LTM8058 [Linear]

3.1VIN to 31VIN, 2kVAC Isolated DC/DC μModule Converter;
LTM8058
型号: LTM8058
厂家: Linear    Linear
描述:

3.1VIN to 31VIN, 2kVAC Isolated DC/DC μModule Converter

文件: 总20页 (文件大小:383K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
LTM8046  
3.1V to 31V , 2kVAC  
IN  
IN  
Isolated DC/DC µModule  
Converter  
FeaTures  
DescripTion  
The LTM®8046 is an isolated flyback DC/DC µModule®  
(micromodule) converter. The LTM8046 has an isolation  
rating of 2kVAC. Included in the package are the switching  
controller, power switches, transformer, and all support  
components.Operatingoveraninputvoltagerangeof3.1V  
to 31V, the LTM8046 supports an output voltage range  
of 1.8V to 12V, set by one resistor. Only output, input,  
and bias capacitors are needed to finish the design. An  
optional capacitor can be used to set the soft-start period.  
n
2kVAC Isolated µModule Converter (Tested to 3kVDC)  
n
®
UL 60950 Recognized  
, File E464570  
n
n
n
n
n
n
n
n
Wide Input Voltage Range: 3.1V to 31V  
5V at 550mA from 24V  
IN  
1.8V to 12V Output Voltage  
Current Mode Control  
Programmable Soft-Start  
User Configurable Undervoltage Lockout  
SnPb or RoHS Compliant Finish  
9mm × 15mm × 4.92mm BGA Package  
The LTM8046 is packaged in a 9mm × 15mm × 4.92mm  
over-molded ball grid array (BGA) package suitable for  
automated assembly by standard surface mount equip-  
ment. TheLTM8046isavailablewithSnPb(BGA)orRoHS  
compliant terminal finish.  
applicaTions  
n
Industrial Sensors  
n
Industrial Switches  
L, LT, LTC, LTM, Linear Technology, the Linear logo and µModule are registered trademarks of  
Linear Technology Corporation. All other trademarks are the property of their respective owners.  
n
Ground Loop Mitigation  
Typical applicaTion  
Maximum Output Current vs VIN  
2kV Isolated Low Noise µModule Regulator  
700  
LTM8046  
600  
500  
400  
300  
200  
100  
V
V
IN  
OUT  
V
V
IN  
OUT  
4.3V TO 26V  
5V  
1µF  
RUN  
BIAS  
1µF  
100µF  
8.45k  
FB  
SS  
GND  
V
OUT  
8046 TA01a  
2kVAC ISOLATION  
0
5
10  
15  
(V)  
20  
25  
30  
V
IN  
8046 TA01b  
8046fb  
1
For more information www.linear.com/LTM8046  
LTM8046  
absoluTe MaxiMuM raTings  
pin conFiguraTion  
(Note 1)  
TOP VIEW  
V , RUN ...................................................................32V  
IN  
FB, SS.........................................................................5V  
A
BANK 4  
V
Relative to V  
..............................................16V  
V
OUT  
OUT  
V + 2V  
IN  
OUT  
B
(Note 5).................................................36V  
OUT  
C
BIAS................................................................ V + 0.1V  
IN  
BANK 3  
OUT  
D
E
F
V
GND to V  
Isolation (Note 2) ...........................2kVAC  
OUT  
Maximum Internal Temperature (Note 3) .............. 125°C  
Peak Solder Reflow Body Temperature ................. 245°C  
G
H
J
BANK 2  
GND  
BANK 1  
K
L
V
IN  
RUN BIAS SS FB  
1
2
3
4
5
6
7
BGA PACKAGE  
51-LEAD (15mm × 9mm × 4.92mm)  
= 125°C, θ = 21.9°C/W, θ = 7.9°C/W, θ = 17.9°C/W, θ = 8.4°C/W  
T
JMAX  
JA  
JCbottom  
JCtop  
JB  
WEIGHT = 1.5g, θ VALUES DETERMINED PER JEDEC 51-9, 51-12  
orDer inForMaTion  
PART NUMBER  
PAD OR BALL FINISH  
PART MARKING*  
PACKAGE  
TYPE  
MSL  
RATING  
TEMPERATURE RANGE  
(See Note 3)  
DEVICE  
FINISH CODE  
LTM8046EY#PBF  
LTM8046IY#PBF  
LTM8046IY  
SAC305 (RoHS)  
SAC305 (RoHS)  
SnPb (63/37)  
LTM8046Y  
LTM8046Y  
LTM8046Y  
LTM8046Y  
LTM8046Y  
e1  
e1  
e0  
e1  
e0  
BGA  
BGA  
BGA  
BGA  
BGA  
3
3
3
3
3
–40°C to 125°C  
–40°C to 125°C  
–40°C to 125°C  
–55°C to 125°C  
–55°C to 125°C  
LTM8046MPY#PBF  
LTM8046MPY  
SAC305 (RoHS)  
SnPb (63/37)  
Consult Marketing for parts specified with wider operating temperature  
ranges. *Device temperature grade is indicated by a label on the shipping  
container. Pad or ball finish code is per IPC/JEDEC J-STD-609.  
