IRS2548D [INFINEON]

SMPS/LED DRIVER PFC HALF-BRIDGE CONTROL IC; 开关电源/ LED驱动器的PFC半桥控制IC
IRS2548D
型号: IRS2548D
厂家: Infineon    Infineon
描述:

SMPS/LED DRIVER PFC HALF-BRIDGE CONTROL IC
开关电源/ LED驱动器的PFC半桥控制IC

驱动器 开关 功率因数校正
文件: 总22页 (文件大小:325K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
September 29, 2011  
IRS2548D  
SMPS/LED DRIVER PFC + HALF-BRIDGE CONTROL IC  
Product Summary  
Features  
Topology  
VOFFSET  
VOUT  
Half Bridge  
600V  
PFC, system control and half-bridge driver in  
one IC  
Critical-conduction mode boost-type PFC  
Programmable PFC over-current protection  
Half Bridge Driver  
Half Bridge Over Current Protection  
Variable Frequency Oscillator  
Fixed internal 1.6us HO and LO deadtime  
Internal bootstrap MOSFET  
VCC  
Io+ & I o- (typical)  
500mA/500mA  
120nS/50nS  
1.6uS  
tON & tOFF (typical)  
Deadtime (typical)  
Internal 15.6V zener clamp diode on Vcc  
Micropower startup (250µA)  
Latch immunity and ESD protection  
Package  
Typical Applications  
Isolated LED Drivers  
Power Supplies  
14-Lead SOIC  
Typical Connection Diagram  
DPFC  
LPFC  
RVBUS1  
RVCC  
RVBUS2  
CVBUS  
F1  
RV1  
L
U1  
C1  
RHO  
VBUS  
HO  
VS  
L1  
MHS  
1
14  
13  
N
+
CVBUS1  
RPU  
RVBUS  
RFMIN  
BR1  
FMIN  
COMP  
ZX  
LED+  
2
3
CBS  
DOUT1  
U3  
VB  
GND  
CVS  
12  
11  
+5V  
Reg  
CCOMP  
RZX  
RLM2  
RLM1  
CY  
VCC  
COM  
4
5
+
RV1  
DCP2  
CVS  
PFC  
CVCC2  
CVCC1  
RLO  
C2  
10  
9
MPFC  
RPFC  
ROC  
RD1  
LO  
CS  
OC  
MLS  
DOUT2  
6
U2A  
DCP1  
COUT  
CF1  
RF1  
ENN  
RMAX  
7
8
+
CVBUS2  
CRES  
RD2  
CF2  
LED-  
RV2  
RFMAX  
RCS  
RF2  
CMAX  
RO C  
COC  
U2B  
CCS  
RCL  
RD3  
DO1  
DO2  
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© 2011 International Rectifier  
IRS2548D  
Page  
3
Table of Contents  
Description  
Qualification Information  
Absolute Maximum Ratings  
Recommended Operating Conditions  
Electrical Characteristics  
Functional Block Diagram  
State Diagram  
4
5
6
6
9
10  
11  
12  
12  
13  
19  
20  
21  
22  
Input/Output Pin Equivalent Circuit Diagram  
Lead Definitions  
Lead Assignments  
Application Information and Additional Details  
Package Details  
Tape and Reel Details  
Part Marking Information  
Ordering Information  
www.irf.com  
© 2011 International Rectifier  
2
IRS2548D  
Description  
The IRS2548D is a fully integrated, fully protected 600V LED or switched mode power supply control IC with  
integrated PFC control for a Boost pre-regulator. The IRS2548D is based on the popular IRS2168D  
electronic ballast control IC re-designed for use in LED driver or half-bridge power supply applications. The  
PFC circuitry operates in critical conduction mode and provides high PF, low THD and DC bus regulation.  
The IRS2548D features include programmable minimum run frequency and adjustable oscillator frequency  
that can be driven by an opto isolator or other feedback circuit in a feedback loop for frequency modulation in  
resonant systems. The IRS2548D also includes PFC over-voltage and over-current protection, half bridge  
over current protection and a logic level enable input that can be used for PWM dimming in LED drivers or  
general burst mode operation.  
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© 2011 International Rectifier  
3
IRS2548D  
Qualification Information†  
Industrial††  
Comments: This family of ICs has passed JEDEC’s Industrial  
qualification. IR’s Consumer qualification level is granted by  
Qualification Level  
extension of the higher Industrial level.  
