FAN4149 [ONSEMI]

Ground Fault Interrupter;
FAN4149
型号: FAN4149
厂家: ONSEMI    ONSEMI
描述:

Ground Fault Interrupter

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July 2014  
FAN4149  
Ground Fault Interrupter  
Description  
Features  
The FAN4149 is a low-power controller for detecting  
hazardous current paths to ground and ground-to-  
neutral faults. The FAN4149 application circuit opens  
the load contacts before a harmful shock occurs.  
.
Meets 2015 UL943 Self-Test Requirements  
(in combination with FAN41501)  
.
.
.
.
.
.
.
.
.
Precision Sense Amplifier and Bandgap Reference  
Low-VOS Offset for Direct DC Coupling of Sense Coil  
Built-in Noise Filter  
The FAN4149, in combination with the FAN41501 auto-  
monitoring digital controller, meets the 2015 UL943 self-  
test requirements for permanently connected GFCI  
products. The FAN4149 detects and protects against a  
hot-wire-to-ground fault and a neutral-to-line/load short.  
The FAN41501 periodically monitors the FAN4149 and  
critical GFI components to comply with the 2015 UL943  
requirements. The minimum number of components and  
the small 6-pin package allow for a dense, flexible,  
application solution.  
High-Current SCR Gate Driver  
Adjustable Sensitivity  
500 µA Quiescent Current  
Minimum External Components  
Ideal for 120 V or 220 V Systems  
Space-Saving, SOT23, 6-Pin Package  
The FAN4149 contains a precision bandgap 14 V shunt  
regulator, precision low-VOS sense amplifier, time-delay  
noise filter, window-detection comparators, and an SCR  
Applications  
driver. The shunt regulator operates with  
a low  
quiescent current, which allows for a high value, low-  
wattage series supply resistor. The internal temperature  
compensated shunt regulator, sense amplifier, and bias  
circuitry provide for precision ground-fault detection.  
This enables the use of larger component variations so  
that binning or trimming external components is not  
required. The typical ±50 µV VOS sense amplifier offset  
allows for direct DC coupling of the sense coil. This  
eliminates the large AC-coupling capacitor. The internal  
delay filter rejects high-frequency noise spikes common  
with inductive loads. This decreases false nuisance  
tripping. The SCR driver provides increased current and  
temperature compensation to allow for a wider selection  
of external SCRs.  
.
.
.
.
GFCI Output Receptacle  
GFCI Circuit Breakers  
Portable GFCI Cords  
Residual-Current Devices (RCD)  
The minimum number of external components and the  
6-pin SOT23 package allow a low-cost, compact design  
and layout.  
Ordering Information  
Operating  
Temperature Range  
Part Number  
Package  
Packing Method  
FAN4149M6X  
-35°C to +85°C  
6-Lead, SOT23, JEDEC M0-178, 1.6 mm  
Tape and Reel  
© 2014 Fairchild Semiconductor Corporation  
FAN4149 • Rev. 1.0.0  
www.fairchildsemi.com  
Block Diagram  
AMPOUT  
VS  
C1  
I1  
VFB  
SCR  
VREF  
A1  
Delay  
T1  
SCR  
Driver  
Q1  
R1  
VTH  
C2  
VS  
VREF  
VTH  
GND  
VS  
VREF  
Rectifier  
and Bias  
Figure 1.  
Block Diagram  
Typical Application  
TEST  
D1  
RTEST1  
D2 D3  
R3  
Neutral Coil 1:200  
Sense Coil 1:1000  
D4 D5  
Load Hot  
Line Hot  
Line Neutral  
MOV  
Load Neutral  
C2  
C3  
RIN  
RTEST2  
R4  
C5  
D6  
Q1  
RSET  
Fault Test  
Q2  
AmpOut  
VFB  
SCR Test  
GND  
SCR  
GND  
VS  
C1  
C4  
EOL Alarm  
Phase  
VREF  
VDD  
R2  
R1  
Figure 2. Typical Application(1,2)  
Table 1. Typical Values  
SET: 750 (3)  
R1: 75 kΩ  
R2: 75 kΩ  
C3: 5.6 nF  
RIN: 470 Ω  
R3: 1 MΩ  
C4: 220 nF  
RTEST2: 10 kΩ  
R
TEST1: 15 kΩ  
R
C1: 22 nF  
C2: 10 nF  
R4: 909 kΩ  
C5: 1 µF  
XMFR: Magnetic Metals 5029/F3006  
Notes:  
