IRS2548D [INFINEON]
SMPS/LED DRIVER PFC HALF-BRIDGE CONTROL IC; 开关电源/ LED驱动器的PFC半桥控制IC型号: | IRS2548D |
厂家: | Infineon |
描述: | SMPS/LED DRIVER PFC HALF-BRIDGE CONTROL IC |
文件: | 总22页 (文件大小:325K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
September 29, 2011
IRS2548D
SMPS/LED DRIVER PFC + HALF-BRIDGE CONTROL IC
Product Summary
Features
Topology
VOFFSET
VOUT
Half Bridge
600V
• PFC, system control and half-bridge driver in
one IC
• Critical-conduction mode boost-type PFC
• Programmable PFC over-current protection
• Half Bridge Driver
• Half Bridge Over Current Protection
• Variable Frequency Oscillator
• Fixed internal 1.6us HO and LO deadtime
• Internal bootstrap MOSFET
VCC
Io+ & I o- (typical)
500mA/500mA
120nS/50nS
1.6uS
tON & tOFF (typical)
Deadtime (typical)
• Internal 15.6V zener clamp diode on Vcc
• Micropower startup (250µA)
• Latch immunity and ESD protection
Package
Typical Applications
• Isolated LED Drivers
• Power Supplies
14-Lead SOIC
Typical Connection Diagram
DPFC
LPFC
RVBUS1
RVCC
RVBUS2
CVBUS
F1
RV1
L
U1
C1
RHO
VBUS
HO
VS
L1
MHS
1
14
13
N
+
CVBUS1
RPU
RVBUS
RFMIN
BR1
FMIN
COMP
ZX
LED+
2
3
CBS
DOUT1
U3
VB
GND
CVS
12
11
+5V
Reg
CCOMP
RZX
RLM2
RLM1
CY
VCC
COM
4
5
+
RV1
DCP2
CVS
PFC
CVCC2
CVCC1
RLO
C2
10
9
MPFC
RPFC
ROC
RD1
LO
CS
OC
MLS
DOUT2
6
U2A
DCP1
COUT
CF1
RF1
ENN
RMAX
7
8
+
CVBUS2
CRES
RD2
CF2
LED-
RV2
RFMAX
RCS
RF2
CMAX
RO C
COC
U2B
CCS
RCL
RD3
DO1
DO2
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IRS2548D
Page
3
Table of Contents
Description
Qualification Information
Absolute Maximum Ratings
Recommended Operating Conditions
Electrical Characteristics
Functional Block Diagram
State Diagram
4
5
6
6
9
10
11
12
12
13
19
20
21
22
Input/Output Pin Equivalent Circuit Diagram
Lead Definitions
Lead Assignments
Application Information and Additional Details
Package Details
Tape and Reel Details
Part Marking Information
Ordering Information
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2
IRS2548D
Description
The IRS2548D is a fully integrated, fully protected 600V LED or switched mode power supply control IC with
integrated PFC control for a Boost pre-regulator. The IRS2548D is based on the popular IRS2168D
electronic ballast control IC re-designed for use in LED driver or half-bridge power supply applications. The
PFC circuitry operates in critical conduction mode and provides high PF, low THD and DC bus regulation.
The IRS2548D features include programmable minimum run frequency and adjustable oscillator frequency
that can be driven by an opto isolator or other feedback circuit in a feedback loop for frequency modulation in
resonant systems. The IRS2548D also includes PFC over-voltage and over-current protection, half bridge
over current protection and a logic level enable input that can be used for PWM dimming in LED drivers or
general burst mode operation.
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3
IRS2548D
Qualification Information†
Industrial††
Comments: This family of ICs has passed JEDEC’s Industrial
qualification. IR’s Consumer qualification level is granted by
Qualification Level
extension of the higher Industrial level.
MSL2††† 260°C
(per IPC/JEDEC J-STD-020)
Class A
Moisture Sensitivity Level
Machine Model
Human Body Model
(per JEDEC standard JESD22-A115)
Class 1C
(per EIA/JEDEC standard EIA/JESD22-A114)
ESD
Class I, Level A
(per JESD78)
IC Latch-Up Test
RoHS Compliant
Yes
†
††
Qualification standards can be found at International Rectifier’s web site http://www.irf.com/
Higher qualification ratings may be available should the user have such requirements. Please contact
your International Rectifier sales representative for further information.