MSL2††† 260°C  
(per IPC/JEDEC J-STD-020)  
Class A  
Moisture Sensitivity Level  
Machine Model  
Human Body Model  
(per JEDEC standard JESD22-A115)  
Class 1C  
(per EIA/JEDEC standard EIA/JESD22-A114)  
ESD  
Class I, Level A  
(per JESD78)  
IC Latch-Up Test  
RoHS Compliant  
Yes  
††  
Qualification standards can be found at International Rectifier’s web site http://www.irf.com/  
Higher qualification ratings may be available should the user have such requirements. Please contact  
your International Rectifier sales representative for further information.  
Higher MSL ratings may be available for the specific package types listed here. Please contact your  
International Rectifier sales representative for further information.  
†††  
www.irf.com  
© 2011 International Rectifier  
4
IRS2548D  
Absolute Maximum Ratings  
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All  
voltage parameters are absolute voltages referenced to COM, all currents are defined positive into any lead.  
The thermal resistance and power dissipation ratings are measured under board mounted and still air  
conditions.  
Symbol  
Definition  
Min.  
-0.3  
Max.  
625  
V + 0.3  
B
Units  
VB Pin High-Side Floating Supply Voltage  
VS Pin High-Side Floating Supply Offset Voltage  
HO Pin High-Side Floating Output Voltage  
LO Pin Low-Side Output Voltage  
V
V
B
S
V – 25  
B
V
V
HO  
V - 0.3  
S
V + 0.3  
B
V
LO  
-0.3  
V
+ 0.3  
CC  
V
PFC  
PFC Gate Driver Output Voltage  
Maximum allowable output current (HO, LO, PFC)  
due to external power transistor miller effect  
IO  
-500  
0
500  
25  
mA  
mA  
MAX  
VCC current  
ICC  
V
V
VBUS Pin Voltage  
COMP Pin Voltage  
OC Pin Voltage  
VBUS  
COMP  
VOC  
-0.3  
-0.3  
V
+ 0.3  
V
V
CC  
V
V
VZX  
SD/EOL Pin Voltage  
CS Pin Voltage  
ZX Pin Voltage  
FMIN Pin Current  
COMP Pin Current  
ZX Pin Current  
OC Pin Current  
ENN Pin Current  
CS Pin Current  
Allowable VS Pin Offset Voltage Slew Rate  
Package Power Dissipation @ TA +25ºC  
ENN  
CS  
VZXCLAMP + 0.3  
I
FMIN  
I
COMP  
I
I
ZX  
OC  
-5  
5
mA  
I
ENN  
I
CS  
dV/dt  
-50  
---  
50  
V/ns  
W
P
D
1.0  
PD = (T  
-T )/R  
JMAX  
θJA  
A
Thermal Resistance, Junction to Ambient  
Junction Temperature  
---  
-55  
-55  
---  
120  
150  
150  
300  
ºC/W  
R
θJA  
T
J
ºC  
T
S
Storage Temperature  
Lead Temperature (soldering, 10 seconds)  
T
L
This IC contains a zener clamp structure between the chip VCC and COM, with a nominal breakdown  
voltage of 15.6 V. Please note that this supply pin should not be driven by a low impedance DC power source  
greater than VCLAMP specified in the electrical characteristics section.  
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© 2011 International Rectifier  
5
IRS2548D  
Recommended Operating Conditions  
For proper operation the device should be used within recommended conditions.  
Symbol  
V -V  
Definition  
High Side Floating Supply Voltage  
Steady State High-side Floating Supply Offset  
Voltage  
Min.  
BSUV+  
Max.  
CLAMP  
Units  
V
V
V
V
B
S
V
S
-1  
600  
V
Supply Voltage  
V
CLAMP  
10  
CC  
CC  
ENN  
CCUV+  
††  
I
V
Supply Current  
CC  
ENN Pin Current  
I
CS Pin Current  
OC Pin Current  
ZX Pin Current  
FMIN Pin Programming Resistor  
mA  
I
CS  
-1  
1
I
I
OC  
ZX  
KOhm  
ºC  
R
V -V  
10  
-25  
300  
125  
FMIN  
High Side Floating Supply Voltage  
B
S
††  
Sufficient current should be supplied to  
to keep the internal 15.6 V zener regulating at VCLAMP.  
VCC  
Electrical Characteristics  
V
= V  
BS  
= V  
=14V +/- 0.25V, C  
= C  
= C  
= 1000pF, RFMIN = 42.2kOhm,  
PFC  
A
CC  
BIAS  
= V  
CS  
LO  
HO  
VENN = V  
= V  
OC  
= VBUS = VZX = 0V, T =25C unless otherwise specified.  
