PFE1100-12-054RD [BEL]
DC-DC FRONT END POWER SUPPLY;
| 型号： | PFE1100-12-054RD |
| 厂家： | 
BEL FUSE INC. |
| 描述： | DC-DC FRONT END POWER SUPPLY |
| 文件： | 总16页 (文件大小：1854K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
The PFE1100-12-054xD is a 1100 watt DC to DC power supply that
converts DC input into a main output of 12 VDC for powering
intermediate bus architectures (IBA) in high performance and reliability
servers, routers, and network switches.
The PFE1100-12-054xD meets international safety standards and
displays the CE-Mark for the European Low Voltage Directive (LVD).
Best-in-class, 80 PLUS certified “Platinum” efficiency
Best-in-class, “Platinum level” efficiency
Wide input voltage range: 40 – 72 VDC
Always-On 16.5 W programmable standby output (3.3 / 5 V)
Hot-plug capable
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•
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•
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Parallel operation with active digital current sharing
High density design: 25.6 W/in3
Small form factor: 54.5 x 40 x 321.5 mm
I2C communication interface for control, programming and monitoring
with PSMI and PMBus® protocol
Overtemperature, output overvoltage and overcurrent protection
256 Bytes of EEPROM for user information
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•
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2 Status LEDs: IN OK and OUT OK with fault signaling
High Performance Servers
Routers
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Switches
Disclaimer: PMBus is a registered trademark of SMIF, Inc.
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PFE1100-12-054xD
Product Family
Power Level
Dash V1 Output
Dash
Width
Input
N: Normal air flow
R: Reverse air flow
S: Screw type input connector / normal air flow
PFE Front-Ends
1100 W
12 V
54 mm
D: DC
T: Screw type input connector / reverse air flow
General Condition: TA = 0… 45°C unless otherwise specified.
Vi nom
Vi
Nominal input voltage
53
VDC
VDC
Arms
Ap
Input voltage ranges
Max input current
Normal operating (Vi min to Vi max
)
40
72
33
60
45
40
Ii max
Ii p
Inrush Current Limitation
Turn-on input voltage1
Turn-off input voltage1
Vi min to Vi max
Ramping up
Ramping down
Vi on
Vi off
42
37
VDC
VDC
Vi nom, 0.1∙Ix nom, Vx nom, TA = 25 °C
Vi nom, 0.2∙Ix nom, Vx nom, TA = 25 °C
Vi nom, 0.5∙Ix nom, Vx nom, TA = 25 °C
89.3
93.5
95
η
Efficiency without fan
Hold-up Time
%
Vi nom
,
Ix nom, Vx nom, TA = 25 °C
92.9
Thold
V1 > 10.8 V, VSB within regulation, Vi = 53 VDC, Px nom
5
ms
96
95
94
93
92
91
90
89
88
87
Vi = 40Vdc, fan external
Vi = 53Vdc, fan external
Vi = 72Vdc, fan external
Platinum
0
10
20
30
40
50
60
70
80
90
100
Po [% nom]
Figure 1. Efficiency
1 The Front-End is provided with a minimum hysteresis of 3 V during turn-on and turn-off within the ranges.
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3
PFE1100-12-054xD
General Condition: TA = 0… 45°C unless otherwise specified.