Higher MSL ratings may be available for the specific package types listed here. Please contact your
International Rectifier sales representative for further information.
†††
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© 2011 International Rectifier
4
IRS2548D
Absolute Maximum Ratings
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All
voltage parameters are absolute voltages referenced to COM, all currents are defined positive into any lead.
The thermal resistance and power dissipation ratings are measured under board mounted and still air
conditions.
Symbol
Definition
Min.
-0.3
Max.
625
V + 0.3
B
Units
VB Pin High-Side Floating Supply Voltage
VS Pin High-Side Floating Supply Offset Voltage
HO Pin High-Side Floating Output Voltage
LO Pin Low-Side Output Voltage
V
V
B
S
V – 25
B
V
V
HO
V - 0.3
S
V + 0.3
B
V
LO
-0.3
V
+ 0.3
CC
V
PFC
PFC Gate Driver Output Voltage
Maximum allowable output current (HO, LO, PFC)
due to external power transistor miller effect
IO
-500
0
500
25
mA
mA
MAX
†
VCC current
ICC
V
V
VBUS Pin Voltage
COMP Pin Voltage
OC Pin Voltage
VBUS
COMP
VOC
-0.3
-0.3
V
+ 0.3
V
V
CC
V
V
VZX
SD/EOL Pin Voltage
CS Pin Voltage
ZX Pin Voltage
FMIN Pin Current
COMP Pin Current
ZX Pin Current
OC Pin Current
ENN Pin Current
CS Pin Current
Allowable VS Pin Offset Voltage Slew Rate
Package Power Dissipation @ TA ≤ +25ºC
ENN
CS
VZXCLAMP + 0.3
I
FMIN
I
COMP
I
I
ZX
OC
-5
5
mA
I
ENN
I
CS
dV/dt
-50
---
50
V/ns
W
P
D
1.0
PD = (T
-T )/R
JMAX
θJA
A
Thermal Resistance, Junction to Ambient
Junction Temperature
---
-55
-55
---
120
150
150
300
ºC/W
R
θJA
T
J
ºC
T
S
Storage Temperature
Lead Temperature (soldering, 10 seconds)
T
L
†
This IC contains a zener clamp structure between the chip VCC and COM, with a nominal breakdown
voltage of 15.6 V. Please note that this supply pin should not be driven by a low impedance DC power source
greater than VCLAMP specified in the electrical characteristics section.
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IRS2548D
Recommended Operating Conditions
For proper operation the device should be used within recommended conditions.
Symbol
V -V
Definition
High Side Floating Supply Voltage
Steady State High-side Floating Supply Offset
Voltage
Min.
BSUV+
Max.
CLAMP
Units
V
V
V
V
B
S
V
S
-1
600
V
Supply Voltage
V
CLAMP
10
CC
CC
ENN
CCUV+
††
I
V
Supply Current
CC
ENN Pin Current
I
CS Pin Current
OC Pin Current
ZX Pin Current
FMIN Pin Programming Resistor
mA
I
CS
-1
1
I
I
OC
ZX
KOhm
ºC
R
V -V
10
-25
300
125
FMIN
High Side Floating Supply Voltage
B
S
††
Sufficient current should be supplied to
to keep the internal 15.6 V zener regulating at VCLAMP.
VCC
Electrical Characteristics
V
= V
BS
= V
=14V +/- 0.25V, C
= C
= C
= 1000pF, RFMIN = 42.2kOhm,
PFC
A
CC
BIAS
= V
CS
LO
HO
VENN = V
= V
OC
= VBUS = VZX = 0V, T =25C unless otherwise specified.