COMP  
Symbol  
Definition  
Min  
Typ  
Max Units Test Conditions  
Supply Characteristics  
Supply Undervoltage Positive  
V
V
rising from  
falling from  
CC  
Going Threshold  
Supply Undervoltage Negative  
CC  
0V  
V
+
11.5  
9.5  
12.5  
10.5  
2.0  
13.5  
11.5  
3.0  
V
CCUV  
V
V
CC  
14V  
CC  
Going Threshold  
Supply Undervoltage Lockout  
V
-
CCUV  
V
CC  
V
1.5  
UVHYS  
Hysteresis  
I
UVLO Mode V  
Quiescent Current  
---  
---  
250  
400  
---  
---  
µA  
V
= 8V  
CC  
QCCUV  
CC  
IQCCFLT VCC Quiescent current in fault mode  
MODE=FAULT  
MODE = RUN  
VBUS=4V  
I
Run Mode V  
CC  
Supply Current  
---  
5.5  
---  
mA  
CCRUN  
ENN=1nF  
PFC off time = 5us  
Zener Clamp Voltage  
V
V
CC  
14.6  
15.6  
16.6  
V
I
= 10mA  
CLAMP  
CC  
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© 2011 International Rectifier  
6
IRS2548D  
Electrical Characteristics (cont’d)  
V
= V  
BS  
= V  
=14V +/- 0.25V, C  
= C  
= C  
= 1000pF, RFMIN = 42.2kOhm,  
PFC  
A
CC  
BIAS  
= V  
CS  
LO  
HO  
VENN = V  
= V  
OC  
= VBUS = VZX = 0V, T =25C unless otherwise specified.  
COMP  
Symbol  
Definition  
Min  
Typ  
Max Units Test Conditions  
Floating Supply Characteristics  
I
V
V
Supply Current  
Supply Undervoltage Positive Going  
---  
0.9  
9.0  
1.3  
mA  
V
MODE=RUN  
BS  
BS  
BS  
V
BS  
0V  
rising from  
V
8.0  
10.0  
BSUV+  
Threshold  
Supply Undervoltage Negative  
V
V
falling from  
BS  
Going Threshold  
V Offset Supply Leakage Current  
BS  
14V  
V = V = 600V  
V
7.0  
---  
8.0  
---  
9.0  
50  
BSUV-  
I
uA  
LKVS  
S
B
S
PFC Error Amplifier Characteristics  
MODE = RUN  
V = 3.5V  
VBUS  
I
COMP Pin OTA Error Amplifier Output  
Current Sourcing  
COMP  
SOURCE  
---  
---  
---  
30  
-30  
---  
---  
---  
uA  
V
VCOMP=4.0V  
MODE = RUN  
I
COMP Pin OTA Error Amplifier Output  
Current Sinking  
COMP  
SINK  
V
= 4.5V  
VBUS  
VCOMP=4.0V  
VBUS=3.5V  
OTA Error Amplifier Output Voltage  
Swing (high state)  
V
12.5  
ICOMP=ICOMP_  
SOURCE - 5uA  
VBUS=5.0V  
ICOMP=ICOMP_  
SINK + 5uA  
COMPOH  
OTA Error Amplifier Output Voltage  
Swing (low state)  
V
---  
---  
0.4  
0
---  
---  
COMPOL  
OTA Error Amplifier Output Voltage in  
Fault Mode  
VCOMPFLT  
VBUS=4.0V  
PFC Control Characteristics  
V
REG  
VBUS  
VBUS Internal Reference Voltage  
3.93  
4.1  
50  
4.03  
4.3  
4.13  
4.5  
V
VBUS Over-voltage Comparator  
Threshold  
V
= 4.0V  
COMP  
V
V
VBUSOV  
VBUS Over-voltage Comparator  
Hysteresis  
VBUSOV  
HYS  
150  
300  
mV  
V
ZX Pin Threshold Voltage  
1.8  
---  
2.0  
300  
6.7  
2.2  
---  
V
mV  
V
ZX  
V
ZX pin Comparator Hysteresis  
ZX pin Clamp Voltage (high state)  
ZXhys  
V
---  
---  
I
= 1mA  
ZX  
ZXclamp  
VBUS=4.0V  
VCOMP=4.0V  
t
OC pin current-sensing blank time  
PFC Watch-dog Pulse Interval  
---  
---  
300  
400  
---  
---  
ns  
us  
BLANK  
ZX = 0, V  
= 4.0V  
COMP  
t
WD  
PFC Protection Circuitry Characteristics  
OC Pin Over-current Sense Threshold  
VBUS=VCOMP  
=4.0V  
V
1.1  
1.2  
1.3  
OCTH+  
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© 2011 International Rectifier  
7
IRS2548D  
Electrical Characteristics (cont’d)  
V
= V  
BS  
= V  
=14V +/- 0.25V, C  
= C  
= C  
= 1000pF, RFMIN = 42.2kOhm,  
PFC  
A
CC  
BIAS  
= V  
CS  
LO  
HO  
VENN = V  
= V  
OC  
= VBUS = VZX = 0V, T =25C unless otherwise specified.  
