)  
- Sensor not connected, open remote control input.  
BCD20023 Rev AB, 02-Nov-2010  
Page 17 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
battery-buffered bus. Should however the converter already be  
connected, when the battery is switched to the bus, the resulting  
charge current will not be limited. To avoid having the fuse blow or  
a possible arc across the circuit breaker, the battery charger  
Different Configurations and Applications  
Power Boosting, Redundant Configuration,  
Hot Swap  
06079a  
For redundant configurations the outputs should be decoupled  
by ORing diodes, protecting the DC-bus in case of an internal  
short circuit at the output of one converter.  
LT/UTxx40  
D set  
LT/UTxx40  
D set  
Decoupling can also be done using appropriate fuses in the  
output path of each converter. If the battery voltage has to be  
monitored, choose option D.  
R
43k2  
R
43k2  
(21k5)  
(21k5)  
06077a  
Fuse  
Fuse  
Converter  
Converter  
+
+
Fig. 33  
+
T xx40 with battery back-up. Power Down signal monitoring  
the battery voltage.  
Fig. 32  
Redundant configuration without battery back-up  
should be powered by the mains prior to connecting the battery.  
With ORing diodes, no reverse charge current flows from the  
power bus into the output capacitors.  
ORing diodes provide reverse polarity protection with no  
reverse current in case of hot plug-in, but have the  
disadvantage of some forward voltage drop.  
Battery Size and Ripple Current  
Some consideration should be given to the battery size.  
According to VDE 0510 part 2, the low frequency ripple current  
of the floating charge current should not exceed 5 A per 100 Ah  
capacity (0.05 C). The power factor corrected single step  
conversion of the line input voltage to the low DC output  
voltage generates a ripple voltage at the output of twice the  
input frequency, causing a ripple current into the connected  
battery.  
For battery applications, decoupling with fuses is recom-  
mended, since the voltage drop over the diodes would  
decrease the battery voltage. In case of an internal short circuit  
of a converter, the battery will deliver a very large current  
causing the respective fuse to blow. The fuse should be  
mounted in the positive power path of the converter, since the  
monitoring signals are referenced to the negative path. The  
fuse type should be suitable for DC application having a  
current rating of 20 A or more with high breaking capability,  
e.g., Littlefuse, series 314.  
06081b  
To enable hot plug-in in systems decoupled with fuses, the T  
Series converters are fitted with an NTC resistor, limiting the  
reverse current flowing into the discharged output capacitors  
(see Functional Description).  
T1701/1702  
Vo = 56 V  
Load  
For this purpose HC+ (pin 16) and HC– (pin 18) have to be  
connected to Vo+ and Vo– respectively; see fig. 33. Since pins  
16 and 18 are leading pins, the output capacitors are  
precharged through the internal NTC resistor, before any other  
pin makes contact. This protects the connector and prevents  
the DC bus voltage from dropping during hot plug-in. Hot swap  
should be done gently. Subsequent hot-swap actions should  
be avoided. After disconnecting an operating converter, it  
should be cooled down prior to reconnecting to the bus to  
avoid damage of the fuse or the converter.  
T1701/1702  
Vo = 56 V  
T1740-7D  
+
Battery  
Vo range:  
50.5 – 56 V  
Fig. 34  
Note: The internal NTC limits the reverse charge current flowing  
Configuration for a larger system with only a small battery  
into the output capacitors, when the converter is plugged into a  
BCD20023 Rev AB, 02-Nov-2010  
Page 18 of 31 www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
threshold level of Power Down. This prevents further  
discharge of the battery.  
For systems, where only a small battery back-up time is  
required, battery charging by one T unit may be sufficient; see  
also fig. below.  
Caution: Lead-acid batteries can generate certain amounts of H2  
and O2 gas, which can form explosive gas mixtures. Sufficient  
ventilation must be provided in battery cabinets and installation  
rooms.  
+
06083a  
+
+
48Q/CQ  
Note: Local regulations must be observed. Further information  
about designing battery systems is contained in VDE 0510, part 2.  
Out OK–  
Out OK+  
i
Fuse  
Vo+  
+
Combination with DC-DC Converters  
HC+  
+
HC–  
Vo–  
The T Series converters are designed to be operated with  
DC-DC converter loads. Particularily suitable are 48Q  
models, as they start working at approx. 38 V, thus avoiding  
high currents at ramp-up. But also other series may be used,  
for instance our CQ or P Series.  