Main Output V1
V1 nom
V1 set
Nominal Output Voltage
Output Setpoint Accuracy
Total Regulation
12
VDC
0.5 ∙I1 nom, Tamb = 25 °C
-0.5
-1
+0.5
+1
% V1 nom
% V1 nom
W
dV1 tot
P1 nom
I1 nom
Vi min to Vi max, 0 to 100% I1 nom, Ta min to Ta max
V1 = 12 VDC
Nominal Output Power
Nominal Output Current
1080
90
V1 = 12 VDC
ADC
V1 nom, I1 nom, 20 MHz BW,
10nF/16V/X7R/1210 + 10uF/16V at V1
v1 pp
Output Ripple Voltage
150
mVpp
dV1 Load Load Regulation
Vi = Vi nom, 0 - 100 % I1 nom
Vi =Vi min…Vi max
80
10
mV
mV
ADC
A
dV1 Line
I1 max
dIshare
dVdyn
Trec
Line Regulation
Current Limitation
Current Sharing
95
-3
105
+3
Deviation from I1 tot / N, I1 > 10%
Dynamic Load Regulation
Recovery Time
-0.6
0.6
1
V
ΔI1 = 50% I1 nom, I1 = 5 … 100% I1 nom
dI1/dt = 1 A/μs, recovery within 1% of V1 nom
,
ms
sec
ms
μF
tAC V1
tV1 rise
CLoad
Start-Up Time From DC
Rise Time
V1 = 10.8 VDC
V1 = 10…90% V1 nom
Ta = 25 °C
2
1
10
Capacitive Loading
10 000
Standby Output VSB
VSB_SEL = 1
3.3
5
VDC
VDC
VSB nom
Nominal Output Voltage
0.5 ∙ISB nom, Tamb = 25 °C
VSB_SEL = 0
VSB set
Output Setpoint Accuracy
Total Regulation
VSB_SEL = 0 / 1
-0.5
-2
+0.5
+2
% V1 nom
%VSBnom
W
dVSB tot
PSB nom
Vi min to Vi max, 0 to 100% ISB nom, Ta min to Ta max
VSB_SEL = 0 / 1
Nominal Output Power
16.5
5
VSB = 3.3 VDC
ADC
ISB nom
VSB pp
dVSB
Nominal Output Current
Output Ripple Voltage
Droop
VSB = 5.0 VDC
3.3
ADC
VSB nom, ISB nom, 20 MHz BW,
10nF/16V/X7R/1210 + 10uF/16V at VSB
100
mVpp
VSB_SEL = 1
VSB_SEL = 0
67
44
mV
mV
0 - 100 % ISB nom
VSB_SEL = 1
VSB_SEL = 0
5.25
3.45
-3
6
4.3
3
ADC
ADC
%VSBnom
μs
ISB max
Current Limitation
dVSBdyn
Trec
Dynamic Load Regulation
Recovery Time
ΔISB = 50% ISB nom, ISB = 5 … 100% ISB nom
dIo/dt = 0.5 A/μs, recovery within 1% of V1 nom
,
250
2
tAC VSB
tVSB rise
CLoad
Start-Up Time From DC Input VSB = 90% VSB nom
sec
Rise Time
VSB = 10…90% VSB nom
4
10
ms
μF
Capacitive Loading
Tamb = 25 °C
10000
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PFE1100-12-054xD
4.1 FRONT LEDS
IN LED (INPUT OK)
DC Line within range
Solid Green
DC Line UV condition
Off
Redundant Operation - PSU1 operating and PSU2 has input power removed
OUT LED 2 (OUTPUT OK)
PSON High
Solid Yellow (PSU2) 1
Blinking Yellow (1:1)
Hot-Standby Mode
Blinking Yellow/Green (1:2)
V1 or VSB out of regulation
Over temperature shutdown
Output over voltage shutdown (V1 or VSB
)
Solid Yellow
Output over current shutdown (V1 or VSB
Fan error (>15%)
)
Over temperature warning
Blinking Yellow/Green (2:1)
Blinking Yellow/Green (1:1)
Off (PSU2)
Minor fan regulation error (>5%, <15%)
Redundant Operation - PSU1 operating and PSU2 has input power removed
1 The LEDs will be ON till input power from PSU1 is removed.
2 The order of the criteria in the table corresponds to the testing precedence in the controller.
Table 1. LED Status
The front-end has 2 front LEDs showing the status of the supply. LED number one is green and indicates DC power is on or off,
while LED number two is bi-colored: green and yellow, and indicates DC power presence or fault situations. For the position of
the LEDs see Figure 5.
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PFE1100-12-054xD
4.2 GRAPHICAL USER INTERFACE
The Bel Power Solutions provides with its “I2C Utility” a Windows® XP/Vista/Win7 compatible graphical user interface allowing
the programming and monitoring of the PFE1100-12-054xD Front-End.
The utility can be downloaded on www.belpowersolutions.com and supports both the PSMI and PMBus® protocols.
The GUI allows automatic discovery of the units connected to the communication bus and will show them in the navigation
tree. In the monitoring view the power supply can be controlled and monitored.
If the GUI is used in conjunction with the PFE1100-12-054xD Evaluation Kit it is also possible to control the PSON pin(s) of the
power supply.
Further there is a button to disable the internal fan for approximately 5 seconds (not implemented yet). This allows the user to
take input power measurements without fan consumptions to check efficiency compliance to the Climate Saver Computing
Platinum specification.