COMP
Symbol
Definition
Min
Typ
Max Units Test Conditions
Supply Characteristics
Supply Undervoltage Positive
V
V
rising from
falling from
CC
Going Threshold
Supply Undervoltage Negative
CC
0V
V
+
11.5
9.5
12.5
10.5
2.0
13.5
11.5
3.0
V
CCUV
V
V
CC
14V
CC
Going Threshold
Supply Undervoltage Lockout
V
-
CCUV
V
CC
V
1.5
UVHYS
Hysteresis
I
UVLO Mode V
Quiescent Current
---
---
250
400
---
---
µA
V
= 8V
CC
QCCUV
CC
IQCCFLT VCC Quiescent current in fault mode
MODE=FAULT
MODE = RUN
VBUS=4V
I
Run Mode V
CC
Supply Current
---
5.5
---
mA
CCRUN
ENN=1nF
PFC off time = 5us
Zener Clamp Voltage
V
V
CC
14.6
15.6
16.6
V
I
= 10mA
CLAMP
CC
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6
IRS2548D
Electrical Characteristics (cont’d)
V
= V
BS
= V
=14V +/- 0.25V, C
= C
= C
= 1000pF, RFMIN = 42.2kOhm,
PFC
A
CC
BIAS
= V
CS
LO
HO
VENN = V
= V
OC
= VBUS = VZX = 0V, T =25C unless otherwise specified.
COMP
Symbol
Definition
Min
Typ
Max Units Test Conditions
Floating Supply Characteristics
I
V
V
Supply Current
Supply Undervoltage Positive Going
---
0.9
9.0
1.3
mA
V
MODE=RUN
BS
BS
BS
V
BS
0V
rising from
V
8.0
10.0
BSUV+
Threshold
Supply Undervoltage Negative
V
V
falling from
BS
Going Threshold
V Offset Supply Leakage Current
BS
14V
V = V = 600V
V
7.0
---
8.0
---
9.0
50
BSUV-
I
uA
LKVS
S
B
S
PFC Error Amplifier Characteristics
MODE = RUN
V = 3.5V
VBUS
I
COMP Pin OTA Error Amplifier Output
Current Sourcing
COMP
SOURCE
---
---
---
30
-30
---
---
---
uA
V
VCOMP=4.0V
MODE = RUN
I
COMP Pin OTA Error Amplifier Output
Current Sinking
COMP
SINK
V
= 4.5V
VBUS
VCOMP=4.0V
VBUS=3.5V
OTA Error Amplifier Output Voltage
Swing (high state)
V
12.5
ICOMP=ICOMP_
SOURCE - 5uA
VBUS=5.0V
ICOMP=ICOMP_
SINK + 5uA
COMPOH
OTA Error Amplifier Output Voltage
Swing (low state)
V
---
---
0.4
0
---
---
COMPOL
OTA Error Amplifier Output Voltage in
Fault Mode
VCOMPFLT
VBUS=4.0V
PFC Control Characteristics
V
REG
VBUS
VBUS Internal Reference Voltage
3.93
4.1
50
4.03
4.3
4.13
4.5
V
VBUS Over-voltage Comparator
Threshold
V
= 4.0V
COMP
V
V
VBUSOV
VBUS Over-voltage Comparator
Hysteresis
VBUSOV
HYS
150
300
mV
V
ZX Pin Threshold Voltage
1.8
---
2.0
300
6.7
2.2
---
V
mV
V
ZX
V
ZX pin Comparator Hysteresis
ZX pin Clamp Voltage (high state)
ZXhys
V
---
---
I
= 1mA
ZX
ZXclamp
VBUS=4.0V
VCOMP=4.0V
t
OC pin current-sensing blank time
PFC Watch-dog Pulse Interval
---
---
300
400
---
---
ns
us
BLANK
ZX = 0, V
= 4.0V
COMP
t
WD
PFC Protection Circuitry Characteristics
OC Pin Over-current Sense Threshold
VBUS=VCOMP
=4.0V
V
1.1
1.2
1.3
OCTH+
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IRS2548D
Electrical Characteristics (cont’d)
V
= V
BS
= V
=14V +/- 0.25V, C
= C
= C
= 1000pF, RFMIN = 42.2kOhm,
PFC
A
CC
BIAS
= V
CS
LO
HO
VENN = V
= V
OC
= VBUS = VZX = 0V, T =25C unless otherwise specified.