48Q/CQ  
Out OK–  
Out OK+  
i
L
L
N
+
D
N
In a complete power system consisting of several T converters  
connected in parallel combined with 48Q/CQ units, it may be  
desirable to have one common signal indicating the status of  
the whole system.  
R
+
48Q/CQ  
Sys Out  
Out OK–  
Out OK+  
i
Sys In  
D set  
The DC-DC converters provide a galvanically isolated signal  
Out OK. To obtain a logic AND, all Out OK signals should be  
connected in series; see fig. below:  
i/Vcr  
43.2 kΩ  
Rext  
+
If in a system with 2 redundant T Series converters Power  
Down is desired as one common signal, simply connect the D  
pins of the two T converters. Then, Power Down only becomes  
active, if both T converters fail, which would result in the bus  
voltage failing (see fig. below).  
Temp. sensor T  
Fig. 36  
+
Disconnecting the loads at low battery voltage in case of  
mains’ failure  
06082a  
48Q/CQ  
L
N
Vo+  
Vo–  
+
+
Out OK–  
Out OK+  
Storing the System Good Signal  
+
+
R
For battery back-up systems located in inaccessible areas it  
could be of interest to know, whether there has been a Power  
Fail (interruption of the mains). To obtain this information, Sys  
Out should be connected to Sys In with a reset button  
connected to Vo–. In this way a system failure like an  
interruption of the mains will be stored at Sys Out until, the  
reset button is pressed.  
Sys Out  
Overall  
System  
Good  
Sys In  
D
48Q/CQ  
+
Out OK–  
Out OK+  
L
R
N
Power  
Down  
Sys Out  
D
48Q/CQ  
+
Out OK–  
Out OK+  
Vo+  
Vo–  
+
06084a  
L
Fuse  
N
48Q/CQ  
+
Vo+  
HC+  
HC–  
Vo–  
+
Sys In  
+
L
L
Fig. 35  
N
N
Overall System Good and Power Down signal in a redundant  
system  
R
Sys Out  
Sys In  
+
Stored  
Sys Out  
Low-Battery Discharge Protection  
i/Vcr  
Temp. sensor T  
Since all monitoring functions are powered by the output of the  
T converter or the battery, in the case of a mains’ failure, Power  
Down can be used to monitor the status of the battery and to  
disconnect the load or part of it via the inhibit of the connected  
DC/DC converters, when the battery voltage drops below the  
Reset  
Fig. 37  
Storing the System Good signal  
BCD20023 Rev AB, 02-Nov-2010  
Page 19 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
06085a  
+5.1 V, 64 A (48 A*)  
48Q/CQ  
* For redundancy,  
decoupling at the 48Q/CQ-  
outputs with diodes is required.  
48Q/CQ  
48Q/CQ  
48Q/CQ  
24 V, 8 A  
(4 A*)  
12 V, 16 A  
(8 A*)  
48Q/CQ  
48Q/CQ  
48Q/CQ  
48Q/CQ  
N L  
Fuse  
Fuse  
T1740-7DZ  
T1740-7DZ  
Back-up  
battery  
48 V  
+
Temp. sensor  
48 V power bus (SELV)  
(50.5 to 56.5 V)  
System  
controller  
power down  
DC bus good  
output good  
Fig. 38  
UPS uninteruptable  
power supply system  
±12 V, 4 A  
+5.1 V, 32 A  
+24 V, 5 A  
48Q/CQ  
1001  
06086a  
48Q/CQ  
1001  
48Q/CQ  
2320  
PSB  
245  
Vo+  
T1701  
L
N
Vo–  
48 V power bus (SELV)  
(53 to 56 V)  
System  
controller  
power down  
DC bus good  
output good  
M
Cooling fan  
Lamps  
PCB heating  
Fig. 39  
Front end with various loads (example)  
BCD20023 Rev AB, 02-Nov-2010  
Page 20 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
protection against input transient voltages, which typically  
occur in most installations, but especially in battery-driven  
mobile applications. The T Series has been successfully  
tested to the following specifications:  
Electromagnetic Compatibility (EMC)  
A suppressor diode or a metal oxide VDR (depending on type)  
together with an input fuse and an input filter form an effective  
Electromagnetic Immunity  
Table 15: Immunity type tests  
Phenomenon  
Standard  
Level  
Coupling  
mode  
Value  
applied  
Waveform  
Source  
imped.  
Test  
procedure  
In  
Perf.  