Figure 2. I2C Bus to uC (Graphical User Interface)
The monitoring screen also allows to enable the hot-standby mode on the power supply. The mode status is monitored and
by changing the load current it can be monitored when the power supply is being disabled for further energy savings. This
obviously requires 2 power supplies being operated as a redundant system (like the evaluation kit).
NOTE: The user of the GUI needs to ensure that only one of the power supplies have the hot-standby mode enabled.
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PFE1100-12-054xD
5.1 IMMUNITY
NOTE: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.
IEC / EN 61000-4-2, ±8 kV, 25 + 25 discharges per test point
(metallic case, LEDs, connector body)
IEC / EN 61000-4-2, ±15 kV, 25 + 25 discharges per test point
(non-metallic user accessible surfaces)
IEC / EN 61000-4-3, 10 V/m, 1 kHz / 80% Amplitude Modulation,
1 µs Pulse Modulation, 10 kHz…2 GHz
IEC / EN 61000-4-4, Level 3
ESD Contact Discharge
ESD Air Discharge
B
B
A
Radiated Electromagnetic Field
Burst
Input DC port ±1 kV, 1 minute
B
DC port ±0.5 kV, 1 minute
IEC / EN 61000-4-5
Line to earth: ±1 kV
Line to line: ±0.5 kV
Surge
A
A
RF Conducted Immunity
IEC/EN 61000-4-6, Level 3, 10 Vrms, CW, 0.1 … 80 MHz
5.2 EMISSION
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG,
Class A
single unit, Vi = 53 VDC, Px nom
6 dB margin
Class A
6 dB margin
Class A
6 dB margin
Class A
6 dB margin
Conducted Emission
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG,
2 units in rack system, Vi = 53 VDC, Px nom
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP,
single unit, Vi = 53 VDC, Px nom
Radiated Emission
Acoustical Noise
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP,
2 units in rack system, Vi = 53 VDC, Px nom
Sound power statistical declaration
62 dBA
(ISO 9296, ISO 7779, IS9295) @ 50% load
TA
Ambient Temperature
Vi min to Vi max, I1 nom, ISB nom
Derated output
0
+45
°C
°C
TAext
Extended Temp. Range
+45
+65
+55
+65
+70
Vi min to Vi max / I1 < 77 A, ISB nom
Vi min to Vi max / I1 < 35 A, ISB nom
Non-operational
°C
°C
TS
Na
Storage Temperature
Audible Noise
-20
°C
Sound power @Vi nom, 50% Io nom, TA = 25°C
62
dBA
Width
Height
Depth
54.5
40
Dimensions
Weight
mm
kg
321.5
M
1.12
NOTE: Tolerance (unless otherwise stated): 0 - 30 mm: +/- 0.2 mm; 30 - 120 mm: +/- 0.4 mm; 120 - 400 mm: +/-0.6 mm
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PFE1100-12-054xD
Air Flow Direction: PFE1100-12-054ND/SD
Air Flow Direction: PFE1100-12-054RD/TD
NOTES: A 3D step file of the power supply casing is available on request.
Unlatching the supply is performed by pulling the green trigger in the handle.