COMP
Symbol
Definition
Min
Typ
Max Units Test Conditions
System Control Oscillator Characteristics
f
MODE = RUN
OSCRUN Half-bridge Oscillator Run Frequency
42.5
---
---
---
1.9
44.5
50
1.6
1.6
2.0
46.5
---
---
---
2.1
kHz
us
V
d
Oscillator duty cycle
LO Output Deadtime
HO Output Deadtime
FMIN Pin Voltage
td
LO
td
V
HO
FMIN
VCC = 14.0V
MODE = FAULT
or UVLO
V
FMINFLT FMIN Pin Fault or UVLO Mode Voltage
---
0
---
System Control Protection Circuitry Characteristics
V
CSTH+ CS Pin Over-current Sense Threshold
1.15
---
1.25
65
1.35
---
V
V
n
EVENTS CS Pin Fault Counter No. of Events
SD Pin Rising Non-latched Shutdown
MODE = RUN
V
ENNTH+
2.0
Threshold Voltage
V
ENNTH- SD Pin Falling Reset Threshold Voltage
---
---
---
1.5
0V
0
---
---
---
V
EOL Pin Internal Bias Voltage
V
V
ENNBIAS
V
FMINFLT FMIN Pin Fault Mode Voltage
MODE = FAULT
Gate Driver Output Characteristics (HO, LO and PFC pins)
---
0
0
V
Low-Level Output Voltage
100
100
I
V
= 0
BIAS
= 0
OL
O
mV
-
V
O
,
---
V
OH
High-Level Output Voltage
I
O
t
r
---
---
---
---
120
50
180
260
Turn-On Rise Time
Turn-Off Fall Time
Source Current
Sink Current
---
---
---
---
nsec
mA
t
f
I0+
I0-
Bootstrap FET Characteristics
VB_ON
IB_CAP
IB_10V
VB when the bootstrap FET is on
---
35
8
13.7
55
---
---
---
V
VB source current when FET is on
VB source current when FET is on
mA
CBS=0.1uF
VB=10V
12
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8
IRS2548D
Functional Block Diagram
VCC
COM
VCC
IFMIN
10
11
12
14
13
VB
HO
VS
Bootstrap
Control
Driver
and
Deadtime
Logic
Oscillator
15.6V
High-
Side
Driver
2V
2
FMIN
2V
RRFMIN
IFMIN=
Low-
Side
Driver
9
8
LO
CS
60 Event
Fault
Counter
R
OUT
IN
1.25V
VCC
VCC
Fault
Logic
+/-10uA
UVLO
0V
Half Bridge
Control
Q
Q
S
R
2V
6
OC
7
ENN
1.25V
200ns
1.5V
Blank Time
1
VBUS
OVP
PFC Control
VCC
OTA1
4.0V
4.3V
5
PFC
3
COMP
S
R
Q
Q
300us
Watchdog
Timer
S
Q
R1
R2
Q
4
ZX
2V
5.5V
Values in block diagram are typical values
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9
IRS2548D
State Diagram
All values are typical.
Please refer to application diagram on page 1.
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10
IRS2548D
Input/Output Pin Equivalent Circuit Diagrams
VCC
VBUS,
FMIN,
COMP,
ZX,
PFC,
OC,
ESD
Diode
15V
ESD
Diode
ENN,
CS
COM
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IRS2548D
Lead Definitions
Symbol
VBUS
FMIN
COMP
ZX
Description
DC Bus Sensing Input
Oscillator Minimum Frequency Setting
PFC Error Amplifier Compensation
PFC Zero-Crossing Detection
PFC Gate Driver Output
PFC
OC
PFC Current Sensing Input
ENN
CS
LO
COM
VCC
VB
Enable / PWM Dimming Input
Half-Bridge Current Sensing Input
Low-Side Gate Driver Output
IC Power & Signal Ground
Logic & Low-Side Gate Driver Supply
High-Side Gate Driver Floating Supply
High Voltage Floating Return
High-Side Gate Driver Output
VS
HO
Lead Assignments
HO
VBUS
1
2
3
4
5
6
7
14
FMIN
VS
VB
13
12
11
10
COMP
ZX
VCC
COM
PFC
LO
CS
9
8
OC
ENN
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12
IRS2548D
Application Information and Additional
Details
VC1
CVCC
DISCHARGE
INTERNAL VCC
ZENER CLAMP VOLTAGE
VUVLO+
I. LED Driver Section
Functional Description
VHYST
VUVLO-
DISCHARGE
TIME
Under-voltage Lock-Out Mode (UVLO)
CHARGE PUMP
OUTPUT
RVCC & CVCC1,2
TIME
CONSTANT
The under-voltage lock-out mode (UVLO) is defined
as the state the IC is in when VCC is below the
turn-on threshold of the IC. The IRS2548D
undervoltage lock-out is designed to maintain an
ultra low supply current and to guarantee the IC is
fully functional before the high and low-side output
drivers and PFC are activated. Figure 1 shows a
possible VCC supply voltage scheme using the
micro-power start-up current of the IRS2548D
together with a snubber charge pump from the half-
bridge output (RVCC, CVCC1, CVCC2, CSNUB, DCP1 and
t
Figure 2: VCC supply voltage.