Recommended LGA and BGA PCB Assembly and Manufacturing  
Procedures:  
www.linear.com/umodule/pcbassembly  
LGA and BGA Package and Tray Drawings:  
www.linear.com/packaging  
Pb-free and Non-Pb-free Part Markings:  
www.linear.com/leadfree  
8046fb  
2
For more information www.linear.com/LTM8046  
LTM8046  
elecTrical characTerisTics The l denotes the specifications which apply over the full internal  
operating temperature range, otherwise specifications are at TA = 25°C, RUN = 12V (Note 3).  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
l
l
Minimum Input DC Voltage  
BIAS = V , VRUN = 2V  
3.1  
4.3  
V
V
IN  
BIAS Open, VRUN = 2V  
V
DC Voltage  
R
R
R
= 14.7k  
= 8.45k  
= 3.83k  
2.5  
5
V
V
V
OUT  
FB  
FB  
FB  
l
4.75  
5.25  
1
12  
V
V
V
V
Quiescent Current  
V
= 0V  
µA  
%
IN  
RUN  
Line Regulation  
Load Regulation  
Ripple (RMS)  
6V ≤ V ≤ 31V, I = 0.15A, VRUN = 2V  
OUT  
1
OUT  
OUT  
OUT  
IN  
0.05A ≤ I  
≤ 0.4A, VRUN = 2V  
1.5  
20  
%
OUT  
I
= 0.1A, BW = 1MHz  
mV  
VDC  
mA  
V
OUT  
Isolation Test Voltage  
Input Short Circuit Current  
RUN Pin Input Threshold  
RUN Pin Current  
(Note 2)  
Shorted  
3000  
1.18  
V
30  
OUT  
VRUN Pin Rising  
1.24  
1.30  
3.1  
V
RUN  
V
RUN  
= 1V  
= 1.3V  
2.5  
0.1  
µA  
µA  
SS Threshold  
0.7  
–8  
10  
V
µA  
mA  
V
SS Sourcing Current  
BIAS Current  
SS = 0V  
V
= 12V, BIAS = 5V, I  
= 100mA  
OUT  
IN  
Minimum BIAS Voltage (Note 4)  
I
= 100mA  
OUT  
Note 1: Stresses beyond those listed under Absolute Maximum Ratings  
may cause permanent damage to the device. Exposure to any Absolute  
Maximum Rating condition for extended periods may affect device  
reliability and lifetime.  
Note 4: This is the BIAS pin voltage at which the internal circuitry is  
powered through the BIAS pin and not the integrated regulator. See BIAS  
Pin Considerations for details.  
Note 5: V + 2V  
GND) added to twice the voltage between (V  
is defined as the sum of the voltage between (V  
IN  
OUT  
IN  
Note 2: The LTM8046 isolation is tested at 3kVDC for one second.  
– V  
).  
OUT  
OUT  
Note 3: The LTM8046E is guaranteed to meet performance specifications  
from 0°C to 125°C. Specifications over the –40°C to 125°C internal  
temperature range are assured by design, characterization and correlation  
with statistical process controls. LTM8046I is guaranteed to meet  
specifications over the full –40°C to 125°C internal operating temperature  
range. The LTM8046MP is guaranteed to meet specifications over the  
full –55°C to 125°C internal operating temperature range. Note that  
the maximum internal temperature is determined by specific operating  
conditions in conjunction with board layout, the rated package thermal  
resistance and other environmental factors.  
8046fb  
3
For more information www.linear.com/LTM8046  
LTM8046  
Typical perForMance characTerisTics  
1.8VOUT Efficiency vs Output  
Current  
2.5VOUT Efficiency vs Output  
Current  
3.3VOUT Efficiency vs Output  
Current  
75  
70  
65  
60  
55  
50  
45  
75  
70  
65  
60  
55  
50  
75  
70  
65  
60  
55  
50  
BIAS = 3.3V  
BIAS = 3.3V  
5V  
IN  
5V  
IN  
5V  
IN  
12V  
IN  
12V  
IN  
12V  
IN  
24V  
IN  
24V  
24V  
IN  
IN  
BIAS = 3.3V  
0
200  
400  
600  
800  
0
100 200 300 400 500 600 700  
0
100 200 300 400 500 600 700  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G01  
8046 G02  
8046 G03  
5VOUT Efficiency vs Output  
Current  
8VOUT Efficiency vs Output  
Current  
12VOUT Efficiency vs Output  
Current  
80  
75  
70  
65  
60  
55  
50  
80  
80  
75  
70  
65  
60  
55  
50  
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
12V  
IN  
12V  
IN  
75  
70  
65  
60  
55  
50  
45  
40  
5V  
5V  
IN  
IN  
20V  
24V  
IN  
IN  
5V  
IN  
12V  
IN  
0
200  
400  
600  
0
50  
100  
150  
200  
250  
0
100  
200  
300  
400  
500  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G04  
8046 G06  
8046 G05  
1.8VOUT Input Current vs Output  
Current  
2.5VOUT Input Current vs Output  
Current  
3.3VOUT Input Current vs Output  
Current  
250  
250  
200  
150  
100  
50  
300  
250  
200  
150  
100  
50  
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
5V  
IN  
200  
150  
100  
50  
5V  
IN  
5V  
IN  
12V  
12V  
IN  
IN  
12V  
IN  
24V  
IN  
24V  
IN  
24V  
IN  
0
0
0
0
200  
400  
600  
800  
0
200  
400  
600  
800  
0
200  
400  
600  
400  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G07  
8046 G08  
8046 G09  
8046fb  
4
For more information www.linear.com/LTM8046  
LTM8046  
Typical perForMance characTerisTics  
5VOUT Input Current vs Output  
Current  
8VOUT Input Current vs Output  
Current  
12VOUT Input Current vs Output  
Current  
350  
300  
250  
200  
150  
100  
50  
400  
350  
300  
250  
200  
150  
100  
50  
400  
350  
