AP105-DF63-1618-4 [HRS]
15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply;
| 型号： | AP105-DF63-1618-4 |
| 厂家： | 
HRS |
| 描述： | 15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply |
| 文件： | 总8页 (文件大小：829K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
DF63 Series
(UL, C-UL,TÜV, Listed)
Unique locking
mechanism is
contained inside
the header
Guide keys
prevent incorrect
insertion
Socket and header
design avoids
short-circuit between
adjacent contacts.
Guide pins
temporarily hold
and assure proper
orientation of the
connector.
Fig. 1
Features
■
Lock structure
1. Rated for up to 15A
［A－A］
Crimp contact
DF63 has the capacity to handle a max of 15A when
using 16 AWG wire.
Lock portions of the
plug and the header
start to engage.
(Please refer to the chart for the rated current in other pin counts.)
A
2. Secure mating and clear tactile click
A
The locking mechanism delivers a clear and tactile
click, which prevents incomplete mating. (Fig. 2)
3. Prevents incomplete insertion of the crimp contact
No contact yet
A structure to prevent incomplete insertion of the
crimp contacts is provided. (Fig. 3)
4. Prevents incorrect mating
Fig. 2
Header contact
A mechanism has been added to prevent reverse
mating and incorrect mating between different number
of positions.(Fig. 4)
Prevention of insufficient insertion of the crimp contact
5. Reverse mounting prevention to PCB
Crimp contact
(insufficiently inserted)
The pin header is equipped with a guide post to
prevent reverse insertion on the PCB. (Fig. 1)
Lock does
not work.
6. Molded lance design
The lance is actually part of the housing instead of being a part
of the terminal. This prevents tangled wires during assembly.
7. Short-circuit prevention
The wall structure between the contacts helps to isolate the
contacts and prevents short circuits between contacts. (Fig. 1)
Lance and header
protection mechanism
8. Suitable for potting
meet.
Fig. 3
Capable of being potted, up to 5mm.
9. Solder crack prevention
Keying options are available to prevent incorrect connections
due to the use of multiple connectors on the same board.
Glass-reinforced resin is used on the pin header to
prevent solder cracks due to thermal contraction.
Standard type (color: black)
■
10. GlowWire compliance (Compliant with IEC 60695-2-11)
＊ Keying options were provided to prevent incorrect connections.
Keying options prevent incorrect connections due to the use of multiple
connectors on the same board. When using identical pin counts, two
versions are available with different keying options.(Fig. 4)
R-type (color: white)
■
＊ Supports 7.92mm pitch
Also supports 7.92mm pitch with 2 or 3 pos. without pins
Note 1 : * means the product will be available upon request.
Please contact Hirose representative.
Fig. 4
1
2015.11w
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Product Specifications
■
No. of Contacts 16 AWG 18 AWG 20 AWG 22 AWG Operating temperature range -40 to 105ç(Note 2)
1
2
3
4
5
6
2
15A 13A 11A
14A 12A 10A
9A
8A
7A
6A
6A
6A
Operating humidity range
Storage temperature range
Storage humidity range
UL/TÜVꢀFile No. and Recognition No.
ULꢀꢀꢀ：E52653
C-ULꢀꢀ: E52653
TÜVꢀꢀ：R50318850
20 to 80%(Note 3)
-10 to 60ç(Note 4)
40 to 70%(Note 4)
12A 10A
8A
7A
7A
7A
10A
10A
10A
8A
8A
8A
Current Rating
Ratings
15A 13A 11A
12A 11A 9A
9A
8A
(7.92mm pitch)
3
(7.92mm pitch)
Specification
Voltage Rating UL,C-UL
TÜV
AC/DC 630V
AC/DC 600V
AC/DC 300V
Item
Specifications
Conditions
1. Insulation
Resistance
2. Withstand
Voltage
3. Contact
Resistance
No less than 1,000Mø
No flashover or breakdown
No more than 10mø
Measured at DC 500V
AC 1,500V is applied for one minute.