When LO and HO are both oscillating, the external
MOSFETs (MHS and MLS) are turned on and off with
a 50% duty cycle and a non-overlapping deadtime of
1.6us. The half-bridge output (pin VS) begins to
switch between the DC bus voltage and COM. During
the deadtime between the turn-off of LO and the turn-
on of HO, the half-bridge output voltage transitions
from COM to the DC bus voltage at a dv/dt rate
determined by the snubber capacitor (CSNUB). As the
snubber capacitor charges, current will flow through
the charge pump diode (DCP2) to VCC. After several
switching cycles of the half-bridge output, the charge
pump and the internal 15.6V zener clamp of the IC
take over as the supply voltage. Capacitor CVCC2
supplies the IC current during the VCC discharge
time and should be large enough such that VCC does
not decrease below UVLO- before the charge pump
takes over.
D
CP2).
VRECT (+)
VBUS (+)
RVCC
RHO
HO
VS
14
13
12
11
10
9
MHS
CVCC2 R1 DCP2
MLS
To Load
CSNUB
BSFET
VB
CBS
R2
BSFET
CONTROL
VCC
C VCC1
RLO
R3
COM
LO
DCP1
CS
8
This scheme can be used in non-dimming
applications, however where PWM dimming is used
the charge pump may not supply enough current to
VCC at low dimming levels and in this case an
auxiliary power supply is required.
R
C
CS
IRS2548D
CS
IC COM
Load
Return
V BUS (-)
Figure 1: Start-up and supply circuitry.
Capacitor CVCC1 is required for noise filtering and
must be placed as close as possible and directly
between VCC and COM, and should not be lower
than 0.1uF. Resistors R1 and R2 are recommended
for limiting high currents that can flow to VCC from
the charge pump. The internal bootstrap MOSFET
and supply capacitor (CBS) provide the floating supply
voltage for the high side driver circuitry. During
UVLO mode the high and low-side driver outputs HO
and LO are both low and the internal oscillator is
disabled.
The VCC capacitors (CVCC1 and CVCC2) are charged
by the current through supply resistor (RVCC) minus
the start-up current drawn by the IC. This resistor is
chosen to set the desired AC line input voltage turn-
on threshold for the system. When the voltage at
VCC exceeds the IC start-up threshold (VCCUV+)
and the ENN pin is below 1.5 volts, the IC turns on
and LO begins to oscillate. The capacitors at VCC
begin to discharge due to the increase in IC
operating current (Figure 2). The high-side supply
voltage, VB-VS, begins to increase as capacitor
CBS is charged through the internal bootstrap
MOSFET during the LO on-time of each LO
switching cycle. When the VB-VS voltage exceeds
the high-side start-up threshold (VBSUV+), HO
then begins to oscillate. This may take several
cycles of LO to charge VB-VS above VBSUV+ due
to RDSon of the internal bootstrap MOSFET.
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IRS2548D
Run Mode (RUN)
After the VCC supply comes up and the IC starts,
the IC enters run mode. The operating frequency is DIM Mode (ENN Input)
set to the minimum limit, which is programmed by
the external resistor (RFMIN) at the FMIN pin. If the PWM dimming can be implemented via the ENN pin.