COMP  
Symbol  
Definition  
Min  
Typ  
Max Units Test Conditions  
System Control Oscillator Characteristics  
f
MODE = RUN  
OSCRUN Half-bridge Oscillator Run Frequency  
42.5  
---  
---  
---  
1.9  
44.5  
50  
1.6  
1.6  
2.0  
46.5  
---  
---  
---  
2.1  
kHz  
us  
V
d
Oscillator duty cycle  
LO Output Deadtime  
HO Output Deadtime  
FMIN Pin Voltage  
td  
LO  
td  
V
HO  
FMIN  
VCC = 14.0V  
MODE = FAULT  
or UVLO  
V
FMINFLT FMIN Pin Fault or UVLO Mode Voltage  
---  
0
---  
System Control Protection Circuitry Characteristics  
V
CSTH+ CS Pin Over-current Sense Threshold  
1.15  
---  
1.25  
65  
1.35  
---  
V
V
n
EVENTS CS Pin Fault Counter No. of Events  
SD Pin Rising Non-latched Shutdown  
MODE = RUN  
V
ENNTH+  
2.0  
Threshold Voltage  
V
ENNTH- SD Pin Falling Reset Threshold Voltage  
---  
---  
---  
1.5  
0V  
0
---  
---  
---  
V
EOL Pin Internal Bias Voltage  
V
V
ENNBIAS  
V
FMINFLT FMIN Pin Fault Mode Voltage  
MODE = FAULT  
Gate Driver Output Characteristics (HO, LO and PFC pins)  
---  
0
0
V
Low-Level Output Voltage  
100  
100  
I
V
= 0  
BIAS  
= 0  
OL  
O
mV  
-
V
O
,
---  
V
OH  
High-Level Output Voltage  
I
O
t
r
---  
---  
---  
---  
120  
50  
180  
260  
Turn-On Rise Time  
Turn-Off Fall Time  
Source Current  
Sink Current  
---  
---  
---  
---  
nsec  
mA  
t
f
I0+  
I0-  
Bootstrap FET Characteristics  
VB_ON  
IB_CAP  
IB_10V  
VB when the bootstrap FET is on  
---  
35  
8
13.7  
55  
---  
---  
---  
V
VB source current when FET is on  
VB source current when FET is on  
mA  
CBS=0.1uF  
VB=10V  
12  
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© 2011 International Rectifier  
8
IRS2548D  
Functional Block Diagram  
VCC  
COM  
VCC  
IFMIN  
10  
11  
12  
14  
13  
VB  
HO  
VS  
Bootstrap  
Control  
Driver  
and  
Deadtime  
Logic  
Oscillator  
15.6V  
High-  
Side  
Driver  
2V  
2
FMIN  
2V  
RRFMIN  
IFMIN=  
Low-  
Side  
Driver  
9
8
LO  
CS  
60 Event  
Fault  
Counter  
R
OUT  
IN  
1.25V  
VCC  
VCC  
Fault  
Logic  
+/-10uA  
UVLO  
0V  
Half Bridge  
Control  
Q
Q
S
R
2V  
6
OC  
7
ENN  
1.25V  
200ns  
1.5V  
Blank Time  
1
VBUS  
OVP  
PFC Control  
VCC  
OTA1  
4.0V  
4.3V  
5
PFC  
3
COMP  
S
R
Q
Q
300us  
Watchdog  
Timer  
S
Q
R1  
R2  
Q
4
ZX  
2V  
5.5V  
Values in block diagram are typical values  
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© 2011 International Rectifier  
9
IRS2548D  
State Diagram  
All values are typical.  
Please refer to application diagram on page 1.  
