EDS3-1I [FUJI]
SAMPLING DEVICE SERIES FOR GAS ANALYZER; 取样装置系列气体分析仪![EDS3-1I](http://pdffile.icpdf.com/pdf1/p00173/img/icpdf/EDS3-_971832_icpdf.jpg)
型号: | EDS3-1I |
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描述: | SAMPLING DEVICE SERIES FOR GAS ANALYZER |
文件: | 总20页 (文件大小:593K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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SAMPLING DEVICE SERIES FOR GAS ANALYZER
DATA SHEET
GAS EXTRACTOR
(model: ZBA)
Page 2
GAS FILTER
PELTIER GAS COOLER (model: ZBC)
GAS DRYER (model: ZBJ)
(Semi-permeable membrane va-
por phase dehumidifier)
Page 9
GAS WASHING SEPARATOR
AND WASHING NOZZLE
SO3 MIST CATCHER
(model: ZBB )
Page 6
FLOW METER AND REGULATOR
(model: ZBD)
Page 12
BALL VALVES AND SELECTOR
VALVES
(model: ZBF)
GAS ASPIRATOR
(model: ZBG)
Page 15
Page 14
DRAININGS & OTHERS
(model: ZBH)
Page 16
GAS CONVERTER
(model: ZDL)
Page 18
STANDARD GAS
(model: ZBM)
Page 20
EDS3-1i
Date Aug. 29, 2011
GAS EXTRACTOR (model: ZBA)
■
SPECIFICATIONS
Type
ZBAK2
ZBAS1
ZBAB
Electric heating
(Standard type)
Electric heating
(Applicable to high dust)
For cleaning gas extraction
(Without filter)
System
800°C max./SUS probe
100°C to 800°C (ZBAB0W)
100°C to 1000°C (ZBAB1T)
Gas temperature
800°C max./SUS probe
1300°C max./SiC probe (Note 1)
Electric heating system applicable to
high temperature
Applicable to large amount of dust
Amount of dust (guideline):
Up to 20g/Nm3
Simple type intended for the environ-
ment relatively small in amount of dust
Amount of dust (guideline):
Features
Amount of dust (guideline):
Up to 100mg/Nm3
Up to 10mg/Nm3
Material of part
contacting gas
SUS316, 304 (ZBAB0W)
Titanium (ZBAB1T)
SUS316, Viton
SUS 316, SiC
SUS316, Viton
SUS 316
SUS316, 304 (ZBAB0W)
Titanium (ZBAB1T)
Sampling pipe
JIS 5k 65AFF (ZBAB0W)
JIS 5k 25AFF (ZBAB1T)
(Note 2)
Companion flange
JIS 5k 65AFF (Note 2)
JIS 10k 50AFF (Note 2)
SUS316 mesh,
Filtering capacity: 40µm
SUS316 mesh,
Filtering capacity: 10µm
Filter
—
Response time
90% response at
3L/min: Approx. 25s
90% response at
3L/min: Approx. 16s
90% response at
3L/min: Approx. 8s
(
excluding sampling pipe)
9kg
20kg
3.5kg
Mass (approx.)
(Excluding sampling pipe)
(Excluding sampling pipe)
(Excluding sampling pipe)
1
1
1
Rc /2
Sample gas outlet
Heater
Rc /2
Rc /2
100V AC 100VA
100V AC 400VA
—
Installation
Outdoor installation
Note 1) The flow rate of sample gas should be kept at 1L/min. or lower for applications to high temperature gases.
Contact us for applications to gases at flow rate higher than 1L/min.
Note 2) Flange of other specifications are also available. Contact us for details.
CODE SYMBOLS
1
2
3
4
5
6
7
8
9 10 11
Z B A
5 -
Description
System (4th, 5th, and 6th digits)
Details of selection
Unheated type, SUS
B 0
W
Unheated type, titanium
Electric heating type (Standard)
Electric heating type (Applicable to high dust)
Insertion length (L) (7th digit)
0mm
B 1 T
K 2
S 1
W
W
*ZBAS: Specify one fromY to K.
*ZBAB: Specify one fromY to G.
*Material of ZBAB1:Titanium
Gas temperature: 1000°C max.
*ZBAK: Any one can be specified.
Y
A
B
C
E
G
H
J
300mm
L
400mm
600mm
800mm
1000mm
1200mm
1500mm
2000mm
700mm
Gas temperature: 800°C max.
(Material: SUS316)
K
D
F
ZBAK gas temperature: 1300°C max.
(Material: SUS, SiC)
900mm
Gas output joint (9th digit)
Nipple
Without
For ø10/ø8mmTeflon tube
Without
For ø10/ø8mmTeflon tube
For ø10/ø8mmTeflon tube (Elbow)
Flange (10th digit)
JIS 5k 65AFF
*ZBAS: Specify 0.
*ZBAB0: Specify either 0 or 2.
*ZBAB1: Specify A.
*ZBAK: Specify one from 0, 2,
5, and 7. When 5 or 7 is
specified, the 11th digit is set
toY. A is unavailable.
*ZBAS: Specify up to the 9th digit.
(Not required)
Current tap socket
0
2
5
7
A
Without
Without
With
ZBAS: Specify this.
ZBAB0: Specify either
one of the two.
ZBAK
With
Without
A
G
JIS 5k 25AFF
*ZBAB1: Specify G.
Heating tube terminal support (11th digit)
*ZBAS: Specify up to the 9th digit.
(Not required)
*ZBAB0, 1: SpecifyY.
Y
A
Without
With
ZBAB0, 1: Specify this.
2
OUTLINE (Unit: mm)
ø155
1
Rc /2 gas outlet
Top
Handle for filter replacement
Cover
Heating tube support
(when heating tube is
provided)
Terminal box
Wiring port
1
G /2
(76)
Code for 7th digit
Y (Not supplied)
D (700)
3
Rc /4
Code for 7th digit
Y: (Not supplied)
Main nameplate
Packing
ø30
Packing
Flange
JIS 5K 65AFF
A (300)
B (400)
C (600)
E (800)
G (1000)
SiC sampling
pipe
F (900)
H (1200)
J (1500)
K (2000)
SUS316
Sampling
pipe 20A
4-ø15
Z: (By order)
ø130
ø155
Gas inlet
Electric heating type
Gas inlet
ø27
(For high temperature application)
(ZBAK2)
1
(Rc /2 with plug)
Thermostat
Approx. 350
Approx. 1003
(600)
120
16
280
Lock
250
Heater
4-ø19
Gas outlet
1
(Rc /2)
Sample
Blow2
Blow1
Code for 7th digit
Pipe
Packing
C (600)
E (800)
G (1000)
Terminal
1
Flange
3-Rc /2
Cable
Sampling
pipe
Sample
Cable glands
Approx. 216
ø21.7
With ø10 teflon join
Gas inlet
Blow2
Cover
Case
4–ø15
2-A15c
For cable
2-A30a
Approx.