1
oper. crit. 2  
Electrostatic  
discharge  
(to case)  
IEC/EN  
61000-4-2  
4
contact discharge 8000 Vp  
1/50 ns  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
A
air discharge  
15000 Vp  
Electromagnetic  
field  
IEC/EN  
61000-4-3  
3
antenna  
10 V/m  
AM 80%  
1 kHz  
n.a.  
26 – 1000 MHz  
yes  
yes  
A
A
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
4
4
capacitive, o/c  
2000 Vp bursts of 5/50 ns 50 Ω  
60 s positive  
60 s negative  
transient per  
coupling mode  
2.5/5 kHz over  
15 ms; burst  
period: 300 ms  
direct,  
±i/c, +i/–i  
±4000 Vp  
Surge  
IEC/EN  
61000-4-5  
3
3
±i/c  
±2000 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per coupling  
mode  
yes  
yes  
B
A
+i/–i  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
i, o, signal wires  
10 VAC  
(140 dBµV)  
AM 80%  
1 kHz  
150 Ω  
0.15 – 80 MHz  
1
i = input, o = output, c = case.  
A = Normal performance, B = Temporary loss of function or degradation of performance, not requiring an operator.  
2
Electromagnetic Emission  
chromatized 19" rack, fitted with a front panel. For converters  
mounted otherwise, e.g., wall-mounted with option B1 (base  
plate), the radiated noise may be above level A.  
The radiated noise in the frequency range of 30 MHz to  
300 MHz on the input- and the output-side stays below class A  
according to EN 55011/22 measured with an antenna.  
The radiated noise of the T converters between 30 MHz and  
1 GHz is reduced, if the converter is built into a conductive  
[dBµV/m]  
50  
07039a  
A
[dBµV]  
07035a  
40  
B
80  
A
30  
20  
10  
70  
B
60  
50  
40  
30  
20  
10  
[MHz]  
0
0
MHz  
Fig. 41  
Typ. radiated emissions (quasi peak) according to EN  
55011/22, normalized to 10 m, measured on an open area  
test site at Vi nom and Io nom  
Fig. 40  
.
Conducted emissions (quasi-peak, typ.) at the input  
according EN 55011/22, measured at Vi nom and Io nom  
.
BCD20023 Rev AB, 02-Nov-2010  
Page 21 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Environmental Conditions  
Table 16: Mechanical and climatic stress  
Test method  
Standard  
Test conditions  
Status  
Cab  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/EN 60068-2-78  
Temperature:  
Relative humidity:  
Duration:  
40±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN 60068-2-27  
IEC/EN 60068-2-29  
IEC/EN 60068-2-6  
Acceleration amplitude:  
Bump duration:  
Number of bumps:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
Acceleration amplitude:  
Bump duration:  
Number of bumps:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 in each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
Acceleration amplitude:  
0.21 mm (10 60 Hz)  
3 gn = 29.4 m/s2 (60 2000 Hz) operating  
10 2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda  
Kb  
Random vibration  
wide band  
Reproducibility  
high  
IEC/EN 60068-2-35  
DIN 40046 part 23  
Acceleration spectral density: 0.05 gn rms  
Unit  
operating  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20 500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30 °C)  
Unit not  
operating  
2 h per cycle  
40 °C, 93% rel. humidity  
22 h per cycle  
3
Table 17 Temperature specifications  
–7  
Unit  
Characteristic  
Conditions  
min  
–25  
–25  
–25  
–25  
typ  
max  
71  
TA  
Ambient operational  
temperature range  
Io = 0 Io nom  
Io > Io nom  
°C  
65  
TC  
Case temperature range Io = 0 Io nom  
95  
at measurement point;  
see Mechanical Data  
Io > Io nom  
90  
TS  
Storage temperature  
range (not operating)  
–40  
100  
100  
TCs  
Case temperature,  
when shut down  
Rth CA Thermal resistance  
convection  
cooling  
0.5  
1
K/W  
h
case to ambient  
tC  
Thermal time constant  
of case  
Table 18: Reliability  
Values at specified  
case temperature  
Model  
Ground benign  
40°C  
Ground fixed  
Ground mobile  
50°C  
Unit  
40°C  
70°C  
MTBF1  
LT1701-7  
198 000  
56 000  
26 000  
20 000  
h
Device hours 2  
810 000  
1
Calculated in accordance with MIL-HDBK-217E (calculation accord. to edition F would show even better results)  
Statistical values, based on an average of 4300 working hours per year and in general field use, over 3 years  
2
BCD20023 Rev AB, 02-Nov-2010  
Page 22 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Since the operating temperature is of major importance to  
reliability, the following conditions should be observed:  
Thermal Considerations  
Even though the T Series converters have a very high  
efficiency, the operating losses will heat the case. The two heat  
sinks are designed to dissipate the power losses at maximum  
output power over the specified temperature range without  
forced cooling, if the convection cooling provides sufficient air  
volume, without any obstruction for vertical air exchange below  
and above the converter.  
