TECEV103 [ETC]

TEC CONTROLLER EVALUATION KIT TECEV103; TEC控制器评估板TECEV103
TECEV103
型号: TECEV103
厂家: ETC    ETC
描述:

TEC CONTROLLER EVALUATION KIT TECEV103
TEC控制器评估板TECEV103

控制器
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TECEV103  
Analog Technologies, Inc.  
TEC CONTROLLER EVALUATION KIT TECEV103  
(updated 06/17/04)  
Our TEC controller modules can be evaluated conveniently by using this evaluation kit TECEV103 which comes with an  
evaluation board, TECEVB103 and a TEC controller module of TEC-A1 (there is no internal compensation network inside).  
The main purpose of using the evaluation board is to tune the compensation network on the board for matching the  
characteristics of users’ thermal load. The objectives of the tuning are to minimize the response time of the thermal control  
loop and the dynamic temperature tracking errors, while keeping the control loop stable.  
1. Connection  
For  
For  
multimeter oscilloscope  
probing probing  
To power supply  
5V Imax = 2A  
To A/D, D/A, and/or microprocessor  
To TEC To Thermistor  
TECN  
TECP  
RTH  
TECN  
TECP  
+5V  
GND  
TEC- TEC+ Rth GND  
LEDC  
LEDA  
TEC  
Controller  
RTH  
Vlim  
On  
Power  
On  
Temp. good  
LED  
S3  
Off  
Off  
TMPS  
TMPS  
TMPO  
VDR  
CMPIN  
CMPO  
Ri  
Rp  
TMPO  
VDR  
Cd  
Ci  
Rd  
CIRP  
CLHT  
CDRD  
3V  
Cd  
0
Ci  
0
4.7uF  
3.3uF  
2.2uF  
1.5uF  
330nF  
470nF  
680nF  
820nF  
1uF  
82nF  
TMPGD  
TMPGD  
820nF  
680nF  
470nF  
100nF  
150nF  
220nF  
S1  
S2  
1uF  
330nF  
SDNG  
GND  
SDNG  
GND  
Wi  
2M  
Wd  
Wp  
2M  
W1  
5K  
W2  
5K  
W3  
500K  
20K  
Figure 1 TEC Controller Evaluation Board TECEV103  
550 E. Weddell Dr., #4, Sunnyvale, CA 94089 U. S. A. Tel.: (408) 747-9760, Fax: (408) 747-9770. www.analogtechnologies.com  
ã Copyright 1999 – 2004, Analog Technologies, Inc. All Rights Reserved. Updated: 8/25/04  
1
TECEV103  
Analog Technologies, Inc.  
Figure 2 TECEV103 Photo  
positions (down side). Check the evaluation board  
connections, making sure that they are all correctly  
connected. Turn on the Power side switch and see how  
the Controller works.  
Figure 1 shows the layout of the evaluation board and Figure  
2 shows its photo.  
These are the procedures for the adjustment.  
2. Tune the compensation network. The purpose for this  
step is to match the controller compensation network  
with the thermal load characteristics thus that the  
response time and temperature tracking error are  
minimized. Adjust the potentiometer W1 to change  
1. Set up basic connections. Connect a 5V DC power  
supply and the TEC terminals in the right polarity as  
indicated onto the board. Connect the thermistor  
terminals to the board, there is no polarity requirement.  
Turn the two switches, for Vlim and Power, to the off  
550 E. Weddell Dr., #4, Sunnyvale, CA 94089 U. S. A. Tel.: (408) 747-9760, Fax: (408) 747-9770. www.analogtechnologies.com  
ã Copyright 1999 – 2004, Analog Technologies, Inc. All Rights Reserved. Updated: 8/25/04  
2
TECEV103  
Analog Technologies, Inc.  
the set-point temperature TMPS just a small amount,  
simulating a step function. At the same time, connect  
an oscilloscope at the VDR test pin (on the right side  
of the evaluation board), set it to a scrolling mode (0.2  
Second/Division or slower) and monitor the waveform  
of VDR as TMPS is fed by a step function signal. The  
circuit in the compensation network is shown in  
Figure 3 below.  
frequency goes down. It determines the cut-off  
frequency below which the TEC controller will start  
having a large open loop gain. The higher the open loop  
gain, the smaller the tracking error will be.  
d. Cd*Ri determines the corner frequency, w2=1/(Cd*Ri),  
where the differential component starts picking up (see  
Figure 4), as the frequency goes up.  
e. Cd*Rd determines the corner frequency, w3=1/(Cd*Rd),  
where the differential component starts getting flat. It  
determines the cut-off frequency above which the TEC  
controller will give extra weight or gain in response.  
