PGH1008AM [NIEC]

3-phase diode bridge plus thyristor; 3相二极管电桥的晶闸管加
PGH1008AM
型号: PGH1008AM
厂家: NIHON INTER ELECTRONICS CORPORATION    NIHON INTER ELECTRONICS CORPORATION
描述:

3-phase diode bridge plus thyristor
3相二极管电桥的晶闸管加

二极管
文件: 总10页 (文件大小:791K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
3-phase diode bridge plus thyristor  
PGH series Power Module  
PGH series power module includes 3-phase  
covers information on 3-phase rectification cir-  
cuit, driver circuit, and selection of heatsink. In  
addition, it provides designers, who are not very  
familiar with thyristor, with its basic application  
information.  
diode bridge and inrush current limiting thyristor  
in a package. This series are widely applied to  
rectification circuit in popular 3-phase inverters.  
This paper shows how to use PGH series, and also  
E-36  
E-15  
41.5mm  
97.5mm  
34mm  
75mm  
E-43  
62mm  
108mm  
PGH series  
PGH series Packages  
List of PGH series  
Part Number  
IT(AV), IF(AV) (A)  
VDRM ,VRRM (V) Case Outline  
PGH308  
30  
30  
800  
1600  
800  
E-15  
E-36  
E-36  
E-36  
E-36  
E-36  
E-36  
E-36  
E-43  
E-43  
E-43  
E-43  
PGH3016AM  
PGH508AM  
PGH5016AM  
PGH758AM  
PGH7516AM  
PGH1008AM  
PGH10016AM  
PGH1508AM  
PGH15016AM  
PGH2008AM  
PGH20016AM  
50  
50  
1600  
800  
75  
75  
1600  
800  
100  
100  
150  
150  
200  
200  
1600  
800  
1600  
800  
1600  
S. Hashizume Dec., 2007 Rev.1.0  
1
AVG  
Id  
eRMS  
eRMS  
eRMS  
IdAVG  
IdAVG  
IdAVG  
eRMS  
eRMS  
e
Rectification circuit  
RMS  
eRMS  
Output voltage  
Average current  
IdAVG  
0.5 IdAVG  
0.5 IdAVG  
0.333 IdAVG  
RMS current  
Peak current  
Average current  
1.57 IdAVG  
3.14 IdAVG  
0.785 IdAVG  
1.57 IdAVG  
0.5 IdAVG  
0.707 IdAVG  
IdAVG  
0.785 IdAVG  
1.57 IdAVG  
0.5 IdAVG  
0.707 IdAVG  
IdAVG  
0.579 IdAVG  
1.05 IdAVG  
0.333 IdAVG  
0.578 IdAVG  
IdAVG  
RMS current  
Peak current  
Peak reverse voltage  
to Diode  
1.41 eRMS  
3.14  
2.82 eRMS  
1.41 eRMS  
2.45 eRMS  
DC output voltage  
Peak /Average  
1.57  
2
1.57  
1.05  
1.73  
AC input voltage  
Line voltage/Phase  
Voltage  
AC input voltage  
2.22  
1.11  
1.11  
0.428  
RMS / Average  
Table 1 Constants of rectification circuits  
Diode current  
200V RMS  
200V RMS  
200V RMS  
28.2  
Diode voltage  
490V  
An example of diode current and voltage  
in three phase full-wave rectification circuit  
3
follows.  
For AC200V line: VDRM and VRRM : 800V  
●Thyristor  
1, What’s thyristor  
Thyristor is considered as a diode and a switch  
connected in serial.  
For AC400V line: VDRM and VRRM : 1,600V  
Between AC line and bridge rectifier, use appro-  
priate AC line filter. It reduces the noise entering  
into the equipment not so as to cause any unde-  
sired behaviors. Furthermore, it suppresses con-  
ducted emission from the equipment. As are ex-  
pected, external stresses on diode and thyristor,  
such as surge voltage and current, can be de-  
creased by such filter.  
Anode  
Cathode  
Gate  
Thyristor  
Same as bipolar transistor, thyristor is driven by  
current. With respect to bipolar transistor, when  
base current is applied, collector current of hFE  
times base current flows. In contrast, thyristor is  
switched on by gate current that is higher than a  
specific value (gate trigger current). The follow-  
ing figure illustrates these relationships. You will  
see that collector current of bipolar transistor  
flows during the whole period when base current  
flows, but thyristor keeps anode current flowing  
even after the gate current is cut off. So, you need  
not supply thyristor with continuous gate current  
TDK 3-phase line filter and internal diagram  
i
E
vT  
iG  
iC  
hFE×iB  
E
vCE(sat)  
iB  
4
during all of the on-period. At present, major  
switching devices, such as MOSFET and IGBT,  
are driven by voltage, but thyristor is current-  
driven device. Please keep in mind this fact when  
you design gate firing circuit for thyristor.  