1. Do not cover heat sinks.  
2. Do not obstruct air flow around the heat sinks.  
3. Maximize free space around the converter !  
4. If the power supplies and the loads are located in the  
same enclosure, forced cooling is recommended. The T  
units should be placed on the bottom of the enclosure.  
5. Always check the maximum ambient and case  
temperature after system integration.  
Due to the slightly higher power losses in output power and  
current limitation mode, the maximum admissible ambient and  
case temperature is then lower than in output voltage  
regulation mode.  
Ploss [W]  
08003a  
Output power limitation  
A built-in sensor disables the output in case of over-  
temperature. The converter automatically recovers, when the  
temperature falls below the limit.  
40  
Output current limitation  
35  
Derating is required for applications with higher operational  
ambient temperature. The fig. below shows the derating of the  
output power versus operational temperature above the  
ambient temperature of 71 °C of an LT17xx unit. Two different  
conditions are shown:  
30  
25  
Output voltage regulation  
20  
15  
10  
5
a) Converter operating with convection cooling (solid line).  
For example if the operational ambient temperature  
reaches 80 °C, the output power should be limited to  
approx. 290 W. In this case steady operation in output  
power or current limitation mode is not possible.  
0
Po [W]  
600  
0
100  
200  
300  
400  
500  
b) Converter operating with forced cooling (dotted line).  
Under these conditions, the case temperature TC is  
decisive. With sufficient cooling provided (air flow!), the  
converter still delivers 550 Watts in voltage regulation  
mode even at TA = 85 °C, provided that TC 95 °C (TC =  
measuring point of case temperature; see Mechanical  
Data). At TC 90°C, steady operation in output power or  
current limitation mode is still possible. Nevertheless, it is  
not recommended to operate the converter continuously  
close to TC max, since lifetime will be affected.  
Vi = 110 VAC  
Vi = 230 VAC  
Fig. 43  
Internal power losses versus nominal output power (T17xx)  
P
o max (convection  
cooling)  
Po [W]  
08002  
550  
Po max  
(forced cooling)  
Output voltage  
regulation mode  
(Io <10 A)  
290  
Output power/current  
limitation mode  
(Io >10 A)  
0
TA [°C]  
–25  
50  
60  
70  
80  
90 95 100  
Fig. 42  
Output power versus ambient temperature of T17xx  
BCD20023 Rev AB, 02-Nov-2010  
Page 23 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Mechanical Data  
Dimensions in mm. The converters are designed to be inserted  
into a 19” rack, 160 mm long, according to IEC 60297-3.  
1.5  
European  
Projection  
Sys OK (green)  
OK (green)  
V
o
Test sockets  
Error (red)  
26.8  
141.5 (= 28 TE)  
60  
09036a  
30  
Fixtures for retention clips V  
Measuring point 1  
of case temperature Tc  
Trim-potentiometer (Txx40)  
Cell voltage selector switch Z (Txx40)  
Input fuse (option)  
0.73  
51/2 TE  
8 1/2 TE  
0.3  
Fig. 44  
142.2 (= 28 TE)  
Case T01, weight approx. 3 kg  
BCD20023 Rev AB, 02-Nov-2010  
Page 24 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
12.35  
5
158  
12  
09037a  
ø 4.5  
M4  
17.3  
133.4  
168.5  
5
119  
8
171.0...171.9  
Measuring point of case temperature Tc  
European  
Projection  
Fig. 45  
Case T01 with option B1  
(cooling plate)  
10079  
Safety and Installation Instructions  
4
Connector Pin Allocation  
6
10  
14  
18  
22  
26  
30  
8
The connector pin allocation table defines the electrical  
potentials and the physical pin positions at the H15 connector.  
Pin 8 and 10 (protective earth) are reliably connected to the  
case of the converter. They are leading pins, ensuring that they  
make contact with the female connector first.  