300  
250  
200  
150  
100  
50  
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
5V  
IN  
5V  
IN  
5V  
IN  
12V  
IN  
12V  
IN  
12V  
IN  
20V  
IN  
24V  
IN  
0
0
0
0
200  
400  
800  
0
100  
200  
300  
400  
500  
0
50  
100  
150  
200  
250  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G10  
8046 G11  
8046 12  
1.8VOUT Bias Current vs Output  
Current  
2.5VOUT Bias Current vs Output  
Current  
3.3VOUT Bias Current vs Output  
Current  
14  
12  
10  
8
11  
10  
9
13  
12  
11  
10  
9
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
5V  
IN  
5V  
IN  
5V  
IN  
12V  
IN  
12V  
12V  
IN  
IN  
8
24V  
24V  
IN  
IN  
24V  
IN  
8
6
7
7
4
6
6
2
5
5
0
4
4
0
200  
400  
600  
800  
0
200  
400  
600  
800  
0
100 200 300 400 500 600 700  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G14  
8046 G13  
8046 G15  
5VOUT Bias Current vs Output  
Current  
8VOUT Bias Current vs Output  
Current  
12VOUT Bias Current vs Output  
Current  
14  
12  
10  
8
16  
15  
14  
13  
12  
11  
10  
9
16  
15  
14  
13  
12  
11  
10  
9
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
5V  
IN  
5V  
IN  
5V  
IN  
12V  
IN  
24V  
IN  
12V  
12V  
IN  
IN  
20V  
IN  
6
4
8
8
2
7
7
0
6
6
0
200  
400  
600  
0
100  
200  
300  
400  
500  
0
50  
100  
150  
200  
250  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G16  
8046 G17  
8046 G18  
8046fb  
5
For more information www.linear.com/LTM8046  
LTM8046  
Typical perForMance characTerisTics  
Maximum Output Current vs VIN  
Maximum Output Current vs VIN  
Minimum Load vs VIN  
800  
700  
600  
500  
400  
300  
200  
600  
500  
400  
300  
200  
100  
0
35  
30  
25  
20  
15  
10  
5
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
1.8V  
2.5V  
3.3V  
5V  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
1.8V  
2.5V  
3.3V  
OUT  
OUT  
OUT  
8V  
12V  
0
0
10  
20  
30  
0
3
6
9
12 15 18 21 24 27  
(V)  
0
8
16  
(V)  
24  
32  
V
(V)  
V
V
IN  
IN  
IN  
8046 G19  
8046 G20  
8046 G21  
Input Current vs VIN Output  
Shorted  
Minimum Load vs VIN  
12VOUT Minimum Load vs VIN  
120  
100  
80  
7
6
5
4
3
2
1
0
25  
20  
15  
10  
5
BIAS = 3.3V  
BIAS = 3.3V  
BIAS = 3.3V  
5V  
OUT  
60  
40  
8V  
20  
OUT  
20  
0
0
0
10  
20  
(V)  
30  
40  
0
10  
30  
0
4
8
12  
V
IN  
V
(V)  
V
(V)  
IN  
IN  
8046 G24  
8046 G22  
8046 G23  
Temperature Rise vs Output  
Current 2.5VOUT  
Temperature Rise vs Output  
Current 3.3VOUT  
20  
15  
10  
5
20  
15  
10  
5
3.3V  
IN  
IN  
IN  
5V  
5V  
12V  
24V  
IN  
IN  
0
0
0
200  
400  
600  
800  
0
200  
400  
600  
800  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G25  
8046 G26  
8046fb  
6
For more information www.linear.com/LTM8046  
LTM8046  
Typical perForMance characTerisTics  
Temperature Rise vs Output  
Current 8VOUT  
Temperature Rise vs Output  
Current 12VOUT  
Temperature Rise vs Output  
Current 5VOUT  
20  
15  
10  
5
20  
15  
10  
5
15  
10  
5
3.3V  
IN  
IN  
5V  
3.3V  
3.3V  
IN  
IN  
12V  
24V  
5V  
5V  
IN  
IN  
IN  
IN  
12V  
12V  
IN  
IN  
0
0
0
0
100  
200  
300  
0
100 200 300 400 500 600 700  
0
100  
200  
300  
400  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
OUTPUT CURRENT (mA)  
8046 G29  
8046 G27  
8046 G28  
Output Ripple  
Step Input Start-Up Waveform  
NO C  
SS  
50mV/  
DIV  
1V/  
DIV  
C
= 0.1µF  
SS  
C
= 0.033µF  
SS  
8046 G30  
8046 G31  
2µs/DIV  
200µs/DIV  
20Ω RESISTIVE LOAD  
24V , 5V  
24V , 5V  
IN OUT  
IN  
OUT  
570mA LOAD  
DC1559A DEMO BOARD  
UNMODIFIED  
150MHz BW  
8046fb  
7
For more information www.linear.com/LTM8046  
LTM8046  
pin FuncTions  
V
(Bank 1): V supplies current to the LTM8046’s  
power to the secondary. Above 1.24V, power will be de-  
livered to the secondary and 8µA will be fed into the SS  
pin. When RUN is less than 1.24V, the pin draws 2.5µA,  
allowing for a programmable hysteresis. Do not allow a  
negative voltage (relative to GND) on this pin.  
IN  
IN  
internal regulator and to the integrated power switch.  
These pins must be locally bypassed with an external,  
low ESR capacitor.  
GND (Bank 2): This is the primary side local ground of  
the LTM8046 primary. In most applications, the bulk of  
BIAS (Pin L4): This pin supplies the power necessary to  
operate the LTM8046. It must be locally bypassed with  
a low ESR capacitor of at least 1μF. Do not allow this pin  
the heat flow out of the LTM8046 is through the GND and  
V
OUT  
pads,sotheprintedcircuitdesignhasalargeimpact  
onthethermalperformanceofthepart.SeethePCBLayout  
and Thermal Considerations sections for more details.  
voltage to rise above V .  
IN  
SS(PinL5):Placeasoft-startcapacitorheretolimitinrush  
current and the output voltage ramp rate. Do not allow a  
negative voltage (relative to GND) on this pin.  