177
Flange
JIS 5K 65AFF
Blow1
(ZBAS1)
(ZBAB0W)
3
Gas outlet joint
Coupling for ø10/ø8 (internal diameter)Teflon tube
43
1
R /2
Material: Teflon
Code for
7th digit
(For ZBAK, ZBAB0)
(ø21.7)
1
ø8
R /2
Gas inlet
32
RC1/
2
4-ø12
Material: Teflon
Current tap socket
Approx. 120
1
Rc /2
1
R /2
Flange
95
(ZBAB1)
1
Rc /2
Material: Teflon
(Unit: mm)
SCOPE OF DELIVERY
ZBAK2ꢀ :ꢀ Mainꢀunit,ꢀsamplingꢀpipe,ꢀpackingꢀforꢀflangeꢀ×ꢀ1,ꢀ
boltꢀandꢀnutꢀ×ꢀ4,ꢀO-ringꢀ(G50,ꢀG45)ꢀ×ꢀ1ꢀeachꢀorꢀ
2ꢀeachꢀ(forꢀhighꢀtemperatureꢀapplication)
ZBAS1ꢀ :ꢀ Mainꢀunit,ꢀsamplingꢀpipe,ꢀpackingꢀforꢀflangeꢀ×ꢀ1,ꢀ
boltꢀandꢀnutꢀ×ꢀ4,ꢀO-ringꢀ(G50)ꢀ×ꢀ1,ꢀꢀ
O-ringꢀ(G65)ꢀ×ꢀ1
ZBABꢀ :ꢀ Mainꢀunit,ꢀsamplingꢀpipe,ꢀpackingꢀforꢀflangeꢀ×ꢀ1,ꢀ
boltꢀandꢀnutꢀ×ꢀ4
CONSUMABLE PARTS/SPARE PARTS
Name
Order code
Spare parts of ZBAK2 for 1 year
(for general application)
Wire mesh filter 40µm × 1, O-ring (G50, G45) × 1 each,
Packing for wire mesh filter × 1
ZBN5BA3
Spare parts of ZBAK2 for 1 year
(for high temperature application)
Wire mesh filter × 1, O-ring (G50, G45) × 2 each,
Packing for wire mesh filter × 2
ZBN5BA4
ZBN3BA6
Wire mesh filter 10µm × 2, O-ring (G50) × 4,
O-ring (G65) × 4
Spare parts of ZBAS1 for 1 year
Wire mesh filter 40µm (for ZBAK2)
O-ring (G50) (Pack of 10)
ZBNL1012
ZBNN1152
ZBNN1182
ZBNN1162
For ZBAK1, 2
For ZBAK2, ABAS1
For ZBAK2
O-ring (G45) (Pack of 10)
Packing for wire mesh filter (Pack of 10)
For ZBAK2
1
TK745559P1
TK745559P2
TK745559P10
For ZBAK1 (R /4)
1
Coupling for ø10/ø8mm Teflon tube
For ZBAK2, ABAB0 (R /2)
1
For ZBAB1 (R /2 elbow)
4
GAS FILTER (model: ZBB)
■
SPECIFICATIONS
1. Gas Filter
Model
ZBBB1V03-0 / ZBBB1V13-2
Primary filter for gas without drain
Glass wool
ZBBB2V03-0
ZBBB3V03-0 / ZBBB4V03-0
For elimination of SO3
Ceramic
Application
For elimination of SO2 and SO3
Steel wool (Bonstar #0) (about 200 g)
Filter material
Materials of
gas-contacting parts
PVC (transparent) ,
chloroprene (O-ring)
PVC (transparent)
Operating temperature
Withstanding pressure
0°C to 45°C
50kPa
At SO3 concentration of 30ppm:
Replace once in 4 months (ZBBB3).
Replace once in 8 months (ZBBB4).
Required when about half of the filter element is contaminated by dust.
Steel wool filter requires replacement when it is deteriorated.
Filter replacement
Connection port
Mass (approx.)
Gas inlet and outlet Rc 1/4
Hose end ø6, Upright attachment
0.1 kg / 0.3 kg
0.8 kg / 0.6 kg
1 kg
Response time
(at flow rate 1L/min)
About 30 sec for 90% indication
Pressure resistance
About 0.1 kPa (at 5L/min)
About 4 kPa (at 1L/min)
CONSUMABLE AND SPARE PARTS
For 1-year analysis
•
•
ꢀZBN3BB82ꢀ(forꢀZBBB3V)
ꢀZBN3BB12ꢀ(forꢀZBBB1V03)
ꢀꢀꢀꢀGlassꢀwoolꢀ×ꢀ36,ꢀO-ringꢀ(G65)ꢀ×ꢀ2
ꢀꢀꢀꢀReplacementꢀmistꢀcatcherꢀ×ꢀ3,ꢀ
ꢀꢀꢀꢀAncillaryꢀfittingꢀ×ꢀ1
•
ꢀZBN3BBC2ꢀ(forꢀZBBB1V13)
•
ꢀꢀꢀꢀGlassꢀwoolꢀ×ꢀ12,ꢀO-ringꢀ(G65)ꢀ×ꢀ2
ꢀZBN3BB92ꢀ(forꢀZBBB4V)
•
ꢀZBN3BB22ꢀ(forꢀZBBB2V)
ꢀꢀꢀꢀReplacementꢀmistꢀcatcherꢀ×ꢀ2,ꢀ
ꢀꢀꢀꢀAncillaryꢀfittingꢀ×ꢀ1
ꢀꢀꢀꢀSteelꢀwoolꢀ×ꢀ3,ꢀO-ringꢀ×ꢀ2
2. Membrane Filter
Type
: CODE
ZBBM7V03-0
ZBBM2V 3-0
ZBBM6V03-0
ZBBM4V 3-0
0 : general
1 : small volume type
2 : 30kpa pressure type
3 : 1+ 2
Application
Final-stage filter and monitoring filter of analyzer
Filter element: Glass fiber filter paper (ø55)
O-ring : Chloroprene
Filter element: Teflon (ø55)
O-ring : Chloroprene
Body : PVC (transparent)
Main materials of
gas-contacting parts
Body : PVC (transparent)
Gas inlet and outlet
Rc /4
Gas inlet and outlet
ø6.4 hose port
Gas inlet and outlet
Rc /4
Gas inlet and outlet
ø6.4 hose port
1
1
Connection port
Operating temperature -10°C to 45°C
30 kPa (7th code 2 or 3)
5 kPa (7th code 0)
Withstanding pressure
Response for 90%
indication
Approx. 3 sec (at 1L/min) with standard type (7th code 0)
Approx. 1.5 sec (at 1L/min) with high speed type (7th code 1 or 3)
Installation
On vertical panel face (gas inlet being bottom, outlet being top)
Approx. 160 g
Mass
Pressure resistance
Approx. 0.1 kPa (at 1L/min)
Approx. 4.3 kPa (at 1L/min)
CONSUMABLE AND SPARE PARTS
Forꢀ1-yearꢀanalysisꢀ
Body type
ZBBM2V ZBBM6V ZBBM4V ZBBM7V Remarks
•
ꢀZBN3BB52ꢀ(forꢀZBBM2)ꢀ
Part name
ꢀꢀꢀꢀFilterꢀpaperꢀ25ꢀsheets,ꢀO-ringꢀG65ꢀ×ꢀ1,ꢀꢀ
ꢀꢀꢀꢀP49ꢀxꢀ1
Filter paper
ZBNC6102
100 sheet /
1 box
12 to 50 sheet /year
•
ꢀZBN3BB72ꢀ(forꢀZBBM4)ꢀ
Fluoropore filter paper
ZBN C6302
10 sheet /
1 box
6 to 24 sheets /year
ꢀꢀꢀꢀFluoroporeꢀfilterꢀ12ꢀsheets,ꢀO-ringꢀG65ꢀxꢀ1,ꢀꢀ
ꢀꢀꢀꢀP49ꢀxꢀ1
•
ꢀZBN3BBA2ꢀ(forꢀZBBM6)ꢀ
ꢀꢀꢀꢀFilterꢀpaperꢀ25ꢀsheets,ꢀO-ringꢀG65ꢀxꢀ1,ꢀꢀ
ꢀꢀꢀꢀRubberꢀringꢀxꢀ1
•
ꢀZBN3BBB2ꢀ(forꢀZBBM7)ꢀ
ꢀꢀꢀꢀFluoroporeꢀfilterꢀ12ꢀsheets,ꢀO-ringꢀG65ꢀxꢀ1,ꢀꢀ
ꢀꢀꢀꢀRubberꢀringꢀxꢀ1
5
3. Mist filter
CONSUMABLE AND
SPARE PARTS
Model
ZBBK1V03-0
ZBBK2V03-0
ZBBK4V03-0
Drain separation,
Drain separation, dust
Same as left (with space
(1)ꢀFilterꢀelement
•ꢀZBNH2012ꢀ(forꢀZBBK2,ꢀ4)
ꢀ 2ꢀpcs/set
mist/dust removal,
for general exhaust gas
removal, for SO2 analysis, for drain separation)
for comparatively clean
exhaust gas
Application
•ꢀZBNH1002ꢀ(forꢀZBBK1)
ꢀ 1ꢀpc./set
•ꢀZBNH2002ꢀ(forꢀZBBK2)
ꢀ 1ꢀpc./set
Glass fiber
Cellulose
Phenol resin
Chloroprene
PVC
Polyethylene
Chloroprene
PVC
Main materials of
gas-contacting
parts
(2)ꢀO-ringꢀ(JISG65)
•ꢀZBNN1012ꢀ(ForꢀZBBK1,ꢀ2,ꢀ4)
ꢀ (10ꢀpcs/set)
Double structure of approx.