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© 2011 International Rectifier  
10  
IRS2548D  
Input/Output Pin Equivalent Circuit Diagrams  
VCC  
VBUS,  
FMIN,  
COMP,  
ZX,  
PFC,  
OC,  
ESD  
Diode  
15V  
ESD  
Diode  
ENN,  
CS  
COM  
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© 2011 International Rectifier  
11  
IRS2548D  
Lead Definitions  
Symbol  
VBUS  
FMIN  
COMP  
ZX  
Description  
DC Bus Sensing Input  
Oscillator Minimum Frequency Setting  
PFC Error Amplifier Compensation  
PFC Zero-Crossing Detection  
PFC Gate Driver Output  
PFC  
OC  
PFC Current Sensing Input  
ENN  
CS  
LO  
COM  
VCC  
VB  
Enable / PWM Dimming Input  
Half-Bridge Current Sensing Input  
Low-Side Gate Driver Output  
IC Power & Signal Ground  
Logic & Low-Side Gate Driver Supply  
High-Side Gate Driver Floating Supply  
High Voltage Floating Return  
High-Side Gate Driver Output  
VS  
HO  
Lead Assignments  
HO  
VBUS  
1
2
3
4
5
6
7
14  
FMIN  
VS  
VB  
13  
12  
11  
10  
COMP  
ZX  
VCC  
COM  
PFC  
LO  
CS  
9
8
OC  
ENN  
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© 2011 International Rectifier  
12  
IRS2548D  
Application Information and Additional  
Details  
VC1  
CVCC  
DISCHARGE  
INTERNAL VCC  
ZENER CLAMP VOLTAGE  
VUVLO+  
I. LED Driver Section  
Functional Description  
VHYST  
VUVLO-  
DISCHARGE  
TIME  
Under-voltage Lock-Out Mode (UVLO)  
CHARGE PUMP  
OUTPUT  
RVCC & CVCC1,2  
TIME  
CONSTANT  
The under-voltage lock-out mode (UVLO) is defined  
as the state the IC is in when VCC is below the  
turn-on threshold of the IC. The IRS2548D  
undervoltage lock-out is designed to maintain an  
ultra low supply current and to guarantee the IC is  
fully functional before the high and low-side output  
drivers and PFC are activated. Figure 1 shows a  
possible VCC supply voltage scheme using the  
micro-power start-up current of the IRS2548D  
together with a snubber charge pump from the half-  
bridge output (RVCC, CVCC1, CVCC2, CSNUB, DCP1 and  
t
Figure 2: VCC supply voltage.  
When LO and HO are both oscillating, the external  
MOSFETs (MHS and MLS) are turned on and off with  
a 50% duty cycle and a non-overlapping deadtime of  
1.6us. The half-bridge output (pin VS) begins to  
switch between the DC bus voltage and COM. During  
the deadtime between the turn-off of LO and the turn-  
on of HO, the half-bridge output voltage transitions  
from COM to the DC bus voltage at a dv/dt rate  
determined by the snubber capacitor (CSNUB). As the  
snubber capacitor charges, current will flow through  
the charge pump diode (DCP2) to VCC. After several  
switching cycles of the half-bridge output, the charge  
pump and the internal 15.6V zener clamp of the IC  
take over as the supply voltage. Capacitor CVCC2  
supplies the IC current during the VCC discharge  
time and should be large enough such that VCC does  
not decrease below UVLO- before the charge pump  
takes over.  
D
CP2).  
VRECT (+)  
VBUS (+)  
RVCC  
RHO  
HO  
VS  
14  
13  
12  
11  
10  
9
MHS  
CVCC2 R1 DCP2  
MLS  
To Load  
CSNUB  
BSFET  
VB  
CBS  
R2  
BSFET  
CONTROL  
VCC  
C VCC1  
RLO  
R3  
COM  
LO  
DCP1  
CS  
8
This scheme can be used in non-dimming  
applications, however where PWM dimming is used  
the charge pump may not supply enough current to  
VCC at low dimming levels and in this case an  
auxiliary power supply is required.  
R
C
CS  
IRS2548D  
CS  
IC COM  
Load  
Return  
V BUS (-)  
Figure 1: Start-up and supply circuitry.  
Capacitor CVCC1 is required for noise filtering and  
must be placed as close as possible and directly  
between VCC and COM, and should not be lower  
than 0.1uF. Resistors R1 and R2 are recommended  
for limiting high currents that can flow to VCC from  
the charge pump. The internal bootstrap MOSFET  
and supply capacitor (CBS) provide the floating supply  
voltage for the high side driver circuitry. During  
UVLO mode the high and low-side driver outputs HO  
and LO are both low and the internal oscillator is  
disabled.  
The VCC capacitors (CVCC1 and CVCC2) are charged  
by the current through supply resistor (RVCC) minus  
the start-up current drawn by the IC. This resistor is  
chosen to set the desired AC line input voltage turn-  
on threshold for the system. When the voltage at  
VCC exceeds the IC start-up threshold (VCCUV+)  
and the ENN pin is below 1.5 volts, the IC turns on  
and LO begins to oscillate. The capacitors at VCC  
begin to discharge due to the increase in IC  
operating current (Figure 2). The high-side supply  
voltage, VB-VS, begins to increase as capacitor  
CBS is charged through the internal bootstrap  
MOSFET during the LO on-time of each LO  
switching cycle. When the VB-VS voltage exceeds  
the high-side start-up threshold (VBSUV+), HO  
then begins to oscillate. This may take several  
cycles of LO to charge VB-VS above VBSUV+ due  
to RDSon of the internal bootstrap MOSFET.  