1. Contact Fairchild for self-test requirement details.  
2. Portions of this schematic are subject to U.S. patents 8,085,516 and 8,760,824.  
3. Value depends on sense-coil characteristics and application.  
© 2014 Fairchild Semiconductor Corporation  
www.fairchildsemi.com  
FAN4149 • Rev. 1.0.0  
2
 
 
 
 
 
Pin Configuration  
6
5
4
1
2
3
PIN 1  
Amp Out  
VFB  
SCR  
GND  
VS  
VREF  
Figure 3. Pin Configuration  
Pin Definitions  
Pin #  
Name  
Description  
1
2
3
4
5
6
SCR  
GND  
VS  
Gate drive for external SCR  
Supply input for FAN4149 circuitry  
Supply input for FAN4149 circuitry  
VREF Non-inverting input for current sense amplifier  
VFB Inverting input for current sense amplifier  
Amp Out An external resistor connected to VFB sets the IFAULT sensitivity threshold  
© 2014 Fairchild Semiconductor Corporation  
FAN4149 • Rev. 1.0.0  
www.fairchildsemi.com  
3
Absolute Maximum Ratings  
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be  
operable above the recommended operating conditions and stressing the parts to these levels is not recommended.  
In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability.  
The absolute maximum ratings are stress ratings only.  
Symbol  
ICC  
Parameter  
Condition  
Min. Max. Unit  
Supply Current  
Continuous Current, VS to GND  
Continuous Voltage to GND, All Pins  
15  
mA  
V
VCC  
Supply Voltage  
-0.8  
-65  
16.0  
+150  
TSTG  
Storage Temperature Range  
°C  
Human Body Model,  
ANSI/ESDA/JEDEC JS-001-2012  
2.5  
1.0  
ESD  
Electrostatic Discharge Capability  
kV  
Charged Device Model, JESD22-C101  
DC Electrical Characteristics  
Unless otherwise specified, TA=25°C, Ishunt=1 mA, and referencing Figure 2.  
Symbol  
Parameter  
Conditions  
Min. Typ. Max. Unit  
Power Supply Shunt Regulator  
Voltage  
VREG  
VS to GND  
13.7 14.0 14.3  
V
IQ  
Quiescent Current  
Reference Voltage  
Trip Threshold  
Line to GND=10 V  
VREF to GND  
Amp Out to VREF  
Gain=1000  
425 500 575  
µA  
V
VREF  
VTH  
6.85 7.00 7.15  
4.35 4.50 4.65  
-175 ±50 175  
V
Amplifier Offset  
µV  
µV  
nA  
dB  
MHz  
V
VOS  
Amplifier Offset Drift(4)  
Amplifier Input Offset(5)  
Amplifier DC Gain(5)  
Amplifier Gain Bandwidth(5)  
Gain=1000  
-100  
-50  
100  
50  
IOS  
G
Design Value  
Design Value  
Design Value  
0
100  
3
fGBW  
VSW+  
VSW-  
ISINK  
ISRL  
td  
Amplifier Positive Voltage Swing Amp Out to VREF, IFAULT=10 µA  
Amplifier Negative Voltage Swing VREF to Amp Out, IFAULT=-10 µA  
5.5  
5.5  
V
Amplifier Current Sink  
Amplifier Current Source  
Delay Filter  
Amp Out=VREF + 3 V VFB=VREF + 100 mV 400  
µA  
µA  
ms  
kΩ  
mV  
V
Amp Out=VREF – 3 V,VFB=VREF -100 mV  
400  
0.65 1.00 1.35  
-
Delay from C1 Trip to SCR L >H  
ROUT  
SCR Output Resistance  
SCR Output Voltage  
SCR Output Voltage  
SCR to GND=250 mV, Amp Out=VREF  
SCR to GND, Amp Out=VREF  
0.5  
1
1.0  
10  
VOUT  
SCR to GND, AMP Out=VREF +4 V  
3.0  
SCR to GND=1 V Amp Out=VREF + 4 V,  
ISHUNT=2 mA  
IOUT  
SCR Output Current  
650  
725  
µA  
Notes:  