40 and 5µm
Pore size
approx. 5µm
0°C to 45°C
Operating temperature
Connection port
(3)ꢀRequirementꢀ forꢀ 1ꢀ yearꢀ
(guidelineꢀwhenꢀusedꢀforꢀ
oilꢀburningꢀexhaustꢀgas)
•ꢀZBN3BB32ꢀ(forꢀZBBK1)
ꢀ (Filterꢀ×ꢀ3,ꢀO-ringꢀG65ꢀ×ꢀ2)
•ꢀZBN3BB42ꢀ(forꢀZBBK2,ꢀ4)
ꢀ (Filterꢀ×ꢀ3,ꢀO-ringꢀG65ꢀ×ꢀ2)
ꢀ
1
Inlet/outlet Rc /4
1
Rc /4
Drain port: ø13 hose port
Withstanding pressure
Internal volume
Response time
Installation
20kPa
Approx. 200 cm3
Approx. 300 cm3
Approx. 7 sec
Approx. 4 sec for 90% indication (at flow rate 5L/min)
Vertical installation on wall face
Approx. 0.6 kg
Mass
Pressure
(Dry)
Approx. 0.1 kPa
(flow rate 5L/min)
Approx. 0.4 kPa
(flow rate 5L/min)
Approx. 0.35 kPa (flow rate 5L/min)
resistance
Approx. 2.6 kPa (flow rate 5L/min)
(Wet)
4. Gas Washing Separator and Washing
Nozzle
Model:ꢀ
Washingꢀnozzleꢀ(ZBBH2ꢀW03-0)ꢀ
selectedꢀasꢀtheꢀ9thꢀdigitꢀofꢀtheꢀcodeꢀsym-
bols)
Note:ꢀ Forꢀ washing,ꢀ useꢀ theꢀ waterꢀ thatꢀ hasꢀ undergoneꢀ
degassingꢀ processing.ꢀ ꢀ Otherwiseꢀ indicationꢀ errorꢀ
ofꢀO2ꢀgaugeꢀ(inꢀtheꢀcaseꢀofꢀmicroꢀO2ꢀgauge)ꢀofꢀde-
creaseꢀofꢀsuctionꢀflowꢀrateꢀmayꢀresult.
ꢀ
ꢀ
Gasꢀwashingꢀseparatorꢀ(ZBBF W03- )ꢀ
Suctionꢀofꢀdustyꢀgas,ꢀwashingꢀwithꢀwa-
terꢀandꢀseparationꢀofꢀwaterꢀandꢀgasꢀ
Functions:ꢀ
Washing water:ꢀ 100ꢀ toꢀ 200ꢀ kPa,ꢀTypicallyꢀ 5ꢀ toꢀ 10L/minꢀ
dependingꢀ onꢀ furnaceꢀ pressureꢀ andꢀ
samplingꢀpressureꢀlossꢀ
Suction rate:ꢀ
Approx.ꢀ 8L/minꢀ (waterꢀ volumeꢀ 8R/min,ꢀ
160ꢀmmꢀwaterꢀsealing,ꢀverticalꢀpipingꢀofꢀ
1ꢀmꢀlength)ꢀ
Application Example
Washing water
Ambient temperature: 0°Cꢀtoꢀ60°C
Ambient temperature: 0°Cꢀtoꢀ60°C
Connection port:ꢀWashingꢀnozzle;
Valve
1
2
1
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Washingꢀnozzleꢀinletꢀ
Gasꢀinletꢀ
Outletꢀ
Rc /
Washing nozzle (ZBBH2W)
4
Rc1 /
1
2
Rc /
Gas extractor
1
Blowback air inlet
2
Blowbackꢀairꢀinletꢀ
Rc /
Gasꢀwashingꢀseparator;
1 m or longer
vertical pipe required
1
2
2
ꢀ
ꢀ
ꢀ
ꢀ
Inletꢀ
R /
1
Gasꢀoutletꢀ
Waterꢀoutletꢀ
Drainꢀportꢀ
R /
R1
Rc /
1
Avoid use of an elbow.
Union
2
Main material of gas-contacting parts:
ꢀ
ꢀ
SUSꢀ316ꢀ
R100 min.
Gas outlet
Mass:ꢀ
Washingꢀnozzle;ꢀ
approx.ꢀ3ꢀkgꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Gasꢀwashingꢀseparator;ꢀ approx.ꢀ15ꢀkg
(ZBBF2W)
Discharge pressure:
ꢀ
ꢀ
ꢀ
2.1kPaꢀatꢀmax.ꢀ(Whenꢀ2ꢀisꢀselectedꢀasꢀ
theꢀ5thꢀdigitꢀofꢀtheꢀcodeꢀsymbols)
5kPaꢀatꢀmax.ꢀ(Whenꢀ5ꢀisꢀselectedꢀasꢀtheꢀ
5thꢀdigitꢀofꢀtheꢀcodeꢀsymbols)
2.1ꢀtoꢀ6kPaꢀ(Whenꢀ9ꢀisꢀselectedꢀasꢀtheꢀ
5thꢀdigitꢀofꢀtheꢀcodeꢀsymbols)
Gas washing separator
(ZBBF W)
Water outlet
Gas outlet coupling:
ꢀ
Noneꢀ(Whenꢀ0ꢀisꢀselectedꢀasꢀtheꢀ9thꢀdigitꢀ
ofꢀtheꢀcodeꢀsymbols)
Forꢀø10/ø8ꢀmmꢀTeflonꢀtubeꢀ(Whenꢀ2,ꢀ3ꢀisꢀ
Drain
The asterisked parts and pipes are optional parts.
ꢀ
6
OUTLINE ( Unit : mm )
Space for filter
replacement
ø100
Space for filter
replacement
ø100
OUTLET
OUTLET
Gas
outlet
Rc /4
1
Gas
80
50
55
outlet
80
55
2-ø7
1
Rc /4
mounting
This part is
made of
PVC
2-ø7
INLET
25
hole
mounting
1
hole
Rc /4
Trans-
parent
Gas inlet
Gas inlet
1
(transparent) .
Rc /4
INLET
25
ø60
Drain port
ZBBK1, 2 ZBBK4
A
B
36
160
54
212
ø60
DRAIN
Drain port
(ZBBK1,2)
Rc /4
DRAIN
1
(ZBBK4)
100
1
Rc /4
Drain
ø13
100
Gas filter
(ZBBB1V03-0)
(ZBBB2V03-0)
Mist filter (ZBBK)
Space for filter
replacement
Gas outlet
ø100
Gas inlet
25
INLET
C
B
80
55
2-ø7
mounting hole
Trans-
parent
ø10/ø8
coupling for
Teflon tube
1
2-Rc /4
ø60
100
Gas outlet
OUTLET
Gas inlet
ø6 hose end
(with cap)
B
C
Mass
A
Gas filter (ZBBB1V13-2)
ZBBB3 Approx. 242 ø22 ø29 0.1kg
ZBBB4 Approx. 272 ø48 ø57 0.3kg
SO3 Mist catcher
(ZBBB3V)
(ZBBB4V)
7
36
24.4
4-ø5 (or 4-M4)
2-ø25 hole
13.2
3
Gas outlet
Gas inlet
UP
1
60
Rc /4
112
Panel mounting
dimensions
(ZBBM2V, ZBBM4V)
Membrane filter
(ZBBM2V, ZBBM4V)
Approx. 29 10
18
4-ø5 (or 4-M4)
2-ø25 hole
Gas outlet
Gas inlet
63.6
ø100
6
Membrane filter
(ZBBM6V, ZBBM7V)
Panel mounting
dimensions
(ZBBM6V, ZBBM7V)
Gas outlet
Rc /2
Approx. 130
1
Washing water inlet
R /2
Gas+
water
1
1
R /2
Sampling gas
inlet
Rc1 /4
220
R1
1
Water
dis-
charge
4
108
102
60°
4-ø10
mounting
hole
1
Ball valve /2
for water
discharge
Blowback
air inlet
Rc /2
1
1
9th digit code
0, 1 and 2:
Ball valve
Rc /2
Drain
To gas washing separator
9th digit code 3:
Ball valve
1
Rc /2
1
Rc /2
L = 210 (ZBBF2W )
L = 500 (ZBBF5W )
L = as specified (ZBBF9W)
Drain
Washing nozzle (ZBBH2W)
Gas washing separator (ZBBF)
8
PRINCIPLE OF GAS DRYER
GAS DRYER, GAS COOLER
(model: ZBJ / ZBC)
■
Purge gas outlet
Shell
Wet
Dry
sample
gas
sample
gas
SPECIFICATIONS
Header
1. Gas dryer (Semi-permeable membrane va-
Semi-permeable
membrane tube
Purge gas inlet
por phase dehumidifier)
Type
ZBJ02503-72P
ZBJ16253-48P
ꢀ ꢀTheꢀ Gasꢀ dryerꢀ utilizesꢀ theꢀ characteristicꢀ ofꢀ theꢀ semi-
permeableꢀmembraneꢀtubeꢀthatꢀaꢀcertainꢀcomponentꢀinꢀaꢀ
mixedꢀ gasꢀ isꢀ permeatedꢀ fromꢀ itsꢀ higherꢀ partialꢀ pressureꢀ
toꢀtheꢀlowerꢀone.
