TEA1566J [NXP]

GreenChip; SMPS module; 绿色芯片;开关电源模块
TEA1566J
型号: TEA1566J
厂家: NXP    NXP
描述:

GreenChip; SMPS module
绿色芯片;开关电源模块

电源电路 开关 CD
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INTEGRATED CIRCUITS  
DATA SHEET  
TEA1566  
GreenChip ; SMPS module  
1999 Apr 20  
Preliminary specification  
File under Integrated Circuits, IC11  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
FEATURES  
APPLICATIONS  
Distinctive features  
mains  
High level of integration results in 20 to 50 fewer  
components compared to a power supply with discrete  
components  
output  
On-chip 600 V MOSFET  
On/off function replaces expensive mains switch with  
functional switch  
Vin  
9
8
7
6
Direct off-line operation (90 to 276 VAC)  
On-chip 5% accurate oscillator.  
NC  
OOB  
Green features  
Dem  
Gnd  
Low power consumption in off-mode (<100 mW)  
5
4
3
2
1
TEA1566  
On-chip efficient start-up current source giving fast  
start-up  
Vctrl  
Iref  
Burst mode stand-by (<2 W) for overall improved  
system efficiency  
Vaux  
Isense  
Low power operation mode with lower frequency to  
reduce switching losses.  
Protection features  
Demagnetization protection  
MGR691  
Cycle by cycle current limitation with programmable  
current trip level  
Fig.1 Typical flyback application.  
Over voltage protection  
Over temperature protection  
GENERAL DESCRIPTION  
Safe-restart mode with reduced power for system fault  
The GreenChip , intended for off-line 90 to 276 VAC  
power supply applications, is a monolithic high voltage  
family of ICs that combines analog and digital circuits to  
implement all necessary control functions for a switched  
mode power supply. The functions include integrated high  
voltage start-up current source, voltage mode PWM  
control, 5% accurate trimmed oscillator, band gap derived  
reference voltages, comprehensive fault protection, and  
leading edge blanking. High level of integration leads to  
cost effective power supplies that are compact, weigh less,  
and at the same time give higher efficiency, are more  
reliable and simple to design. Efficient green features lead  
to very low power operation modes and a novel on/off  
function helps replace the expensive mains switch with a  
low cost functional switch.  
conditions.  
Highly versatile  
Usable in Buck and flyback topology  
Interfaces both primary and secondary side feedback.  
1999 Apr 20  
2
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
ORDERING INFORMATION  
PACKAGE  
TYPE NUMBER  
NAME  
DESCRIPTION  
VERSION  
TEA1566S  
TEA1566J  
SIL9P  
plastic single in-line power package; 9 leads  
plastic DIL-bent-SIL power package; 9 leads (lead length12 mm)  
SOT131-2  
DBS9P  
SOT157-2  
BLOCK DIAGRAM  
Iref  
Vaux  
2
Vin  
9
3
VAUX  
START-UP  
MANAGEMENT  
CURRENT SOURCE  
ON/OFF  
1 k  
7
OOB  
TEA1566  
5.5 V  
burst mode  
stand-by  
driver  
stage  
power  
MOSFET  
R
S
OVER  
TEMPERATURE  
PROTECTION  
Q
6 Ω  
4
6
Vctrl  
Dem  
SAMPLE  
AND  
HOLD1  
SAMPLE  
AND  
HOLD2  
OVER CURRENT  
PROTECTION  
error  
amplifier  
LEADING EDGE  
BLANKING  
PWM  
comparator  
DEMAGNETIZATION  
MANAGEMENT  
OSCILLATOR  
FREQUENCY  
CONTROL  
NEGATIVE  
CLAMP  
5
8
1
Isense  
Gnd  
NC  
MGR692  
Fig.2 Block diagram.  
3
1999 Apr 20  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
An efficient on-chip start-up circuit enables fast start-up  
and dissipates negligible power after start up. On-chip  
accurate oscillator generates a saw tooth waveform which  
is used by the voltage mode feedback control circuitry to  
generate a pulse width modulated signal for driving the  
gate of the power MOSFET. A novel regulation scheme is  
used to implement both primary and secondary side  
regulation to minimize external component count.  
Protection features like over voltage, over current, over  
temperature, and demagnetization protection, give  
comprehensive safety against system fault conditions.  
The GreenChip offers some advanced features that  
greatly enhance the efficiency of the overall system.  
Off-mode reduces the power consumption of the IC below  
100 mW. Burst mode stand-by reduces the power  
consumption of the system to below 2 W. Low power  
operation mode reduces the operating frequency of the  
system, when the system is working under low load  
conditions, to reduce the switching losses.  
PINNING  
SYMBOL  
PIN  
DESCRIPTION  
Isense  
1
programmable current sense  
resistor  
Vaux  
Iref  
2
3
IC supply capacitor  
reference resistor for setting  
internal reference currents  
Vctrl  
4
feedback voltage for duty cycle  
control  
Gnd  
5
6
ground  
Dem  
demagnetization input signal from  
primary side auxiliary winding  
OOB  
NC  
7
8
9
on/off/burst mode input signal  
not connected  
Vin  
MOSFET drain connection  
Start-up current source and Vaux management  
handbook, halfpage  
Isense  
Vaux  
Iref  
1
A versatile on-chip start-up current source makes an  
external, highly dissipating, trickle-charge circuit  
unnecessary. See Fig.2 for the block diagram of the IC.  