4. Maximum VOS offset temperature cycling drift from initial value (JEDEC JESD22-A104).  
5. Guaranteed by design, not tested in production.  
© 2014 Fairchild Semiconductor Corporation  
www.fairchildsemi.com  
FAN4149 • Rev. 1.0.0  
4
 
 
Functional Description  
Refer to Figure 2.  
T = 1 ms (timer delay)  
P = Period of the AC Line (1/60 Hz)  
P = Period of the AC Line (1/60 Hz)  
N= Ratio of secondary-to-primary turns (1000:1)  
The FAN4149 is a GFCI controller for AC ground-fault  
circuit interrupters. The low-VOS offset for the sense  
amplifier allows for direct DC coupling of the sense coil  
when the FAN4149 is biased with a full-wave diode  
bridge. This allows for the FAN4149 to be used with the  
FAN41501 digital auto-monitoring controller to provide  
for a low-BOM-cost, complete, GFI solution with self  
testing for the critical GFCI components.  
RSET = 750 kΩ (standard 1% value)  
In practice, the transformer is non-ideal, so RSET may  
need to be adjusted by up to 30% to obtain the desired  
IFAULT trip threshold.  
The internal shunt regulator rectifier circuit is supplied  
from the full-wave rectifier bridge and 75 kseries  
resistor. A typical 220 nF VS bypass capacitor is used to  
filter the VAC ripple voltage. The internal 14 V shunt  
regulator uses a precision temperature-compensated  
bandgap reference. The combination of precision  
reference circuitry and precision sense amplifier  
provides for an accurate ground-fault tolerance. This  
allows for selection of external components with wider  
and lower-cost parameter variations. Due to the low  
quiescent current, a high-value external series resistor  
(R1) can be used to reduce the maximum power wattage  
required for this resistor. The 14 V shunt regulator  
generates the VREF reference voltage for the sense  
amplifier’s (A1) non-inverting input (AC ground  
reference). It also supplies the bias for the delay timer  
(t1), comparators (C1 & C2), and the SCR driver.  
Calculation of VOS Trip Threshold Error  
Since the sense coil is directly connected to the  
feedback of the sense amplifier, the VOS offset  
introduces an IFAULT threshold error. This error can be  
calculated as follows:  
%Error =100 x (VOS x RSET) / (RIN + RLDC) / VTH  
(3)  
where:  
±175 µV (worst case)  
±50 µV (typical)  
VOS  
=
RSET  
RIN  
=
=
=
750 kΩ  
470 (typical value)  
RLDC  
VTH  
75 (sense coil secondary DC resistance)  
= 4.5 V  
The secondary winding of the sense transformer is  
connected to pin 4 (VREF) and to a resistor, RIN, which  
is directly DC connected to the inverting input of the  
sense amplifier at pin 5 (VFB). The feedback resistor  
(RSET) converts the sense transformer’s secondary  
current to a voltage at pin 6 (Amp Out). This voltage is  
compared to the internal window comparator (C1 & C2).  
When the Amp Out voltage exceeds the ±VTH threshold  
voltage, the window comparator triggers the internal  
delay timer. The output of the window comparator must  
stay HIGH for the duration of the t1 timer. If the window  
comparator’s output goes LOW, the internal delay timer  
starts a reset cycle. If the window comparator’s output is  
still HIGH at the end of the t1 pulse, the SCR driver  
enables current source I1 and disables Q1. Current  
source I1 then enables the external SCR; which  
energizes the solenoid, opens the contact switches to  
the load, and removes the hazardous ground fault. The  
window comparator allows for detection of a positive or  
negative IFAULT signal, independent from the phase of  
the line voltage.  