ꢀ ꢀ Inꢀ theꢀ figure,ꢀ theꢀ sampleꢀ gasꢀ containingꢀ moistureꢀ isꢀ
introducedꢀthroughꢀtheꢀinletꢀatꢀtheꢀleftꢀend.ꢀꢀThroughꢀtheꢀ
bottomꢀrightꢀofꢀtheꢀfigure,ꢀtheꢀpurgeꢀgasꢀhavingꢀaꢀlowerꢀ
pressureꢀ andꢀ lessꢀ moistureꢀ thanꢀ theꢀ sampleꢀ gasꢀ isꢀ in-
jected.ꢀꢀThen,ꢀmoistureꢀisꢀremovedꢀfromꢀtheꢀwetꢀsampleꢀ
gasꢀ dueꢀ toꢀ theꢀ actionꢀ ofꢀ theꢀ semi-permeableꢀ membraneꢀ
tubeꢀandꢀdischargedꢀthroughꢀtheꢀpurgeꢀgasꢀoutlet.ꢀꢀThus,ꢀ
theꢀsampleꢀgasꢀisꢀdriedꢀandꢀbecomesꢀtheꢀdryꢀsampleꢀgasꢀ
toꢀbeꢀdischarged.
Application
Dehumidify sample gas such as flue gas or
atmospheric air
Measuring components
Operating temperature
Mounting angle
SO2, NO, CO, CO2, O2, HC, H2, etc.
-15°C to +80°C (No freezing allowed.)
Not restricted
Working pressure
-0.04MPa to +0.5MPa (at 25°C)
Material
Polypropylene,
Fluororesin,
Viton
Dehumidification
dew point (Note)
-10°C or lower
-20°C or lower
Standard flow rate
0.5L/min.
1.0L/min.
Pressure resistance Approx. 0.8 kPa
(at gas flow rate 1L/min)
Approx. 2.8 kPa
Internal volume
(sample side)
Approx. 12 cm3
Approx. 20 cm3
Approx. 400 g
Mass
Approx. 50 g
(Note) Dehumidification conditions;
Depend on the system in application example 2 under flow
rate 0.5L/min, pressure 50 kPa and ambient temperature
20 to 22°C.
Dehumidification Characteristic for Gas Dryer
(typical example)
GAS DRYER
Application example 1: When dry purge gas
is supplied separately;
Pressure: 0.05 MPa
Ambient temperature: 20°C to 22°C
Pressure gauge
Sample
10
Flowmeter
Purge gas
0
–10
–20
Gas
dryer
Purge outlet
Sample gas
Drain separator
Restrictor
P
Pump
Drain bypass
1)ꢀ Theꢀpurgeꢀoutletꢀmustꢀbeꢀopenꢀtoꢀtheꢀatmosphere.ꢀ
2)ꢀ Althoughꢀ aꢀ higherꢀ sampleꢀ pressureꢀ isꢀ preferable,ꢀ itꢀ
shouldꢀ normallyꢀ beꢀ 0.1ꢀ MPaꢀ atꢀ maximumꢀ andꢀ atmo-
sphericꢀpressureꢀatꢀminimum.ꢀꢀ
3)ꢀ Theꢀ pressureꢀ gauge,ꢀ whenꢀ provided,ꢀ isꢀ helpfulꢀ forꢀ
monitoringꢀtheꢀoperationalꢀstatus.
–30
–40
0.5
1.0
1.5
2.0
Flow rate (L/min)
4)ꢀ Ifꢀ drainꢀ occursꢀ dueꢀ toꢀ pressurizationꢀ byꢀ theꢀ pump,ꢀ itꢀ
shouldꢀpartiallyꢀbeꢀbypassedꢀwithꢀtheꢀdrainꢀseparator.ꢀ
5)ꢀ Theꢀ volumeꢀ ofꢀ purgeꢀ gasꢀ shouldꢀ beꢀ 2ꢀ toꢀ 5ꢀ timesꢀ asꢀ
largeꢀasꢀthatꢀofꢀsampleꢀgas.ꢀ
9
Application example 2: When all volume of sample gas is usable for purge gas;
Pressure
1)ꢀ Theꢀ purgeꢀ outletꢀ mustꢀ alwaysꢀ beꢀ openꢀ toꢀ theꢀ atmo-
gauge
Filter
sphere.ꢀ
2)ꢀ Aꢀhigherꢀsampleꢀpressureꢀisꢀadvantageous.ꢀꢀTheꢀpres-
sureꢀshouldꢀnormallyꢀbeꢀ0.1ꢀMPaꢀatꢀmaximumꢀandꢀ0.05ꢀ
MPaꢀatꢀminimum.ꢀꢀIfꢀtheꢀpressureꢀisꢀlow,ꢀanꢀadequateꢀ
dehumidificationꢀeffectꢀmayꢀnotꢀbeꢀobtainable.ꢀ
3)ꢀ Theꢀ pressureꢀ gauge,ꢀ whenꢀ provided,ꢀ isꢀ helpfulꢀ forꢀ
monitoringꢀtheꢀoperationalꢀstatus.
Analyzer
F
Flowmeter
Gas
dryer
Purge outlet
4)ꢀ Ifꢀ drainꢀ occursꢀ dueꢀ toꢀ pressurizationꢀ byꢀ theꢀ pump,ꢀ itꢀ
shouldꢀpartiallyꢀbeꢀbypassedꢀwithꢀtheꢀdrainꢀseparator.
Sample gas
Drain separator
Restrictor
P
Pump
Drain bypass
Caution on Use
1.ꢀEstablishꢀtheꢀflowꢀpathꢀsoꢀdryꢀgasꢀflowsꢀonꢀtheꢀfaceꢀoppo-
siteꢀtoꢀtheꢀsemi-transparentꢀfaceꢀthatꢀcontactꢀtheꢀgasꢀtoꢀ
beꢀdriedꢀasꢀshownꢀbyꢀtheꢀexampleꢀofꢀuse.
4.ꢀThisꢀ dryerꢀ hasꢀ aꢀ largeꢀ dryingꢀ capacityꢀ andꢀ canꢀ reduceꢀ
humidity,ꢀ butꢀ cannotꢀ maintainꢀ humidityꢀ atꢀ aꢀ constantꢀ
levelꢀbyꢀtheꢀordinaryꢀusage.ꢀ
2.ꢀDustꢀ shouldꢀ beꢀ removedꢀ byꢀ installingꢀ aꢀ filterꢀ ofꢀ filtra-
tionꢀ accuracyꢀ 5µmꢀ orꢀ lessꢀ beforeꢀ theꢀ dryer.ꢀ ꢀ Oilꢀ mistꢀ
shouldꢀalsoꢀbeꢀdisposedꢀbeforeꢀtheꢀdryer.ꢀ
ꢀ
Forꢀusingꢀthisꢀdryerꢀasꢀaꢀhumidityꢀconditioner,ꢀtheꢀflowꢀ
rate,ꢀ pressureꢀ andꢀ temperatureꢀ needꢀ toꢀ beꢀ keptꢀ con-
stant.ꢀ
3.ꢀIfꢀ waterꢀ dropsꢀ entersꢀ theꢀ semi-permeableꢀ membraneꢀ
tube,ꢀonlyꢀtheꢀwaterꢀpermeatesꢀtheꢀmembraneꢀandꢀtheꢀ
saltsꢀ dissolvedꢀ inꢀ theꢀ waterꢀ areꢀ precipitatedꢀ toꢀ causeꢀ
clogging.ꢀꢀTherefore,ꢀtheꢀflowꢀpathꢀshouldꢀbeꢀdesignedꢀ
soꢀasꢀnotꢀtoꢀallowꢀentranceꢀofꢀwaterꢀdrops.ꢀ
5.ꢀThisꢀ dryerꢀ isꢀ unusableꢀ forꢀ gasesꢀ ofꢀ alcohol,ꢀ ketone,ꢀ
andꢀhigh-concentrationꢀammonia,ꢀandꢀthoseꢀcontainingꢀ
steamꢀandꢀNO2ꢀmoreꢀthanꢀ100ꢀppm.