2
3
4
5
6
7
8
9
The start-up current source derives power from the mains  
via pin Vin (drain). It supplies current (see symbols  
‘Istart-low’ and ‘Istart-high’ of Chapter “Characteristics”) to  
charge the Vaux (IC supply) capacitor and at the same  
time provides current to the control circuitry of the IC. Once  
the Vaux capacitor is charged to its start-up voltage level  
(11 V), the on-chip oscillator starts oscillating and the IC  
starts switching the power MOSFET. Power is then  
supplied to the load capacitor via the secondary winding.  
Vctrl  
Gnd  
Dem  
OOB  
NC  
TEA1566  
Vin  
MGR693  
Figure 1 shows a typical flyback application diagram.  
The Vaux capacitor is also supplied by an auxiliary  
winding on the primary side. This winding is coupled to the  
secondary side winding supplying the output capacitor.  
As the output capacitor voltage increases and approaches  
its nominal value, the re-supply of the Vaux capacitor is  
done by the auxiliary winding. Figure 4 shows relevant  
waveforms at start-up. For successful take over of supply  
of Vaux capacitor by the auxiliary winding, it is important  
that the re-supply of Vaux capacitor starts before its  
voltage drops to its Under Voltage Lockout (UVLO) level of  
8.05 V of the system and stops delivering power to the  
output.  
Fig.3 Pin configuration.  
FUNCTIONAL DESCRIPTION  
The GreenChip family of ICs are highly integrated, with  
most common PWM functions like error amplifier,  
oscillator, bias current generator, and band gap based  
reference voltage circuits fully integrated in the ICs.  
High level of integration leads to easy and cost effective  
design of power supplies.The ICs have been fabricated in  
a Philips proprietary high voltage BCDMOS process that  
enables devices of up to 720 V to be fabricated on the  
same chip with low voltage circuitry.  
1999 Apr 20  
4
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
In case of output short circuit, the Vaux capacitor is no  
longer supplied by the auxiliary winding and its voltage  
drops till it reaches the UVLO level. If the output is an open  
circuit, the output voltage will rise till it reaches the Over  
Voltage Protection (OVP) level. The IC will detect this state  
and stop switching.  
11 V  
Vaux  
(2)  
8.05 V  
(1)  
In absence of switching of the power device, the Vaux  
capacitor will not be re-supplied and its voltage will drop till  
it reaches UVLO level. Once the Vaux voltage drops to  
UVLO level, the start-up current source is re-activated and  
it charges the Vaux capacitor to its start level and the  
system goes through a cycle similar to the start-up cycle.  
t
Vout  
Figure 5 shows the relevant waveforms during safe-restart  
mode. The charging current (see symbol ‘Irestart-prot’ in  
Chapter “Characteristics”) from the start-up circuit during  
the safe-restart mode is lower than the normal start-up  
current (see symbol ‘Istart-high’ in  
t
Chapter “Characteristics”) in order to implement a low  
“hiccup” duty cycle. This helps insure devices on the  
output secondary winding do not get destroyed during  
output short circuit, violating safety conditions.  
The start-up current source also plays a key role in  
implementation of burst mode stand-by (see symbol  
‘Irestart-stby’ in Chapter “Characteristics”), which will be  
explained later.  
Vgate  
t
off  
switching  
MGR694  
(1) Start-up current charges capacitor Vaux  
.
(2) Charging of capacitor Vaux is taken-over by the auxiliary winding.  
Fig.4 Normal start-up waveforms.  
Vaux  
MGR695  
fault condition  
normal operation  
(1)  
t
t
Vgate  
switching  
off  
(1) Start-up current source charges capacitor Vaux  
.
Fig.5 Safe-start mode waveforms.  
1999 Apr 20  
5
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
Reference  
Oscillator  
All reference voltages are derived from a temperature  
compensated, on-chip, band gap. The band gap reference  
voltage is also used, together with an external resistor  
connected at pin Iref, to generate accurate, temperature  
independent, bias currents in the chip:  
The oscillator is used to set the switching duty cycle by  
comparing the oscillator ramp to the output of the error  
amplifier in the pulse width modulator circuit.The oscillator  
is fully integrated and works by charging and discharging  
an internal capacitor between two voltage levels to create  
a sawtooth waveform with a rising edge which is 80% of  
the oscillator cycle. This ratio is used to set a maximum  
switching duty cycle of 80% for the IC. The oscillator is  
internally trimmed to 5% accuracy. The oscillator  
frequency can be adjusted between 50 to 100 kHz  
(see symbol fosc-h-range in Chapter “Characteristics”) by  
changing the external reference resistor (see symbol Rref  
in Chapter “Characteristics”) that sets the chip bias  
currents. This gives additional flexibility to the power  
supply designer in the choice of his system  
VREF  
IREF  
=
[A]  
-------------  
RREF  
The frequency of the controller is also set by the reference  
resistor Rref (also see Section “Oscillator”).  
Sample and hold  
GreenChip ICs employ voltage mode feedback for  
regulating the output voltage. In primary feedback mode, a  
novel sample and hold circuit is used. The sample and  
hold circuit works by sampling the current into pin Dem,  
which is related to the output voltage via Rdem, during the  
time that the secondary current is flowing:  
components.The frequency is correlated with the value of  
the reference resistor Rref (see Fig.6).  
In Chapter “Characteristics” fosc-typical, fosc-l and fosc-h and  
the Rref operating resistor range are specified.  
a × Vout = Iref × Rdem + Vdem+ where:  
Vdem+ is specified in chapter “Characteristics”  
a = a constant determined by turn ratio of the  
transformer.  