Measured at 1mA and no higher than 20mV
4. Vibration
Resistance
5. Shock
Resistance
Frequency 10-55 Hz, half amplitude 0.75
mm, 10 times in each of the three directions
No electrical discontinuity of 1 µs or greater
No electrical discontinuity of 1 µs or greater
Accelerated velocity : 490 m/s2 for 11 ms, half-sine
wave in 3 directions, 3 times for each direction
6. Moisture-
resistance
Contact resistance : no more than 20mø
Insulation resistance : no less than 500Mø
Temperature : 40 2ç ; humidity : 90 to 95%,
left as it is for 96 hours
7. Temperature
cycles
Contact resistance : no more than 20mø
Insulation resistance : no less than 1,000Mø
-55ç : 30 minutes
5 cycles
85ç : 30 minutes
→
Tin plated : 30 mating cycles,
Gold plated : 50 mating cycles
8. Durability
Contact resistance : no more than 20mø
Flow : 260ç, 10 sec
Hand soldering : temperature of soldering
iron at 350ç 10ç for 5 seconds
9. Solder heat
resistance
The resin parts should withstand the temperature and
resist melting.
Note 1：This is the maximum current rating while all pins are powered or used as all power lines.
Note 2
：
Includes temperature rise caused by current flow.
Note 3
Note 4
：Use without condensation on parts.
：
The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
Materials / Finish
■
Component
Part
Material
PBT (glass-reinforced)
Brass
Finish
Black or White
Tin plated or Gold plated
UL Specification
UL94V-0
－
Insulator
Contact
Header
Crimp socket
In-line plug
Crimp contact
Insulator
Contact
PBT (glass-reinforced)
Copper alloy
Black or White
UL94V-0
Tin plated or Gold plated
－
Product Number Structure
■
●Connector
DF 63 # * P 3.96 DSA
-
-
❶
❷
❸
❹
❺
❻
❼
●Crimp contact
DF 63 1618 SCF
-
❽
❾
❽Applicable Conductor
1618 : 16 to 18 AWG
2022 : 20 to 22 AWG
❶Series name : DF
❷Series No. : 63
❹Number of Contacts : 1,2,3,4,5,6
❸Form Type
❺Connector type
❾Packaging
Header
P
S
: Header
SCF : Socket contacts·Reel·Tin plated
SCFA : Socket contacts·Reel·Gold plated
Blank : Black
: Crimp socket
EP : In-line plug
A
R
: Without guide post
SC
: Socket contacts·Pack·Tin plated
:
Guide post·Guide Key Type, white
❻Contact Pitch : 3.96mm
SCA : Socket contacts·Pack·Gold plated
PCF : In-line plug contacts·Reel·Tin plated
PCFA : In-line plug contacts·Reel·Gold plated
Sockets
7.92mm
Blank : Black
❼Type of housing
R
: Guide Key Type, white
PC
: In-line plug contacts·Pack·Tin plated
DSA : Straight header
ＤＳ : Right angle header
In-line Plugs
PCA : In-line plug contacts·Pack·Gold plated
Blank : Panel Lock Type
Ｃ
: Crimp housing
A
: Without Panel Lock
2
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Straight Header
■
●Recommended PCB Layout
(Board thickness : 1.6 0.1)
[1 to 6 pos.]
Ｂ± 0.1
1.5±0.05
Outline of the
connector
P=3.96±0.05
[1 pos.]
[2 to 6 pos.]
Ａ
6.2
Ｂ
P=3.96
8
7.05
8
7.05
Polarization
mark
□
1.14
□1.14
[Specification number]**
None : Tin plated
(01) : Gold plated
Standard Type (Guide post : Left Side, Color : Black)
Unit : mm
Part No.
HRS No.