OUTLINE ( Unit : mm )
Gas dryer
Purge gas inlet
Coupling for ø6.35 tube
Purge gas outlet
Coupling for ø6.35 tube
Inlet of gas to be dehumidified
Coupling for ø6.35 tube
Dry gas outlet
Coupling for ø6.35 tube
External cylinder tube (PP)
1800
1890
Coupling (fluorocarbon polymers)
Coupling (fluorocarbon polymers)
Model : ZBJ02503-72P
A
B
1
1
RC /4
RC /4
Coupling for ø6 tube
Spring pin (SUS)
Cap (PP)
1
2-RC /4
86
Casing (PP)
A
B
MASS
APPROX.
Model
APPROX.
APPROX.
ZBJ16253-24P
ZBJ16253-48P
714
600
250g
355g
1314
1200
24
P
Model : ZBJ16253-
48
10
2. Peltier gas cooler
Model
ZBC91004
ZBC92004
System
1-channel corrosion-proof type 2-channel corrosion-proof type
Flow rate (max.)
(For constant dehumidification)
(max.)
1.5L/min
Parallel piping Series piping
1.5L/min
3L/min
(1-channel)×2
Outlet gas dew point
Short-time ripple
1°C to 3°C
0.1°C
Flow rate (max.)
(For prevention of condensation) (dew point 0.5°C to 10°C)
(max.)
5.0L/min
10L/min
(dew point 0.5°C to 10°C)
Dehumidification level check
function
T thermocouple (built in)
Limit conditions
Ambient temperature (max.)
Inlet gas temperature (max.)
Inlet gas dew point (max.)
40°C
40°C
40°C
Main materials of gas-contacting Carbon, Fluoro rubber, Fluoro resin, HDPE, PVC
parts
Enclosure material
Gas inlet/outlet
SUS430
Rc1/4
Working pressure (max.)
Ambient temperature
Ambient humidity (max.)
60kPa
2°C to 40°C
90%RH
Power supply
100V10V AC, 50/60Hz
Power consumption (approx.)
Mass (approx.)
140VA
200VA
5kg
4kg
Scope of delivery
Body, spiral pulling out tool x 1
(Note) Do not use gases containing organic solvent such as toluene, xylene, etc.
OUTLINE ( Unit : mm )
Electronic gas cooler
1) Model: ZBC91004
2) Model: ZBC92004
Outlet Rc1/4 Inlet Rc1/4
41 38
Inlet A Outlet A Outlet B Inlet B
6-Rc1/4
23 38 34 38
INLET
A
OUTLET
A
OUTLET
B
INLET B
202
182
161
167.4
162
mounting hole
2×5.5
238
218
17
10
(20)
167.4
50
11.4
Power
terminal
Power
terminal
5.5
41
Drain
mounting hole
4-ø5.5
8.5
200
217
Drain A
Drain B
Wiring diagram
For internal connection
+
–
H
T
G
G
C+ C–
V
U
AC100V
50/60Hz
output for T thermocouple
11
FLOWMETETER, REGULATOR (model: ZBD)
■
SPECIFICATIONS
1. Pressure Regulator
Type
ZBD61003
ZBD62003
ZBD63003
ZBD64003
Right-hand thread for
pressure adjustment of
standard gas
Left-hand thread for
pressure adjustment of
standard gas
Right-hand thread for
pressure adjustment of
standard gas
Left-hand thread for
pressure adjustment of
standard gas
Application
For general use (note)
For general use (note)
For corrosion
For corrosion
prevention (note)
prevention (note)
Primary pressure
Max. 14.7 MPa
Max. 14.7 MPa
Max. 14.7 MPa
Max. 14.7 MPa
Secondary pressure Variable from 0 to 0.12MPa Variable from 0 to 0.12MPa Variable from 0 to 0.15MPa Variable from 0 to 0.15MPa
Standard gas container Standard gas container Standard gas container Standard gas container
Right-hand 22/14 threads Left-hand 22/14 threads Right-hand 22/14 threads Left-hand 22/14 threads
Connection
1
1
1
1
Gas outlet Rc /4
Gas outlet Rc /4
Gas outlet Rc /4
Gas outlet Rc /4
Main materials of
gas-contacting parts NBR
C3604
C3604
NBR
SUS316
Teflon
SUS316
Teflon
Mass (approx.)
2.2 kg
2.2 kg
2.2 kg
2.2 kg
Main unit and accessory
(nylon packing for standard gas connection x 3)
Main unit and accessory
(Teflon packing for standard gas connection x 3)
Scope of delivery
Note) Thread for connection with standard gas container:
Right-hand thread when the specified combustible gas concentration of standard gas is less than 5% in total, and left-hand
thread when it is 5% or more.
Application:
For general use; for other than corrosion prevention
For corrosion prevention; When the specified gas concentration of standard gas is 1% CO or more (due to corrosion
prevention) or when specifying corrosion prevention
3. Relief Valve
2. Needle Valve
Model
ZBD23003
0.1MPa
ZBD24003
ZBD25003
ZBD35103
Sample gas and drain relief
40 to 60kPa
Model
Application
Application
Flow rate regulation
Settable pressure
Withstanding
pressure
1.0MPa
Ambient temperature 0°C to 45°C
Ambient temperature -10°C to 45°C
-10°C to 60°C
1
Connection port
Rc /4
1
Connection port
ø6 hose port
Rc /4
PVC
Viton rubber
Hastelloy C
Materials of
gas-contacting parts
Materials of
gas-contacting parts
PVC
Viton rubber
BSBM2
SUS316
130 g
Mass (approx.)
200 g
Mass (approx.)
100 g
150 g
Scope of delivery
Main unit
4. Flow Meter
5. Flow Checker
ZBD5
03
ZBD4
03
ZBD71003
ZBD72003
Model
Model
Flow rate
monitoring
Flow rate
monitoring
Application
For general exhaust gas
(metal joint unusable)
For dangerous gas, corrosive gas
(metal joint usable)
Application
Operating
pressure
Atmospheric Atmospheric
pressure pressure
Withstanding pressure
Ambient temperature
Connection port
0.49MPa
-10°C to 60°C
Ambient
temperature
-10°C to 60°C -10°C to 60°C
ø6 hose port ø6 hose port
1
Rc /4
Materials of
gas-contacting parts
POM, hard glass,
fluoro rubber
SUS304, hard glass,
fluoro rubber
Connection
port
6th code (
)
1 : 0.1 to 1L/min (air, atmospheric pressure, 20°C)
2 : 0.2 to 2L/min
3 : 0.5 to 5L/min
Material of Glass SUS316 Glass SUS316
part contact- Polyethylene Polyethylene
ing gas
Chloroprene
Chloroprene
Flow rate scale
4 : 1 to 10L/min
5 : 2 to 20L/min
9 : As specified
Flow rate
range
Yellow zone
White zone
0.3 to 0.7L/min 0.7 to 1.3L/min
Approx. 100 g Approx. 100 g
Mass
5th code (
100 g
)
2 : With needle valve (at inlet)
4 : With needle valve
(at outlet){when pump is installed after it}
7 : Without needle valve
Flow regulating
needle valve
Scope of
delivery
Main unit
Main unit
Mass (approx.)