MGR936  
110  
55  
This sampled current information is stored on the external  
capacitor connected to pin Vctrl. The pulse width  
modulator uses this voltage information to set the duty  
cycle of operation for the power MOSFET. In secondary  
feedback, the feedback voltage is provided by an  
opto-coupler.  
handbook, halfpage  
high  
frequency  
(kHz)  
low  
frequency  
(kHz)  
90  
70  
50  
45  
35  
25  
15  
Pulse width modulator  
(1)  
The pulse width modulator, which is made up of an  
inverting error amplifier and a comparator (see Fig.2),  
drives the power MOSFET with a duty cycle which is  
inversely proportional to the voltage on pin Vctrl.  
In primary feedback mode, this is the voltage on the  
sample and hold capacitor and in secondary feedback  
mode, this voltage is provided by an opto-coupler. A signal  
from the oscillator sets a latch that turns on the power  
MOSFET. The latch is reset by the signal from the pulse  
width modulator or by the duty cycle limiting circuit.  
The latching PWM mode of operation prevents multiple  
switching of the power switch. The maximum duty cycle is  
set internally at 80%.  
(2)  
30  
10  
20  
30  
40  
R
(k)  
REF  
(1) High frequency mode.  
(2) Low frequency mode.  
Fig.6 Frequency as function of the RREF value.  
Figure 7 shows the normal switching operation of the IC.  
1999 Apr 20  
6
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
Multi frequency control  
Over voltage protection  
The oscillator is also capable of working at a lower  
frequency (see fosc-l in Chapter “Characteristics”). A ratio  
of 1 : 2.5 is maintained between high and low frequency of  
the oscillator. Low frequency operation is invoked if the  
power supply is working at or below one ninth of its peak  
power. By working at a lower frequency, the switching  
losses in the power supply are reduced. A novel scheme  
is used to ensure that the transfer of high to low frequency  
and vice versa has no effect on the regulation of the output  
voltage.  
An Over Voltage Protection (OVP) mode has been  
implemented in the GreenChip series. This circuit works  
by sensing the Vaux voltage. If the output voltage exceeds  
the preset voltage limit, the OVP circuit turns off the power  
MOSFET. With no switching of the power device, the Vaux  
capacitor is not re-supplied and discharges to UVLO level  
and the system goes into the low dissipation safe-restart  
mode described earlier. The system recovers from the  
safe-restart mode only if the OVP condition is removed.  
Over current protection  
Gate driver  
Cycle by cycle Over Current Protection (OCP) is provided  
by sensing the voltage on an external resistor which is  
connected to the source of the power MOSFET.  
The voltage on the current sense resistor, which reflects  
the amplitude of the primary current, is compared  
internally with a reference voltage using a high speed  
comparator. This threshold voltage is specified as Vth(Imax)  
in the chapter “Characteristics”. The maximum primary  
The gate driver has a totem-pole output stage that has  
current sourcing capability of 120 mA and a current sink  
capability of 550 mA. This is to enable fast turn on and turn  
off of the power device for efficient operation.  
A lower driver source current has been chosen in order to  
limit the V/t at switch-on. This is advantageous for EMI  
(ElectroMagnetic Interference) and reduces the current  
spike across Rsense.  
Vth (Imax)  
(protection) current is therefore: Iprot  
=
[A]  
------------------------  
Rsense  
Demagnetization protection  
If the power device current exceeds the current limit, the  
comparator trips and turns off the power device.  
The power device is typically turned off in 210 ns  
(see tD in Chapter “Characteristics”).  
This feature guarantees discontinuous conduction mode  
operation for the power supply which simplifies the design  
of feedback control and gives faster transient response.  
Demagnetization protection is an additional protection  
feature that protects against saturation of the  
The availability of the current sense resistor off-chip for  
programming the OCP trip level increases design flexibility  
for the power supply designer. An off-chip current sense  
resistor also reduces the risk of an OCP condition being  
sensed incorrectly. At power MOSFET turn-on the  
V/t limiters capacitance discharge current does not  
have to flow through the sense resistor, because this  
capacitor can be connected between drain and source of  
the power MOSFET directly.  
transformer/inductor. Demagnetization protection also  
protects the power supply components against excessive  
stresses at start-up, when all energy storage components  
are completely discharged. The converter is cycle by cycle  
protected during shorted output system fault condition due  
to the demagnetization protection. The value of the  
demagnetization resistor (Rdem) can be calculated with the  
formula given in Section “Sample and hold”.  
The Leading Edge Blanking (LEB) circuit works together  
with the OCP circuit and inhibits the operation of the OCP  
comparator for a short duration (see tLEB in  
Chapter “Characteristics”) when the power device is  
turned on. This ensures that the power device is not turned  
off prematurely due to false sensing of an OCP condition  
because of current spikes caused by discharge of  
primary-side snubber and parasitic capacitances.  
LEB time is not fixed and it tracks the oscillator frequency.  
Negative clamp  
The negative clamp circuit does not let the voltage on  
pin Dem go below 0.4 V, when the auxiliary winding  
voltage goes negative during the time that the power  
device is turned on, to ensure correct operation of the IC.  
1999 Apr 20  
7
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
Over temperature protection  
Burst mode stand-by  
Protection against excessive temperature is provided by  
an analog temperature sensing circuit that turns off the  
power device when the temperature exceeds typically  
140 °C.  