12  
16  
20  
24  
28  
32  
Pin 16 (HC+) and pin 18 (HC–) are also leading pins to enable  
hot-swapping of the converter.  
Fig. 46  
H15 male connector  
BCD20023 Rev AB, 02-Nov-2010  
Page 25 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Caution: Prior to handling, the converter must be disconnected  
from mains and from other sources (such as batteries).  
Table 19: Connector pin allocation  
Pin Electrical determination  
Designation  
Hazardous energy levels may be present at the output terminals  
for 3 minutes, even after the input voltage has been disconnected  
or switched off. This is indicated by the red error LED.  
4
6
Phase line input  
Neutral line input  
L~  
N~  
To prevent an unwanted short-circuit across the output of a  
disconnected converter, pins 16 and 18 are leading pins. In case  
of a short-circuit across the output of a T unit, all LEDs will be off,  
even though the mains may be present.  
8 1 Protective earth PE1  
10 1 Protective earth PE1  
12 Output voltage positive  
14 Output voltage positive  
16 1 Hot plug-in contact positive  
18 1 Hot plug-in contact negative  
20 Output voltage negative  
22 Output voltage negative  
24 System Good signal input  
26 System Good signal output  
28 Inhibit or remote control input  
30 Power Down signal  
Vo+  
Vo+  
Due to high output current value, the T Series converters  
provide for each the positive and the negative output path two  
internally parallel connected contacts (pins 12/14 and pins 20/  
22). It is recommended to connect the load to both female  
connector pins of each path, in order to keep the voltage drop  
and power loss across the connector pins as small as possible.  
HC+  
HC–  
Vo–  
Vo–  
If a T Series converter is used for battery charging, check  
whether the position of the cell voltage selector switch  
corresponds to the required battery cell voltage.  
Sys In  
Sys Out  
i/Vcr  
D
Caution: Lead-acid batteries can generate H2 and O2 gas, which  
can form explosive mixtures. Sufficient ventilation must be  
provided in battery cabinets and installation rooms.  
32 Power Down signal threshold of Vo  
D set  
Further information about designing battery systems is contained  
in VDE 0510, part 2.  
1
Leading pin (pre-connecting)  
If a T Series converters are connected in parallel, it is  
recommended to connect the two hot plug-in pins of each  
female connector, HC+ (pin 16) and HC– (pin 18), to their  
respective output pins Vo+ and Vo– .  
Installation Instruction  
All T Series converters are components, intended exclusively  
for inclusion within other equipment by an industrial assembly  
operation or by professional installers. Installation must strictly  
follow the national safety regulations in compliance with the  
enclosure, mounting, creepage, clearance, casualty,  
markings, and segregation requirements of the end-use  
application.  
Make sure that there is sufficient air flow available for  
convection cooling. This should be verified by measuring the  
case temperature, when the converter is installed and  
operated in the end-use application. The maximum specified  
case temperature TC max must not be exceeded. See also  
Thermal Considerations.  
Connection to the system shall be made via the female  
connector H15 (see Accessories). Other installation methods  
may not meet the safety requirements.  
If the end-product is to be UL certified, the temperature test  
may be repeated as part of the end-product investigation.  
Ensure that a converter failure (e.g., by an internal short-  
circuit) does not result in a hazardous condition. See also  
Safety of Operator-Accessible Output.  
The converters are provided with pins 8 and 10 ( ), which are  
reliably connected to the case. For safety reasons it is  
essential to connect at least one of these pins reliably to the  
protective earth (PE) of the supply system.  
Protection Degree and Cleaning Agents  
Input L~ (pin 4) is internally fused. This fuse is designed to  
protect the converter in case of overcurrent and may not be  
able to satisfy all customer requirements. External fuses in the  
wiring to one or both inputs (pin 4 and/or pin 6) may therefore  
be necessary to ensure compliance with local requirements. A  
second fuse in the wiring to the neutral line N~ is needed, if:  
If the female connector is fitted, the protection degree is IP30.  
Since the converters are not hermetically sealed, any  
penetration of cleaning fluids must be prevented.  
Audible Noise  
Under certain operating conditions, a T Series converter may  
generate a slight audible noise due to magneto-striction in the  
transformer. This noise does neither affect the function of the  
converter, nor is it detrimental to its performance over time.  
• Local requirements demand an individual fuse in each  
source line  
• Neutral to earth impedance is high or undefined  
• Phase and neutral of the mains are not defined or cannot  
be assigned to the corresponding terminals (L~ to phase  
and N~ to neutral).  
