0638952900 [MOLEX]
Tool And Machinery;
| 型号： | 0638952900 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：320K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
Mini-Mac
Applicator
Application Tooling
Specification Sheet
Order No. 63895-2900
FEATURES
ꢀ
ꢀ
ꢀ
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: Solar Pin and Socket Crimp Terminal, 14 AWG and 2.50mm².
Insulation Diameter
(Maximum)
Wire Size
Strip Length
mm In.
Terminal Series No. Terminal Order No.
AWG mm²
mm
In.
130196
130197
93302
130196-0315
130197-0347
93302-0003
93303-0003
14
14
14
14
2.50
2.50
2.50
2.50
6.70
6.70
6.70
6.70
.264
.264
.264
.264
7.00-10.00 .275-.394
7.00-10.00 .275-.394
7.00-10.00 .275-.394
7.00-10.00 .275-.394
93303
DEFINITION OF TERMS
BEND
UP
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
SEAM
ROLLING
TWISTING
CONDUCTOR
CRIMP
WIRE
BEND
DOWN
CUT-OFF
TAB
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No. ATS-638952900
Revision: F
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
CRIMP SPECIFICATIONS
Wire Size
AWG mm²
Bell mouth
mm In.
Cut-off Tab Maximum
Conductor Brush
mm In.
1.00-3.00 .039-.118
1.00-3.00 .039-.118
Terminal Series No.
mm
0.50
0.50
In.
.020
.020
130196 and 93302
130197 and 93303
14
14
2.50 0.20-1.50 .008-.059
2.50 0.20-1.50 .008-.059
Punch Width (Ref)
Conductor
Seam
Bend up Bend down Twist Roll
Degree Degree
Terminal Series No.
mm
2.80
2.80
In
.110
.110
Seam shall not be open
and no wire allowed out
of the crimping area
130196 and 93302
130197 and 93303
3
3
3
3
4
4
8
8
After crimping, the conductor profile should measure the following.
Wire Size
Conductor Crimp Height Pull Force Minimum
Terminal Series No.
AWG mm2
mm
In.
N
Lb.
50.1
50.1
130196 and 93302
130197 and 93303
14
14
2.50
2.50
1.65-1.75
1.65-1.75
.065-.069
.065-.069
223.0
223.0
ꢀ Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638952900
Revision: F
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-2900
Engineering No. Description
Perishable Tooling
Item
Order No
Quantity
63895-2970
63465-0077
63464-0065
63443-0039
63443-0040
63895-2970
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Front Cut-Off Plunger
Cut-off Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
63465-0077
63464-0065
63443-0039
63443-0040
1
2
3
4
Other Components
11-18-4083
63443-0009
63443-0024
63443-0041
63443-0092
63443-1707
63443-2206
63443-2209
63443-2314
63443-6135
63600-1290
63700-0539
63700-2793
63801-4481
63801-4482
63801-4483
63801-4484
63803-5145
60707-8
Front Cover
Scrap Chute
Lower Tooling Key
Plunger Striker
Wire Stop
Height Spacer
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
6
7
8
63443-0009
63443-0024
63443-0041
63443-0092
63443-1707
63443-2206
63443-2209
63443-2314
63443-6135
63600-1290
63700-0539
637002793
63801-4481
63801-4482
63801-4483
63801-4484
63803-5145
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Course Spacer (6.00mm)
Course Spacer (9.00mm)
Fine Spacer (3.70mm)
Rear Cover
Washer
Cut-off Plunger Spring
Hold Down Plunger Spring
Hold Down Block
Spring Retainer
Hold Down Plunger
Hold-Down Pad
Collar-5.50 Long
Frame
63801-3201
63801-3281
63801-4650
63801-3201
63801-3281
63801-4650
Top
Base
Track
1
1
1
23
24
25
Hardware
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 5 Long SHCS
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 12 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
M8 by 30 Long BHCS
2mm by 5 Long Dowel Pin
1**
2**
2**
2**
2**
2**
2**
1**
1**
1**
26
27
28
29
30
31
32
33
34
35
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638952900
Revision: F
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
Assembly Drawing
31 (2)
18
23
1
17
20
8
22
19
21
15
34
30
(2)
26
28
14
23
25
(2)
27
24
5
9
33
10
3
29
12
35
2
11
13
7
16
9
Figure 1
28
4
29
6
32
(2)
Doc No. ATS-638952900
Revision: F
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all
screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION: This applicator must only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage can result at a lower shut height.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
Doc No. ATS-638952900
Revision: F
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 5 of 5
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