500 g
12
OUTLINE ( Unit : mm )
Outlet pressure
indicator
Inlet pressure
indicator
Right-hand
thread
ZBD61
Left-hand
thread
ZBD62
Pressure regulation
handle
W22-14
Stop valve
handle
IN
Cylinder
packing
(Dyfron)
104
82
1
Rc /4
OUT
163
173
H.P. safety valve L.P. safety valve
1
Rc /4
1
Rc /4
Pressure regulator (ZBD61/ZBD62)
Outlet pressure
indicator
Inlet pressure
indicator
Gas inlet
Gas
outlet
ø70
Stop valve
handle
Mounting
screw
Cylinder
packing
2–M5
Relief valve (ZBD35)
Connecting screw
W22, 14 threads
ZBD63 Right-hand thread
ZBD64 Left-hand thread
Pressure
regulation
handle
188
Gas outlet
Rc /4
1
Pressure regulator (ZBD63/ZBD64)
ø6
Mounting
screw
ø43
ø43
Gas outlet
Panel
Panel
cutout
ø13
2-M4
12
Gas inlet
ø16.5
panel cutout,
ø18 hole
14
ø22.5
panel cutout,
ø24 hole
18
2-ø4.5
18
30
Gas
Gas
Gas inlet
Approx. 24
54
22
outlet
outlet
Gas inlet
1
38
40
Rc /4
1
1
1
(Fully closed)
Rc /4
Rc /4
Rc /4
Needle valve (ZBD23)
Needle valve (ZBD24)
Needle valve (ZBD25)
1
Rc /4
Gas outlet
Top
Gas outlet
Mounting
hole
Mounting
direction
2–ø4.5
19
Flow meter (ZBD44)
(with needle valve on upper)
Gas inlet
Gas inlet
1
Rc /4
31
34
5
25
Flow meter (ZBD47)
Flow meter (ZBD42)
(with needle valve on lower)
Panel
28
32
5
Approx. 23
(full open)
22
Top
1
Rc /4
Gas outlet
Mounting
screw 2-M4
Mounting
direction
Gas outlet
2–ø24
2–M4
2–ø4.5
Gas inlet
Gas inlet
8
8
1
Rc /4
Approx. 23
(full open)
30
24
16
Flow meter
(ZBD57)
Flow meter
(ZBD52)
Flow meter
(ZBD54)
Panel cutout
(ZBD5)
13
Ball valves and selector valves (model: ZBF)
■
SPECIFICATIONS
Kind
Item
Ball valve
2-way valve
4-way valve
4-way valve
ZBFB1003
ZBFB2003
ZBFB3003
ZBFB4003
Model
ZBFH2003
ZBFH4003
ZBFH5003
Selection between sample
gas and standard gas
(for metal joint)
Selection between sample Selection between sample
Application
General ball valve
gas and standard gas
gas and standard gas
ZBFB1, 2; 2.0MPa
ZBFB3, 4; 4.0MPa
Withstanding
pressure
0.3MPa
0.15MPa
0.5MPa
Ambient temperature -10°C to 80°C
-10°C to 120°C
-5°C to 45°C
-10°C to 80°C
1
ZBFB1, 3 ; Rc /4
1
1
1
Connection port
Rc /8
Rc /8
Rc /4
1
ZBFB2, 4 ; Rc /2
ZBFB1, 2 ; Brass, Teflon
SUS316
PVC
SUS316
Teflon
Materials of
gas-contacting parts
ZBFB3, 4 ; SUS316, Teflon Teflon
Teflon
Mass (approx.)
200g 230g
250g
500g
OUTLINE ( Unit : mm )
ZBFB1, 3 : 60
ZBFB2, 4 : 80
1
ZBFB1, 3 : Rc /4
1
ZBFB2, 4 : Rc /2
ZBFB1, 3 : 19
ZBFB2, 4 : 26.5
(at both inlet and outlet)
ZBFB1, 3 : 40
ZBFB2, 4 : 54.6
Ball valve (ZBFB)
Handle
fastening
screw
1
1
5-Rc /4 (ZBFH5)
A
5-Rc /8 (ZBFH4)
2-M4
M4
for removing knob
49
ø28
B
M14 P=1
C
40
Panel
cutout,
ø15 hole
12
Type
A
B
C
2-ø4.5 hole
Mounting
dimensions
ZBFH4 22 38 70
ZBFH5 19 41 73
ø18
ø32
1
Rc /8
Gas inlet
2-way valve (ZBFH2)
4-way valve (ZBFH4/ZBFH5)
14
GAS ASPIRATOR (model: ZBG)
■
SPECIFICATIONS
Model
ZBG52004
ZBG62004
ZBG80004
Materials of
gas-contacting parts
Diaphragm, valve: Viton
Pump head: PP
Diaphragm, valve: Viton
Pump head: PPS
100V 10V AC, ꢀ0ꢁ/0ꢂH,
approx. ꢀ0W
100V 10V AC, ꢀ0ꢁ/0ꢂH,
approx. 30W
Power supply
Max. vacuum
Max. pressure
(in continuous use)
Approx. -ꢀ9.9kPa
Approx. 98.0kPa
Approx. -2/./kPa
Approx. 29.4kPa
Approx. -2/./kPa
Approx. 29.4kPa
Approx. 2.0Lꢁmin
Max. EX-flow
Approx. 8Lꢁ10Lꢁmin
Approx. 3Lꢁ3./Lꢁmin
Mounting
So as to set the motor shaft horiHontal
0°C to 40°C
Ambient temperature
Connection port
Mass (approx.)
(Discrimination)
1
1
Rc ꢁ4
Rc ꢁ8
2.2kg
GA-330V
1.7kg
GS-3FD-F
GA-380VF-DA
PERFORMANCE CURVE (at ambient temperature 20 )
[kPa]
Suction resistance
[kPa]
Suction resistance
[kPa]
[kPa]
[kPa]
50
50
45
40
35
30
25
20
15
10
5
Suction resistance
[kPa]
50Hz
60Hz
50Hz
60Hz
100
50Hz
60Hz
0 {0}
0
−7
−13
−20
0
80
60
40
20
40
30
20
10
−
13
27
40
−13.3
−26.6
−39.9
−
−
0
0
1
2
3
4
5
6
7
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0
1.0
2.0
3.0
Discharge flow rate (L/min)
Discharge flow rate (L/min)
Discharge flow rate (L/min)
ZBG5
ZBG6
ZBG80
OUTLINE ( Unit : mm )
1
73
58
22
INLET Rc /8
120
1
1
OUTLET Rc /4
OUTLET Rc /8
106
58
4-ø4.4 mounting hole
Power terminal
Capacitor
9.5
90
Nameplate
39
1
Mount with this
surface facing
down.
INLET Rc /4
UL3266AWG22
170
78
ø70
Ground terminal
102
84
7
9
E
ø4-7
(Mounting hole)
4-ø4.4
ZBG52, ZBG62
4-Rubber bush
(accessories)
ZBG80
Usage and caution in use
SCOPE OF DELIVERY
1)ꢀ Sinceꢀ aspirationꢀ pressureꢀ ofꢀ theꢀ aspiratorꢀ isꢀ large,ꢀ beꢀ
sureꢀ toꢀ installꢀ aꢀ safetyꢀ drainꢀ trapꢀ forꢀ drainingꢀ processꢀ
beforeꢀtheꢀaspiratorꢀtoꢀpreventꢀdrainꢀfromꢀbeingꢀsuckedꢀ
up.
2)ꢀTheꢀ diaphragmꢀ andꢀ theꢀ valveꢀ shouldꢀ beꢀ replacedꢀ pe-
riodically.ꢀ Beꢀ sureꢀ toꢀ allowꢀ spaceꢀ forꢀ theꢀ replacementꢀ
aboveꢀ theꢀ pumpꢀ head.ꢀ (Spaceꢀ sufficientꢀ forꢀ attach-
ment/detachmentꢀ ofꢀ screwsꢀ withꢀ aꢀ driver,ꢀ 150mmꢀ orꢀ
larger,ꢀisꢀrequired.)