Figure 3. Side View 1
Figure 4. Top View
Figure 5. Side View 2
DC INPUT OK LED
OUTPUT OK LED
Figure 6. Front View (PFE1100-12-054ND/RD)
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PFE1100-12-054xD
8.1 INPUT CONNECTOR
Input
1
2
3
1
2
3
Vin+
Vin-
PE
Input positive
Input negative
Ground
Unit:
China Aviation (JOHNON OPTRONIC) P/N DP5ZJW0300-001
Counter part: China Aviation (JOHNON OPTRONIC) P/N DP5TJY0300-001(provided)
8.2 OUTPUT CONNECTOR
Unit:
Tyco Electronics P/N 2-1926736-3
Counter part: Tyco Electronics P/N 2-1926733-5
NOTE: Column 5 is lagging (short pins)
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PFE1100-12-054xD
Output
6, 7, 8, 9, 10
V1
+12 VDC main output
Power ground (return)
1, 2, 3, 4, 5
PGND
Control Pins
A1
VSB
Standby positive output (+3.3 / 5 V)
Standby positive output (+3.3 / 5 V)
Standby positive output (+3.3 / 5 V)
Standby positive output (+3.3 / 5 V)
Standby positive output (+3.3 / 5 V)
Signal ground (return)
B1
VSB
C1
VSB
D1
VSB
E1
VSB
A2
SGND
SGND
B2
Signal ground (return)
C2
HOTSTANDBYEN Hot standby enable signal
D2
VSB_SENSE_R
VSB_SENSE
APS
Standby output negative sense
Standby output positive sense
I2C address and protocol selection (select by a pull down resistor)
Reserved
E2
A3
B3
nc
C3
SDA
I2C data signal line
D3
V1_SENSE_R
V1_SENSE
SCL
Main output negative sense
Main output positive sense
E3
A4
I2C clock signal line
B4
PSON
Power supply on input (connect to A2/B2 to turn unit on)
SMB Alert signal output
C4
SMB_ALERT
nc
D4
Reserved
E4
INOK
DC input OK signal
A5
PSKILL
ISHARE
PWOK
Power supply kill (lagging pin)
Current share bus (lagging pin)
Power OK signal output (lagging pin)
Standby voltage selection (lagging pin)
Power supply present (lagging pin)
B5
C5
D5
VSB_SEL
PRESENT_L
E5
Table 2. Pin Description
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PFE1100-12-054xD
8.3 INPUT CONNECTOR MODIFICATION - MODELS PFE1100-12-054SD/TD
Figure 7. Front View (PFE1100-12-054SD/TD)
Unit:
MF: Dinkle; P/N: DT-66-B11W-03
Counter part: Wire with lugs: 18 – 8 AWG (wire range); lugs for M4 screws
NOTE: Column 5 is lagging (short pins)
Figure 8. Side View (PFE1100-12-054SD/TD
Figure 9. Top View (PFE1100-12-054SD/TD)
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PFE1100-12-054xD
Figure 10. Front and Rear View (PFE1100-12-054SD/TD)
I2C Utility
Windows XP/Vista/7 compatible GUI to
program, control and monitor PFE Front-Ends
(and other I2C units)
belfuse.com/power-solutions
N/A
USB to I2C Converter
Master I2C device to program, control and
monitor I2C units in conjunction with the I2C
Utility
ZM-00056
Bel Power Solutions
Bel Power Solutions
Dual Connector Board
Connector board to operate 2 PFE units in
parallel. Includes an on-board USB to I2C
converter (use I2C Utility as desktop software)
SNP-OP-BOARD-01
Cable Harness with Mating input Connector
CHINA AVIATION , PN: DP5TJY0300-001,
2.44m length, 10AWG wire with 10mm stripping
at the end, encased with braided sleeving
ZLH.00742
ZES.00046
Bel Power Solutions
Bel Power Solutions
Female Pin Connector Terminal
Spare Mating Connectors
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PFE1100-12-054xD
10.1
SOCKET CRIMPING OPERATION INSTRUCTION (DP5TJY0300-001)
I.
CRIMPING TOOLS AND MACHINE PREPARATION
Machine needed before crimping: Terminal Crimping Machine, Crimping Mould, Crimping Tools, Wire Strippers, Utility
Knife and Wrench.
NOTES: 1.Crimping tool need to install onto crimping mould, and crimping mould need to fix onto crimping machine.
2. Two factors must be considered during the design of crimping mould:
A: must meet dimensions of tools installation.
B: Easy to install in machine and be in machine effective itinerary
NAME
SUPPLIER
PART NUMBER
THB Terminal Crimping Machine
12A-01
Terminal Crimping Machine
Crimping Mould
JonHon Optronic
JonHon Optronic
JonHon Optronic
Crimping tools
YJD-DP5
Crimping tools YJD-DP5 including 4 parts: 4U-A5881-1, 4U-A5881-2, 4D-A5881-1, 4D-A5881-2. (See picture 1)
Table 1. A Set of Machine Recommended
II.
CRIMPING MACHINE AND TOOLS INSTALLATION
Crimping mould and crimping tools must be installed well before crimping.
Install Requirements:
1. Up tools 4U-A5881-1 and 4U-A5881-2 need install in dynamic mould. Down Tools 4D-A5881-1 and 4D-A5881-2
need install in static mould. (See picture 2)
2. 4 pieces crimping tools can divieded into 2 pairs: 4U-A5881-1 mated with 4D-A5881-1, which is crimping cable
jacket. 4U-A5881-2 match 4D-A5881-2, which is crimping cable core.