IT  
e
e
Gate trigger current  
Gate  
current  
Gate current turns on Thyristor  
IT  
2, Behaviors of Thyristor as a switch Holding  
current, and Latching current  
2-1, Holding current  
Thyristor turns off when anode current be-  
comes below holding current.  
Once thyristor turns on, the on-state is main-  
tained as far as anode current is larger than a cer-  
tain value. In other words, thyristor turns off  
when anode current decreases to a certain value.  
The “certain current” is the holding current, and  
that of PGH308 (30A 800V) is 70mA typical at  
25. (Refer to individual datasheet.) Now, let's  
see the influence of holding current in an actual  
circuit.  
minimum anode current which can maintain on-  
state is the latching current. For example, typical  
latching current of PGH308 (30A 800V) is 90mA  
25).  
Pulse gate current  
Time  
Anode current decreases.  
Anode current  
Thyristor  
turns off.  
Latching current  
Thyristor turns off  
because of slow rise  
of anode current.  
Holding current  
time  
Time  
ON  
OFF  
Latching current  
Holding current  
If thyristor cannot be turned on or on-state may  
not be able to maintain, increase gate pulse width  
or try multiple gate pulses. Both holding current  
and latching current are temperature-dependent,  
and they become larger at low temperature.  
Compared with at 25, they are about twice lar-  
ger at –40.  
Supposing that pulse trigger current is applied  
only once. Thyristor is turned on, however, if the  
load is resistive and anode-cathode voltage goes to  
zero, anode current altogether decreases to below  
holding current. After that, positive voltage  
would be applied to anode, however, thyristor  
maintains off-state so far as gate current would be  
applied again.  
2-2. Latching current  
Assume that, due to slow rise of anode current,  
the current doesn’t reach a certain level before  
gate current is terminated, thyristor turns off. It  
follows that, after removal of gate current, the  
5
3, Gate drive  
3-1 How to achieve sure turn-on  
×2  
×1  
3-1-1 Temperature dependence of gate char-  
acteristics  
In datasheet of PGH308, you will find a graph of  
gate characteristics like this.  
0
5µs  
10µs  
50µs  
2µs  
20µs  
Pulse width  
Typical pulse trigger current  
DC. Assuming that the minimum operating tem-  
perature is -20and pulse width is 5µs, the esti-  
mated peak trigger current is 300mA (150mA×  
2). Accordingly, combination of dependence in  
temperature and dependence in pulse width will  
give you how large is the required gate current to  
trigger.  
This graph shows required gate current and  
voltage to trigger all the PGH308 at -40, at 25℃  
and 125. For example, we know that DC cur-  
rent of 100mA can turn on every PGH308 at 25,  
and accompanied gate voltage is less than 2.5V.  
Based on this graph, let us find out how large is  
the gate trigger current at a certain temperature,  
which comes from the lowest operating tempera-  
ture of the equipment in which the thyristor will be  
installed. Trigger currents at -40, 25, and  
3-2 Ratings of gate current, voltage, and power  
Rating is the limit where stress on device may  
spoil its reliability significantly or cause catastro-  
phic damage. As shown on the graph below, the  
three ratings - peak gate current, voltage, and  
power (gate current times gate voltage) - are de-  
fined. In addition, average gate power is also  
limited. For detailed information, refer to indi-  
vidual datasheet.  
125are plotted on the graph like below, and we  
can estimate that trigger current at –20is around  
150mA.  
Gate voltage : less than 10V  
200mA  
100mA  
0
Power:Less than 5W  
All triggered at-40℃  
Gate current : less than 2A  
0℃  
50℃  
150℃  
-50℃  
100℃  
Junction temperature  
Gate ratings  
Temperature dependence of gate current  
To turns on thyristor firmly, gate current and  
gate voltage tend to become high. Be careful in  
average power for DC triggering, and in peak  
power for pulse triggering.  
3-1-2 Pulse width dependence of gate trigger  
current  
In case that pulse gate current is applied, and  
pulse width is shorter than 20µs, required gate  
current to turn on thyristor is large compared with  
DC. Furthermore, a remarkable increase in gate  
trigger current is needed when the pulse duration  
falls below 10 µs specifically. For example, pulse  
trigger current of 5µs width is twice larger than  
3-3 To avoid trigger by noise (To avoid mal-  
function)  
The maximum gate voltage not to trigger is  
0.25V Tj125℃、2/3VDRM). This implies that  
more than 0.25V between gate and cathode may  
possibly turn on the thyristor.  
6
In order to avoid unintended turn-on by noise  
(malfunction), such measures are expected to be  
effective.  
*Connect cathode of trigger signal to the terminal  
ex-  
nal resistance). Accordingly, considering mini-  
mum operating temperature and width of trigger-  
ing pulse, we can design gate driver that can turn-  
on every device, where drive current, voltage, and  
power are all well within the corresponding rat-  
ings.  
As shown in the figure below, at first, plot open-  
circuit power-supply voltage of the gate trigger  
circuit on the voltage axis (vertical axis), and plot  
short-circuit current at the current axis (horizontal  
axis). Then, link these two points by straight line.  