No. of Contacts
A
B
DF63-1P-3.96DSA(**)
DF63-2P-3.96DSA(**)
DF63-3P-3.96DSA(**)
DF63-4P-3.96DSA(**)
DF63-5P-3.96DSA(**)
DF63-6P-3.96DSA(**)
680-0503-9 **
680-0504-1 **
680-0501-3 **
680-0505-4 **
680-0506-7 **
680-0507-0 **
1
2
3
4
5
6
6.2
-
8.66
3.96
7.92
11.88
15.84
19.80
12.62
16.58
20.54
24.50
R Type (Guide post : Right Side, Guide key, Color : White)
Part No.
HRS No.
No. of Contacts
A
B
DF63R-1P-3.96DSA(**)
DF63R-2P-3.96DSA(**)
DF63R-3P-3.96DSA(**)
DF63R-4P-3.96DSA(**)
DF63R-5P-3.96DSA(**)
DF63R-6P-3.96DSA(**)
Under development
680-0518-6 **
680-0515-8 **
680-0519-9 **
1
2
3
4
5
6
6.2
-
8.66
3.96
7.92
11.88
15.84
19.80
12.62
16.58
20.54
24.50
Under development
7.92mm pitch
Part No.
HRS No.
No. of Contacts
2
A
B
DF63-2P-7.92DSA(**)
DF63R-2P-7.92DSA(**)
DF63-3P-7.92DSA(**)
DF63R-3P-7.92DSA(**)
680-0513-2 **
Under development
680-0537-0 **
Under development
12.62
7.92
3
20.54
15.84
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
Note 2 : Please contact Hirose representative if you have request for (01) specification.
3
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Right Angle Header
■
A
B
1.5 0.05
1.5 0.05
□1.14
Ø
1.4
HRS mark
P=3.96 0.05
Outline of the connector
P=3.96
Polarization mark
Lot mark
[Specification number]**
None : Tin plated
(01) : Gold plated
Standard Type (Color : Black)
Part No.
Unit : mm
B
HRS No.
No. of Contacts
A
DF63-1P-3.96DS(**)
DF63-2P-3.96DS(**)
DF63-3P-3.96DS(**)
DF63-4P-3.96DS(**)
DF63-5P-3.96DS(**)
DF63-6P-3.96DS(**)
Under development
680-0528-0 **
680-0527-7 **
1
2
3
4
5
6
6.2
8.66
12.62
16.58
20.54
24.50
-
3.96
7.92
11.88
15.84
19.80
Under development
7.92mm pitch
Part No.
HRS No.
No. of Contacts
2
A
B
DF63-2P-7.92DS(**)
DF63R-2P-7.92DS(**)
DF63-3P-7.92DS(**)
DF63R-3P-7.92DS(**)
680-0543-0 **
12.62
7.92
Under development
3
20.54
15.84
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
Note 2 : Please contact Hirose representative if you have request for (01) specification.
Crimp Socket
■
[1 pos.]
[2 to 6 pos.]
Ａ
Ｂ
P=3.96
6.2
8.8
8.8
(Note 2)
Polarization
mark
Standard Type
Part No.
Unit : mm
HRS No.
No. of Contacts
A
B
DF63-1S-3.96C(**)
DF63-2S-3.96C(**)
DF63-3S-3.96C(**)
DF63-4S-3.96C(**)
DF63-5S-3.96C(**)
DF63-6S-3.96C(**)
680-0508-2 **
680-0509-5 **
680-0502-6 **
680-0510-4 **
680-0511-7 **
680-0512-0 **
1
2
3
4
5
6
6.2
8.36
12.32
16.28
20.24
24.20
－
3.96
7.92
11.88
15.84
19.80
[Specification number]**
None : Black
R Type (Guide key)
Part No.
HRS No.