V
(Bank 3): V  
is the return for V . V  
and  
OUT  
V
OUT  
OUT OUT  
comprise the isolated output of the LTM8046. In  
OUT  
most applications, the bulk of the heat flow out of the  
LTM8046 is through the GND and V  
FB (Pin L6): Apply a resistor from this pin to GND to set  
the output voltage, using the recommended value given  
pads, so the  
OUT  
printed circuit design has a large impact on the thermal  
performance of the part. See the PCB Layout and Thermal  
in Table 1. If Table 1 does not list the desired V  
the equation  
value,  
OUT  
Considerationssectionsformoredetails.Applyanexternal  
–0.84  
capacitor between V  
and V  
.
OUT  
OUT  
R = 31.6 V  
kΩ  
(
)
FB  
OUT  
V
OUT  
(Bank 4): V  
and V  
comprise the isolated  
OUT  
OUT  
may be used to approximate the value. To the seasoned  
designer, this exponential equation may seem unusual.  
The equation is exponential due to non-linear current  
sources that are used to temperature compensate the  
output regulation.  
output of the LTM8046 flyback stage. Apply an external  
capacitor between V  
and V  
. Do not allow V  
to  
OUT  
OUT  
OUT  
exceed V  
.
OUT  
RUN (Pin L3): A resistive divider connected to V and this  
IN  
pinprogramstheminimumvoltageatwhichtheLTM8046  
will operate. Below 1.24V, the LTM8046 does not deliver  
8046fb  
8
For more information www.linear.com/LTM8046  
LTM8046  
block DiagraM  
V
OUT  
V
IN  
0.1µF  
1µF  
RUN  
BIAS*  
SS  
V
OUT  
CURRENT  
MODE  
CONTROLLER  
FB  
GND  
8046 BD  
*DO NOT ALLOW BIAS VOLTAGE TO EXCEED V  
IN  
operaTion  
The LTM8046 is a stand-alone isolated flyback switching  
DC/DC µModule converter that can deliver over 700mA of  
output current. This module provides a regulated output  
voltage programmable via one external resistor from 1.8V  
to 12V. The input voltage range of the LTM8046 is 3.1V  
to 31V. Given that the LTM8046 is a flyback converter,  
the output current depends upon the input and output  
voltages, so make sure that the input voltage is high  
enough to support the desired output voltage and load  
current. The Typical Performance Characteristics section  
that the 2kVAC isolation is verified by a 3kVDC test. This  
is because the 2kVAC waveform has a peak voltage 1.414  
times higher than 2kV, or 2.83kVDC. For the LTM8046, at  
least 3kVDC is applied. For further details please refer to  
the Isolation and Working Voltage section.  
An internal regulator provides power to the control cir-  
cuitry. The bias regulator normally draws power from the  
V
pin, but if the BIAS pin is connected to an external  
IN  
voltage higher than 3.1V, bias power will be drawn from  
the external source, improving efficiency. V  
must not  
BIAS  
gives several graphs of the maximum load versus V for  
several output voltages.  
IN  
exceed V . The RUN pin is used to turn on or off the  
IN  
LTM8046, disconnecting the output and reducing the  
Asimplifiedblockdiagramisgiven.TheLTM8046contains  
acurrentmodecontroller,powerswitchingelement,power  
transformer, power Schottky diode, a modest amount of  
input and output capacitance.  
input current to 1μA or less.  
The LTM8046 is a variable frequency device. For a fixed  
input and output voltage, the frequency decreases as  
the load increases. For light loads, the current through  
the internal transformer may be discontinuous, so that  
frequency may appear to decrease. Note that a minimum  
load is required to keep the output voltage in regulation.  
Refer to the Typical Performance Characteristics section.  
The LTM8046 has a galvanic primary to secondary isola-  
tion rating of 2kVAC. This is verified by applying 3kVDC  
between the primary to secondary for 1 second. Note  
8046fb  
9
For more information www.linear.com/LTM8046  
LTM8046  
applicaTions inForMaTion  
For most applications, the design process is straight-  
in undesirable operation. Using larger values is generally  
acceptable, and can yield improved dynamic response, if  
it is necessary. Again, it is incumbent upon the user to  
verify proper operation over the intended system’s line,  
load and environmental conditions.  
forward, summarized as follows:  
1. Look at Table 1 and find the row that has the desired  
input range and output voltage.  
2. Apply the recommended C , C  
and R .  
FB  
IN OUT  
Ceramic capacitors are small, robust and have very low  
ESR. However, not all ceramic capacitors are suitable.  
X5R and X7R types are stable over temperature and ap-  
plied voltage and give dependable service. Other types,  
including Y5V and Z5U have very large temperature and  
voltage coefficients of capacitance. In an application cir-  
cuit they may have only a small fraction of their nominal  
capacitanceresultinginmuchhigheroutputvoltageripple  
than expected.  
3. Connect BIAS as indicated, or tie to an external source  
up to 15V or V , whichever is less.  
IN  
Whilethesecomponentcombinationshavebeentestedfor  
proper operation, it is incumbent upon the user to verify  
proper operation overtheintended system’s line, load and  
environmentalconditions. Bearinmindthatthemaximum  
output current may be limited by junction temperature,  
the relationship between the input and output voltage  
magnitude and polarity and other factors. Please refer  
to the graphs in the Typical Performance Characteristics  
section for guidance.  
A final precaution regarding ceramic capacitors concerns  
the maximum input voltage rating of the LTM8046. A  
ceramic input capacitor combined with trace or cable  
inductance forms a high-Q (underdamped) tank circuit. If  
theLTM8046circuitispluggedintoalivesupply, theinput  
voltage can ring to much higher than its nominal value,  
possibly exceeding the device’s rating. This situation is  
easily avoided; see the Hot-Plugging Safely section.  