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13  
IRS2548D  
Run Mode (RUN)  
After the VCC supply comes up and the IC starts,  
the IC enters run mode. The operating frequency is DIM Mode (ENN Input)  
set to the minimum limit, which is programmed by  
the external resistor (RFMIN) at the FMIN pin. If the PWM dimming can be implemented via the ENN pin.  
IRS2548D is used in series resonant If the voltage input to the ENN pin exceeds 2V during  
a
configuration the frequency can be increased to run mode, the IC enters dim mode, LO, HO and PFC  
regulate the system output voltage. This can be gate drivers go to the low state. This is similar to fault  
implemented by sinking additional current from the mode except that the COMP pin is not internally  
FMIN pin with an additional resistor, opto isolator or pulled to COM and so the COMP capacitor retains it's  
other arrangement.  
voltage. This allows the PFC to start up rapidly with  
It should be noted that the FMIN pin input is very the on time close to where it was before the ENN  
sensitive to noise and that traces connected to this signal shut off the IC outputs. When ENN goes below  
pin should be very short and should be kept away 1.5V and therefore the bus voltage can be maintained  
from high voltage switching nodes; HO, VB and VS. while the PFC gate drive being held low during the  
An additional RC filter can also be added to the periods where the LED load is not being driven. This  
FMIN pin if necessary as shown in the application minimizes ripple generated on the DC bus during  
schematic on page 1.  
PWM dimming.  
Should hard-switching occur at the half-bridge at  
any time or excessive current be drawn due to a  
fault condition, the voltage across the current  
sensing resistor (RCS) will exceed the internal  
threshold of 1.2 volts (VCSTH+) and the fault  
counter will begin counting (see Figure 3).  
CS Fault Mode  
The current sense function will force the IC to enter  
fault mode only after the voltage at the CS pin has  
been greater than 1.2V (VCSTH+) for 65  
(nEVENTS) consecutive cycles of LO. The voltage  
at the CS pin is AND-ed with LO (see Figure 3) so it  
will work with pulses that occur during the LO on-  
time or DC. If the over-current faults are not  
consecutive, then the internal fault counter will  
count back down each cycle when there is no fault.  
Should an over-current fault occur only for a few  
cycles and then not occur again, the counter will  
eventually reset to zero.  
65 Cycles  
LO  
CS  
1.25V  
Run Mode  
Fault Mode  
Figure 3: Fault counter timing diagram.  
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© 2011 International Rectifier  
14  
IRS2548D  
continuously monitoring the DC bus voltage and  
adjusting the on-time of MPFC accordingly. For an  
increasing DC bus the on-time is decreased and for a  
decreasing DC bus the on-time is increased. This  
negative feedback control is performed with a slow  
loop speed such that the average inductor current  
smoothly follows the low-frequency line input voltage  
for high power factor and low THD. The on-time of  
MPFC therefore appears to be fixed (except for on  
time modulation which is discussed later) over  
several cycles of the line voltage. With a fixed on-  
time and an off-time determined by the inductor  
current discharging to zero the switching frequency  
and duty cycle vary to produce a high frequency near  
the zero crossing of the AC input line voltage and a  
lower frequency at the peak (Figure 5).  
II. PFC Section  
Functional Description  
In most LED drivers rated at more than a few Watts  
high power factor high power factor (PC) is a  
requirement. The driver needs to appear as a  
resistive load to the AC input line voltage. The  
degree to which the circuit matches a purely  
resistive load is measured by the phase shift  
between the input voltage and input current  
harmonic distortion of the input current waveform.  
The cosine of the phase angle between the input  
voltage and input current is defined as the  
displacement power factor and the amount of  
harmonic distortion determines the distortion power  
factor and total harmonic distortion (THD). The  
overall power factor is the ratio between real and  
apparent power and includes both displacement  
and distortion. A power factor of 1.0 corresponds to  
zero phase shift and a THD of 0% representing a  
pure sinusoidal current waveform. In order to  
provide a high PF and a low THD the IRS2548D  
includes an active power factor correction (PFC)  
circuit.  
V, I  
The control method implemented in the IRS2548D  
is designed for a PFC Boost converter (Figure 4)  
running in critical-conduction mode, the boundary  
between continuous and discontinuous mode.  
During the off period of each switching cycle of the  
PFC MOSFET the circuit waits until the inductor  
current falls to zero before turning the PFC  
MOSFET on again. The PFC MOSFET is turned on  
and off at a much higher frequency (>10KHz) than  
the line input frequency (50 to 60Hz).  
t
Figure 5: Sinusoidal line input voltage (solid  
line), triangular PFC Inductor current and  
smoothed sinusoidal line input current  
(dashed line) over one half-cycle of the AC line  
input voltage.  