Rd  
Rp  
Cf  
Ci  
Cd  
f. Cf*Rp determines the corner frequency, w4=1/(Cf*Rp),  
where the differential component starts rolling down.  
Since this frequency is way higher than being needed for  
controlling the TEC, w4 does not need to be tuned. The  
capacitor is built into the TEC controller module, not  
the evaluation board.  
Ri  
-
+
TMPO  
TMPS  
VDR  
To start the tuning, turn off the differential circuit by setting  
Cd Open. Turn W1 quickly by a small angle, back and forth,  
approximately 5 seconds per change. Set Ci to 1uF, set Ri to  
1M, and increase the ratio of Rp/Ri as much as possible,  
provided the loop is stable, i.e. there are no oscillations seen  
in VDR. Then, minimize Ci as much as possible, provided  
the loop is stable. The next step is to minimize Rd and  
maximize Cd while maintaining about 10% overshoot found  
in VDR. Optimum result can be obtained after diligent and  
patient tuning. The tuning is fun and important.  
Figure 3 Compensation network  
The transfer function of the compensation network, defined  
as H(w)=VDR(w)/TMPO(w), is shown in figure 4.  
H(w)  
Gd  
0.71Gd  
1.41Gp  
Gp  
When the TEC controller is used for driving a TEC to  
stabilize the temperature of a diode laser, there is no need to  
turn on the laser diode while tuning the TEC controller. To  
simulate the active thermal load given by the laser diode,  
setting the set-point temperature lower than the room  
temperature is enough.  
w
w1  
w2 w3  
w4  
Figure 4 Transfer Function of the Compensation Network  
For a typical laser head used in EDFA’s or laser transmitters  
(found in DWDM applications, for instance), Ri = 1MW, Rp  
= 1MW, Ci = 680nF, Cd = 1.5mF, and Rd = 250kW. These  
values may vary, depending on the characteristics of a  
particular thermal load.  
In principle, these are the impacts of the components to the  
tuning results:  
a. Rp/Ri determines the gain for the proportional  
component of the feedback signal which is from the  
thermistor, Gp = Rp/Ri, in the control loop, the higher  
the gain, the smaller the short term error in the target  
temperature (which is of the cold side of the TEC)  
compared with the set-point temperature, but the higher  
the tendency of the loop’s instability.  
To be conservative in stability, use larger Ci and larger Ri;  
To have quicker response, use smaller Rd and larger Cd.  
The closer to the TEC the thermistor is mounted, the easier  
to have the loop stabilized, the shorter the rise time and the  
settling time of the response will be.  
b. Rp/Rd determines the gain for the differential  
component, Gd = Rp/(Rd//Ri) » Rp/Rd, where symbol  
“//” stands for two resistors in parallel, since Ri >> Rd,  
Rd//Ri = Rd. The higher the gain, the shorter the rise  
time of the response, the more the overshoot and/or the  
undershoot will be.  
3. After tuning, the values of the capacitors for Cd and Ci  
can be read off the capacitor selection switches. The  
values of the resistors, Ri, Rd and Rp, can be measured  
by an Ohm-meter by connecting to the resistor pins. As  
seen in the photo of Figure 2, Ri can be read off between  
TMPO and CMPIN test points; Rd can be read off  
c. Ci*Rp determines the corner frequency, w1= 1/(Ci*Rp),  
where the integral component starts picking up, as the  
550 E. Weddell Dr., #4, Sunnyvale, CA 94089 U. S. A. Tel.: (408) 747-9760, Fax: (408) 747-9770. www.analogtechnologies.com  
ã Copyright 1999 – 2004, Analog Technologies, Inc. All Rights Reserved. Updated: 8/25/04  
3
TECEV103  
Analog Technologies, Inc.  
between CMPIN and CDRD test points; Rp can be read  
off between CMPIN and CIRP test points.  
f. To control the TEC voltage directly by using a DAC,  
connect VDR to the output of the DAC and use this formula:  
TEC voltage = 2.5V – VDR (V).  