Pin OOB is also used to implement the burst mode  
stand-by. In burst mode stand-by, the power supply goes  
into a special low dissipation state where it typically  
consumes less than 2 W of power. Figure 14 shows a  
flyback converter using the burst mode stand-by feature.  
The system enters burst mode when the microcontroller  
closes switches S2 and S3 on the secondary side.  
Switch S2 shorts the output capacitor to the voltage level  
of the microcontroller capacitor. The output secondary  
winding now supplies the microcontroller capacitor. When  
the voltage on the microcontroller capacitor exceeds the  
zener voltage (Vz) the opto-coupler is activated which  
sends a signal to pin OOB. In response to this signal, the  
IC stops switching and goes into a “hiccup” mode.  
On/off mode  
The expensive mains switch can be replaced by an  
in-expensive functional switch by using the on/off mode.  
Figure 13 shows a flyback converter configured to use the  
on/off mode. Depending upon the position of switch S1,  
either voltage close to ground or a voltage of greater than  
typical 2.5 V exists on pin OOB.  
The difference between these voltages is detected  
internally by the IC. The IC goes into the off-mode if the  
voltage is low, where it consumes a current of typical  
350 µA (see Iin-off in Chapter “Characteristics”). If the  
voltage on pin OOB is typically 2.5 V (see Von/off in  
Chapter “Characteristics”), the IC goes through the  
start-up sequence and commences normal operation.  
Figure 7 shows the burst-mode operation graphically.  
The hiccup mode during burst mode operation differs from  
the hiccup in safe-restart mode during system fault. For  
safe restart mode, the power has to be reduced. For burst  
mode, sufficient power to supply the microcontroller has to  
be delivered. To prevent transformer rattle, the  
transformer peak current is reduced by a factor of 3.  
Burst mode stand-by operation continues till the  
microcontroller opens switches S2 and S3. The system  
then goes through the start-up sequence and commences  
normal switching behaviour.  
In Fig.14 a Mains Under Voltage Lock Out (MUVLO)  
function has been created using 3 resistors. Assuming that  
R3 is chosen very high ohmic, the GreenChip™ starts  
R1  
operating if: VMAINS  
× V OOB (R1 » R2)  
-------  
R2  
In this way it is assured that the power supply only starts  
working above a Vmains of e.g. 80 V. The bleeder current  
through R1 should be low (e.g. 30 µA at 300 V).  
1999 Apr 20  
8
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
Vin  
Vin  
Vdrain  
Vout  
Vaux  
Vgate  
Iaux  
0
(1)  
burst mode  
VµP  
start up  
sequence  
normal  
operation  
over voltage  
protection  
output short  
circuit  
burst mode stand-by  
normal  
operation  
MGR696  
(1) All negative currents are currents out the chip.  
Fig.7 Typical waveforms.  
9
1999 Apr 20  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
LIMITING VALUES  
In accordance with the Absolute Maximum Rating System (IEC 134); unless noted all voltages are measured with  
respect to pin GND.  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN.  
MAX.  
600  
UNIT  
VI(max)  
maximum DC input voltage  
V
during inductive turn-off;  
note 1  
720  
V
ID  
supply current  
7
A
VOOB  
IOOB  
Idemag  
Vctrl  
Vlsense  
Iref  
mode detect input voltage  
mode detect input current  
demagnetization input current  
feedback input voltage  
current sense input voltage  
reference input current  
auxiliary supply voltage  
operating junction temperature  
storage temperature  
0.3  
+14  
+2  
V
mA  
mA  
V
±1  
0.3  
0.3  
+5  
+5  
V
1  
mA  
V
Vaux  
Tj  
0.3  
10  
40  
+18  
+140  
+150  
°C  
°C  
Tstg  
Ves  
electrostatic handling voltage  
class 2  
human body model; note 3  
machine model; note 4  
2500  
250  
V
V
Notes  
1. Repetitive clamped inductive turn-off energy <15 mJ.  
2. Single pulse avalanche energy at Tj < 25 °C: 570 mJ.  
3. Equivalent to discharging a 100 pF capacitor through a 1.5 kresistor.  
4. Equivalent to discharging a 200 pF capacitor through a 0.75 mH coil.  
THERMAL CHARACTERISTICS  
SYMBOL  
PARAMETER  
VALUE  
UNIT  
IC controller  
Rth(j-a)  
Rth(j-c)  
thermal resistance from junction to ambient  
thermal resistance from junction to case  
70  
31  
K/W  
K/W  
Power FET  
Rth(j-a)  
thermal resistance from junction to ambient  
thermal resistance from junction to case  
37  
K/W  
K/W  
Rth(j-c)  
0.85  
QUALITY SPECIFICATION  
In accordance with “SNW-FQ-611 part E”.  
1999 Apr 20  
10  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
CHARACTERISTICS  
Tj = 10 to +110 °C; Vin = 300 V; Vaux = 8.6 to 13 V; RIref = 24.9 kΩ ±0.1%; all currents into the chip are positive and all  
currents out of the chip are negative; all voltages are measured with respect to ground.  
SYMBOL  
Input voltage and current on pin 9  
Vdlow minimum start drain voltage  
Iin  
PARAMETER  
CONDITIONS  
MIN.  
TYP.  
MAX.  