± 5.4% (worst case)  
± 1.5% (typical)  
%Error=  
The VOS ±100 µV maximum drift specification is based  
on temperature cycling per JEDEC JESD22-A104,  
Condition B, 850 temperature cycles at -55°C to  
+125°C.  
Grounded Neutral Detection  
If the neutral load terminal side is incorrectly connected  
to the earth ground, the sense coil does not correctly  
detect the hazardous ground fault current from “load  
hot” to earth ground due to the partial IFAULT current  
flowing from the grounded neutral fault (load neutral) to  
earth ground.  
To detect a grounded neutral fault, a grounded neutral  
coil is required. When a low resistive path occurs from  
the line neutral and load neutral terminals, the sense  
and neutral coils are mutually coupled. The mutual  
coupling produces a positive feedback path around the  
sense amplifier, which causes the sense amplifier to  
oscillate. When the peak oscillation voltage exceeds the  
SCR trigger threshold, the internal delay timer is  
enabled. Since the amplifier’s output signal is crossing  
the window comparator’s trip threshold typically at  
6 kHz, the delay timer alternates between detection of a  
fault/no-fault. The ratio of the fault/no-fault detection  
time interval determines if the SCR driver is enabled.  
Calculation of RSET Resistor  
The Amp Out signal must exceed the window  
comparator’s VTH threshold voltage for longer than the  
delay timer and calculated by:  
(1)  
(2)  
VTH = IFAULT x 1.22 x RSET x COS(2π x (t/2P)) / N  
RSET = (VTH x N) / (1.22 x IFAULT x COS(π x t/P))  
where:  
The sensitivity of the grounded neutral detection can be  
changed by the neutral coil turns and the value of C2  
and C3.  
VTH = 4.5 V  
IFAULT = 5 mARMS (UL943)  
© 2014 Fairchild Semiconductor Corporation  
FAN4149 • Rev. 1.0.0  
www.fairchildsemi.com  
5
FAN4149, SCR, sense coil, and solenoid -- within five  
seconds and thereafter within every three hours. The  
self-test cycle cannot open the load contacts. If a  
component failure is detected, the load power must be  
denied. Refer to the FAN41501 datasheet for more  
details about the UL943 self-test features.  
GFCI Self Test Requirement  
Starting in June of 2015, UL943 requires all  
permanently connected GFCI products to perform a  
self-test function. By adding Fairchild’s FAN41501  
product to the FAN4149 application (see Figure 2), a  
fully compliant 2015 UL943 self-test function can be  
achieved with two, small, independent, 6-pin, 1.6 mm-  
wide devices and a minimum number of external  
components. The 2015 UL code requires that, at power  
up, the GFCI self test the critical GFCI components --  
© 2014 Fairchild Semiconductor Corporation  
FAN4149 • Rev. 1.0.0  
www.fairchildsemi.com  
6
Typical Performance Characteristics  
Unless otherwise specified, TA=25°C and according to Figure 2 with SCR disconnected.  
Ch1: VS (Pin 3), 10 V/Div  
Ch1: VS (Pin 3), 10 V/Div  
Ch2: AmpOut (Pin 6), 2 V/Div  
Ch3: SCR (Pin 1), 1 V/Div  
Ch4: IFAULT, 10 mA/Div  
Ch2: AmpOut (Pin 6), 5 V/Div  
Ch3: VREF (Pin 4), 5 V/Div  
Ch4: SCR (Pin 1), 500 mV/Div  
Figure 4.  
Typical Waveforms, No Ground Fault  
Figure 5.  
Typical Waveforms, 4 mA Ground Fault  
Ch1: VS (Pin 3), 10 V/Div  
Ch1: VS (Pin 3), 10 V/Div  
Ch2: AmpOut (Pin 6), 5 V/Div  
Ch3: SCR (Pin 1), 1 V/Div  
Ch2: AmpOut (Pin 6), 5 V/Div  
Ch3: SCR (Pin 1), 1 V/Div  
Ch4: IFAULT, 10 mA/Div  
Figure 6.  