When the line input voltage is low (near the zero  
crossing), the inductor current will charge to a  
lower peak level and therefore the discharge time  
will be fast resulting in a high switching frequency.  
When the input line voltage is high (near the  
peak), the inductor current will charge up to a  
higher amount and the discharge time will be  
longer giving a lower switching frequency.  
DPFC  
LPFC  
DC Bus  
(+)  
+
CBUS  
MPFC  
The PFC control circuit of the IRS2548D (Figure 6)  
includes five control pins: VBUS, COMP, ZX, PFC  
and OC. The VBUS pin measures the DC bus  
voltage via an external resistor voltage divider.  
The COMP pin voltage at the transconductance  
error amplifier output sets the on-time of MPFC  
where the speed of the feedback loop is  
determined by the external COMP capacitor. The  
ZX input detects when the inductor current has  
discharged to zero each switching cycle using a  
secondary winding from the PFC inductor. The  
PFC output provides the gate driver output for the  
external MOSFET, MPFC. The OC pin senses the  
current flowing through MPFC and performs cycle-  
by-cycle over-current protection.  
(-)  
Figure 4: Boost converter circuit.  
When the switch MPFC is turned on the inductor  
LPFC is connected between the rectified line input  
(+) and (-) causing the current in LPFC to rise  
linearly. When MPFC is turned off LPFC is  
connected between the rectified line input (+) and  
the DC bus capacitor CBUS through diode DPFC  
and the stored energy in LPFC supplies a current  
into CBUS. MPFC is turned on and off at a high  
frequency and the voltage on CBUS charges up to  
a specified voltage. The feedback loop of the  
IRS2548D regulates this voltage to a fixed value by  
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15  
IRS2548D  
negative transition of ZX pin voltage does not  
occur. Should the negative edge at ZX not be  
detected, MPFC will remain off until the watch-dog  
timer forces it to turn-on again after a fixed delay.  
LPFC  
(+)  
DFPC  
Should the OC pin exceed the 1.2V (VOCTH+)  
over-current threshold during the on-time, the PFC  
output will turn off. The circuit will then wait for a  
negative-going transition on the ZX pin or a forced  
turn-on from the watch-dog timer to turn the PFC  
output on again.  
RVBUS1  
RVBUS2  
RZX  
VBUS  
ZX  
CBUS  
PFC  
Control  
RPFC  
PFC  
OC  
MPFC  
COMP  
COM  
ROC  
CCOMP  
RVBUS  
ILPFC  
. . .  
(-)  
PFC  
ZX  
. . .  
. . .  
Figure 6: IRS2548D simplified PFC control circuit.  
The VBUS pin is regulated against a fixed internal  
4V reference voltage for regulating the DC bus  
voltage (Figure 7). The feedback loop is performed  
by an operational transconductance amplifier (OTA)  
that sinks or sources a current to the external  
capacitor at the COMP pin. The resulting voltage  
on the COMP pin sets the threshold for the charging  
of the internal timing capacitor and therefore  
determines the on-time of MPFC.  
1.2V  
OC  
. . .  
Figure 8: Inductor current, PFC pin, ZX pin and  
OC pin timing diagram.  
Fault Mode Signal  
On-time Modulation Circuit  
1
VBUS  
VCC  
COMP4  
OTA1  
4.0V  
A fixed on-time of MPFC over an entire cycle of the  
line input voltage produces a peak inductor current  
which naturally follows the sinusoidal shape of the  
line input voltage. The smoothed averaged line  
input current is in phase with the line input voltage  
for high power factor but some harmonic distortion  
is left. This is mostly due to cross-over distortion of  
the line current near the zero-crossings of the line  
input voltage. To achieve lower harmonics that  
4.3V  
5
PFC  
OC  
RS  
3
COMP5  
3
COMP  
S
Q
R
Q
M1  
COMP2  
WATCH  
DOG  
TIMER  
Discharge  
VCC to  
UVLO-  
C1  
M2  
3.0V  
6
1.2V  
S
Q
Q
RS  
4
R
1
R
2
COMP3  
4
ZX  
2.0V  
5.1V  
comply with  
EN61000-3-2 class  
international standards such as  
and general market  
Figure 7: IRS2548D detailed PFC control  
circuit.  
C
requirements an additional on-time modulation  
circuit in included in the PFC control. This circuit  
dynamically increases the on-time of MPFC as the  
line input voltage nears the zero-crossings (Figure  
9). This causes the peak LPFC current and  
therefore the smoothed line input current to  
increase slightly near the zero-crossings of the line  
input voltage to compensate for cross over  
distortion which reduces the THD and higher  
harmonics.  