Capacitor Selection Considerations  
The C and C  
capacitor values in Table 1 are the  
IN  
OUT  
minimum recommended values for the associated oper-  
ating conditions. Applying capacitor values below those  
indicated in Table 1 is not recommended, and may result  
Table 1. Recommended Components and Configuration (TA = 25°C)  
V
V
C
IN  
C
R
FB  
IN  
OUT  
OUT  
3.2V to 32V  
3.2V to 31V  
1.8V  
2.5V  
3.3V  
5V  
1µF, 50V, 0805 X5R  
1µF, 50V, 0805 X5R  
1µF, 50V, 0805 X5R  
1µF, 25V, 0603 X5R  
1µF, 25V, 0603 X5R  
1µF, 25V, 0603 X5R  
1µF, 25V, 0603 X5R  
1µF, 25V, 0603 X5R  
18.7k  
14.7k  
11.8k  
8.45k  
5.49k  
3.83k  
14.7k  
11.8k  
2 × 100µF, 6.3V, 1206 X5R  
2 × 100µF, 6.3V, 1206 X5R  
100µF, 6.3V, 1206 X5R  
100µF, 6.3V, 1206 X5R  
47µF, 10V, 1206 X5R  
3.2V to 29V  
3.2V to 26V  
3.2V to 20V  
8V  
3.2V to 12V  
12V  
2.5V  
3.3V  
2 × 10µF, 16V, 1210 X5R  
2 × 100µF, 6.3V, 1206 X5R  
100µF, 6.3V, 1206 X5R  
3.2V to 25V  
3.2V to 25V  
CBIAS = 1µF 10V 0402 X5R  
BIAS = 3.3V for V ≥ 3.3V, V for V < 3.3V. If BIAS = V , the minimum input voltage is 4.3V.  
IN  
IN  
IN  
IN  
8046fb  
10  
For more information www.linear.com/LTM8046  
LTM8046  
applicaTions inForMaTion  
BIAS Pin Considerations  
The isolation rating of the LTM8046 is not the same as  
the working or operational voltage that the application  
will experience. This is subject to the application’s power  
source, operating conditions, the industry where the end  
product is used and other factors that dictate design  
requirements such as the gap between copper planes,  
traces and component pins on the printed circuit board,  
as well as the type of connector that may be used. To  
maximizetheallowableworkingvoltage,theLTM8046has  
three rows of solder balls removed to facilitate the printed  
circuit board design. The ball to ball pitch is 1.27mm,  
and the typical ball diameter is 0.78mm. Accounting for  
the missing row and the ball diameter, the printed circuit  
board may be designed for a metal-to-metal separation  
of up to 4.3mm. This may have to be reduced somewhat  
to allow for tolerances in solder mask or other printed  
circuit board design rules.  
The BIAS pin is the output of an internal linear regulator  
that powers the LTM8046’s internal circuitry. It is set to  
3V and must be decoupled with a low ESR capacitor of at  
least 1μF. The LTM8046 will run properly without apply-  
ing a voltage to this pin, but will operate more efficiently  
and dissipate less power if a voltage greater than 3.1V is  
applied. At low V , the LTM8046 will be able to deliver  
IN  
more output current if BIAS is 3.1V or greater. Up to 31V  
may be applied to this pin, but a high BIAS voltage will  
causeexcessivepowerdissipationintheinternalcircuitry.  
For applications with an input voltage less than 15V, the  
BIAS pin is typically connected directly to the V pin. For  
IN  
input voltages greater than 15V, it is preferred to leave the  
BIAS pin separate from the V pin, either powered from  
IN  
a separate voltage source or left running from the internal  
regulator. This has the added advantage of keeping the  
physical size of the BIAS capacitor small. Do not allow  
To reiterate, the manufacturer’s isolation voltage rating  
and the required operational voltage are often different  
numbers.InthecaseoftheLTM8046,theisolationvoltage  
rating is established by 100% hi-pot testing. The working  
or operational voltage is a function of the end product  
and its system level specifications. The actual required  
operationalvoltageisoftensmallerthanthemanufacturer’s  
isolation rating.  
BIAS to rise above V .  
IN  
Soft-Start  
For many applications, it is necessary to minimize the  
inrush current at start-up. The built-in soft-start circuit  
significantly reduces the start-up current spike and out-  
put voltage overshoot by applying a capacitor from SS to  
GND. When the LTM8046 is enabled, whether from V  
For those situations where information about the spacing  
of LTM8046 internal circuitry is required, the minimum  
metal to metal separation of the primary and secondary is  
1.9mm.TheLTM8046isaULrecognizedcomponentunder  
UL60950-1,filenumberE464570.TheUL60950-1insula-  
tion category of the LTM8046 transformer is Functional.  
Considering UL 60950-1 Table 2N and the gap distances  
stated above, 4.3mm external and 1.9mm internal, the  
LTM8046 may be operated with up to 400V working  
voltage in a pollution degree 2 environment. The actual  
workingvoltage,insulationcategory,pollutiondegreeand  
other critical parameters for the specific end application  
depend upon the actual environmental, application and  
safety compliance requirements. It is therefore up to the  
user to perform a safety and compliance review to ensure  
that the LTM8046 is suitable for the intended application.  
IN  
reaching a sufficiently high voltage or RUN being pulled  
high, the LTM8046 will source approximately 8µA out of  
the SS pin. As this current gradually charges the capaci-  
tor from SS to GND, the LTM8046 will correspondingly  
increase the power delivered to the output, allowing for a  
graceful turn-on ramp.  
Isolation Working Voltage and Safety  
The LTM8046 isolation is 100% hi-pot tested by tying  
all of the primary pins together, all of the secondary pins  
together and subjecting the two resultant circuits to a  
differential of 3kVDC for one second. This establishes  
the isolation voltage rating of the LTM8046 component.  