No. of Contacts
A
B
DF63R-1S-3.96C(**)
DF63R-2S-3.96C(**)
DF63R-3S-3.96C(**)
DF63R-4S-3.96C(**)
DF63R-5S-3.96C(**)
DF63R-6S-3.96C(**)
Under development
680-0523-6 **
680-0516-0 **
680-0524-9 **
1
2
3
4
5
6
6.2
8.36
12.32
16.28
20.24
24.20
－
3.96
7.92
11.88
15.84
19.80
[Specification number]**
None : White
Under development
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
4
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
In-line Plug (Panel Lock Type)
■
C+F
D
Panel thickness
0.5 ～ 0.6
F
0
E
0.7 ～ 1.1
1.2 ～ 1.7
2.0 ～ 2.3
0.5
1.0
3.2
P=3.96
A
B
2.75
5.35
Polarization mark
[Specification number]**
None : Black
Unit : mm
Part No.
HRS No.
No. of Contacts
A
B
C
D
E
DF63-1EP-3.96C(**)
DF63-2EP-3.96C(**)
DF63-3EP-3.96C(**)
DF63-4EP-3.96C(**)
DF63-5EP-3.96C(**)
DF63-6EP-3.96C(**)
Under development
680-0533-0 **
680-0532-7 **
1
2
3
4
5
6
12.7
16.66
20.62
24.58
28.54
32.5
6.2
8.8
5.0
－
8.66
12.62
16.58
20.54
24.5
12.76
16.72
20.68
24.64
28.6
8.86
12.82
16.78
20.74
24.70
4.36
8.32
12.28
16.24
20.2
Under development
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
■In-line Plug
P=3.96
A
Polarization
mark
Unit : mm
A
Part No.
HRS No.
No. of Contacts
[Specification number]**
None : Black
DF63A-1EP-3.96C(**)
DF63A-2EP-3.96C(**)
DF63A-3EP-3.96C(**)
DF63A-4EP-3.96C(**)
DF63A-5EP-3.96C(**)
DF63A-6EP-3.96C(**)
Under development
680-0535-5 **
680-0534-2 **
1
2
3
4
5
6
6.2
8.66
12.62
16.58
20.54
24.5
Under development
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
5
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Crimp Contact for Socket
□
2.14
2.96
Applicable wire gauge mark
16
18
t=0.25
P=9.5
Part No.
HRS No.
Packaging
Finish
DF63-1618SCF
DF63-1618SC
DF63-1618SCFA
DF63-1618SCA
DF63-2022SCF
DF63-2022SC
DF63-2022SCFA
DF63-2022SCA
DF63-2428SCF
DF63-2428SC
DF63-2428SCFA
DF63-2428SCA
680-0500-0
680-0514-5
680-0540-0
680-0542-0
680-0541-0
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
Tin plated
Gold plated
Tin plated
Gold plated
Tin plated
Gold plated
Under development
Under planning
Crimp Contact for In-line Plug
□
2.14
Applicable wire gauge mark
16
18
4.75
t=0.25
P=9.5
Part No.
HRS No.
Packaging
Finish
DF63-1618PCF
DF63-1618PC
DF63-1618PCFA
DF63-1618PCA
DF63-2022PCF
DF63-2022PC
DF63-2022PCFA
DF63-2022PCA
DF63-2428PCF
DF63-2428PC
DF63-2428PCFA
DF63-2428PCA
680-0529-2
680-0536-8
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
4000/reel
100/pack
Tin plated
Under development
680-0538-3
Gold plated
Tin plated
Gold plated
Tin plated
Gold plated
Under development
Under planning
●Recommended wire
UL1007, 1015
●Applicable wire (Tinned, Annealed Copper Wire)
Wire size (Stranded wire conductor)
Jacket diameter
UL1007(2.5mm)
UL1015(3.2mm)
16 AWG(26/0.254)
UL1007(2.1mm)
UL1015(2.9mm)
18 AWG(34/0.18)
20 AWG(21/0.18)
22 AWG(17/0.16)
UL1007(1.7mm)
UL1007(1.5mm)
6
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Applicable Crimping Tool
B
Type
Part No.
HRS No.