4. After the compensation network is tuned properly, we  
can now adjust set-point temperature to see if the TEC  
controller can drive the target temperature to a certain  
range and with high stability. Turn the temperature set-  
point TMPS potentiometer W1 while monitoring its  
output voltage at TMPS test point (4th row on either left  
or right side of the board), watch the LED: when it turns  
to green, the target temperature is locked to the set-point  
temperature within 0.1°C or less. The relationship  
between the set-point voltage vs. the set-point  
temperature is given in the datasheet. After seeing the  
LED lock into the set-point temperature, VDR should be  
a constant voltage as shown in the oscilloscope and the  
voltage between TMPS and TMPO should be very small,  
less than 10mV. When a standard TEC controller is  
used, the 10mV represent a 0.07° temperature error.  
g. To shut down the TEC controller by using  
a
microprocessor, turn off the Power switch, connect SDN test  
point (2nd row from the bottom side, on both left and right  
columes.) to one of its digital outputs. When pulling low,  
the TEC controller is shut off. When pulling high SDN, the  
TEC controller is turned on.  
h. The evaluation schematic is given in Figure 5.  
Using the TEC controller for more applications not  
described here, and/or having any questions, please free to  
contact us.  
5. Set output voltage limit.  
6. To know more parameters of the TEC controller.  
a. To know the actual target temperature, use a voltage meter  
to measure the voltage between the TMPO and the GND  
pins, the reading result is: target temperature = 15°C +  
(TMPO voltage (V))*6.67°C for approximation (see the  
curve in the TEC controller data sheet).  
b. To know how hard the TEC is working, measure the  
voltage VDR by a voltage meter or an ADC, TEC voltage =  
2.5V – VDR. When the TEC voltage (from the calculation)  
is positive, it is in cooling mode; when the TEC voltage is  
negative, it is in heating mode. Cool/Heat Balance CLHT  
can be adjusted by W2. TEC maximum voltage can be  
reduced by reducing W3, make sure Vlim switch is now  
turned to the on position.  
c. To try other values of capacitors not provided by the  
evaluation board for the capacitors in the compensation  
network, turn the capacitor switches you want to try to the  
top point, the “0” position, connect the component to the  
corresponding soldering pads as marked on the evaluation  
board.  
d. To shut down the TEC controller, turn the Power switch  
to the “Off” position, see Figure 2.  
e. To control the set-point temperature directly by using a  
DAC, set the set-point temperature POT W1 to the middle  
point (25°C), on which the TMPS is about 1.5V, the half  
value of the reference voltage, connect TMPS test point to  
the output of the DAC and use this formula for  
approximation when the input voltage is between 0V and  
3V:  
set-point temperature (°C) = 15°C + (TMPO voltage  
(V))*6.67°C. The maximum voltage allowed is Vps (power  
supply). See the curve in the TEC controller data sheet.  
550 E. Weddell Dr., #4, Sunnyvale, CA 94089 U. S. A. Tel.: (408) 747-9760, Fax: (408) 747-9770. www.analogtechnologies.com  
ã Copyright 1999 – 2004, Analog Technologies, Inc. All Rights Reserved. Updated: 8/25/04  
4
TECEV103  
Analog Technologies, Inc.  