IRS2548D is used in series resonant If the voltage input to the ENN pin exceeds 2V during
a
configuration the frequency can be increased to run mode, the IC enters dim mode, LO, HO and PFC
regulate the system output voltage. This can be gate drivers go to the low state. This is similar to fault
implemented by sinking additional current from the mode except that the COMP pin is not internally
FMIN pin with an additional resistor, opto isolator or pulled to COM and so the COMP capacitor retains it's
other arrangement.
voltage. This allows the PFC to start up rapidly with
It should be noted that the FMIN pin input is very the on time close to where it was before the ENN
sensitive to noise and that traces connected to this signal shut off the IC outputs. When ENN goes below
pin should be very short and should be kept away 1.5V and therefore the bus voltage can be maintained
from high voltage switching nodes; HO, VB and VS. while the PFC gate drive being held low during the
An additional RC filter can also be added to the periods where the LED load is not being driven. This
FMIN pin if necessary as shown in the application minimizes ripple generated on the DC bus during
schematic on page 1.
PWM dimming.
Should hard-switching occur at the half-bridge at
any time or excessive current be drawn due to a
fault condition, the voltage across the current
sensing resistor (RCS) will exceed the internal
threshold of 1.2 volts (VCSTH+) and the fault
counter will begin counting (see Figure 3).
CS Fault Mode
The current sense function will force the IC to enter
fault mode only after the voltage at the CS pin has
been greater than 1.2V (VCSTH+) for 65
(nEVENTS) consecutive cycles of LO. The voltage
at the CS pin is AND-ed with LO (see Figure 3) so it
will work with pulses that occur during the LO on-
time or DC. If the over-current faults are not
consecutive, then the internal fault counter will
count back down each cycle when there is no fault.
Should an over-current fault occur only for a few
cycles and then not occur again, the counter will
eventually reset to zero.
65 Cycles
LO
CS
1.25V
Run Mode
Fault Mode
Figure 3: Fault counter timing diagram.
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14
IRS2548D
continuously monitoring the DC bus voltage and
adjusting the on-time of MPFC accordingly. For an
increasing DC bus the on-time is decreased and for a
decreasing DC bus the on-time is increased. This
negative feedback control is performed with a slow
loop speed such that the average inductor current
smoothly follows the low-frequency line input voltage
for high power factor and low THD. The on-time of
MPFC therefore appears to be fixed (except for on
time modulation which is discussed later) over
several cycles of the line voltage. With a fixed on-
time and an off-time determined by the inductor
current discharging to zero the switching frequency
and duty cycle vary to produce a high frequency near
the zero crossing of the AC input line voltage and a
lower frequency at the peak (Figure 5).
II. PFC Section
Functional Description
In most LED drivers rated at more than a few Watts
high power factor high power factor (PC) is a
requirement. The driver needs to appear as a
resistive load to the AC input line voltage. The
degree to which the circuit matches a purely
resistive load is measured by the phase shift
between the input voltage and input current
harmonic distortion of the input current waveform.
The cosine of the phase angle between the input
voltage and input current is defined as the
displacement power factor and the amount of
harmonic distortion determines the distortion power
factor and total harmonic distortion (THD). The
overall power factor is the ratio between real and
apparent power and includes both displacement
and distortion. A power factor of 1.0 corresponds to
zero phase shift and a THD of 0% representing a
pure sinusoidal current waveform. In order to
provide a high PF and a low THD the IRS2548D
includes an active power factor correction (PFC)
circuit.
V, I
The control method implemented in the IRS2548D
is designed for a PFC Boost converter (Figure 4)
running in critical-conduction mode, the boundary
between continuous and discontinuous mode.
During the off period of each switching cycle of the
PFC MOSFET the circuit waits until the inductor
current falls to zero before turning the PFC
MOSFET on again. The PFC MOSFET is turned on
and off at a much higher frequency (>10KHz) than
the line input frequency (50 to 60Hz).
t
Figure 5: Sinusoidal line input voltage (solid
line), triangular PFC Inductor current and
smoothed sinusoidal line input current
(dashed line) over one half-cycle of the AC line
input voltage.
When the line input voltage is low (near the zero
crossing), the inductor current will charge to a
lower peak level and therefore the discharge time
will be fast resulting in a high switching frequency.