Standards and Approvals  
All T Series converters correspond to class I equipment. They  
comply with IEC/EN 60950-1, are CE-marked and safety-  
approved by CSA to UL/CSA 60950-1. They have been  
evaluated according for:  
Important: Do not open the converter, or warranty will be  
invalidated.  
BCD20023 Rev AB, 02-Nov-2010  
Page 26 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
• Building in  
The converters are subject to manufacturing surveillance in  
accordance with the above mentioned UL standards and with  
ISO9001:2000.  
• Basic insulation between input and case, based on  
250 VAC  
• Double or reinforced insulation between input and output,  
based on 250 VAC  
For details see the Declaration of Conformity.  
• Operational insulation between output and case  
• The use in a pollution degree 2 environment  
• Connecting the input to a primary circuit with a maximum  
transient rating of 2500 V (overvoltage class III based on a  
110 VAC primary circuit, overvoltage class II based on a  
230 VAC primary circuit).  
Isolation  
The electric strength test is performed in the factory as routine  
test in accordance with EN 50116 and IEC/EN 60950 and  
should not be repeated in the field. Power-One will not honor  
any warranty claims resulting from electric strength field tests.  
Table 20: Isolation  
Characteristic  
Input to case  
and output  
Output to  
case  
Temp. Sensor T  
output to case  
Unit  
Electric  
strength  
test  
Factory test 1 s  
2.8 1  
2.0  
1.4  
1.0  
1.4  
1.0  
kVDC  
kVAC  
AC test voltage equivalent  
to factory test  
Insulation resistance at 500 VDC  
>300  
>300  
>100  
MΩ  
1
According to EN 50116 and IEC/EN 60950-1, transformers and subassemblies connecting input to output are pretested with 5.6 kVDC or  
4.0 kVAC.  
10070a  
L
N
Vo+  
Vo–  
L
N
Leakage Currents  
S1  
Leakage currents flow due to internal leakage capacitance  
and RFI suppression Y-capacitors. The current values are  
proportional to the input voltage and frequency. They are  
specified at maximum operating input voltage, where phase,  
neutral, and protective earth are correctly connected, as  
required for class I equipment.  
Converter  
MI for  
earth  
leakage  
current  
S2  
S3  
Under test conditions, the leakage current flows through a  
measuring instrument (MI) as described in the fig. below, which  
takes into account impedance and sensitivity of a person  
touching unearthed accessible parts. The current value is  
calculated by dividing the measured voltage by 500 . If inputs  
and/or outputs of converters are connected in parallel, their  
individual leakage currents are added.  
MI for  
output  
leakage  
current  
Fig. 48  
Test set-up for leakage current in single phase configuration.  
S1 is used to simulate the interchanging of phase and  
neutral. S2, S3 select either the earth or output leakage  
current test, S4 selects either the positive or negative output.  
10061  
10071a  
1500 Ω  
L1  
L1  
L2  
L
Converter  
Vo+  
Vo–  
L2  
500 Ω  
N
L3  
N
220 nF  
MI for  
earth  
leakage  
current  
10 kΩ  
S2  
S3  
22 nF  
V
MI for  
output  
leakage  
current  
Fig. 49  
Fig. 47  
Test set-up for leakage current in 208 V phase to phase  
configuration. S2, S3 select either the earth or output leakage  
current test, S4 selects either the positive or negative output.  
Measuring instrument (MI) for earth leakage current test  
according to IEC/EN 60950, Annex D.  
BCD20023 Rev AB, 02-Nov-2010  
Page 27 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Table 21: Leakage currents  
Characteristic  
LT/UT  
3.5  
Unit  
Earth leakage  
current  
Permissible according to IEC/EN 60950  
mA  
Specified value at 255 V, 50 Hz (LT)  
Specified value at 127 V, 60 Hz (LT or UT)  
Permissible according to IEC/EN 60950  
Specified value at 255 V, 50 Hz (LT)  
Specified value at 127 V, 60 Hz (LT or UT)  
1.8 1  
1.1 1  
0.25  
<0.1  
<0.1  
Output leakage  
current  
1
In phase to phase configuration, the leakage current is lower.  
Safety of Operator-Accessible Output Circuits  
10021a  
Output  
+
SELV  
Fuse  
Fuse  
If the output circuit of a converter is operator-accessible, it  
shall be an SELV according to the safety standard IEC/EN  
60950.  