TMPO  
WI 2M  
CMPIN WP 2M  
CMPO  
Ri  
1
3
3
1
2
Left Side  
SPL1  
RightSide  
TT1  
Top Side  
1
THL1  
THR1  
1
SPR1  
SPT1  
Rp  
Ci  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RI  
1
2
TECN  
TECP  
RTH  
S_Pad  
TECN  
TECP  
RTH  
TECN  
TECP  
RTH  
TECN  
TECN  
TECP  
RTH  
S_Pad  
5V  
PGND  
TECN  
TECP  
RTH  
L_Pad  
TEC-  
TT2  
TEC-  
SPL2  
TEC-  
THL2  
TEC-  
THR2  
TEC-  
SPR2  
5V  
SPT2  
RP  
1
1
1
1
1
1
1
1
1
S2  
ST9P  
S_Pad  
TECP  
RTH  
S_Pad  
L_Pad  
S1  
CD1 330nF  
CI1  
2
82nF  
1
TEC+  
TT3  
TEC+  
SPL3  
TEC+  
THL3  
TEC+  
THR3  
TEC+  
SPR3  
0V  
SPT3  
1
2
3
4
5
6
7
8
9
2
1
1
2
3
4
5
6
7
8
9
CD2 470nF  
CI2 100nF  
2
S_Pad  
S_Pad  
L_Pad  
TEC-  
SPT4  
2
1
1
3
1
RTH  
TT4  
RTH  
SPL4  
RTH  
THL4  
RTH  
THR4  
RTH  
SPR4  
WD 500K  
CD3 680nF  
CI3 150nF  
2
1
1
1
2
1
1
TMPS  
TMPO  
VDR  
S_Pad  
TMPS  
TMPS  
TMPO  
VDR  
TMPS  
TMPO  
VDR  
TMPS  
TMPO  
VDR  
S_Pad  
L_Pad  
TMPS  
TT5  
TMPS  
SPL5  
TMPS  
THL6  
TMPS  
THR5  
TMPS  
SPR5  
TEC+  
SPT5  
CD4 820nF  
CI4 220nF  
2
2
1
1
S_Pad  
S_Pad  
S_Pad  
CD5 1uF  
CI5 330nF  
2
TMPO  
TT6  
TMPO  
SPL6  
TMPO  
THR6  
TMPO  
SPR6  
RTH-1  
SPT6  
RD  
2
2
1
1
1
1
1
0
CD6 1.5uF  
CI6  
2
470nF  
1
0
S_Pad  
VDR  
TMPGD  
SDN  
S_Pad  
GND  
S_Pad  
1
2
VDR  
TT7  
VDR  
SPL7  
VDR  
THL7  
VDR  
THR7  
VDR  
SPR7  
RTH-2(GND)  
CD7 2.2uF  
CI7 680nF  
2
1
2
1
TMPGD  
SDN  
S_Pad  
TMPGD  
SDN  
TMPGD  
SDN  
TMPGD  
SDN  
S_Pad  
TMPGD  
TT8  
TMPGD  
SPL8  
TMPGD  
THL8  
1
TMPGD  
THR8  
1
TMPGD  
SPR8  
CD8 3.3uF  
CI8 820nF  
1
ST9P  
1
2
2
S_Pad  
S_Pad  
CD9 4.7uF  
CI9 1uF  
1
SDN  
TT9  
SDN  
SPL9  
SDN  
THL9  
1
SDN  
THR9  
1
SDN  
SPR9  
Rd  
2
1
2
Cd  
GND  
S_Pad  
GND  
GND  
GND  
GND  
GND  
S_Pad  
GND  
GND  
10  
10  
GND  
GND  
CHB  
CD  
CI  
1
2
1
2
LEDA  
LEDC  
3V  
LEDA  
LEDC  
BottomSide  
THM1  
TMPO  
THM2  
CDRD  
THM3  
CMPIN  
THM4  
CIRP  
THM5  
CMPO  
THM6  
LEDA  
THM7  
LEDC  
THM8  
3V  
THM9  
CLHT  
SPM1  
LEDA  
SPM2  
LEDC  
U1  
TECA1  
1
16  
TMPGD  
3V  
TEMPGD  
VPS  
5V  
PGND  
TMPS  
3V  
5V  
CHB  
W3  
20K  
S3  
5V  
2
2
3
4
5
6
7
8
15  
14  
13  
12  
11  
10  
9
3
4
LEDC  
LEDA  
3V  
GNDP  
GNDP  
SDN  
VDR  
W1 W2  
5K 5K  
LED1  
R3 1K  
2
2
1
3
2
1
TMPS  
TEMPSP  
GND  
1
2
1
2
5V  
N1206-4  
TECNEG  
TECPOS  
RTH  
TECN  
TECP  
RTH  
SML-LX2832SUGC  
R4  
R2  
1
Q1  
VDR  
CMPO  
CMPIN  
TMPO  
TECCRT  
VTEC  
CMIN  
TEMP  
1
2
1
TECEV-103  
R1  
100  
TMPGD  
10K  
100K  
MMBT6428  
GND  
SDNG  
SDN  
Figure 5 Evaluation Board Schematic  
550 E. Weddell Dr., #4, Sunnyvale, CA 94089 U. S. A. Tel.: (408) 747-9760, Fax: (408) 747-9770. www.analogtechnologies.com  
ã Copyright 1999 – 2004, Analog Technologies, Inc. All Rights Reserved. Updated: 8/25/04  
5

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