ZBG5, 6 main unit
ꢀ
ꢀ
ꢀ
Accessories:ꢀ Diaphragmꢀ
1
1
4
ꢀꢀ
ꢀꢀ
Mountingꢀtoolꢀ
Rubberꢀfootꢀ
ZBG main unit
Accessories:ꢀ Rubberꢀfootꢀ
ꢀ
4
Consumable parts/spare parts
Diaphragmꢀ ZBNG1012ꢀ(setꢀofꢀ5),ꢀ
ForꢀZBG5
ForꢀZBG6
ForꢀZBG8
ꢀ
Consumption:ꢀ1ꢀtoꢀ2ꢀpcs./year
Spare parts for 1 year (For ZBG5, ZBG6, and ZBG8)
ZBN3BG52:ꢀDiaphragmꢀ×ꢀ2,ꢀValveꢀ×ꢀ1
Valveꢀꢀ
ꢀ
ZBNG1022ꢀ(setꢀofꢀ5),ꢀ
Consumption:ꢀ1ꢀtoꢀ2ꢀpcs./year
15
;ꢀRcꢀ / ꢀ
;ꢀø39
Model:ꢀ
ZBH3ꢀꢀꢀꢀꢀ0
ꢀ03
ꢀ
ꢀꢀ
ꢀ
Drainꢀoutlet
;ꢀRcꢀ / ꢀ
ꢀ
ꢀ
ꢀꢀ
ꢀꢀ
Gasꢀinlet/outletꢀRcꢀ / ꢀ
Drainꢀinlet/outletꢀRcꢀ / ꢀ
Approx.ꢀ0.6kg
DRAINTRAP/POT/SEPARATOR (model: ZBH)
■
SPECIFICATIONS
1. Safety DrainTrap
5. Bubbler
Model:ꢀZBH51603ꢀ
Model:ꢀ
Gas outlet pressure:
ZBH65003
Suction sample gas flow rate:ꢀMax.ꢀ3L/minꢀ
Working pressure: -5.78kPa
Water sealing:ꢀ0.98kPa
ꢀ
ꢀꢀ
Approx.ꢀ+3.7kPa
PVCꢀ(transparent)
Material:ꢀ
Material:ꢀPVCꢀ(transparent)ꢀ
Ambient temperature:ꢀ1°Cꢀtoꢀ40°C
Connection port size:ꢀDrainꢀinletꢀ ;ꢀRcꢀ / ꢀ
Ambient temperature:ꢀꢀ
ꢀꢀ 1°Cꢀtoꢀ40°C
Connection port size:
ꢀ
1
4
4
1
1
4
1
4
Mass:ꢀ
Approx.ꢀ0.6ꢀkgꢀ
Mass:ꢀ
2. Drain Pot
Model; Length ZBH13 03
Pump
ZBG
To analyzer
Exhaust
ꢀ
ꢀ
ꢀ
ꢀꢀ
ꢀꢀ
ꢀꢀ
255mmꢀ(ZBH130)
405mmꢀ(ZBH131)
650mmꢀ(ZBH133)
PVCꢀ(transparent)ꢀ
Peltier gas cooler
ZBC
Drain
discharge
Bubbler
ZBH65
Material:ꢀ
Usage of Bubbler
ꢀ
6. Tank
Model:ꢀ
1
4
ZBH41003
Internal volume:ꢀ Approx.ꢀ1.5L
Material:ꢀ
PVCꢀ(non-transparent)
Ambient temperature:ꢀꢀ
3. Sealed Drain Pot
ꢀ
ꢀꢀ
1°Cꢀtoꢀ40°C
0
Connection port size:
1
1
4
ꢀ
ꢀꢀ
Rcꢀ /
Approx.ꢀ0.5kgꢀ
Working pressure:
Mass:ꢀ
ꢀ
ꢀ
ꢀꢀ
ꢀꢀ
1.0ꢀMPaꢀ(materialꢀSUS)ꢀ
0.1ꢀMPaꢀ(materialꢀPVC)ꢀ
SUS304ꢀorꢀPVCꢀ(transparent)ꢀ
Material:ꢀ
7. Gas Conditioner
Ambient temperature :ꢀ1°Cꢀtoꢀ40°C
Model:ꢀ
ZBH91003
Connection port size:
1
Sample gas pressure:
4
ꢀ
ꢀꢀ
Rcꢀ / ꢀ
ꢀ
ꢀꢀ
Outlet gas pressure:
ꢀꢀ Approx.ꢀ+4.5kPa
Materials:ꢀ
Approx.ꢀ-3kPaꢀtoꢀ+3kPaꢀ
Internal volume:ꢀ 280ꢀccꢀforꢀmaterialꢀSUS
ꢀ
ꢀꢀ
Mass:ꢀ
ꢀꢀ
370ꢀccꢀforꢀmaterialꢀPVCꢀ
Approx.ꢀ0.4kgꢀ(materialꢀPVC)
Approx.ꢀ1.5kgꢀ(materialꢀSUS)ꢀ
ꢀ
Mainꢀunit;ꢀꢀPVCꢀ(transparent)
Filter;ꢀꢀPolyethylene
ꢀ
ꢀ
ꢀ
ꢀꢀ
ꢀꢀ
4. Drain Separator
O-ring;ꢀꢀChloroprene
Model:ꢀ
ꢀꢀ
Material:ꢀ
ZBH81333ꢀ(1.1mꢀdrippingꢀtube)
ZBH81533ꢀ(1.3mꢀdrippingꢀtube)
PVCꢀ(self-color)
Pore size of filter:ꢀApprox.ꢀ5µm
Ambient temperature:
ꢀ
ꢀ
ꢀꢀ
1°Cꢀtoꢀ40°C
3
8
;ꢀRcꢀ /
ꢀ
1
3
8
2
;ꢀRcꢀ /
1
4
;ꢀRcꢀ /
CODE SYMBOLS (ZBH)
CONSUMABLE AND SPARE PARTS
1 2 3 4 5 6 7 8
FilterꢀelementꢀforꢀZBH9
ZBNH2012ꢀ(2pcs/1set)
O-ringꢀforꢀZBH9
Z B H
3
Description
Part name
Drain pot
Application/specification
ZBNN1012ꢀ(10pcs/1set)ꢀJISꢀG65
Spareꢀpartsꢀforꢀ1ꢀyearꢀforꢀZBH9
ZBN3BB42
1 3 0 0
1 3 1 0
1 3 3 0
1 3 9 0
Length 255mm
Length 405mm
Length 650mm
Length as specified
Filterꢀ×ꢀ3,ꢀO-ringꢀ×ꢀ2
3 0 0 0
3 0 9 0
3 1 0 0
3 1 9 0
Sealed drain pot Material SUS 304, length L = 120mm
Material SUS 304, length L = as specified (within 1m)
Material PVC, length L = 200 mm
Material PVC, length L = as specified (within 1m)
3 5 0 0
4 1 0 0
Demister
Tank
Drain separation, PVC
Buffer tank for paramagnetic oxygen analyzer
5 1 6 0
5 1 9 0
Safety drain trap Length X = 590mm, Y = 120mm
Length X, Y specifiable (X +Y within 800mm)
Length L = 400mm
Length L, specifiable
6 5 0 0
6 5 9 0
Bubbler
8 1 3 3
8 1 5 3
Drain separator With 1.1 m dripping tube (with joint for ø10mm tube)
With 1.3 m dripping tube (with joint for ø10mm tube)
Gas conditioner Mist filter, safety drain trap and bubbler combined into
integral body
9 1 0 0
16
OUTLINE ( Unit : mm )
Drain
discharge
port
15
10
1
2–Rc /4
1
Rc /4
1
40
Air inlet
Drain inlet
1
Rc /4
Rc /4
ø60
ø39 hole
Drain
outlet
L=255/ZBH130
L=405/ZBH131
L=650/ZBH133
L=by order/ZBH139
10
1
ø61
ø60
Rc /4
1
Rc /4
L=120/ZBH300
L=200/ZBH310
L=by order/ZBH309
L=by order/ZBH319
1
ø60 2–Rc /4
Drain pot
(ZBH13 )
Safety drain trap
(ZBH51)
Sealed drain pot
(ZBH30)
(ZBH31)
ø10/ø8 Teflon tube
Gas inlet
4–M4
Cartride filter
195
108
Joint (teflon)
1
2–Rc /2
Gas outlet
Sample
Sample
gas outlet
gas inlet
5
1
Rc /4
70
90
3
Rc /8
Approx. 96
ø67
2–ø9
1
Rc /2
Approx. 34
ø22
Gas inlet
ø6.5
Drain outlet
ø8.5
Drain inlet
ø6.5
ø48
Drain separator (ZBH81)
Gas conditioner (ZBH91)
1
Rc /4
Exhaust
Gas inlet
inlet
1
2-Rc /4
30
1
With 1 plug
40
Rc /4
Transparent
Drain outlet
L=400/ZBH650
L=by order/ZBH659
Mounting hole
2-ø9
1
2-Rc /4
1
4-Rc /4
Drain inlet
outlet and inlet of
exhaust gas from
other analyzer
ø60
31
Approx. 137
Bubbler (ZBH65)
Tank (ZBH41)
17
GAS CONVERTER (model: ZDL)
■
SPECIFICATIONS
1. NO2/NO CONVERTER
2. CO/CO2 CONVERTER
Type
ZDL03001
Indoor surface mounting
ZDL04001
Type
ZDL21001
Mounting
Target gas
Mounting
Target gas
Indoor surface mounting
Exhaust gas from general boilers/
atmosphere (Contact us for applications
to gases other than those.)