UNIT  
100  
V
input current  
normal operation  
VOOB < 1.95 V  
20  
60  
100  
550  
µA  
µA  
Iin(off)  
off mode current  
150  
350  
Start-up current source and Vaux management on pin 2  
Vstart  
start-up voltage  
10.4  
7.4  
11  
11.6  
8.6  
V
Vuvlo  
under voltage lockout  
operation voltage hysteresis  
start-up current  
8.05  
2.95  
230  
3.0  
7.7  
V
Vhys  
Vstart-Vuvlo  
2.60  
270  
5.0  
7.0  
3.30  
190  
1.0  
8.5  
V
Istart(low)  
Istart(high)  
laux  
0 V < Vaux < 0.5 V  
0.5 V < Vaux < Vstart  
in high frequency mode  
in protection mode  
in stand-by mode  
µA  
mA  
mA  
µA  
mA  
V
start-up current  
IC supply current  
restart current  
Irestart(prot)  
Irestart(stdby)  
Vclamp  
600  
2.5  
530  
2.1  
460  
1.7  
18  
restart current  
clamp voltage level  
laux = 5 mA (non switching) 15  
Reference input on pin 3  
Vref  
Rref  
reference voltage  
capacitor pin Iref = 50 nF  
2.37  
2.47  
24.9  
2.57  
33.2  
V
operating resistor range  
16.9  
kΩ  
Oscillator  
fosc-l  
low frequency  
high frequency  
low power mode;  
27.5  
66  
29  
70  
30.5  
74  
kHz  
kHz  
%
CIREF = 50 nF  
fosc-h  
normal mode;  
CIREF = 50 nF  
δmax  
maximum duty cycle  
ratio fosc-h/fosc-l  
f = fosc-h  
78  
80  
82  
fratio  
2.30  
50  
2.45  
70  
2.60  
100  
fosc-h-range  
range of fosc-h  
with changing RIREF  
kHz  
Demagnetization input on pin 6  
Vth(comp)  
tPD  
demag comparator threshold Vdem decreasing  
50  
65  
80  
mV  
ns  
propagation delay to output  
buffer  
300  
500  
700  
Ibias  
input bias current  
Vdem = 65 mV  
Idem = 500 µA  
Idem = 100µA  
0.50(1)  
0.45  
2.3  
0.10(1) µA  
Vclamp(neg)  
Vclamp(pos)  
negative clamp level  
positive clamp level  
0.35  
2.6  
0
V
V
2.9  
Sample and hold input on pin 6  
Idem  
lth(sh  
tPD  
normal control current  
lref = 100 µA  
90  
100  
83  
110  
88  
µA  
%
)
sample threshold current  
% of Idem  
78  
propagation delay of current  
comparator  
δVdemag/δt positive  
δVdemag/δt negative  
170  
20  
450  
90  
730  
160  
ns  
ns  
1999 Apr 20  
11  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN.  
TYP.  
MAX.  
UNIT  
Over voltage protection on pin 2  
VOVP  
absolute maximum OVP level fixed maximum level  
OVP delay time  
14.0  
14.7  
15.5  
V
td(OVP)  
350  
550  
800  
ns  
Isense and low power on pin 1  
tLEB  
leading edge blanking time  
Rref = 0.7 × Rref(nom)  
ref = Rref(nom)  
180  
240  
415  
0.46  
150  
260  
340  
470  
0.49  
210  
340  
440  
560  
0.53  
270  
ns  
ns  
ns  
V
R
Rref = 1.3 × Rref(nom)  
Vth(Imax)  
td  
maximum current limit voltage  
delay to MOSFET off  
time to MOSFET off at  
dV/dt = 200 mV/µs;  
Cgs = 500 pF  
ns  
Vth(lopower)  
Control  
dδ/dV  
threshold voltage  
gain  
for switch over to low power 155  
165  
175  
mV  
fosc-h  
fosc-l  
95  
60  
2.00  
85  
50  
2.15  
75  
40  
2.30  
%/V  
%/V  
V
VCTRL(min)  
VCTRL(max)  
ICTRL(leak)  
minimum control voltage on  
pin 4  
maximum control voltage on  
pin 4  
2.90  
3.05  
3.20  
+1  
V
leakage current in/out on  
pin 4  
note 1  
1  
µA  
Over temperature protection  
Ttrip  
temperature limit  
130  
140  
155  
°C  
On/off/burst mode selection input on pin 7  
Von/off  
Vburst  
on/off trip level  
2.3  
6.5  
2.5  
2.8  
7.5  
5.5  
-0.1  
V
burst mode trip level  
active  
V
inactive  
V
IOOB  
output current on pin OOB  
VOOB > 400 mV; note 1  
5  
µA  
Power MOSFET 7N60E; note 2  
VDS(break) drain-to-source breakdown  
Tj = 25 °C;  
600  
V
voltage  
Vgs = 0 V; Id = 0.25 mA  
RDS(on)  
drain-to-source on-state  
resistance  
Tj = 25 °C;  
Vgs = 10 V; Vaux = 10 V;  
Id = 7A  
1.0  
1.2  
Notes  
1. Min. and max. values are guaranteed by design.  
2. The power MOSFET outputs of these devices are similar to the Philips Semiconductor type PHP7N60. These  
devices feature an excellent combination of fast switching, ruggedized device design, low on-resistance and cost  
effectiveness.  
1999 Apr 20  
12  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
MGR937  
MGR939  
3
160  
10  
handbook, halfpage  
handbook, halfpage  
P
(W)  
C
j
120  
80  
(pF)  
Coss  
2
10  
40  
0
0
10  
1
2
3
40  
80  
120  
T
160  
(°C)  
10  
10  
10  
V
(V)  
DS  
case  
Fig.8 Normalised power derating.  
Fig.9 Junction capacitance.  