When the input line voltage is high (near the
peak), the inductor current will charge up to a
higher amount and the discharge time will be
longer giving a lower switching frequency.
DPFC
LPFC
DC Bus
(+)
+
CBUS
MPFC
The PFC control circuit of the IRS2548D (Figure 6)
includes five control pins: VBUS, COMP, ZX, PFC
and OC. The VBUS pin measures the DC bus
voltage via an external resistor voltage divider.
The COMP pin voltage at the transconductance
error amplifier output sets the on-time of MPFC
where the speed of the feedback loop is
determined by the external COMP capacitor. The
ZX input detects when the inductor current has
discharged to zero each switching cycle using a
secondary winding from the PFC inductor. The
PFC output provides the gate driver output for the
external MOSFET, MPFC. The OC pin senses the
current flowing through MPFC and performs cycle-
by-cycle over-current protection.
(-)
Figure 4: Boost converter circuit.
When the switch MPFC is turned on the inductor
LPFC is connected between the rectified line input
(+) and (-) causing the current in LPFC to rise
linearly. When MPFC is turned off LPFC is
connected between the rectified line input (+) and
the DC bus capacitor CBUS through diode DPFC
and the stored energy in LPFC supplies a current
into CBUS. MPFC is turned on and off at a high
frequency and the voltage on CBUS charges up to
a specified voltage. The feedback loop of the
IRS2548D regulates this voltage to a fixed value by
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© 2011 International Rectifier
15
IRS2548D
negative transition of ZX pin voltage does not
occur. Should the negative edge at ZX not be
detected, MPFC will remain off until the watch-dog
timer forces it to turn-on again after a fixed delay.
LPFC
(+)
DFPC
Should the OC pin exceed the 1.2V (VOCTH+)
over-current threshold during the on-time, the PFC
output will turn off. The circuit will then wait for a
negative-going transition on the ZX pin or a forced
turn-on from the watch-dog timer to turn the PFC
output on again.
RVBUS1
RVBUS2
RZX
VBUS
ZX
CBUS
PFC
Control
RPFC
PFC
OC
MPFC
COMP
COM
ROC
CCOMP
RVBUS
ILPFC
. . .
(-)
PFC
ZX
. . .
. . .
Figure 6: IRS2548D simplified PFC control circuit.
The VBUS pin is regulated against a fixed internal
4V reference voltage for regulating the DC bus
voltage (Figure 7). The feedback loop is performed
by an operational transconductance amplifier (OTA)
that sinks or sources a current to the external
capacitor at the COMP pin. The resulting voltage
on the COMP pin sets the threshold for the charging
of the internal timing capacitor and therefore
determines the on-time of MPFC.
1.2V
OC
. . .
Figure 8: Inductor current, PFC pin, ZX pin and
OC pin timing diagram.
Fault Mode Signal
On-time Modulation Circuit
1
VBUS
VCC
COMP4
OTA1
4.0V
A fixed on-time of MPFC over an entire cycle of the
line input voltage produces a peak inductor current
which naturally follows the sinusoidal shape of the
line input voltage. The smoothed averaged line
input current is in phase with the line input voltage
for high power factor but some harmonic distortion
is left. This is mostly due to cross-over distortion of
the line current near the zero-crossings of the line
input voltage. To achieve lower harmonics that
4.3V
5
PFC
OC
RS
3
COMP5
3
COMP
S
Q
R
Q
M1
COMP2
WATCH
DOG
TIMER
Discharge
VCC to
UVLO-
C1
M2
3.0V
6
1.2V
S
Q
Q
RS
4
R
1
R
2
COMP3
4
ZX
2.0V
5.1V
comply with
EN61000-3-2 class
international standards such as
and general market
Figure 7: IRS2548D detailed PFC control
circuit.
C
requirements an additional on-time modulation
circuit in included in the PFC control. This circuit
dynamically increases the on-time of MPFC as the
line input voltage nears the zero-crossings (Figure
9). This causes the peak LPFC current and
therefore the smoothed line input current to
increase slightly near the zero-crossings of the line
input voltage to compensate for cross over
distortion which reduces the THD and higher
harmonics.