Usage: 2cm3
Replacement cycle: About 12 months
(When O2 concentration reaches 5%,
NO2 concentration 10ppm and flow rate
0.3L/min.)
Temperature setting: 210 10°C
(Detection terminal: K thermocouple)
Atmosphere (Contact us for applications
for other gases.)
Usage: 3cm3
Replacement cycle: About 6 months
(Varies depending on usage conditions.)
Temperature setting: 210 20ꢀC
(Detection terminal: K thermocouple)
Catalyst
Catalyst
Temperature controller To be installed separately
Microcontroller X (Type: PXR4)
Material of part
SUS316, Viton, glass wool
Temperature controller Built in
Microcontroller X (Type: PXR4)
Material of part
contacting gas
Exchange efficiency
Gas flow rate
contacting gas
Exchange efficiency
99% or higher (100ppm CO or lower)
(Standard: 99.9%)
Standard: 0.5L/min. or 1L/min.
-5C to +45ꢀC
Ceramic, Viton, glass filter, SUS316
Gas flow rate
Ambient temperature
Power supply
Power consumption
Mass
90% or higher, Conforming to JIS
0.5L/min
100V AC, 50/60Hz
Approx. 45VA
Ambient temperature
Power supply
-5°C to +45°C
100V AC, 50/60Hz
Approx. 85VA
1.1kg
100 to 240V AC, 50/60Hz
Approx. 2kg
Power consumption
Mass (approx.)
Gas condition
Gases with dust and drain removed at
150C or lower
1.2kg
Gas condition
Gases with dust and drain removed at
150°C or lower
Overseas use
CE mark compliant
STANDARD ACCESSORIES
SPARE PARTS FOR 1-YEAR OPERATION
Converter type
CO/CO2 catalyst (for 1 cycle)
Glass wool
ZDL03, 4
ZDL21
Spare part model
ZBN1DL72 ZBN1DL82 ZBN1DL42
Converter type
ZDL03
1
ZDL04
2
ZDL21
––
––
1
1
NO2/NO catalyst
CO/CO2 catalyst
Glass wool
2
2
1
1
2
2
4
Catalyst fixture
Joint
18
OUTLINE ( Unit : mm )
[150]
135
148
135
124
Gas outlet ø9.5/ø5.5
130
Gas outlet
ø9.5/5.5
(NP)
2 2 0
Connection
diagram
C1
C2
AL1 AL2 AL3
PV
SV
7
8
SEL
PXR-4
(NP)
LNE
4-ø5
4-ø5
Gas inlet ø9.5/ø5.5
Gas inlet
ø9.5/5.5
Power terminal
100 to 240V AC
100V AC
(shared with
internal wiring)
Right side view
Front view
NO2/NO converter
ZDL03001
NO2/NO converter
ZDL04001
104
70
94
Gas outlet
ø9.5
Connection diagram
K
CO/CO2
converter
E
1 2
3
4
5
SSR
Temperature
controller
100V AC
power supply
AC
32
Gas inlet
CO/CO2 converter
ZDL21001
19
STANDARD GAS (model: ZBM)
■
CODE SYMBOLS
1. Pure Gas in volume of 3.4 or 10Lcylinder
2. 2-Component Mixture Gas in volume of 3.4
1 2 3 4 5 6 7 8 910
or 10Lcylinder
Z BM
Y 0 4
-
Description
1 2 3 4 5 6 7 8 910
Cylinder size
10L
3.4L
Z BM
N
4
-
Description
1
3
Cylinder size
10L
1
3
Component and application
A Y 0 4
B Y 0 4
E Y 0 4
K Y 0 4
L Y 0 4
MY 0 4
P Y 0 4
S Y 0 4
N Y 0 4
T Y 0 4
-
-
-
-
-
-
-
-
-
-
0
0
0
0
0
0
0
0
0
0
CO2
CO
CH4
H2
Ar
He
NH3
O2
3.4L
Gas component and residual gas
A
B
E
K
L
M
P
S
T
CO2
CO
CH4
H2
Ar
He
NH3
O2
SO2
NO
Other
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2 (B) For general use
N2 (A) Equivalent to zero gas for
generation source with certification
T Y 0 4
-
4
N2 (A) Zero gas for generation source
with certification
R Y 0 4
V Y 0 4
-
-
0
0
AIR (B) For general use
AIR (A) Equivalent to zero gasfor
generation source with certification
AIR (A) Zero gas for generation source
with certification
U
Z
Concentration
45 to 50ppm
V Y 0 4
Z Y 0 4
-
-
4
0
A
B
C
D
E
F
G
H
J
Others
90 to 100ppm
180 to 200ppm
225 to 250ppm
450 to 500ppm
900 to 1000ppm
1800 to 2000ppm
0.45% to 0.5%
0.9% to 1%
Connection thread Export certificate
1
2
3
4
Right-hand thread
Left-hand thread
Right-hand thread
Left-hand thread
None
None
Provided
Provided
3. Pure Gas in volume of 47Lcylinder
1 2 3 4 5 6 7 8 910
K
L
1.8% to 2%
4.5% to 5%
Z BM 2 Y 0 4
-
Description
M
N
P
Z
9% to 10%
18% to 20%
45% to 50%
Other as specified
Description
O2
N2 (B) For general use
Q Y 0 4
C Y 0 4
D Y 0 4
-
-
-
0
0
0
N2 (A) Equivalent to zero gas for
generation source with certification
With/without of specification
None
Approved class 1 standard gas for general use
Approved class 2 standard gas for general use
D Y 0 4
-
4
N2 (A) Zero gas for generation source
0
1
2
with certification
AIR (B) For general use
AIR (A) Equivalent to zero gas for
G Y 0 4
H Y 0 4
-
-
0
0
generation source with certification
Connection thread Export certificate
H Y 0 4
Z Y 0 4
-
-
4
0
AIR (A) Zero gas for generation source
1
2
3
4
Right-hand thread
Left-hand thread
Right-hand thread
Left-hand thread
None
None
Provided
Provided
with certification
Others
Connection thread Export certificate
1
2
3
4
Right-hand thread
Left-hand thread
Right-hand thread
Left-hand thread
None
None
Provided
Provided
4. Canned Standard Gas in volume of 0.7Lcylinder
1 2 3 4 5 6 7 8 910
Z BM 4
4
- 0 0
Description
Component and concentration
N2 (B)
CO2 1800 to 2000ppm/N2
Specified component/concentration
(Contact Fuji.)
OUTLINE ( Unit : mm )
W
N A G
N Z Z
Y 0
Cap
Approx.
øD, L
weight
[kg]
øD
L
Internal
volume
Note) Canned standard gas is available in dozen (12).
10L
3.4L
140 965
140 425
15
6
øD
Note1)ꢀ Two-componentꢀmixedꢀgasꢀ(3.4,ꢀ10L),ꢀDeviation
Note2)ꢀ Threadꢀforꢀconnectionꢀ(22/14ꢀthread):
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Gasꢀwithꢀclassꢀ1ꢀcertificationꢀ :1%ꢀofꢀlabeledꢀvalue
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Left-handꢀscrewꢀ :lncludedꢀ5%ꢀmoreꢀcombustibleꢀ
3
Othersꢀ
ꢀ
ꢀ
:2%
ꢀ
ꢀgasꢀ(exceptꢀNH )
Validꢀtermꢀ
:1ꢀyear
Right-handꢀscrewꢀ :Otherꢀgases
Caution on Safety
*Before using this product, be sure to read its instruction manual in advance.
International Sales Div
Sales Group
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fujielectric.com
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425
http://www.fjielectric.com/products/instruments/
Information in this catalog is subject to change without notice.
Printed in Japan
相关型号:
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