MGR938  
MGR940  
3
1.2  
handbook, halfpage  
handbook, halfpage  
a
a
2
1
1.1  
1
0
80  
0.9  
100  
0
80  
160  
0
100  
200  
T (°C)  
T (°C)  
j
j
a = RDS(on) / RDS(on) at 25 °C.  
ID = 6.2 A; Vaux > 10 V.  
Fig.10 Normalised drain-to-source on-state  
resistance.  
Fig.11 Normalised drain-to-source breakdown  
voltage.  
1999 Apr 20  
13  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
L
I
MAX  
I
vc  
Vin  
CLAMP  
CIRCUIT  
Vctrl  
Isense  
Gnd  
TEA1566  
closed  
Vaux  
Dem  
V
S
open  
CURRENT  
SENSING  
CIRCUIT  
MGR941  
VS = 50 V; IMAX = 7 A  
Vdem = 0.5 V; Vaux = 11 V  
IVC = 6 mA; VCLAMP = 720 V  
L = 25 mH  
Fig.12 Clamped inductive test circuit.  
The primary side auxiliary winding is connected via a  
resistor to pin Dem. Besides being used for  
demagnetization protection, pin Dem is also used for  
primary side regulation.  
APPLICATION INFORMATION  
A converter using the GreenChip is usually a flyback or  
a Buck converter that is made up of the EMI filter, full  
bridge rectifier, filter capacitor, transformer, output  
stage(s), and some snubber circuitry.  
Pin OBB is a multi use pin and depending upon connection  
can be used for implementation of the on/off/burst mode  
functions.  
Depending upon the type of feedback used, either an  
auxiliary winding (primary regulation) or an opto-coupler  
(secondary regulation) is used. GreenChip , due to its  
high level of integration uses very few external  
Pin 8 is not connected and serves as a high voltage spacer  
pin.  
components. A sense resistor converts the primary current  
into a voltage on pin Isense. The IC uses this information  
for setting the peak current in the converter.  
Pin Vin is the connection for the drain of the internal power  
MOSFET and is a high voltage pin. The internal start-up  
current source also uses this pin as a supply for charging  
up the Vaux capacitor during start-up and safe-restart  
modes.  
A capacitor supplied by an auxiliary winding buffers the  
internal supply of the IC and is connected on pin Vaux.  
GreenChip is a versatile IC that can be used in flyback  
and Buck converter topologies and can be configured to  
work in different modes. The application diagrams on the  
next pages give some examples.  
The auxiliary winding is also used for primary mode output  
voltage regulation. A resistor connected on pin Iref sets  
the reference currents in the IC. A small capacitor  
(0.2 to 2 nF) connected on pin Vctrl is used by the internal  
sample and hold circuit for regulation in primary feedback  
scheme. The same pin is also used for secondary sensing  
and serves as the input for the signal from the  
opto-coupler.  
For additional information also see:  
Application note AN98011: “200 W SMPS with  
TEA1504”  
Application note AN98058: “75 W SMPS with  
TEA1566”.  
Pin Gnd is the ground connection pin.  
1999 Apr 20  
14  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
mains  
output  
Vin  
9
NC  
8
R
OOB  
S1  
OOB  
7
R
DEM  
Dem  
6
Gnd  
TEA1566  
5
Vctrl  
Iref  
4
3
R
REF  
R
CTRL  
Vaux  
2
1
C
REF  
Isense  
C
AUX  
R
SENSE  
MGR697  
Fig.13 Typical flyback configuration with secondary sensing and on/off feature.  
1999 Apr 20  
15  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
mains  
output  
R1  
from  
microcontroller  
S1  
S2  
R2  
microcontroller  
supply  
Vin  
9
8
7
6
5
4
3
2
1
NC  
OOB  
Dem  
Gnd  
V
z
R3  
TEA1566  
Vctrl  
Iref  
Vaux  
Isense  
MGR698  
Fig.14 Flyback configuration using the burst mode stand-by, MUVLO and on/off features.  
1999 Apr 20  
16  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
mains  
output  
Vin  
9
8
7
6
5
4
3
2
1
NC  
OOB  
Dem  
Gnd  
TEA1566  
Vctrl  
Iref  
Vaux  
Isense  
MGR699  
Fig.15 Typical Buck configuration with primary sensing.  
mains  
output  
Vin  
9
8
7
6
5
4
3
2
1
NC  
OOB  
Dem  
Gnd  
Vctrl  
Iref  
TEA1566  
Vaux  
Isense  
MGR700  
Fig.16 Typical Buck configuration with secondary sensing.  
17  
1999 Apr 20  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
PACKAGE OUTLINES  
SIL9P: plastic single in-line power package; 9 leads  
SOT131-2  
non-concave  
x
D
h
D
E
h
view B: mounting base side  
d
A
2
B
E
j
A
1
b
L
c
1
9
e
Q
w
M
Z
b
p
0
5
10 mm  
scale  
DIMENSIONS (mm are the original dimensions)  
A
max.  
b
max.  
1
(1)  
(1)  
(1)  
UNIT  
A
b
c
D
d
D
E
e
E
h
j
L
Q
w
x
Z
2
p
h
4.6  
4.2  
0.75  
0.60  
0.48  
0.38  
24.0  
23.6  
20.0  
19.6  
12.2  
11.8  
3.4  
3.1  
17.2  
16.5  
2.00  
1.45  
2.1  
1.8  
6
mm  
2.0  
1.1  
10  
2.54  
0.25  
0.03  
Note  
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.  