The off-time of MPFC is determined by the time it
takes the LPFC current to fall to zero. A positive-
going edge at the ZX input exceeding the internal
2V threshold (VZXTH+) signals the beginning of
the off-time and the following negative-going edge
falling below 1.7V (VZXTH+ - VZXHYS) occurs
when the LPFC current discharges to zero which
signals the end of the off-time and MPFC is turned
on again (Figure 8). The cycle repeats itself
indefinitely until the PFC section is disabled due to
a fault detected by the system section (Fault
Mode), an over-voltage on the DC bus or the
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16
IRS2548D
III. Design Equations (Half-Bridge)
Note: The results from the following design equations
can differ slightly from actual measurements due to IC
tolerances, component tolerances, and oscillator over-
and under-shoot due to internal comparator response
time.
ILPFC
0
PFC
pin
Step 1: Program Run Frequency
0
The run frequency is programmed with the timing
resistor RFMIN at the FMIN pin.
near peak region of
rectified AC line
near zero-crossing region
of rectified AC line
The graph in Figure 10 (RFMIN vs. Frequency) can be
used to select RFMIN value for desired run frequency.
Figure 9: On-time modulation circuit timing diagram
180
160
140
120
100
80
DC Bus Over-voltage Protection
Should over-voltage occur on the DC bus and the
VBUS pin exceeds the internal 4.3V threshold
(VBUSOV+), the PFC output is disabled (set to a
logic ‘low’). When the DC bus decreases again
and the VBUS pin decreases below the internal
4.15V threshold (VBUSOV-), a watch-dog pulse is
forced on the PFC pin and normal PFC operation
is resumed.
60
40
20
10
15
20
25
30
35
40
45
50
Equivalent RFMIN (Kohms)
Figure 10: Graph of frequency against RFMIN
Step 2: Program Maximum Current
The maximum current is programmed with the external
resistor RCS and an internal threshold of 1.25V
(VCSTH+). This threshold determines the over-current
limit of the system:
1.25
[Amps Peak]
IMAX
=
RCS
or
1.25
[Ohms]
RCS
=
IMAX
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© 2011 International Rectifier
17
IRS2548D
IV. PFC Design Equations
Step1: Calculate PFC inductor value:
(VBUS − 2 ⋅VACMIN )⋅VACM2 IN ⋅η
LPFC
=
[Henries]
2⋅ fMIN ⋅ P ⋅VBUS
OUT
where,
VBUS
= DC bus voltage
VACMIN = Minimum rms AC input voltage
= PFC efficiency (typically 0.95)
η
fMIN
= Minimum PFC switching frequency at minimum AC input voltage
= System output power
POUT
Step 2: Calculate peak PFC inductor current:
2⋅ 2 ⋅ P
VACMIN ⋅η
OUT
iPK
=
[Amps Peak]
Note: The PFC inductor must not saturate at iPK over the specified system operating temperature
range. Proper core sizing and air-gapping should be considered in the inductor design.
Step 3: Calculate PFC over-current resistor ROC value:
1.25
where VCSTH+ = 1.25V
[Ohms]
ROC
=
iPK
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18
IRS2548D
Package Details
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© 2011 International Rectifier
19
IRS2548D
Tape and Reel Details
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© 2011 International Rectifier
20
IRS2548D
Part Marking Information
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© 2011 International Rectifier
21
IRS2548D
Ordering Information
Standard Pack
Base Part Number
Package Type
Complete Part Number
Form
Quantity
Tube/Bulk
55
IRS2548DSPBF
SOIC14N
IRS2548D
Tape and Reel
2500
IRS2548DSTRPBF
The information provided in this document is believed to be accurate and reliable. However, International Rectifier assumes no
responsibility for the consequences of the use of this information. International Rectifier assumes no responsibility for any infringement
of patents or of other rights of third parties which may result from the use of this information. No license is granted by implication or
otherwise under any patent or patent rights of International Rectifier. The specifications mentioned in this document are subject to
change without notice. This document supersedes and replaces all information previously supplied.
For technical support, please contact IR’s Technical Assistance Center
http://www.irf.com/technical-info/
WORLD HEADQUARTERS:
233 Kansas St., El Segundo, California 90245
Tel: (310) 252-7105
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© 2011 International Rectifier
22
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