Wire type
Applicable Contacts
AP105-DF63-1618S-1
AP105-DF63-1618S-2
901-4634-1 00
901-4635-4 00
UL1007(Note3)
UL1015(Note3)
DF63-1618SCF
DF63-1618SCFA
CHS893400H-UP(Note9)
UL1015
－
AP105-DF63-1618-3
AP105-DF63-1618-4
901-4642-0 00
901-4643-2 00
UL1007(Note3)
UL1015(Note3)
DF63-1618PCF
DF63-1618PCFA
Applicator
CHS893500H-UP(Note9)
AP105-DF63-2022-1
AP105-DF63-2022-2
UL1015
－
DF63-2022SCF
DF63-2022SCFA
DF63-2022PCF
DF63-2022PCFA
DF63-1618SC
DF63-1618SCA
DF63-1618PC
DF63-1618PCA
DF63-2022SC
DF63-2022SCA
DF63-2022PC
DF63-2022PCA
901-4617-0 00
Under development
UL1007(Note3)
UL1015(Note3)
HT802/DF63-1618S-1
HT802/DF63-1618S-2
HT802/DF63-1618P-1
HT802/DF63-1618P-2
HT802/DF63-2022S-1
HT802/DF63-2022S-2
HT802/DF63-2022P-1
HT802/DF63-2022P-2
550-0411-2 00
550-0413-8 00
550-0423-1 00
550-0424-4 00
550-0432-0 00
Under development
550-0433-0 00
Under development
UL1007(Note4, 5)
UL1015(Note4, 6)
UL1007(Note4, 5)
UL1015(Note4, 6)
UL1007(Note4, 7)
UL1015(Note4, 8)
UL1007(Note4, 7)
UL1015(Note4, 8)
Hand tool
Note 1 : Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table".
Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty.
Note 3 : Applicator dies can be switched to crimp the other wire size and type. The additional dies are sold separately.
Note 4 : Hand tool dies cannot be switched.
Note 5 : The compatible wire is limited to UL1007, 16 to 18 AWG
Note 6 : The compatible wire is limited to UL1015, 16 to 18 AWG
Note 7 : The compatible wire is limited to UL1007, 20 to 22 AWG
Note 8 : The compatible wire is limited to UL1015, 20 to 22 AWG
Note 9 : Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you make
inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)
7
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
Contact Extraction
B
■ Contact extraction tool : Flat-bladed screwdriver. 1.2mm blade width or DF-C-PO(B)
■ Intended crimp Contacts : DF63-1618SC(F), DF63-2022SC(F), DF63-1618PC(F), DF63-2022PC(F)
■ Work Method
Housing Cross Sectional Diagram
1.Refer to the drawing No.1. Insert
Contact extraction tool
correct size contact extraction tool in
the insulator against the molded-in
lance. Deflect the lance as shown.
2
2.Assure that the lance is deflected to
release the contact and pull-out wire
with the terminated contact.
1
ꢀꢀCaution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts.
Mated dimensions
B
●Board-to-Wire Connection using
●Socket to Right Angle Header Connection
(20)
the straight pin header
DF63-*S-3.96C
8.91
DF63-*S-3.96C
DF63-*P-3.96DSA
DF63-*P-3.96DS
●Socket to In-line Plug Connection
(29.55)
(11.1)
DF63-*S-3.96C
DF63-*EP-3.96C
Precautions for use
B
1. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress
the lock and un-mate.
2. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position.
Route cables in such a way that they do twist when being installed.
3. Make sure to turn off the power when mating or un-mating the connector.
4. Please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous.
5. Please contact Hirose representative about the assembly procedure and the instruction manual.
Rated values
B
B
Please avoid using the connectors above the ratings. Also, do not insert or pull out energized or “ live” wires.
Operating environment
Please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated.
®
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
+
+
TEL: 81-45-620-3526 Fax: 81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 11/2015. Contents are subject to change without notice for the purpose of improvements.
8
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