REFERENCES  
OUTLINE  
EUROPEAN  
PROJECTION  
ISSUE DATE  
VERSION  
IEC  
JEDEC  
EIAJ  
92-11-17  
95-03-11  
SOT131-2  
1999 Apr 20  
18  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
DBS9P: plastic DIL-bent-SIL power package; 9 leads (lead length 12 mm)  
SOT157-2  
non-concave  
D
h
x
D
E
h
view B: mounting base side  
d
A
2
B
j
E
A
L
3
L
Q
c
2
v M  
1
9
e
e
m
w
M
1
Z
b
p
e
0
5
10 mm  
scale  
DIMENSIONS (mm are the original dimensions)  
(1)  
(1)  
(1)  
UNIT  
A
A
b
c
D
d
D
E
e
e
e
E
j
L
L
3
m
Q
v
w
x
Z
2
p
h
1
2
h
17.0 4.6 0.75 0.48 24.0 20.0  
15.5 4.2 0.60 0.38 23.6 19.6  
12.2  
11.8  
3.4 12.4 2.4  
3.1 11.0 1.6  
2.00  
1.45  
2.1  
1.8  
6
mm  
10  
5.08 2.54 5.08  
4.3  
0.8 0.25 0.03  
Note  
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.  
REFERENCES  
OUTLINE  
EUROPEAN  
PROJECTION  
ISSUE DATE  
VERSION  
IEC  
JEDEC  
EIAJ  
95-03-11  
97-12-16  
SOT157-2  
1999 Apr 20  
19  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
The total contact time of successive solder waves must not  
exceed 5 seconds.  
SOLDERING  
Introduction to soldering through-hole mount  
packages  
The device may be mounted up to the seating plane, but  
the temperature of the plastic body must not exceed the  
specified maximum storage temperature (Tstg(max)). If the  
printed-circuit board has been pre-heated, forced cooling  
may be necessary immediately after soldering to keep the  
temperature within the permissible limit.  
This text gives a brief insight to wave, dip and manual  
soldering. A more in-depth account of soldering ICs can be  
found in our “Data Handbook IC26; Integrated Circuit  
Packages” (document order number 9398 652 90011).  
Wave soldering is the preferred method for mounting of  
through-hole mount IC packages on a printed-circuit  
board.  
Manual soldering  
Apply the soldering iron (24 V or less) to the lead(s) of the  
package, either below the seating plane or not more than  
2 mm above it. If the temperature of the soldering iron bit  
is less than 300 °C it may remain in contact for up to  
10 seconds. If the bit temperature is between  
Soldering by dipping or by solder wave  
The maximum permissible temperature of the solder is  
260 °C; solder at this temperature must not be in contact  
with the joints for more than 5 seconds.  
300 and 400 °C, contact may be up to 5 seconds.  
Suitability of through-hole mount IC packages for dipping and wave soldering methods  
SOLDERING METHOD  
PACKAGE  
DIPPING  
WAVE  
DBS, DIP, HDIP, SDIP, SIL  
suitable  
suitable(1)  
Note  
1. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.  
DEFINITIONS  
Data sheet status  
Objective specification  
Preliminary specification  
Product specification  
This data sheet contains target or goal specifications for product development.  
This data sheet contains preliminary data; supplementary data may be published later.  
This data sheet contains final product specifications.  
Limiting values  
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or  
more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation  
of the device at these or at any other conditions above those given in the Characteristics sections of the specification  
is not implied. Exposure to limiting values for extended periods may affect device reliability.  
Application information  
Where application information is given, it is advisory and does not form part of the specification.  
LIFE SUPPORT APPLICATIONS  
These products are not designed for use in life support appliances, devices, or systems where malfunction of these  
products can reasonably be expected to result in personal injury. Philips customers using or selling these products for  
use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such  
improper use or sale.  
1999 Apr 20  
20  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
NOTES  
1999 Apr 20  
21  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
NOTES  
1999 Apr 20  
22  
Philips Semiconductors  
Preliminary specification  
GreenChip ; SMPS module  
TEA1566  
NOTES  
1999 Apr 20  
23  
Philips Semiconductors – a worldwide company  
Argentina: see South America  
Netherlands: Postbus 90050, 5600 PB EINDHOVEN, Bldg. VB,  
Tel. +31 40 27 82785, Fax. +31 40 27 88399  
Australia: 34 Waterloo Road, NORTH RYDE, NSW 2113,  
Tel. +61 2 9805 4455, Fax. +61 2 9805 4466  
New Zealand: 2 Wagener Place, C.P.O. Box 1041, AUCKLAND,  
Tel. +64 9 849 4160, Fax. +64 9 849 7811  
Austria: Computerstr. 6, A-1101 WIEN, P.O. Box 213,  
Tel. +43 1 60 101 1248, Fax. +43 1 60 101 1210  
Norway: Box 1, Manglerud 0612, OSLO,  