The off-time of MPFC is determined by the time it  
takes the LPFC current to fall to zero. A positive-  
going edge at the ZX input exceeding the internal  
2V threshold (VZXTH+) signals the beginning of  
the off-time and the following negative-going edge  
falling below 1.7V (VZXTH+ - VZXHYS) occurs  
when the LPFC current discharges to zero which  
signals the end of the off-time and MPFC is turned  
on again (Figure 8). The cycle repeats itself  
indefinitely until the PFC section is disabled due to  
a fault detected by the system section (Fault  
Mode), an over-voltage on the DC bus or the  
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16  
IRS2548D  
III. Design Equations (Half-Bridge)  
Note: The results from the following design equations  
can differ slightly from actual measurements due to IC  
tolerances, component tolerances, and oscillator over-  
and under-shoot due to internal comparator response  
time.  
ILPFC  
0
PFC  
pin  
Step 1: Program Run Frequency  
0
The run frequency is programmed with the timing  
resistor RFMIN at the FMIN pin.  
near peak region of  
rectified AC line  
near zero-crossing region  
of rectified AC line  
The graph in Figure 10 (RFMIN vs. Frequency) can be  
used to select RFMIN value for desired run frequency.  
Figure 9: On-time modulation circuit timing diagram  
180  
160  
140  
120  
100  
80  
DC Bus Over-voltage Protection  
Should over-voltage occur on the DC bus and the  
VBUS pin exceeds the internal 4.3V threshold  
(VBUSOV+), the PFC output is disabled (set to a  
logic ‘low’). When the DC bus decreases again  
and the VBUS pin decreases below the internal  
4.15V threshold (VBUSOV-), a watch-dog pulse is  
forced on the PFC pin and normal PFC operation  
is resumed.  
60  
40  
20  
10  
15  
20  
25  
30  
35  
40  
45  
50  
Equivalent RFMIN (Kohms)  
Figure 10: Graph of frequency against RFMIN  
Step 2: Program Maximum Current  
The maximum current is programmed with the external  
resistor RCS and an internal threshold of 1.25V  
(VCSTH+). This threshold determines the over-current  
limit of the system:  
1.25  
[Amps Peak]  
IMAX  
=
RCS  
or  
1.25  
[Ohms]  
RCS  
=
IMAX  
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© 2011 International Rectifier  
17  
IRS2548D  
IV. PFC Design Equations  
Step1: Calculate PFC inductor value:  
(VBUS 2 VACMIN )VACM2 IN η  
LPFC  
=
[Henries]  
2fMIN P VBUS  
OUT  
where,  
VBUS  
= DC bus voltage  
VACMIN = Minimum rms AC input voltage  
= PFC efficiency (typically 0.95)  
η
fMIN  
= Minimum PFC switching frequency at minimum AC input voltage  
= System output power  
POUT  
Step 2: Calculate peak PFC inductor current:  
22 P  
VACMIN η  
OUT  
iPK  
=
[Amps Peak]  
Note: The PFC inductor must not saturate at iPK over the specified system operating temperature  
range. Proper core sizing and air-gapping should be considered in the inductor design.  
Step 3: Calculate PFC over-current resistor ROC value:  
1.25  
where VCSTH+ = 1.25V  
[Ohms]  
ROC  
=
iPK  
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18  
IRS2548D  
Package Details  
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© 2011 International Rectifier  
19  
IRS2548D  
Tape and Reel Details  
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20  
IRS2548D  
Part Marking Information  
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© 2011 International Rectifier  
21  
IRS2548D  
Ordering Information  
Standard Pack  
Base Part Number  
Package Type  
Complete Part Number  
Form  
Quantity  
Tube/Bulk  
55  
IRS2548DSPBF  
SOIC14N  
IRS2548D  
Tape and Reel  
2500  
IRS2548DSTRPBF  
The information provided in this document is believed to be accurate and reliable. However, International Rectifier assumes no  
responsibility for the consequences of the use of this information. International Rectifier assumes no responsibility for any infringement  
of patents or of other rights of third parties which may result from the use of this information. No license is granted by implication or  
otherwise under any patent or patent rights of International Rectifier. The specifications mentioned in this document are subject to  
change without notice. This document supersedes and replaces all information previously supplied.  
For technical support, please contact IR’s Technical Assistance Center  
http://www.irf.com/technical-info/  
WORLD HEADQUARTERS:  
233 Kansas St., El Segundo, California 90245  
Tel: (310) 252-7105  
www.irf.com  
© 2011 International Rectifier  
22  

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