8046fb  
11  
For more information www.linear.com/LTM8046  
LTM8046  
applicaTions inForMaTion  
V
to V  
Reverse Voltage  
OUT  
OUT  
V
GND  
OUT  
The LTM8046 cannot tolerate a reverse voltage from V  
OUT  
FB  
to V  
during operation. If V  
raises above V dur-  
OUT  
OUT  
OUT  
SS  
ing operation, the LTM8046 may be damaged. To protect  
against this condition, a low forward drop power Schottky  
BIAS  
RUN  
diode has been integrated into the LTM8046, anti-parallel  
to V /V  
. This can protect the output against many  
OUT OUT  
reverse voltage faults. Reverse voltage faults can be both  
steady state and transient. An example of a steady state  
voltage reversal is accidentally misconnecting a powered  
LTM8046 to a negative voltage source. An example of  
transient voltage reversals is a momentary connection to  
V
V
IN  
OUT  
GND  
THERMAL/INTERCONNECT VIAS  
a negative voltage. It is also possible to achieve a V  
OUT  
8046 F01  
reversal if the load is short-circuited through a long cable.  
The inductance of the long cable forms an LC tank circuit  
Figure 1. Layout Showing Suggested External Components,  
Planes and Thermal Vias  
with the V  
capacitance, which drives V  
negative.  
OUT  
OUT  
Avoid these conditions.  
Figure 1 for a suggested layout. Ensure that the grounding  
and heat sinking are acceptable.  
Minimum Load  
The LTM8046 requires a minimum load in order to main-  
tain regulation. If less than the minimum load is applied,  
the output voltage may rise beyond the intended value  
uncontrollably, possibly damaging the LTM8046 or the  
application system. Avoid this situation. The Typical  
Performance Characteristics section provides graphs of  
the minimum required load for several input and output  
conditions at room temperature.  
A few rules to keep in mind are:  
1. Place the R  
resistor as close as possible to its re-  
ADJ  
spective pin.  
2. Place the C capacitor as close as possible to the V  
IN  
IN  
and GND connections of the LTM8046.  
3. Place the C  
capacitor as close as possible to V  
OUT  
OUT  
and V  
.
OUT  
The LTM8046 is designed to skip switching cycles, if  
necessary, to maintain regulation. While cycle skipping,  
the output ripple may be higher than when the LTM8046  
is not skipping cycles. The user must validate the perfor-  
mance of the LTM8046 application over the appropriate  
temperature, line, load and other operating conditions.  
4. Place the C and C  
capacitors such that their  
OUT  
IN  
ground current flow directly adjacent or underneath  
the LTM8046.  
5. Connect all of the GND connections to as large a copper  
pour or plane area as possible on the top layer. Avoid  
breaking the ground connection between the external  
components and the LTM8046.  
PCB Layout  
Most of the headaches associated with PCB layout have  
been alleviated or even eliminated by the high level of  
integration of the LTM8046. The LTM8046 is neverthe-  
less a switching power supply, and care must be taken to  
minimizeelectricalnoisetoensureproperoperation. Even  
with the high level of integration, you may fail to achieve  
specified operation with a haphazard or poor layout. See  
6. Use vias to connect the GND copper area to the board’s  
internal ground planes. Liberally distribute these GND  
vias to provide both a good ground connection and  
thermal path to the internal planes of the printed circuit  
board. Pay attention to the location and density of the  
thermal vias in Figure 1. The LTM8046 can benefit from  
theheatsinkingaffordedbyviasthatconnecttointernal  
8046fb  
12  
For more information www.linear.com/LTM8046  
LTM8046  
applicaTions inForMaTion  
GND planes at these locations, due to their proximity  
to internal power handling components. The optimum  
number of thermal vias depends upon the printed  
circuit board design. For example, a board might use  
very small via holes. It should employ more thermal  
vias than a board that uses larger holes.  
voltage, output power and ambient temperature. The  
temperature rise curves given in the Typical Performance  
Characteristicssectioncanbeusedasaguide.Thesecurves  
2
were generated by the LTM8046 mounted to a 58cm  
4-layer FR4 printed circuit board. Boards of other sizes  
and layer count can exhibit different thermal behavior, so  
it is incumbent upon the user to verify proper operation  
over the intended system’s line, load and environmental  
operating conditions.  
The printed circuit board construction has an impact on  
theisolationperformanceoftheendproduct.Forexample,  
increased trace and layer spacing, as well as the choice  
of core and prepreg materials (such as using polyimide  
versusFR4)cansignificantlyaffecttheisolationwithstand  
of the end product.  
Forincreasedaccuracyandfidelitytotheactualapplication,  
many designers use FEA to predict thermal performance.  
To that end, the Pin Configuration section of the data sheet  
typically gives four thermal coefficients:  
Hot-Plugging Safely  
ꢀ θ : Thermal resistance from junction to ambient  
JA  
The small size, robustness and low impedance of ceramic  
capacitors make them an attractive option for the input  
bypass capacitor of the LTM8046. However, these capaci-  
tors can cause problems if the LTM8046 is plugged into a  
live supply (see Linear Technology Application Note 88 for  
a complete discussion). The low loss ceramic capacitor  
combined with stray inductance in series with the power  
source forms an underdamped tank circuit, and the volt-  
ꢀ θ  
: Thermal resistance from junction to the bot-  
JCbottom  
tom of the product case  
ꢀ θ : Thermal resistance from junction to top of the  
JCtop  
product case  
ꢀ θ : Thermal resistance from junction to the printed  
JB  
circuit board.  
While the meaning of each of these coefficients may seem  
to be intuitive, JEDEC has defined each to avoid confusion  
and inconsistency. These definitions are given in JESD  
51-12, and are quoted or paraphrased as follows:  
age at the V pin of the LTM8046 can ring to more than  
IN  
twice the nominal input voltage, possibly exceeding the  
LTM8046’s rating and damaging the part. If the input  
supply is poorly controlled or the user will be plugging  
the LTM8046 into an energized supply, the input network  
should be designed to prevent this overshoot. This can  
be accomplished by installing a small resistor in series  
θ
JA  
is the natural convection junction-to-ambient air  
thermal resistance measured in a one cubic foot sealed  
enclosure. This environment is sometimes referred to  
as still air although natural convection causes the air to  
move. This value is determined with the part mounted to a  
JESD 51-9 defined test board, which does not reflect an  
actual application or viable operating condition.  
to V , but the most popular method of controlling input  
IN  
voltage overshoot is adding an electrolytic bulk capacitor  
to V . This capacitor’s relatively high equivalent series  
IN  
resistance damps the circuit and eliminates the voltage  
overshoot. The extra capacitor improves low frequency  
ripplefilteringandcanslightlyimprovetheefficiencyofthe  
circuit, though it can be a large component in the circuit.  