Tel. +47 22 74 8000, Fax. +47 22 74 8341  
Belarus: Hotel Minsk Business Center, Bld. 3, r. 1211, Volodarski Str. 6,  
220050 MINSK, Tel. +375 172 20 0733, Fax. +375 172 20 0773  
Pakistan: see Singapore  
Belgium: see The Netherlands  
Brazil: see South America  
Philippines: Philips Semiconductors Philippines Inc.,  
106 Valero St. Salcedo Village, P.O. Box 2108 MCC, MAKATI,  
Metro MANILA, Tel. +63 2 816 6380, Fax. +63 2 817 3474  
Bulgaria: Philips Bulgaria Ltd., Energoproject, 15th floor,  
51 James Bourchier Blvd., 1407 SOFIA,  
Tel. +359 2 68 9211, Fax. +359 2 68 9102  
Poland: Ul. Lukiska 10, PL 04-123 WARSZAWA,  
Tel. +48 22 612 2831, Fax. +48 22 612 2327  
Portugal: see Spain  
Romania: see Italy  
Canada: PHILIPS SEMICONDUCTORS/COMPONENTS,  
Tel. +1 800 234 7381, Fax. +1 800 943 0087  
China/Hong Kong: 501 Hong Kong Industrial Technology Centre,  
72 Tat Chee Avenue, Kowloon Tong, HONG KONG,  
Tel. +852 2319 7888, Fax. +852 2319 7700  
Russia: Philips Russia, Ul. Usatcheva 35A, 119048 MOSCOW,  
Tel. +7 095 755 6918, Fax. +7 095 755 6919  
Singapore: Lorong 1, Toa Payoh, SINGAPORE 319762,  
Colombia: see South America  
Czech Republic: see Austria  
Tel. +65 350 2538, Fax. +65 251 6500  
Slovakia: see Austria  
Slovenia: see Italy  
Denmark: Sydhavnsgade 23, 1780 COPENHAGEN V,  
Tel. +45 33 29 3333, Fax. +45 33 29 3905  
South Africa: S.A. PHILIPS Pty Ltd., 195-215 Main Road Martindale,  
2092 JOHANNESBURG, P.O. Box 7430 Johannesburg 2000,  
Tel. +27 11 470 5911, Fax. +27 11 470 5494  
Finland: Sinikalliontie 3, FIN-02630 ESPOO,  
Tel. +358 9 615 800, Fax. +358 9 6158 0920  
France: 51 Rue Carnot, BP317, 92156 SURESNES Cedex,  
Tel. +33 1 4099 6161, Fax. +33 1 4099 6427  
South America: Al. Vicente Pinzon, 173, 6th floor,  
04547-130 SÃO PAULO, SP, Brazil,  
Tel. +55 11 821 2333, Fax. +55 11 821 2382  
Germany: Hammerbrookstraße 69, D-20097 HAMBURG,  
Tel. +49 40 2353 60, Fax. +49 40 2353 6300  
Spain: Balmes 22, 08007 BARCELONA,  
Tel. +34 93 301 6312, Fax. +34 93 301 4107  
Hungary: see Austria  
Sweden: Kottbygatan 7, Akalla, S-16485 STOCKHOLM,  
Tel. +46 8 5985 2000, Fax. +46 8 5985 2745  
India: Philips INDIA Ltd, Band Box Building, 2nd floor,  
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Tel. +91 22 493 8541, Fax. +91 22 493 0966  
Switzerland: Allmendstrasse 140, CH-8027 ZÜRICH,  
Tel. +41 1 488 2741 Fax. +41 1 488 3263  
Indonesia: PT Philips Development Corporation, Semiconductors Division,  
Gedung Philips, Jl. Buncit Raya Kav.99-100, JAKARTA 12510,  
Tel. +62 21 794 0040 ext. 2501, Fax. +62 21 794 0080  
Taiwan: Philips Semiconductors, 6F, No. 96, Chien Kuo N. Rd., Sec. 1,  
TAIPEI, Taiwan Tel. +886 2 2134 2886, Fax. +886 2 2134 2874  
Ireland: Newstead, Clonskeagh, DUBLIN 14,  
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TEL AVIV 61180, Tel. +972 3 645 0444, Fax. +972 3 649 1007  
Turkey: Talatpasa Cad. No. 5, 80640 GÜLTEPE/ISTANBUL,  
Tel. +90 212 279 2770, Fax. +90 212 282 6707  
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20124 MILANO, Tel. +39 2 6752 2531, Fax. +39 2 6752 2557  
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TOKYO 108-8507, Tel. +81 3 3740 5130, Fax. +81 3 3740 5077  
United Kingdom: Philips Semiconductors Ltd., 276 Bath Road, Hayes,  
MIDDLESEX UB3 5BX, Tel. +44 181 730 5000, Fax. +44 181 754 8421  
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Tel. +82 2 709 1412, Fax. +82 2 709 1415  
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Tel. +1 800 234 7381, Fax. +1 800 943 0087  
Malaysia: No. 76 Jalan Universiti, 46200 PETALING JAYA, SELANGOR,  
Tel. +60 3 750 5214, Fax. +60 3 757 4880  
Uruguay: see South America  
Vietnam: see Singapore  
Mexico: 5900 Gateway East, Suite 200, EL PASO, TEXAS 79905,  
Tel. +9-5 800 234 7381, Fax +9-5 800 943 0087  
Yugoslavia: PHILIPS, Trg N. Pasica 5/v, 11000 BEOGRAD,  
Middle East: see Italy  
Tel. +381 11 62 5344, Fax.+381 11 63 5777  
For all other countries apply to: Philips Semiconductors,  
Internet: http://www.semiconductors.philips.com  
International Marketing & Sales Communications, Building BE-p, P.O. Box 218,  
5600 MD EINDHOVEN, The Netherlands, Fax. +31 40 27 24825  
© Philips Electronics N.V. 1999  
SCA63  
All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner.  
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed  
without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license  
under patent- or other industrial or intellectual property rights.  
Printed in The Netherlands  
295002/50/01/pp24  
Date of release: 1999 Apr 20  
Document order number: 9397 750 03312  

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