AC-DC  
converter  
~
~
Mains  
Earth  
The following table shows a possible installation configuration,  
compliance with which causes the output circuit to be an SELV  
circuit up to a configured output voltage (sum of nominal  
voltages if in series or +/– configuration) of 56.5 V.  
connection  
However, it is the sole responsibility of the installer to assure  
the compliance with the relevant and applicable safety  
regulations.  
Fig. 50  
Schematic safety concept  
Table 22: Safety concept leading to an SELV circuit  
Conditions  
AC-DC converter  
Installation  
Result  
Supply voltage  
Grade of isolation between input and  
output, provided by the AC-DC  
converter  
Measures to achieve the resulting  
safety status of the output circuit  
Safety status of the AC-DC  
converter ouput circuit  
Mains 250 VAC  
Double or reinforced  
Installation according to the applicable  
standards  
SELV circuit  
F Externally Accessible Fuse  
Description of Options  
The standard T converters have a non-accessible fuse, 5 × 20  
mm. Some applications require an externally accessible fuse.  
Option F provides a fuse mounted on the rear side; see  
Mechanical Data.  
D Undervoltage Monitor  
This option is designed for systems using backplanes or is  
intended for use in applications, where a fuse or a decoupling  
diode is fitted into the positive supply line to the system bus.  
The status of the system bus/battery voltage can be monitored  
rather than the output status of a single T unit. Input D set (pin  
32) is not internally connected to Vo+ (Rint is missing; see fig.  
20).  
B1 Cooling Plate  
If a cooling surface is available, the converters can be  
provided with a mounting plate (option B1) instead of the  
standard heat sink on the right-hand side; see Mechanical  
Data.  
To maintain the adjustment capabilities and resistor values for  
setting the different threshold values, a 43.2 k(21.5 kΩ)  
resistor should be fitted into the sense line to the bus. If D set  
(pin 32) is left open, output D (pin 30) is permanently signaling  
low bus voltage.  
Since approximately 50% of the losses have to be dissipated  
through the remaining heat sink on the left-hand side, sufficient  
free air flow must still be provided.  
For details see also Auxiliary functions, Power Down.  
BCD20023 Rev AB, 02-Nov-2010  
Page 28 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
Accessories  
T Series Front Panels 28 TE  
A variety of electrical and mechanical accessories are  
available, including:  
This front panel fits to all T Series converters with case size T01.  
Table 23: T case front panel selection  
– Mating H15 connectors with screw, solder, faston, or  
pressfit terminals  
– Connector retention clips V [HZZ01209]  
– Connector retention brackets CRB [HZZ01216]  
– Cable hood [HZZ00141] with retention brackets  
[HZZ01218]  
– Code key system for connector coding  
Temperature sensor T for battery charging  
– Front panels for 19" DIN-rack mounting, Schroff system  
– 19" DIN-racks for system integration  
– Backplanes for system integration matching to 19” DIN-  
rails.  
Width  
Case  
size  
T01  
Series Type  
item no.  
TE  
28  
28  
mm  
141.9  
141.9  
T
T
G28-T01 met [HZZ00890]  
G28-T01 plas [HZZ00837]  
T01  
Delivery content:  
Front panel with two grey plastic handles, three countersunk  
screws, set of four plastic or metal retainers with captive  
screws, and assembly instructions.  
G28-T01 met [HZZ00890] with metal screw retainers  
G28-T01 plas [HZZ 00837] with plastic screw retainers.  
For additional information go to www.power-one.com .  
Blind plates: To close a non fully equipped 19" DIN-rack (only  
one or two converters fitted), 28 TE wide blind plates without  
holes are available:  
G28-T01-blank met [HZZ 00847] with metal screw retainers  
G28-T01-blank plas [HZZ 00848] with plastic screw retainers.}  
European  
Projection  
Fig. 52  
Connector retention  
clip V  
Fig. 51  
H15 female connector (with  
code system)  
26.2 ±0.1 81.8 ±0.1  
2.5 ±0.1  
56.7  
29  
Fig. 53  
19" DIN-rack  
141.9  
Fig. 55  
Front panels for T Series (case T01)  
Fig. 54  
Backplane for system intergration  
BCD20023 Rev AB, 02-Nov-2010  
Page 29 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
For T Series converters without Z selector switch, a sensor  
according to both criteria should be selected. In our example it  
should be S24-2.23-35-02.  