Typical Waveforms, 5 mA Ground Fault Figure 7. Typical Waveforms for Grounded Neutral  
Detection  
Continued on the following page…  
© 2014 Fairchild Semiconductor Corporation  
FAN4149 • Rev. 1.0.0  
www.fairchildsemi.com  
7
Typical Performance Characteristics (Continued)  
Unless otherwise specified, TA=25°C and according to Figure 1 with SCR disconnected.  
Ch2: AmpOut (Pin 6), 2 V/Div  
Figure 8. Typical Waveform for Grounded Neutral  
Detection  
© 2014 Fairchild Semiconductor Corporation  
www.fairchildsemi.com  
FAN4149 • Rev. 1.0.0  
8
Typical Temperature Characteristics  
Figure 9. Shunt Regulator Voltage vs. Temperature  
Figure 10. Quiescent Current vs. Temperature  
Figure 11. Reference Voltage vs. Temperature  
Figure 12. VH Threshold Voltage vs. Temperature  
Figure 14. Typical VOS vs. Temperature  
Figure 13. VL Threshold Voltage vs. Temperature  
Figure 15. IOUT SCR Out vs. Temperature  
© 2014 Fairchild Semiconductor Corporation  
FAN4149 • Rev. 1.0.0  
www.fairchildsemi.com  
9
REVISIONS  
LTR  
A
DESCRIPTION  
DATE  
11/4/2006  
5 JULY 07  
E.C.N.  
BY/APP'D  
H.ALLEN  
RELEASE TO DOCUMENT CONTROL  
DWG UPDATED TO CONFORM TO MO178  
L.HUEBENER  
2
C
D
0.15 C A-B  
2X  
SYMM  
C
2.9  
1.9  
L
(0.95)  
(0.95)  
D
A
(1.00MIN)  
1.4  
1.6  
2.8  
C
D
(2.60)  
(0.70MIN)  
0.15 C D  
2X  
0.15 C  
PIN 1 INDEX AREA  
2X 3 TIPS  
0.95  
(1.90)  
B
2X 0.3-0.5  
0.20  
C A-B D  
LAND PATTERN RECOMMENDATION  
SEE DETAIL A  
1.45 MAX  
1.30  
0.90  
0.08  
0.22  
C
0.10  
0.15  
0.05  
6X  
C
R0.10MIN  
NOTES:  
GAGE PLANE  
0.25  
A. THIS PACKAGE CONFORMS TO JEDEC MO-178,  
VARIATION AB.  
R0.10MIN  
B. ALL DIMENSIONS ARE IN MILLIMETERS.  
C. DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS  
OR GATE BURRS.  
8°  
0°  
D. DOES NOT INCLUDE INTERLEAD FLASH OR  
PROTRUSIONS.  
0.60  
0.30  
SEATING PLANE  
E. DIMENSIONS AND TOLERANCING AS PER ASME  
Y14.5M-1994  
F. DRAWING FILE NAME: MA06EREV2  
0.60 REF  
DETAIL A  
SCALE: 2:1  
APPROVALS  
L.HUEBENER  
DATE  
5 JULY 07  
17 JULY 07  
H.ALLEN  
6LD,SOT23,JEDEC  
MO-178 VARIATION AB,  
1.6MM WIDE  
/
1:1 NA  
MKT-MA06E  
SHEET :  
2
OF 1  
FORMERLY:  
1
N/A  
ON Semiconductor and  
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ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability  
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.  
Buyer is responsible for its products and applications using ON Semiconductor products, including compliance with all laws, regulations and safety requirements or standards,  
regardless of any support or applications information provided by ON Semiconductor. “Typical” parameters which may be provided in ON Semiconductor data sheets and/or  
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer  
application by customer’s technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not  
designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification  
in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended or unauthorized  
application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and  
expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such  
claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. ON Semiconductor is an Equal Opportunity/Affirmative Action Employer. This  
literature is subject to all applicable copyright laws and is not for resale in any manner.  
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