3. Up tool 4U-A5881-1 has U-shaped hole. Customer can adjust the install position according to wire thickness, which
to make sure the wire jacket and core will be crimping tightly. Tool 4D-A5881-1 need to install outside of crimping
mould, in order to adjust tool 4U-A5881-1. (Reference at Picture 2)
Picture 1. YJD-DP5 (4 pieces crimping tools)
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PFE1100-12-054xD
Picture 2. Tools Installation
III.
CRIMPING
1. Wire Cutting: Cutting wire with required length, and the wire can be used 8AWG American standard wire or other
8mm2 wire.
2. Wire Stripping: Stripping the wire jacket 8±1mm with Wire Strippers, and cutting the jacket straight with Utility
Knife. The wire should be at the set of bundles after stripping, shown as Picture 3.
Picture 3. The wire stripped
Picture 4. Wire and Terminal before Crimping
3. Crimping: Placing the wire and the terminal shown as picture 4, and placing them into the gap between up tool
and down tool shown as picture 5.
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PFE1100-12-054xD
Picture 5. Position before Crimping
Picture 6. Positon after crimped
4. Start the terminal crimping machine, and crimping closed shown as picture 6.
5. Test after Crimping
a) Appearance Inspection: The crimped position should be smooth and firm. (reference see picture 7）
Picture 7.
If the severe deformation after crimping, we need to adjust the machine knob to adjust the crimping mould and distance
between up tool and down tool, which to ensure the crimp the wire correctly and beautifully. Meanwhile, we need to avoid
too much crimping strength so as to short the tools life, or even to damage the tools.
b) Pulling-Out Force Test: When the first batch after a terminal crimping, crimp pull out force should be inspected
Test Method: Fixed the terminal and Non-crimped wire onto ends of tension meter, and then gradually increase
the tension until the wire is pulled and separated from the terminal, and read the tension meter reading is to pull
off the greatest force.
Qualification Criterion: When the pull-out force meets the requirements of Table 2, and then can show pull-out
force is qualified.
Failure Treatment: When the pull-out force failed, we need to adjust the machine knob to adjust the crimping
mould and distance between up tool and down tool, and then re-crimp until the test qualified. After that, we can
make mass production.
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15
PFE1100-12-054xD
CABLE SIZE
8 AWG
CORE CROSS-SECTIONAL AREA
PULL-OUT FORCE
950 N
8.5 mm2
5.5 mm2
10 AWG
650 N
Table 2. Pull-Out Force Table
NOTE: Mid-value clustering Method will be used if core cross-sectional area is not in the range of Table 2
IV.
TREATMENT AFTER CRIMPING
Crimping tools, crimping mould should be removed from crimping machine and properly kept after crimping work.
10.2
INPUT CONNECTOR DATASHEET (DP5ZJW0300-001/DP5TJY0300-001)
▪
▪
▪
Material Code：
Part Name： DP5ZJW0300-001 3pin PCB receptacle, DP5TJY0300-001 3 pin crimp plug
Part Number： Receptacle (fix connector) DP5ZJW0300-001
Plug (moving connector) DP5TJY0300-001
▪
▪
Information of environment protection: compliant with ROHS
Technical Parameter Mated：
•
Electrical
o
o
o
o
Current rating: 40 A at 55℃ (accord with UL1977)
Withstanding voltage: 1500 V
Insulation Resistance ≥ 500 MΩ (Normal temperature); ≥ 100 MΩ (Damp Heat)
Hot plug function: Can meet the over load requirement of UL1977
•
•
Mechanical Characteristics
o
o
Terminal type: receptacle PCB, plug crimp
Service life: 250 cycles
Material and Surface Treatment
o
Contact material sockets: Copper alloy; pins: Copper
Surface Treatment：0.2～0.6 μm gold plated over 1.27 μm nickel (or 5 um silver, up to customer
requirement)
o
Housing material & processing
Material: glass fiber strengthened flameless PET UL94V-0
Color: black
Processing method: plastic injection
•
•
Operating Environment
o
Range of temperature： -55℃～125℃
o
o
Humidity: 93% at 40℃
Shock acceleration 490 m/s2
o
Vibration: 10Hz～2000 Hz, acceleration: 98 m/s2
Dimensions of Product
Dimension
o
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PFE1100-12-054xD
Picture 8. Receptacle: DP5ZJW0300-001
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support
systems, equipment used in hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change
depending on the date manufactured. Specifications are subject to change without notice.
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