Temperature Sensors T  
The T Series battery chargers exhibit a cell voltage selector  
switch Z to set the required floating charge voltage at 20 °C  
directly at the converter. If this Z switch is used, the 2.23 V/cell  
sensor types should be selected in any case as a basis, and  
the selection criteria are only the temperature coefficient and  
the nominal voltage of the battery. For example, if a 24 V  
battery is used, which has a cell voltage of 2.23 V and a cell  
temperature coefficient of –3.5 mV/K, the sensor type is S24-  
2.23-35-02. The setting on the Z switch should be 2.23.  
The active temperature sensor T is of robust construction,  
mounted into a sealed aluminium tube of 12 mm outer  
diameter and 50 mm length. The sensors are waterproof  
(IP 66) and high-voltage tested with 1.4 kVDC. Connection  
should be done via the colored 3 wire cable to the output of the  
converter (Vo+ and Vo) and the remote control input i/Vcr (pin  
28).  
Caution: Wrong connection may damage the sensor and the  
converter.  
+
Sensor Sensor  
wires  
cable  
Note: Battery specific sensors with cell voltages from 2.23 V up to  
2.32 V and temperature coefficients from –2 up to –4.5 mV/K per  
cell or different cable lengths are available upon request.  
white  
28  
i/Vcr  
Vo+  
brown  
Note: For installation of batteries, see VDE 510 as well as the  
recommendations of the battery manufacturers.  
Fuse  
12  
+
Vo–  
Battery  
green  
22  
Sensor T  
Fig. 56  
Wiring diagram sensor  
Table 24: Type survey temperature sensors T  
Nominal battery  
voltage [V]  
Sensor type  
Cell voltage  
[V]  
Temp. coefficient per cell  
[mV/K]  
Cable length  
[m]  
24  
24  
24  
36  
36  
36  
48  
48  
48  
48  
48  
48  
48  
S24-2.23-30-02  
S24-2.23-35-02  
S24-2.23-45-02  
S36-2.23-30-02  
S36-2.23-35-02  
S36-2.27-35-02  
S48-2.23-30-02  
S48-2.23-35-02  
S48-2.23-40-02  
S48-2.23-45-02  
S48-2.27-30-02  
S48-2.27-35-02  
S48-2.27-45-02  
2.23  
2.23  
2.23  
2.23  
2.23  
2.27  
2.23  
2.23  
2.23  
2.23  
2.27  
2.27  
2.27  
–3.0  
–3.5  
–4.5  
–3.0  
–3.5  
–3.5  
–3.0  
–3.5  
–4.0  
–4.5  
–3.0  
–3.5  
–4.5  
2
2
2
2
2
2
2
2
2
2
2
2
2
Table 25: Sensor data  
Characteristics  
Condition  
min  
–10  
3.9  
typ  
max  
60  
Unit  
Tsensor  
Vcr  
Sensor temperature range  
Control voltage range  
Vcr = 5.5 – 11.5 V  
°C  
V
Absolute ratings  
Tsensor = 20 °C  
15  
Vcr td  
Control voltage tolerance  
±0.1  
Tsensor = 0 – 53 °C  
±0.2  
BCD20023 Rev AB, 02-Nov-2010  
Page 30 of 31  
www.power-one.com  
T Series Data Sheet  
500 Watt AC-DC Converters  
®
If sensors are connected in parallel (redundant configuration),  
they should be decoupled by 200 kresistors; see fig. below.  
An individual sensor for each parallel connected T converter is  
not recommended, because current sharing is affected by the  
sensor tolerance.  
06078a  
Vo+  
Sensor  
Sensor  
Converter  
i/Vcr  
200 kΩ  
200 kΩ  
Fig. 59  
Temperature sensor T with mounting fixture.  
Vo–  
Fig. 57  
Sensors connected in parallel.  
Sensors in parallel provide redundant voltage adjustment in  
case of one of the sensors goes into an open-circuit or short-  
circuit condition (add. external components required)  
European  
Projection  
09044b  
fixture YVM009  
15  
25 ± 0.2  
12  
l
60  
adhesive tape  
length l: 2 m (standard)  
Fig. 58  
Mechanical dimensions (in mm)  
NUCLEARAND MEDICALAPPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components  
in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the  
respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the  
date manufactured. Specifications are subject to change without notice.  
BCD20023 Rev AB, 02-Nov-2010  
Page 31 of 31  
www.power-one.com  

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