θ
is the junction-to-board thermal resistance with  
JCbottom  
allofthecomponentpowerdissipationflowingthroughthe  
bottom of the package. In the typical µModule converter,  
the bulk of the heat flows out the bottom of the package,  
but there is always heat flow out into the ambient envi-  
ronment. As a result, this thermal resistance value may  
be useful for comparing packages but the test conditions  
don’t generally match the user’s application.  
Thermal Considerations  
The LTM8046 output current may need to be derated if it  
is required to operate in a high ambient temperature. The  
amount of current derating is dependent upon the input  
8046fb  
13  
For more information www.linear.com/LTM8046  
LTM8046  
applicaTions inForMaTion  
be inappropriate to attempt to use any one coefficient to  
correlate to the junction temperature vs load graphs given  
in the product’s data sheet. The only appropriate way to  
use the coefficients is when running a detailed thermal  
analysis, such as FEA, which considers all of the thermal  
resistances simultaneously.  
θ
isdeterminedwithnearlyallofthecomponentpower  
JCtop  
dissipation flowing through the top of the package. As the  
electricalconnectionsofthetypicalµModuleconverterare  
on the bottom of the package, it is rare for an application  
to operate such that most of the heat flows from the junc-  
tion to the top of the part. As in the case of θ  
, this  
JCbottom  
value may be useful for comparing packages but the test  
conditions don’t generally match the user’s application.  
A graphical representation of these thermal resistances  
is given in Figure 2.  
θ
is the junction-to-board thermal resistance where  
JB  
The blue resistances are contained within the µModule  
converter, and the green are outside.  
almost all of the heat flows through the bottom of the  
µModule converter and into the board, and is really the  
sum of the θ  
bottom of the part through the solder joints and through a  
portion of the board. The board temperature is measured  
a specified distance from the package, using a two-sided,  
two-layer board. This board is described in JESD 51-9.  
The die temperature of the LTM8046 must be lower than  
the maximum rating of 125°C, so care should be taken in  
the layout of the circuit to ensure good heat sinking of the  
LTM8046. The bulk of the heat flow out of the LTM8046  
is through the bottom of the module and the BGA pads  
into the printed circuit board. Consequently a poor printed  
circuit board design can cause excessive heating, result-  
ing in impaired performance or reliability. Please refer to  
the PCB Layout section for printed circuit board design  
suggestions.  
and the thermal resistance of the  
JCbottom  
Giventhesedefinitions,itshouldnowbeapparentthatnone  
of these thermal coefficients reflects an actual physical  
operating condition of a µModule converter. Thus, none  
of them can be individually used to accurately predict the  
thermal performance of the product. Likewise, it would  
JUNCTION-TO-AMBIENT RESISTANCE (JESD 51-9 DEFINED BOARD)  
JUNCTION-TO-CASE (TOP)  
RESISTANCE  
CASE (TOP)-TO-AMBIENT  
RESISTANCE  
JUNCTION-TO-BOARD RESISTANCE  
JUNCTION  
AMBIENT  
JUNCTION-TO-CASE  
(BOTTOM) RESISTANCE  
CASE (BOTTOM)-TO-BOARD  
BOARD-TO-AMBIENT  
RESISTANCE  
RESISTANCE  
8046 F02  
µMODULE DEVICE  
Figure 2.  
8046fb  
14  
For more information www.linear.com/LTM8046  
LTM8046  
Typical applicaTions  
3.3V Isolated Flyback Converter  
LTM8046  
V
V
IN  
3.3V TO 29V  
OUT  
V
V
IN  
OUT  
3.3V  
RUN  
1µF  
3.3V  
BIAS  
100µF  
1µF  
11.8k  
FB  
SS  
V
OUT  
GND  
8046 TA02a  
2kVAC ISOLATION  
Maximum Output Current vs VIN  
800  
700  
600  
500  
400  
300  
200  
0
10  
20  
30  
V
(V)  
IN  
8046 TA02b  
8046fb  
15  
For more information www.linear.com/LTM8046  
LTM8046  
Typical applicaTions  
Use Two LTM8046 Flyback Converters to Generate 5V  
LTM8046  
V
IN  
V
5V  
22µF  
–5V  
V
IN  
OUT  
4.3V TO 26V  
1µF  
RUN  
BIAS  
100µF  
1µF  
8.45k  
FB  
SS  
1µF  
GND  
V
OUT  
2kVAC ISOLATION  
LTM8046  
V
V
IN  
OUT  
1µF  
RUN  
BIAS  
100µF  
1µF  
8.45k  
FB  
SS  
1µF  
GND  
V
OUT  
8046 TA03a  
2kVAC ISOLATION  
Maximum Output Current vs VIN  
700  
600  
500  
400  
300  
200  
100  
0
5
10  
15  
(V)  
20  
25  
30  
V
IN  
8046 TA03b  
8046fb  
16  
For more information www.linear.com/LTM8046  
LTM8046  
package DescripTion  
Pin Assignment Table  
(Arranged by Pin Number)  
PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME PIN NAME  
A1  
A2  
A3  
A4  
A5  
A6  
A7  
V
V
V
V
V
V
V
B1  
B2  
B3  
B4  
B5  
B6  
B7  
V
V
V
V
V
V
V
C1  
C2  
C3  
C4  
C5  
C6  
C7  
V
V
V
V
V
V
V
D1  
D2  
D3  
D4  
D5  
D6  
D7  
-
-
-
-
-
-
-
E1  
E2  
E3  
E4  
E5  
E6  
E7  
-
-
-
-
-
-
-
F1  
F2  
F3  
F4  
F5  
F6  
F7  
-
-
-
-
-
-
-
G1 GND  
G2 GND  
G3 GND  
G4 GND  
G5 GND  
G6 GND  
G7 GND  
H1  
H2  
-
-
J1  
J2  
V
-
K1  
K2  
V
-
L1  
L2  
V
-
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
IN  
IN  
IN  
H3 GND  
H4 GND  
H5 GND  
H6 GND  
H7 GND  
J3 GND  
J4 GND  
J5 GND  
J6 GND  
J7 GND  
K3 GND  
K4 GND  
K5 GND  
K6 GND  
K7 GND  
L3 RUN  
L4 BIAS  
L5 SS  
L6 FB  
L7 GND  
package phoTo  
8046fb  
17  
For more information www.linear.com/LTM8046  
LTM8046  
package DescripTion  
Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings.  