This gate load line should exceed area that all  
devices can be triggered, and should also satisfy  
all the ratings - gate current, gate voltage, and gate  
power. In this example, short-circuit current is  
0.5A, and open voltage is 8V. Therefore, we  
know that the current-limiting resistance is 16 .  
Terminals for trigger  
clusive for trigger.  
*Gate serial diode  
Noise as high as diode forward voltage  
(approximately 0.7 V) is cancelled. However, the  
drive signal is cut by the voltage, and, if necessary,  
it should be compensated..  
Total16Ω  
*Gate parallel diode  
The diode may prevent an excessive gate reverse  
voltage.  
8V  
*Gate parallel capacitor 0.010.1µF)  
Design example of gate load line  
The load line is a classical way of thinking. At  
present, we can easily realize constant-voltage or  
constant-current drivers. IGBT and MOSFET are  
driven by voltage, however, thyristor is driven by  
current. Consequently, when designing gate  
driver for thyristor, apply constant-current basis  
design.  
Incidentally, reverse power loss of thyristor in-  
creases significantly in case of applying DC gate  
current while reverse voltage is applied to anode  
to cathode. Because reverse voltage isn't applied  
to PGH in standard applications, this fact is not  
meaningful. However, remember that it’s an im-  
portant nature of thyristor.  
Measures to avoid gate malfunction  
3-4 Gate load line  
A gate load line is used to specify the power-  
supply voltage to gate trigger circuit, and current-  
limiting resistance (including power supply inter-  
4, Thermal design (Choice of heatsink)  
Including PGH, base plate of power module is  
generally made of copper. However, unless  
combined with heatsink, temperature rise is so  
Gate to cathode voltage :less than 10V  
Power : less than 5W  
30A  
Gate current:  
less than 2A  
All triggered consider-  
ing operating tempera-  
ture and pulse width  
Gate load line  
PGH508AM  
7
and 10ms. Here, the I is RMS current. Assuming  
that 1 pulse surge on-state current is 600A, I2t can  
be calculated as follows.  
200A at 2 µs, ・・・ after turn-on (after gate current  
begins to flow). The initial turned-on area de-  
pends on gate drive current. The faster and the  
larger on-gate is, the larger initial turn-on area is.  
For that reason, faster and larger gate current, such  
as iG=200mA and , diG/dt=0.2A/µs, is specified as  
standard condition for di/dt for a thyristor that has  
maximum trigger gate current of 50mA at 25 °C.  
When high di/dt is anticipated, additional reactor  
in the anode current loop is effective to suppress  
di/dt. Additionally, enough large and sharp on-  
gate current within gate ratings, is also valid to  
improve di/dt capability of thyristor itself.  
600/√22×0.011,800A2s  
This figure is useful when thyristor is protected  
by (cutting) fuse. There is a similar regulation in  
fuse, too, so we can choose a matched pair where  
thyristor doesn't fail but fuse is broken.  
Critical rate of rise of turn-on current di/dt de-  
fines how large is the destructive limit below 2ms.  
After gate current is applied, it takes about 100 µs  
before all the area of thyristor turns into on-state.  
In other words, if pulse width of current is very  
short, partial conduction occurs. As a result,  
small area owes the power, and power density in  
the area also becomes very high.  
It is the di/dt that, for such reason, prescribes the  
rating against sharp rising current pulse.  
These three current rating are represented on  
common time axis as follows.  
5-2 Critical rate of rise of off-state voltage dv/  
dt  
As explained, thyristor is normally turned on by  
gate current. However, it may be also turned on  
by high dv/dt of anode voltage. It is the critical  
rate of rise of off-state voltage dv/dt, which pre-  
scribes the limit of rising. Displacement current  
into inner capacitance of thyristor chip has similar  
effect to gate current.  
I2t  
50Hz  
The dv/dt is a typical cause of thyristor mal-  
functions. Thyristor chips which have dv/dt ca-  
pability of 100V/µs or more have internal resis-  
tance that can bypass displacement current.  
Countermeasures against malfunction by dv/dt  
include application of thyristor that has higher dv/  
dt capability, addition of RCD to gate circuit same  
as for noise, and controlling dv/dt itself by CR  
snubber.  
ITSM  
di/dt  
2ms  
10ms  
At present, we don’t worry whether major  
power switching devices, such as MOSFET or  
IGBT, would withstand starting-up current or not  
even if how fast it is. This is because very small  
unit-cells are accumulated in one chip, and their  
high frequency characteristics are remarkably  
excellent compared with thyristor. By contrast,  
general thyristor is made of single thyristor unit.  
Therefore, on-region begins from neighborhood  
area of gate, and it spreads to the whole chip with  
time.  
Excessive dv/dt is  
applied  
Thyristor  
turns on.  
Gate  
Cathode  
On-region  
spreads  
with time  
On-region spread of Thyristor chip  
If critical rate-of-rise of on-state current di/dt is  
100A/µs, for example, thyristor may fail when  
anode current reaches more than 100A at 1 µs,  
10  

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