Z
/ / b b b  
Z
3 . 8 1 0  
2 . 5 4 0  
1 . 2 7 0  
0 . 3 1 7 5  
0 . 3 1 7 5  
1 . 2 7 0  
0 . 0 0 0  
2 . 5 4 0  
3 . 8 1 0  
8046fb  
18  
For more information www.linear.com/LTM8046  
LTM8046  
revision hisTory  
REV  
DATE  
07/14 Add MP-grade  
04/15 changed from 32V to 31V  
DESCRIPTION  
PAGE NUMBER  
A
2, 3  
1
B
V
IN  
8046fb  
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.  
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-  
19  
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.  
LTM8046  
Typical applicaTion  
Maximum Output Current vs VIN  
12V Isolated Flyback Converter  
300  
250  
200  
150  
100  
50  
LTM8046  
V
V
IN  
OUT  
V
V
OUT  
IN  
12V  
3.3VDC TO 12VDC  
1µF  
RUN  
3.3V  
BIAS  
10µF  
×2  
1µF  
3.83k  
FB  
SS  
GND  
V
OUT  
8046 TA04  
2kVAC ISOLATION  
0
3
6
9
12  
V
(V)  
IN  
8046 TA04b  
Design resources  
SUBJECT  
DESCRIPTION  
µModule Design and Manufacturing Resources  
Design:  
Manufacturing:  
Quick Start Guide  
Selector Guides  
Demo Boards and Gerber Files  
Free Simulation Tools  
PCB Design, Assembly and Manufacturing Guidelines  
Package and Board Level Reliability  
µModule Regulator Products Search  
1. Sort table of products by parameters and download the result as a spread sheet.  
2. Search using the Quick Power Search parametric table.  
TechClip Videos  
Quick videos detailing how to bench test electrical and thermal performance of µModule products.  
Digital Power System Management  
Linear Technology’s family of digital power supply management ICs are highly integrated solutions that  
offer essential functions, including power supply monitoring, supervision, margining and sequencing,  
and feature EEPROM for storing user configurations and fault logging.  
relaTeD parTs  
PART NUMBER DESCRIPTION  
COMMENTS  
LTM8057  
LTM8058  
LTM8048  
LTM8045  
UL60950 Recognized 1.5W, 2kVAC Isolated µModule 3.1V ≤ V ≤ 31V, 2.5V ≤ V  
≤ 12V, 5% V  
Accuracy, Internal Isolated  
IN  
OUT  
OUT  
Converter  
Transformer, 9mm × 11.25mm × 4.92mm BGA  
≤ 12V, 2.5% V  
UL60950 Recognized 1.5W, 2kVAC Isolated µModule 3.1V ≤ V ≤ 31V, 1.2V ≤ V  
Accuracy, 1mV Output  
P-P  
IN  
OUT  
OUT  
Converter with LDO Post Regulator  
Ripple, Internal Isolated Transformer, 9mm × 11.25mm × 4.92mm BGA  
3.1V ≤ V ≤ 32V, 1.2V ≤ V ≤ 12V, 2.5% V Accuracy, 1mV Output  
1.5W, 725VDC Galvanically Isolated µModule  
Converter with LDO Post Regulator  
IN  
OUT  
OUT  
P-P  
Ripple, Internal Isolated Transformer, 9mm × 11.25mm × 4.92mm BGA  
Inverting or SEPIC μModule DC/DC Converter with  
Up to 700mA Output Current  
2.8V ≤ V ≤ 18V, 2.5V ≤ V  
≤ 15V, Synchronizable, No Derating or  
IN  
OUT  
Logic Level Shift for Control Inputs When Inverting, 6.25mm × 11.25mm  
× 4.92mm BGA  
LTM4609  
LTM8061  
36V , 5A DC/DC μModule Buck-Boost Regulator  
4.5V ≤ V ≤ 36V, 0.8V ≤ V  
≤ 34V, Adjustable Soft-Start, Clock Input,  
IN  
IN  
OUT  
15mm × 15mm × 2.82mm LGA and 15mm × 15mm × 3.42mm BGA  
32V, 2A Step-Down μModule Battery Charger with  
Programmable Input Current Limit  
Suitable for Charging Single and Dual Cell Li-Ion or Li-Poly Batteries, 4.95V ≤ V  
≤ 32V, C/10 or Adjustable Timer Charge Termination, NTC Resistor Monitor Input,  
9mm × 15mm × 4.32mm LGA  
IN  
8046fb  
LT 0415 REV B • PRINTED IN USA  
20 LinearTechnology Corporation  
1630 McCarthy Blvd., Milpitas, CA 95035-7417  
(408)432-1900 FAX: (408) 434-0507 www.linear.com/LTM8046  
ꢀLINEAR TECHNOLOGY CORPORATION 2014  

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